MPV15RHI Series Compact, 12:1 Input PV Power 15W DC/DC Converters Electrical Specifications Key Features: • 15W Output Power • 100 - 1200 VDC Input Range • 4,000 VDC Isolation Specifications typical @ +25°C, nominal input voltage & rated output current, unless otherwise noted. Specifications subject to change without notice. Input Parameter Input Voltage Range Conditions 200 VDC Input 600 VDC Input 1200 VDC Input 200 VDC Input 600 VDC Input 1200 VDC Input Input Current • Input Under Volt Protection • Output Over Volt Protection Inrush Current • Compact Case • Optional Chassis Mount • Optional DIN Rail Mount • -25°C to +70°C Operation • >300 kHours MTBF Min. 100 Typ. 600 Max. 1,200 92.0 31.0 17.0 7.0 23.0 50.0 Start-Up Time Units VDC mA A 1.0 S Max. ±2.0 ±1.0 ±1.0 200 Units % % % mV P - P %/°C Max. Units VDC kHz Output Parameter Output Voltage Accuracy Line Regulation Load Regulation Ripple & Noise (20 MHz) Temperature Coefficient Output Short Circuit Conditions Min. Typ. ±1.0 VIN = MIN to MAX ±0.5 IOUT = 5% to 100% ±0.5 See Note 1 100 ±0.02 Continuous (Autorecovery) General Parameter Isolation Voltage Switching Frequency EMI Characteristics Parameter Radiated Emissions Conducted Emissions ESD RS EFT Surge CS PFM Voltage Dips Conditions 60 Seconds Min. 4,000 Typ. 65 Standard See Note 2 EN 55022 See Note 2 EN 55022 EN 61000-4-2 EN 61000-4-3 See Note 3 EN 61000-4-4 See Note 4 EN 61000-4-5 EN 61000-4-6 EN 61000-4-8 EN 61000-4-11 Min. Typ. Max. Units Class A Class A Criteria B; ±6 kV/±8 Criteria A; 10V/m Criteria B; ±4 kV Criteria B; ±2 kV Criteria A; 10 Vrms Criteria A; 10A/m Criteria B; 0% - 70% Environmental Parameter Operating Temperature Range Storage Temperature Range Cooling Humidity Physical MicroPower Direct 292 Page Street Suite D Stoughton, MA 02072 USA T: (781) 344-8226 F: (781) 344-8481 E: [email protected] W: www.micropowerdirect.com Conditions Min. Typ. -25 +25 -25 Free Air Convection RH, Non-condensing Ambient Module Chassis (A2) Mount DIN (A4) Mount Case Size Case Material Module Chassis (A2) Mount DIN (A4) Mount Weight Max. +70 +105 Units °C °C 95 % See Mechanical Drawing (Page 4) See Mechanical Drawing (Page 4) See Mechanical Drawing (Page 4) Aluminum Alloy With Non-Conductive Base (UL94-V0) 4.01 Oz (113g) 6.03 Oz (170g) 7.45 Oz (210g) Reliability Specifications Parameter MTBF Conditions MIL HDBK 217F, 25°C, Gnd Benign Min. 300 Typ. Max. Units kHours Conditions Wave Soldering Manual Soldering Min. 255 350 Typ. 260 360 Max. 265 370 Units Absolute Maximum Ratings Parameter Lead Temperature, See Note 5 Caution: Exceeding Absolute Maximum Ratings may damage the module. These are not continuous operating ratings. www.micropowerdirect.com °C www.micropowerdirect.com Model Selection Guide Input Model Number Voltage (VDC) Output Efficiency Over Fuse Voltage Capacitive Rating Load Protection (µF, Max) Slow-Blow Voltage Current Current Nominal Range (VDC) (mA, Max) (mA, Min) MPV1560S-12RHI 600 100 - 1200 12.0 1,250 0.0 78 15.0 2,000 3,500 MPV1560S-15RHI 600 100 - 1200 15.0 1,000 0.0 79 19.0 1,200 3,500 MPV1560S-24RHI 600 100 - 1200 24.0 625 0.0 80 27.0 680 3,500 (%, Typ) (VDC Typ) (mA) Notes: 1. To meet the specified ripple and noise levels, external capacitors are required. See the typical connection information on page three for recommended values. For more information, please contact the factory. 2. All units will meet EN 55022 (CE/RE) class A with the input circuit shown in the “Typical Connection 2” diagram on page 3. Contact the factory for more information. 3. All units will meet EN 61000-4-4 (±4 kV) with the input circuit shown in the “Typical Connection 2” diagram on page 3. Contact the factory for more information. 4. All units will meet the requirements of EN 61000-4-5 (±1 kV/±2 kV), with the input circuit shown in the “Typical Connection 2” diagram on page 3. Contact the factory for more information. 5. Lead temperature is measured 1.5 mm from the case. 6. Operation at no load will not damage the units, however, they may not meet all specifications. 