DATAMATE ASSEMBLY TOOL Z80-280 Insertion/Extraction Tool Holder Extraction Tool (Female contacts L-Tek and J-Tek) Extraction Tool (Male contacts L-Tek only) Extraction Tool (Male contacts J-Tek only) Insertion Tool (for insulation up to Ø0.9mm) Insertion Tool (for insulation from Ø0.9mm to Ø 1.1mm) INSERTION PROCEDURE 1. Strip the wire and crimp the socket onto the wire, ensuring that the correct part is used (see Instruction Sheet IS-01, Hand Crimp Tool M22520/01). 2. Ensure all parts (moulding and crimp sockets) are clean and ready for final assembly. 3. Select the appropriate insertion tool for the wire size in use and attach to the handle. The different tools can be found by unscrewing the cap at the end of the handle (see above for tool identification). 4. Place the crimped contact partially into the moulding. The correct position is reached when approximately 1.5-2mm of socket protrudes (see Figures 2 and 3). 5. Place the insertion tool over the wire, with the wire sitting in the groove and the tool resting on the back of the crimped socket (see Figure 1). 6. To complete the assembly, push firmly on the rear of the contact while ensuring the tool remains perpendicular to the mould face. There will be an audible click when the socket is correctly seated within the moulding. Harwin North America Harwin Europe T: +1 603 893 5376 F: +1 603 893 5396 E: [email protected] W: www.harwin.com T: +44 (0) 23 9231 4545 F: +44 (0) 23 9231 4590 E: [email protected] W: www.harwin.com IS-25 Issue: 4 Date: 19.06.12 C/Note: 11759 Harwin Asia T: +65 6 779 4909 F: +65 6 779 3868 E: [email protected] W: www.harwinasia.com Page 1 of 3 7. Repeat steps 4 to 6 until the moulding is populated as required. Care should be taken not to damage any contacts. It is recommended that the moulding be supported by a small fixture or a hard flat surface. Do not support the mould on any latches fitted, or pressure exerted on inserting the contacts will bend the latches. Cable Groove Insertion Tool Cable Moulding (back face) Partially Inserted Contact Figure 1 Contact Contact Moulding Moulding Figure 2 (Correct contact position - Figure 3 (Incorrect contact position - Note: Female contact shown IS-25 Issue: 4 Date: 19.06.12 C/Note: 11759 Page 2 of 3 EXTRACTION PROCEDURE To remove a contact from the moulding, select the appropriate Extraction Tool from the handle and attach as before. Place this tool over the mating end of the contact and push firmly. Care should be taken to keep the tool perpendicular to the mould face, or mould damage may occur. Extraction Tool Moulding Contact Figure 4 Note: Male contact shown IS-25 Issue: 4 Date: 19.06.12 C/Note: 11759 Page 3 of 3