Echotel® Model 911 & 921 Ultrasonic Level Controls ® Instruction Manual and Parts List DESCRIPTION MODEL IDENTIFICATION cont. Echotel Model 911/921 units ultrasonically detect liquid level on a broad spectrum of viscous to light liquids. There are no moving parts in contact with the liquid. Model 911/921 units are available with either integral or remote mounted electronics. TRANSDUCER 1– – Transducer Material 22 = 316 Stainless Steel CC = CPVC E1 = Epoxy, Model 911 only FF = Teflon® max. 48" insertion, Model 911 only HB = Hastelloy B HC = Hastelloy C KK = Kynar, Model 911 only MM = Monel TT = Titanium YY = Polypropylene Each control has a nameplate on which the model number is shown. The model number is coded to identify the options included in that specific unit. Listed below are the definitions of each section of the model number. By comparing the model number against these charts, the installer can determine exactly which options the unit contains. 9 –1 A Connection 1A = 3/4" NPT MODEL IDENTIFICATION AMPLIFIER 58 Set Points 1 = 1 set point 2 = 2 set points Teflon® is a registered trademark of DuPont. – 1 Actuation Length 1 to 130 inches in one inch increments (25 mm to 3.3 m) (Nominal distance from bottom of threads to top of gap in inches). Example: 12 inches = Code 012 Set Points 1 = 1 set point 2 = 2 set points COAXIAL CABLE Output Signal A1A = 10 amp DPDT relay B1C = 5 amp DPDT hermetic relay E1H = TTL F1H = open collector Cable Type A1 = RG 178 cable, Model 911 A2 = RG 178 cable, Model 921 B1 = RG 58 cable, Model 911 B1 = RG 58 cable, Model 921 Input Voltage 0 = 120 VAC 1 = 240 VAC 2 = 24 VDC 3 = 12 VDC Cable Length Length of cable from remote amplifier to remote transducer in feet (300 ft. [90 m] maximum) RG 178 cable, 1–50 ft. [15 m] maximum RG 58 cable, 51–300 ft. [90 m] maximum Housing A = NEMA 4X, Carbon steel E = NEMA 4X / 7/9, Cast aluminum, Model 911 only F = NEMA 4X / 7/9, Cast iron, Model 921 only H = NEMA 4X / 7/9 Group B, Cast iron I = CENELEC Mounting 0 = Integral 1 = Remote 370–11 – Remote Housing with Self-Test PRINCIPLE OF OPERATION Ultrasonic sound waves are transmitted through the transducer gap when it is filled with liquid, thus actuating the control. As the liquid drains from the gap, the sound waves attenuate, deactuating the control. A signal processing circuit ensures that the system will not produce false indication due to splashing or light turbulence. ELECTROSTATIC DISCHARGE (ESD) HANDLING PROCEDURE Magnetrol’s electronic instruments are manufactured to the highest quality standards. These instruments utilize electronic components which may be damaged by static electricity present in most work environments. The following steps are recommended to reduce the risk of component failure due to electrostatic discharge: 1. Ship and store circuit boards in anti-static bags. If an anti-static bag is not available, wrap board in aluminum foil. Do not place boards on foam packing materials. 2. Use a grounding wrist strap when installing and removing circuit boards. A grounded workstation is also recommended. 3. Handle printed circuit boards only by the edges. Do not touch components or connector pins. 4. Ensure that all electrical connections are completely made and none are partial or floating. Ground all equipment to a good, earth ground. INSTALLATION UNPACKING MOUNTING POSITION AND LOCATION cont. Unpack the instrument carefully. Make sure all components have been removed from the foam protection. Inspect all components for damage. Report any concealed damage to the carrier within 24 hours. Check the contents of the package against the packing slip and report any discrepancies to the factory. Check the nameplate model number to be sure it agrees with the packing slip and purchase order. Check and record the serial number for future reference when ordering parts. Gap must face sideways Install so that wrench flats are vertical PRELIMINARY OPERATIONAL CHECK 1. Apply proper operating voltage to terminals L1, L2/N. Connect the ground wire to the green ground screw inside the housing base. Refer to Figure 4 on page 3. 2. With the power applied to the board, locate the HL/LL fail-safe switch marked P1 on the right hand side of the board. Place the jumper in the desired HL or LL fail-safe position. Refer to the table on page 5. CAUTION: Phono jack plugs are fragile. Do not pull plugs from PC board by pulling coaxial cable. Use needle nose pliers on plug body. 3. Fill a suitable container with liquid. 4. Place transducer gap in the liquid. The control output(s) must actuate. 