7. It is recommended that a fuse be used on the input of a power supply for protection. For the MPV1560-xxRHI series, a 3.15A slow blow should be used. Derating Curve Input Voltage Derating Curve Efficiency vs Input Voltage (Full Load) Efficiency vs Output Power (VIN= 600 VDC) 292 Page Street Ste D Stoughton, MA 02072 • TEL: (781) 344-8226 • FAX: (781) 344-8481 • E-Mail: [email protected] www.micropowerdirect.com Typical Connection 1 The diagram at left illustrates a typical connection of the MPV1560S-xxRHI series. Output capacitors C6 and C5 are filtering components. They are required to meet ripple and noise specifications. The recommended input components are a fuse, NTC, and MOV. The recommended component values for these are given in the table below. Typical Connection 2: With External EMC Components For applications that require meeting higher EMC standards, the circuit shown above is recommended. Some notes on this diagram (starting with the input circuit) are: 1. It is recommended that an external fuse be used. The recommended fuse is 1A/250V. 2. The NTC helps to prevent damage to the module in case an input current surge occurs. The recommended value is given in the table below. 3. The MOV helps to prevent damage to the module in case an input voltage surge occurs. The recommended value is given in the table below. 4. Capacitors C1, C2, C3 and C4 are input filter components (connected in series to achieve the required capacitance level). Resistors R1, R2, R3 and R4 help to balance the current across the capacitors. 5. Recommended values for components are: Model Number 6. Capacitor C5 is ceramic. This capacitor is used to filter high frequency noise. A recommended value is given in the table below. 7. Capacitor C6 is an electrolytic. A low ESR, high frequency capacitor should be used. The recommended value is given in the table below. 8. The output TVS will help protect system circuitry if power supply fails. A recommended value is given in the table below. 9. Derating on all capacitors should be 80% or more. External Components NTC MOV LDM1, LDM2 C1, C2, C3, C4 R1, R2, R3, R4 C5 5D-9 SK141000 1.2 mH/0.5A 22 μF/400V 1 M⍀/2W 0.22 μF/50V MPV1560S-12RHI MPV1560S-15RHI 120 μF/25V 68 μF/35V MPV1560S-24RHI Typical Board Layout: With External EMC Components MicroPower Direct C6 • 292 Page Street Ste D Stoughton, MA 02072 TVS SMBJ15A SMBJ20A SMBJ33A This diagram illustrates a typical board layout for the MPV1560S-xxRHI with the recommended EMI components shown in the “Typical Connection 2” diagram. To meet safety regulations, the board trace widths should be >3 mm, the distance between traces should be >6 mm, and the distance between traces and ground should be >6 mm. Contact the factory for more information. • TEL: (781) 344-8226 • FAX: (781) 344-8481 • E-Mail: [email protected] www.micropowerdirect.com Mechanical Dimensions Pin Connections Pin 1 2 3 4 5 Function No Connection -VIN +VIN -VOUT +VOUT Mechanical Dimensions: With Chassis Mount Option (A2) All models of the MPV1560S-xxRHI series are available assembled on an adapter plate for mounting to a chassis or on a DIN rail. Mechanical dimensions for these adapters is shown at right. The photo below shows a product mounted on a similar adapter. Please contact the factory for more information. For the chassis mount option, add suffix “A2” to the model number (i.e. MPV1560S-xxRHI-A2) For the DIN rail mount option, add suffix “A4” to the model number (i.e. MPV1560S-xxRHI-A4) Pin Connections Pin 1 2 3 4 5 6 7 8 Mechanical Dimensions: With DIN Rail Option (A4) Function -VIN No Connection +VIN -VOUT No Connection No Connection No Connection +VOUT Connection is the same for A2 & A4 MicroPower Direct Notes: • All dimensions are typical in inches (mm) • Tolerance x.xx = ±0.02 (±0.50) We Power Your Success - For Less! 292 Page Street Ste D Stoughton, MA 02072 • TEL: (781) 344-8226 • FAX: (781) 344-8481 • E-Mail: [email protected]