MB1500ERW Low Cost, 1 x 2 Inch 15W, 2:1 Input Range DC/DC Converters Electrical Specifications Key Features: Specifications typical @ +25°C, nominal input voltage & rated output current, unless otherwise noted. Specifications subject to change without notice. • 15W Output Power Input Parameter • 2:1 Input Voltage Range Input Voltage Range • 1,500 VDC Isolation • Single & Dual Outputs Input Start Voltage • Efficiency to 90% • Compact 1 x 2 Inch Case Input Filter Start-Up Time • -40°C to +85°C Operation Output • Industry Standard Pin-Out Parameter • Low Cost Output Voltage Accuracy Output Voltage Balance Output Trim Range Line Regulation Load Regulation Cross Regulation Ripple & Noise (20 MHz) Transient Recovery Time, See Note 4 Transient Response Deviation Output Power Protection Temperature Coefficient Output Short Circuit, See Note 5 Conditions Min. 12 VDC Input 9.0 24 VDC Input 18.0 48 VDC Input 36.0 12 VDC Input 24 VDC Input 48 VDC Input (Pi) Filter See Note 1 Typ. 12.0 24.0 48.0 Conditions Typ. ±1.0 ±0.5 ±10 ±0.2 ±0.5 Min. Dual Outputs, Balanced Loads VIN = Min to Max IOUT = 10% to 100% See Note 2 See Note 3 Max. 18.0 36.0 75.0 9.0 17.8 35.8 10 70 300 25% Load Step Change ±3.0 150 ±0.02 Continuous (Autorecovery) Units VDC VDC mS Max. ±3.0 ±1.0 ±0.5 ±1.0 ±5.0 100 500 ±5.0 Units % % % % % mV P - P µS % % %/°C General Parameter Isolation Voltage Isolation Resistance Isolation Capacitance Switching Frequency Conditions 60 Seconds 500 VDC See Note 6 Min. 1,500 1,000 Typ. Max. Units VDC M pF kHz Max. +85 +105 +125 Units °C °C °C 95 % 1,000 300 Environmental Parameter Operating Temperature Range Operating Temperature Range Storage Temperature Range Cooling Humidity Physical Case Size Case Material Weight MicroPower Direct 292 Page Street Suite D Stoughton, MA 02072 USA T: (781) 344-8226 F: (781) 344-8481 E: [email protected] W: www.micropowerdirect.com Conditions Ambient Case Min. -40 Typ. +25 -55 Free Air Convection RH, Non-condensing See Mechanical Diagram (Page 4) Aluminum Alloy With Non-Conductive Base (UL94-V0) 0.99 Oz (28g) Remote On/Off Parameter Unit On Unit Off Off Idle Current Conditions See Note 7 See Note 7 Min. 2.5 0 Typ. Max. 12.0 1.2 Units VDC VDC mA 1.0 Reliability Specifications Parameter MTBF Conditions MIL HDBK 217F, 25°C, Gnd Benign Min. 1.0 Typ. Max. Units MHours Conditions 12 VDC Input 24 VDC Input 48 VDC Input 1.5 mm From Case for 10 Sec Min. -0.7 -0.7 -0.7 Typ. Max. 25.0 50.0 100.0 300 Units Absolute Maximum Ratings Parameter Input Voltage Surge (1 Sec) Lead Temperature Caution: Exceeding Absolute Maximum Ratings may damage the module. These are not continuous operating ratings. www.micropowerdirect.com VDC °C www.micropowerdirect.com Model Selection Guide Input Model Number MB1512S-03ERW MB1512S-05ERW MB1512S-12ERW MB1512S-15ERW MB1512S-24ERW MB1512D-05ERW MB1512D-12ERW MB1512D-15ERW MB1512D-24ERW MB1524S-03ERW MB1524S-05ERW MB1524S-12ERW MB1524S-15ERW MB1524S-24ERW MB1524D-05ERW MB1524D-12ERW MB1524D-15ERW MB1524D-24ERW MB1548S-03ERW MB1548S-05ERW MB1548S-12ERW MB1548S-15ERW MB1548S-24ERW MB1548D-05ERW MB1548D-12ERW MB1548D-15ERW MB1548D-24ERW Voltage (VDC) Nominal 12 12 12 12 12 12 12 12 12 24 24 24 24 24 24 24 24 24 48 48 48 48 48 48 48 48 48 Output Current (mA) Voltage Range Full-Load No-Load (VDC) 9.0 - 18.0 1,465 65 3.3 9.0 - 18.0 1,405 60 5.0 9.0 - 18.0 1,405 25 12.0 9.0 - 18.0 1,405 25 15.0 9.0 - 18.0 1,389 30 24.0 9.0 - 18.0 1,453 30 ±5.0 9.0 - 18.0 1,420 25 ±12.0 9.0 - 18.0 1,420 25 ±15.0 9.0 - 18.0 1,420 20 ±24.0 18.0 - 36.0 625 35 3.3 18.0 - 36.0 695 35 5.0 18.0 - 36.0 703 20 12.0 18.0 - 36.0 695 20 15.0 18.0 - 36.0 695 25 24.0 18.0 - 36.0 727 25 ±5.0 18.0 - 36.0 710 20 ±12.0 18.0 - 36.0 710 20 ±15.0 18.0 - 36.0 710 20 ±24.0 36.0 - 75.0 316 35 3.3 36.0 - 75.0 360 35 5.0 36.0 - 75.0 352 25 12.0 