MPV10RHI Series Compact, 6:1 Input PV Power 5 & 10W DC/DC Converters Electrical Specifications Key Features: • 5W & 10W Output Power • 200 - 1200 VDC Input Range • 4,000 VDC Isolation Specifications typical @ +25°C, nominal input voltage & rated output current, unless otherwise noted. Specifications subject to change without notice. Input Parameter Input Voltage Range Input Start Voltage Under Voltage Shutdown Conditions • Input Under Volt Protection MPV05 • Output Over Volt Protection Input Current • Compact Case MPV10 • -25°C to +70°C Operation • >300 kHours MTBF Inrush Current Min. 200 185 175 200 VDC Input 600 VDC Input 1200 VDC Input 200 VDC Input 600 VDC Input 1200 VDC Input 200 VDC Input 600 VDC Input 1200 VDC Input Typ. 600 Max. 1,200 195 185 36.0 13.0 8.0 69.0 24.0 14.0 4.0 12.0 25.0 Start-Up Time Units VDC VDC VDC mA A 500 mS Max. ±2.0 ±1.0 ±1.0 100 Units % % % mV P - P %/°C %IOUT Max. Units VDC M kHz Output Parameter Output Voltage Accuracy Line Regulation Load Regulation Ripple & Noise (20 MHz) Temperature Coefficient Over Power Protection Output Short Circuit Conditions Min. Typ. ±1.0 VIN = MIN to MAX ±0.5 ±0.5 IOUT = 5% to 100% See Note 1 50 ±0.02 Autorecovery 110 Continuous (Autorecovery) General Parameter Isolation Voltage Isolation Resistance Switching Frequency EMI Characteristics Parameter Radiated Emissions Conducted Emissions ESD RS EFT Surge CS PFM Voltage Dips Conditions 60 Seconds 500 VDC Min. 4,000 100 Typ. 65 Standard See Note 2 EN 55022 See Note 2 EN 55022 EN 61000-4-2 EN 61000-4-3 See Note 3 EN 61000-4-4 See Note 4 EN 61000-4-5 EN 61000-4-6 EN 61000-4-8 EN 61000-4-11 Min. Typ. Max. Units Class A Class A Criteria B; ±6 kV/±8 Criteria A; 10V/m Criteria B; ±4 kV Criteria B; ±1 kV /±2 kV Criteria A; 10 Vrms Criteria A; 10A/m Criteria B; 0% - 70% Environmental MicroPower Direct 292 Page Street Suite D Stoughton, MA 02072 USA T: (781) 344-8226 F: (781) 344-8481 E: [email protected] W: www.micropowerdirect.com Parameter Operating Temperature Range Storage Temperature Range Cooling Humidity Physical Case Size Case Material Weight Conditions Min. Typ. -25 +25 -25 Free Air Convection RH, Non-condensing Ambient Max. +70 +105 Units °C °C 95 % See Mechanical Drawings (Page 4) Aluminum Alloy With Non-Conductive Base (UL94-V0) 6.92 Oz (195g) Reliability Specifications Parameter MTBF Conditions MIL HDBK 217F, 25°C, Gnd Benign Min. 300 Typ. Max. Units kHours Conditions Wave Soldering Manual Soldering Min. 255 350 Typ. 260 360 Max. 265 370 Units Absolute Maximum Ratings Parameter Lead Temperature, See Note 5 Caution: Exceeding Absolute Maximum Ratings may damage the module. These are not continuous operating ratings. www.micropowerdirect.com °C www.micropowerdirect.com Model Selection Guide Input Model Number Voltage (VDC) Output Efficiency Voltage Current Current (VDC) (mA, Max) (mA, Min) (%, Typ) Over Fuse Voltage Capacitive Rating Load Protection (µF, Max) Slow-Blow (VDC Typ) (mA) Nominal Range MPV0560S-05RHI 600 200 - 1200 5.0 1,000 0.0 73 7.5 10,000 1,000 MPV1060S-05RHI 600 200 - 1200 5.0 2,000 0.0 75 7.5 6,000 1,000 MPV1060S-24RHI 600 200 - 1200 24.0 420 0.0 82 29.0 1,500 1,000 Notes: 1. To meet the specified ripple and noise levels, external capacitors are required. see the typical connection information on page three for recommended values. For more information, please contact the factory. 2. All units will meet EN 55022 (CE/RE) class A with the input circuit shown in the “Typical Connection 2” diagram on page 3. Contact the factory for more information. 3. All units will meet EN 61000-4-4 (±4 kV) with the input circuit shown in the “Typical Connection 2” diagram on page 3. Contact the factory for more information. 4. All units will meet the requirements of EN 61000-4-5 (±1 kV/±2 kV), with the input circuit shown in the “Typical Connection 2” diagram on page 3. Contact the factory for more information. 5. Lead temperature is measured 1.5 mm from the case. 6. Operation at no load will not damage the units, however, they may not meet all specifications. 