MPV1560S Datasheet

MPV15RHI Series
Compact, 12:1 Input
PV Power 15W
DC/DC Converters
Electrical Specifications
Key Features:
• 15W Output Power
• 100 - 1200 VDC Input Range
• 4,000 VDC Isolation
Specifications typical @ +25°C, nominal input voltage & rated output current, unless otherwise noted. Specifications subject to change without notice.
Input
Parameter
Input Voltage Range
Conditions
200 VDC Input
600 VDC Input
1200 VDC Input
200 VDC Input
600 VDC Input
1200 VDC Input
Input Current
• Input Under Volt Protection
• Output Over Volt Protection Inrush Current
• Compact Case
• Optional Chassis Mount
• Optional DIN Rail Mount
• -25°C to +70°C Operation
• >300 kHours MTBF
Min.
100
Typ.
600
Max.
1,200
92.0
31.0
17.0
7.0
23.0
50.0
Start-Up Time
Units
VDC
mA
A
1.0
S
Max.
±2.0
±1.0
±1.0
200
Units
%
%
%
mV P - P
%/°C
Max.
Units
VDC
kHz
Output
Parameter
Output Voltage Accuracy
Line Regulation
Load Regulation
Ripple & Noise (20 MHz)
Temperature Coefficient
Output Short Circuit
Conditions
Min.
Typ.
±1.0
VIN = MIN to MAX
±0.5
IOUT = 5% to 100%
±0.5
See Note 1
100
±0.02
Continuous (Autorecovery)
General
Parameter
Isolation Voltage
Switching Frequency
EMI Characteristics
Parameter
Radiated Emissions
Conducted Emissions
ESD
RS
EFT
Surge
CS
PFM
Voltage Dips
Conditions
60 Seconds
Min.
4,000
Typ.
65
Standard
See Note 2
EN 55022
See Note 2
EN 55022
EN 61000-4-2
EN 61000-4-3
See Note 3
EN 61000-4-4
See Note 4
EN 61000-4-5
EN 61000-4-6
EN 61000-4-8
EN 61000-4-11
Min.
Typ.
Max.
Units
Class A
Class A
Criteria B; ±6 kV/±8
Criteria A; 10V/m
Criteria B; ±4 kV
Criteria B; ±2 kV
Criteria A; 10 Vrms
Criteria A; 10A/m
Criteria B; 0% - 70%
Environmental
Parameter
Operating Temperature Range
Storage Temperature Range
Cooling
Humidity
Physical
MicroPower Direct
292 Page Street
Suite D
Stoughton, MA 02072
USA
T: (781) 344-8226
F: (781) 344-8481
E: [email protected]
W: www.micropowerdirect.com
Conditions
Min.
Typ.
-25
+25
-25
Free Air Convection
RH, Non-condensing
Ambient
Module
Chassis (A2) Mount
DIN (A4) Mount
Case Size
Case Material
Module
Chassis (A2) Mount
DIN (A4) Mount
Weight
Max.
+70
+105
Units
°C
°C
95
%
See Mechanical Drawing (Page 4)
See Mechanical Drawing (Page 4)
See Mechanical Drawing (Page 4)
Aluminum Alloy With Non-Conductive Base (UL94-V0)
4.01 Oz (113g)
6.03 Oz (170g)
7.45 Oz (210g)
Reliability Specifications
Parameter
MTBF
Conditions
MIL HDBK 217F, 25°C, Gnd Benign
Min.
300
Typ.
Max.
Units
kHours
Conditions
Wave Soldering
Manual Soldering
Min.
255
350
Typ.
260
360
Max.
265
370
Units
Absolute Maximum Ratings
Parameter
Lead Temperature, See Note 5
Caution: Exceeding Absolute Maximum Ratings may damage the module. These are not continuous operating ratings.
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°C
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Model Selection Guide
Input
Model
Number
Voltage (VDC)
Output
Efficiency
Over
Fuse
Voltage Capacitive
Rating
Load
Protection (µF, Max)
Slow-Blow
Voltage
Current
Current
Nominal
Range
(VDC)
(mA, Max)
(mA, Min)
MPV1560S-12RHI
600
100 - 1200
12.0
1,250
0.0
78
15.0
2,000
3,500
MPV1560S-15RHI
600
100 - 1200
15.0
1,000
0.0
79
19.0
1,200
3,500
MPV1560S-24RHI
600
100 - 1200
24.0
625
0.0
80
27.0
680
3,500
(%, Typ)
(VDC Typ)
(mA)
Notes:
1. To meet the specified ripple and noise levels, external capacitors are required. See the typical connection information on page three for recommended values. For more information, please
contact the factory.