36.0 - 75.0 348 15 15.0 36.0 - 75.0 352 15 24.0 36.0 - 75.0 363 20 ±5.0 36.0 - 75.0 355 15 ±12.0 36.0 - 75.0 355 15 ±15.0 36.0 - 75.0 355 15 ±24.0 Notes: 1. Start up time is measured at nominal input and with a constant resistive load. 2. Cross regulation is measured with the output being tested at 50% load. The second output is varied from 10% to 100% load. 3. When measuring output ripple, it is recommended that an external ceramic capacitor (approx 1 µF to 10 µF) be placed from the +VOUT to the -VOUT pins. 4. Transient recovery is measured to within a 1% error band for a load step change of 25%. 5. Short circuit protection is provided by a “hiccup mode” circuit. 6. Isolation capacitance for 24 VDC output models is 2,000 pF. Isolation capacitance is measured from input to output at 100 kHz/0.1V. 7. The maximum control current at the on/off pin (pin 6) during a logic high is 50 µA. The maximum control current to the on/off pin at logic low (-0.7V to 0.8V) is 1 mA. If the on/off pin is left open, the unit operates. If it is grounded, the unit will shut off. 8. These units should not be operated with a load under 10% of full load. Operation at no-load will not damage the unit, but they may not meet all specifications. 9. These units should not be operated over +85°C. Exceeding +85°C may damage the unit. 10. It is recommended that a fuse be used on the input of a power supply for protection. See the ModelSelection table above for the correct rating. Efficiency Current Current (mA, Max) (mA, Min) 4,000 3,000 1,250 1,000 625 ±1,500 ±625 ±500 ±313 4,000 3,000 1,250 1,000 625 ±1,500 ±625 ±500 ±313 4,000 3,000 1,250 1,000 625 ±1,500 ±625 ±500 ±313 (%, Typ) Over Fuse Voltage Capacitive Rating Load Protection (µF, Max) Slow-Blow (VDC Typ) 200 150 63 50 32 ±75 ±32 ±25 ±16 200 150 63 50 32 ±75 ±32 ±25 ±16 200 150 63 50 32 ±75 ±32 ±25 ±16 87 89 89 89 90 86 88 88 88 88 90 89 90 90 86 88 88 88 87 87 89 90 89 86 88 88 88 3.9 6.2 15.0 18.0 30.0 ±6.2 ±15.0 ±18.0 ±30.0 3.9 6.2 15.0 18.0 30.0 ±6.2 ±15.0 ±18.0 ±30.0 3.9 6.2 15.0 18.0 30.0 ±6.2 ±15.0 ±18.0 ±30.0 (mA) 10,500 4,020 1,035 705 250 ±1,020 ±495 ±165 ±200 10,500 4,020 1,035 705 250 ±1,020 ±495 ±165 ±200 10,500 4,020 1,035 705 250 ±1,020 ±495 ±165 ±200 3,000 3,000 3,000 3,000 3,000 3,000 3,000 3,000 3,000 1,500 1,500 1,500 1,500 1,500 1,500 1,500 1,500 1,500 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 Derating Curve External Trim External Trim Notes: On single output units, an external resistor can be used to adjust the converter output up/down by about 10%. The connection is shown in the diagram at left. The required resistor value is calculated by the formulas: Trim UP = RTRIM = A $-R2 - R3 R2 A Trim Down = RTRIM = A $-R1 - R3 R1 A Where A = VREF R1 VTRIM - VREF $ Where A = VTRIM VREF $R2 VREF Where RTRIM = The value of the external trim resistor VTRIM = The amount of voltage adjustment required The value of R1, R2, R3 and VREF are given in the table below. Parameter R1 (k) R2 (k) R3 (k) VREF (V) 292 Page Street Ste D Stoughton, MA 02072 3.3 4.801 2.863 15.00 1.24 5.0 2.883 2.864 10.00 2.50 Output Voltage (VDC) 9.0 12 15 7.500 10.971 14.497 2.864 2.864 2.864 15.00 17.80 17.80 2.50 2.50 2.50 24 24.872 2.864 20.00 2.50 • TEL: (781) 344-8226 • FAX: (781) 344-8481 • E-Mail: [email protected] www.micropowerdirect.com EMC Specifications Parameter Radiated Emissions Conducted Emissions ESD RS EFT Surge CS Voltage Dips Standard See Note 1 EN 55022 See Note 1 EN 55022 EN 61000-4-2 EN 61000-4-3 See Note 2 EN 61000-4-4 See Note 3 EN 61000-4-5 EN 61000-4-6 EN 61000-4-29 Class A Class A Criteria B; ±4 kV Contact Criteria A; 10V/m Criteria B; ±2 kV Criteria B; ±2 kV Criteria A; 3 Vrms Criteria B; 0% - 70% Notes: 1. All units are rated for EN 55022 (CE/RE) class A without external components. They will meet class B with the addition of the MDCFM-0x (or a similar discrete filter circuit). Contact the factory for more information. 