7. It is recommended that a fuse be used on the input of a power supply for protection. For the MPV0560-xxRHI & MPV1060-xxRHI series, a 1.0A slow blow should be used. Derating Curve, MPV1060S-05 Derating Curve, MPV0560S-05 & MPV1060S-24 Efficiency vs Input Voltage (Full Load) Efficiency vs Output Power (VIN= 600 VDC) 292 Page Street Ste D Stoughton, MA 02072 • TEL: (781) 344-8226 • FAX: (781) 344-8481 • E-Mail: [email protected] www.micropowerdirect.com Typical Connection 1 The diagram at left illustrates a typical connection of the MPV0560S-xxRHI or MPV1060S-xxRHI series. Output capacitors C6 and C5 are filtering components. They are required to meet ripple and noise specifications. The recommended input components are a fuse, NTC, and MOV. The recommended component values for these are given in the table below. Typical Connection 2: With External EMC Components For applications that require meeting higher EMC standards, the circuit shown above is recommended. Some notes on this diagram (starting with the input circuit) are: 1. It is recommended that an external fuse be used. The recommended fuse is 1A/250V. 2. The NTC helps to prevent damage to the module in case an input current surge occurs. The recommended value is given in the table below. 3. The MOV helps to prevent damage to the module in case an input voltage surge occurs. The recommended value is given in the table below. 4. Capacitors C1, C2, C3 and C4 are input filter components (connected in series to achieve the required capacitance level). Resistors R1, R2, R3 and R4 help to balance the current across the capacitors. 5. Recommended values for components are: Model Number 6. Capacitor C5 is ceramic. This capacitor is used to filter high frequency noise. A recommended value is given in the table below. 7. Capacitor C6 is an electrolytic. A low ESR, high frequency capacitor should be used. The recommended value is given in the table below. 8. The output TVS will help protect system circuitry if power supply fails. A recommended value is given in the table below. 9. Derating on all capacitors should be 80% or more. External Components NTC MOV C1, C2, C3, C4 R1, R2, R3, R4 C5 5D-9 SK201000 47 μF/450V 1 M⍀/2W 1.0 μF/50V MPV0560S-05RHI MPV1060S-05RHI MPV1060S-24RHI C6 TVS 220 μF/25V SMBJ7.0A 120 μF/35V SMBJ30A Typical Board Layout: With External EMC Components This diagram illustrates a typical board layout for the MPV0560S-xxRHI or MPV1060S-xxRHI with the recommended EMI components shown in the “Typical Connection 2” diagram. To meet safety regulations, the board trace widths should be >3 mm, the distance between traces should be >6 mm, and the distance between traces and ground should be >6 mm. Contact the factory for more information. MicroPower Direct • 292 Page Street Ste D Stoughton, MA 02072 • TEL: (781) 344-8226 • FAX: (781) 344-8481 • E-Mail: [email protected] www.micropowerdirect.com Mechanical Dimensions Pin Connections Pin 1 2 3 4 5 6 Function +VIN -VIN No Connection No Connection -VOUT +VOUT Notes: • All dimensions are typical in inches (mm) • Tolerance x.xx = ±0.02 (±0.50) More Ultra-Wide Input DC/DC Products MicroPower Direct offers a two more DC/DC product families with specifications that are ideal for use in photovoltaic applications. The MPV1560S and MPV4060S offer a unique combination of compact size, very wide input range, very high isolation and low cost. Features Include: • 15W & 40W Output Power • 200 - 1200 VDC Input Range • 4,000 VDC Isolation • Under Input Volt Protection • Over Output Volt Protection • Short Circuit Protection • High Efficiency • Compact Packaging • -25°C to +70°C Operation • High MTBF MicroPower Direct also offers DC/DC product families with specifications that are ideal for use in railway/transportation applications. Call us today or visit our website for more information. MicroPower Direct We Power Your Success - For Less! 292 Page Street Ste D Stoughton, MA 02072 • TEL: (781) 344-8226 • FAX: (781) 344-8481 • E-Mail: [email protected]