Harwin Test Report Summary HT00401 Environmental Testing of Datamate (M80 Series) Connectors HT00401 Test Report for Datamate (M80 Series) Environmental Testing 1. Introduction. 1.1. Description and Purpose. The Harwin Datamate (M80 Series) connector is manufactured to the requirements of BS9525F0033 and has been designed to withstand 500 successive engagements and separations without impairing its mechanical or electrical performance. The following tests were carried out to confirm the performance. 1.2. Conclusion. The following data has been collated from Harwin test report C06/06. The connectors tested met the BS9525-F0033 specification for insertion, withdrawal and contact resistance initially and after multiple engagements and separations up to 500 operations. Further, the product met all the requirements for Vibration, Bump, Shock, Acceleration, and Electrical Load and Temperature as required by the British Standard specification. 2. Test Method, Requirements and Results. 2.1. List of Test Samples. a) M80-5002022 male assembly with through-board termination b) M80-4002001 female assembly with through-board termination 2.2. Specification Parameters. In accordance with BS9525 F0033 Iss 1: Group CD6(i)(D) 5 mated pairs: Test Bump Vibration: General BS9520 Parameters 1.2.6.2 BS2011: Part 2.1 Eb: 1977 390 m/s2 (40g) 6ms, 4000 ±40 Bumps, both directions of three axis, continuously monitoring of electrical continuity during the last 200 bumps. BS2011: Part 2.1 Fc: 1977 10Hz to 2kHz 0.75mm pk/10g, duration 6 hours total (2h/axis), continuously monitoring of electrical continuity during initial resonance search and the last two frequency sweeps. BS2011: Part 2.1 Ea: 1977 981 m/s2 (100g) 6ms Trapezoidal pulse, both directions of three axis, 18 shocks total, continuously monitoring of electrical continuity during application of shocks. BS2011: Part 2.1 Ga: 1977 490 m/s2 >10 seconds, both directions of three axis continuously monitoring of electrical continuity during application of acceleration. Mechanical damage, movement or displacement of parts such as would impair operation. 50 operations (at 15 operations per minute maximum). 250 hours at 125°C, no electrical load, during conditioning the following measurements shall be made: Method B (500 ±50V) mated at 125°C measured 8 times at intervals not less than 24 2 hours recovery specimens shall remain mated. Final measurements to be carried out by Harwin Test Lab. 1.2.6.3.1 Shock 1.2.6.4 Acceleration 1.2.6.5 Visual Examination Mechanical Operation Electrical Load and Temperature (short term) Insulation Resistance Final Measurements Harwin North America T: +1 603 893 5376 F: +1 603 893 5396 E: [email protected] W: www.harwin.com Issue: 1 Date: 29/11/2011 C/Note: ----- 1.2.2 (d) 1.2.7.1 1.2.7.2 1.2.4.4 Harwin Europe T: +44 (0) 23 9231 4545 F: +44 (0) 23 9231 4590 Harwin Asia T: +65 6 779 4909 F: +65 6 779 386 E: [email protected] W: www.harwin.com E: [email protected] W: www.harwinasia.com Page 2 of 3 HT00401 Test Report for Datamate (M80 Series) Environmental Testing 2.3. Test Method and Results. The following tests were all carried out in a mated condition. In addition to the electrical discontinuity checks, the following checks were also carried out: a) Vibration (1.2.6.3.1) resonance search results; a strobe lamp was used to detect any vibration responses in each of three axis none detected. Sample 1 Bump (1.2.6.2) Vibration (1.2.6.3.1) Shock (1.2.6.4) Acceleration (1.2.6.5) Visual Exam. (1.2.2d) Mechanical Op. (1.2.7.1) Elec. Load & Temp (1.2.7.2) Insulation resistance (1.2.4.4) 2 3 4 5 OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK 6,000M 8,000M 10,000M 14,000M 30,000M 35,000M 41,000M 48,000M 10,000M 13,000M 16,000M 18,000M 48,000M 55,000M 65,000M 70,000M 4,000M 5,000M 6,000M 14,000M 18,000M 22,000M 27,000M 32,000M 8,000M 11,000M 15,000M 40,000M 42,000M 50,000M 60,000M 68,000M 4,000M 6,000M 9,000M 12,000M 26,000M 32,000M 39,000M 46,000M Final measurements using Ø0.5mm diameter test pin: a) Insertion Force: 1.0N maximum, 0.3N minimum. b) Withdrawal Force: 0.8N maximum, 0.2N minimum. Insertion Force (initial) Withdrawal Force (initial) Maximum 0.89N 0.44N Minimum 0.48N 0.22N Average 0.63N 0.32N Harwin North America T: +1 603 893 5376 F: +1 603 893 5396 E: [email protected] W: www.harwin.com Issue: 1 Date: 29/11/2011 C/Note: ----- Insertion Force (after 500 operations) Withdrawal Force (after 500 operations) 0.57 N 0.35 N Harwin Europe T: +44 (0) 23 9231 4545 F: +44 (0) 23 9231 4590 Harwin Asia T: +65 6 779 4909 F: +65 6 779 386 E: [email protected] W: www.harwin.com E: [email protected] W: www.harwinasia.com Page 3 of 3