2. To meet the requirements of EN 61000-4-4 (±2 kV), external components are needed. This can be done discretely, or with the addition of the MDCFM-0x. Contact the factory for more information. 3. To meet the requirements of EN 61000-4-5 (±2 kV), external components are needed. This can be done discretely, or with the addition of the MDCFM-0x. Contact the factory for more information. Typical Connection 7. In many applications simply adding input/output capacitors will The diagram above illustrates a typical connection of the MB1500ERW 5. Recommended values for components are: enhance the input surge series for applications that require meeting EMC standards. The units do not Component 24 VIN 48 VIN 12 VIN protection and reduce require external components to operate as specified. Some notes on this Vin Input Vout Output MOV --S14K35 S14K60 output ripple sufficiently. The diagram (starting with the input circuit) are: (VDC) Capacitor (VDC) Capacitor L1 --56 µH 56 µH input capacitor C1 and output 1. It is recommended that an external fuse be used. The recommended fuse 3.3 470 µF capacitors C5 and C6 shown is shown in the model chart on page 2. TVS SMCJ28A SMCJ48A SMCJ90A 12 100 µF 5 470 µF in the typical connection dia2. An external MOV is recommended on the input to protect the unit in the C1 680 µF/25V 330 µF/50V 330 µF/100V gram above (& board layout event of a surge. A recommended value is given in the table at right. 12 220 µF C2 1.0 µF/50V 1.0 µF/50V 1.0 µF/100V 24 100 µF drawing below), illustrate 3. An external TVS is recommended on the input to protect the unit in the 15 220 µF L2 4.7 µH 4.7 µH 4.7 µH their connection. Recomevent of a voltage spike. A recommended value is given in the table at 24 100 µF 48 100 µF C3, C4 1,000 pF/2 kV 1,000 pF/2 kV 1,000 pF/2 kV mended capacitor values right. ±5 ±220 µF are given in the table at right. 4. The output filtering capacitor (C5) is a high frequency, low resistance ±12 ±100 µF electrolytic capacitor. Care must be taken in choosing this capacitor not 6. Input noise and surge suppression modules are available for ±15 ±100 µF a number of MPD DC/DC power supplies. For pricing or full to exceed the capacitive load specification for the unit. The board layout technical information, please contact the factory. ±24 ±47 µF illustration below shows a connection for dual output units. Voltage derating of capacitors should be 80% or above. Typical Board Layout: With External Filter/Surge Components for Single Output Unit Typical Connection: With External Filter/Surge Components for Dual Output Unit MicroPower Direct • 292 Page Street Ste D Stoughton, MA 02072 • TEL: (781) 344-8226 • FAX: (781) 344-8481 • E-Mail: [email protected] www.micropowerdirect.com Mechanical Dimensions Pin Connections Pin 1 2 3 4 5 6 Single Output +VIN -VIN +VOUT Trim -VOUT Remote On/Off Pin 1 2 3 4 5 6 Dual Output +VIN -VIN +VOUT Common -VOUT Remote On/Off Adapter Plate Mechanical Dimensions: With Optional Heatsink All models of the MB1500x-xxERW series are available mounted on an adapter plate similar to the one pictured at left. The adapter plate makes it easier to mount the unit to a chassis or to a standard DIN rail. Please contact the factory for more information. For the heatsink option, add su suffix “H” to the model number (i.e. MB1524S MB1524S-05ERW-H) MicroPower Direct We Power Your Success - For Less! 292 Page Street Ste D Stoughton, MA 02072 • TEL: (781) 344-8226 • Notes: • All dimensions are typical in inches (mm) • Tolerance x.xx = ±0.02 (±0.50) • Pin 1 is marked by a “dot” or indentation on the top of the unit FAX: (781) 344-8481 • E-Mail: [email protected]