DATAMATE ASSEMBLY TOOL T5748-19 INSERTION/EXTRACTION TOOL HOLDER EXTRACTION TOOL INSERTION TOOL FOR INSULATION UP TO Ø0.9mm INSERTION TOOL FOR INSULATION FROM Ø0.9mm TO 1.1mm INSERTION PROCEDURE 1. Strip the wire and crimp the socket onto the wire, ensuring that the correct part is used (see Instruction Sheet IS-01, Hand Crimp Tool M22520/01). 2. Ensure all parts (moulding and crimp sockets) are clean and ready for final assembly. 3. Select the appropriate insertion tool for the wire size in use and attach to the handle. The different tools can be found by unscrewing the cap at the end of the handle (see above for tool identification). 4. Place the crimped socket partially into the moulding. The correct position is reached when approximately 1.5-2mm of socket protrudes (see Figures 2 and 3). 5. Place the insertion tool over the wire, with the wire sitting in the groove and the tool resting on the back of the crimped socket (see Figure 1). 6. To complete the assembly, push firmly on the rear of the contact while ensuring the tool remains perpendicular to the mould face. There will be an audible click when the socket is correctly seated within the moulding. OBSOLETE HARWIN Inc U.S.A. Tel: 812 285 0055 Fax: 812 285 0056 E-Mail: [email protected] IS-02 Issue: 1 Date: 14.02.00 HARWIN plc U.K. 023 9231 4545 023 9231 4590 [email protected] C/Note: ---- HARWIN pte Singapore 65 779 1304 65 779 3868 [email protected] Side 1 7. Repeat steps 4 to 6 until the moulding is populated as required. Care should be taken not to damage any contacts. It is recommended that the moulding be supported by a small fixture or a hard flat surface . 8. To remove a contact from the moulding, select the Extraction Tool from the handle and attach as before. Place this tool in the mating end of the socket and push firmly. Care should be taken to keep the tool perpendicular to the mould face, or mould damage may occur. Insertion Tool Cable Groove Cable Datamate Moulding (back face) Partially Inserted Contact Figure 1 Contact Datamate Moulding Contact OBSOLETE Datamate Moulding Figure 2 Figure 3 (Correct contact position prior to final ‘click-in’) (Incorrect contact position prior to final ‘click-in’) Side 2 IS-02 Issue: 1 Date: 17.02.00 C/Note: ----