2. All units will meet EN 55022 (CE/RE) class A with the input circuit shown in the “Typical Connection 2” diagram on page 3. Contact the factory for more information.
3. All units will meet EN 61000-4-4 (±4 kV) with the input circuit shown in the “Typical Connection 2” diagram on page 3. Contact the factory for more information.
4. All units will meet the requirements of EN 61000-4-5 (±1 kV/±2 kV), with the input circuit shown in the “Typical Connection 2” diagram on page 3. Contact the factory for more information.
5. Lead temperature is measured 1.5 mm from the case.
6. Operation at no load will not damage the units, however, they may not meet all specifications.
7. It is recommended that a fuse be used on the input of a power supply for protection. For the MPV1560-xxRHI series, a 3.15A slow blow should be used.
Derating Curve
Input Voltage Derating Curve
Efficiency vs Input Voltage (Full Load)
Efficiency vs Output Power (VIN= 600 VDC)
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Typical Connection 1
The diagram at left illustrates a typical connection
of the MPV1560S-xxRHI series. Output capacitors C6 and C5 are filtering components. They are
required to meet ripple and noise specifications.
The recommended input components are a fuse,
NTC, and MOV. The recommended component
values for these are given in the table below.
Typical Connection 2: With External EMC Components
For applications that require meeting higher EMC standards, the circuit shown above is recommended. Some notes
on this diagram (starting with the input circuit) are:
1. It is recommended that an external fuse be used. The recommended fuse is 1A/250V.
2. The NTC helps to prevent damage to the module in case an input current surge occurs. The recommended value
is given in the table below.
3. The MOV helps to prevent damage to the module in case an input voltage surge occurs. The recommended value
is given in the table below.
4. Capacitors C1, C2, C3 and C4 are input filter components (connected in series to achieve the required capacitance
level). Resistors R1, R2, R3 and R4 help to balance the current across the capacitors.
5. Recommended values for components are:
Model
Number
6. Capacitor C5 is ceramic. This capacitor is used to filter high frequency noise. A recommended value is
given in the table below.
7. Capacitor C6 is an electrolytic. A low ESR, high frequency capacitor should be used. The recommended
value is given in the table below.
8. The output TVS will help protect system circuitry if power supply fails. A recommended value is given in
the table below.
9. Derating on all capacitors should be 80% or more.
External Components
NTC
MOV
LDM1, LDM2
C1, C2, C3, C4
R1, R2, R3, R4
C5
5D-9
SK141000
1.2 mH/0.5A
22 μF/400V
1 M⍀/2W
0.22 μF/50V
MPV1560S-12RHI
MPV1560S-15RHI
120 μF/25V
68 μF/35V
MPV1560S-24RHI
Typical Board Layout: With External EMC Components
MicroPower Direct
C6
•
292 Page Street Ste D Stoughton, MA 02072
TVS
SMBJ15A
SMBJ20A
SMBJ33A
This diagram illustrates a typical board
layout for the MPV1560S-xxRHI with
the recommended EMI components
shown in the “Typical Connection 2”
diagram. To meet safety regulations,
the board trace widths should be >3
mm, the distance between traces
should be >6 mm, and the distance
between traces and ground should be
>6 mm. Contact the factory for more
information.
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Mechanical Dimensions
Pin Connections
Pin
1
2
3
4
5
Function
No Connection
-VIN
+VIN
-VOUT
+VOUT
Mechanical Dimensions: With Chassis Mount Option (A2)
All models of the MPV1560S-xxRHI series are available assembled on an adapter
plate for mounting to a chassis or on a DIN rail. Mechanical dimensions for these
adapters is shown at right. The photo below shows a product mounted on a similar
adapter. Please contact the factory for more information.
For the chassis mount option, add suffix “A2” to the
model number (i.e. MPV1560S-xxRHI-A2)
For the DIN rail mount option, add suffix “A4” to the
model number (i.e. MPV1560S-xxRHI-A4)
Pin Connections
Pin
1
2
3
4
5
6
7
8
Mechanical Dimensions: With DIN Rail Option (A4)
Function
-VIN
No Connection
+VIN
-VOUT
No Connection
No Connection
No Connection
+VOUT
Connection is the
same for A2 & A4
MicroPower Direct
Notes:
• All dimensions are typical in inches (mm)
• Tolerance x.xx = ±0.02 (±0.50)
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292 Page Street Ste D Stoughton, MA 02072
•
TEL: (781) 344-8226
•
FAX: (781) 344-8481
•
E-Mail: [email protected]