4. Remove transducer from the liquid. The control output(s) must deactuate if the unit is operating properly. In case of malfunction consult the Troubleshooting section on page 7. Tank Wall Horizontal Mounting for Single Gap Units Only Figure 2 When installed in a nozzle or pipe, the transducer gap must extend into the tank beyond the inside tank wall. Refer to Figure 3. Gap must clear nozzel MOUNTING POSITION AND LOCATION Single point units may be mounted in any position or orientation. Refer to Figures 1 and 2. Dual point units must be mounted with the transducer vertical. Refer to Figure 1. Conduit Connection Never tighten by turning housing 3/4" NPT Thread Use wrench here Actuation Point Vertical Mounting for Single or Dual Gap Units Figure 1 2 Horizontal Mounting in Nozzle Figure 3 All wiring, conduit and electrical fittings must conform to local electrical codes for the location selected. INSTALLATION cont. INTEGRAL INSTALLATION INTEGRAL INSTALLATION CONT. 1. Screw transducer into the opening using pipe compound or thread tape. If flanged, bolt unit to mating flange with proper gasket. 4. If the transducer phono cables become unplugged from the circuit board, they must be reconnected in the following order: CAUTION: Never tighten unit to the tank connection by turning the housing. Use a wrench on the transducer mounting nut flats. Use thread tape or suitable pipe compound on threads. Do not over tighten. CAUTION: Phono jack plugs are fragile. Do not pull plugs from PC board by pulling coaxial cable. Use needle nose pliers on plug body. 2. Remove housing cover. 3. No. 14 AWG wire size is recommended for power and control circuit wiring. The power and control circuit terminal blocks are marked for proper identification. a. Route wires into housing. b. Run power leads to power terminal on left side of PC board. Refer to Figure 4. c. Attach ground wire to the green head screw located in the housing base. d. Run control circuit wiring to the top of PC board. e. Dress wiring to ensure no interference or contact with cover or circuit board components. NOTE: For Model 921 duplicate these steps for second board. OBSERVE ALL APPLICABLE ELECTRICAL CODES AND PROPER WIRING PROCEDURES. Model 911 cables may plug into J1 and J2 on the amplifier board in any order. Model 921 cables are banded together in pairs. One cable from each pair is tagged either HIGH or LOW. One pair plugs into one board; the second pair plugs into the second board. The boards are labeled HIGH or LOW. CAUTION: In hazardous areas, do not power the unit until the conduit is sealed and enclosure cover is screwed down securely. NOTE: The tagged cable from each pair must plug into J2 on its respective board. Failure to do so will impair the operation of the unit. 5. Replace housing cover. Prevent moisture seepage into the enclosure by installing approved seal-drain fittings in the conduit run leading to the unit. NO1 CM1 NC1 NO2 CM2 NC2 Jumper JU2 Self-test Terminal Strip TB3 Self-test Connector J3 L1 Fail-safe Jumper P1 L2/N (DC +) (DC -) Time Delay Potentiometer R30 Phono Plug J2 Phono Plug J1 Main Amplifier Board Figure 4 3 INSTALLATION cont. REMOTE AMPLIFIER INSTALLATION REMOTE AMPLIFIER INSTALLATION cont. Remote amplifiers must be used where high process temperatures prohibit integral mounting of the electronics. A remote amplifier allows more convenient servicing when the transducer is mounted at an inconvenient location. Prevent moisture seepage into the enclosure by installing approved seal-drain fittings in the conduit run leading into the unit. 1. Install amplifier housing using mounting bracket. Provide adequate clearance to remove housing cover. 2. Remove housing cover. CAUTION: In hazardous areas, do not power the unit until the conduit is sealed and the enclosure cover is screwed down securely. 4. Replace housing cover. Remote Transducer Housing Main Amplifier REMOTE TRANSDUCER INSTALLATION High Level 1. Screw transducer into tank opening using pipe compound or thread tape. If flanged, bolt unit to mating flange with proper gasket. NOTE: Refer to Coaxial Cable Installation section below before installing cables. Process Vessel Mounting Bracket Coaxial Cable Figure 5 3. No. 14 AWG wire size is recommended for power and control circuit wiring. The power and control terminal blocks are marked for proper identification. a. Route power and control circuit through side housing connection. b. Run power leads to power terminal on left side of PC board. Refer to Figure 4 on page 3. c. Run control circuit leads to top of PC board. d. Run coaxial cable from transducer or remote transducer termination board through the bottom housing connection. e. Plug coaxial cable to amplifier as follows: Model 911 cables from OUT 1 and OUT 2 on remote transducer board plug into J1 and J2 on the amplifier board in any order.The self test cable plugs into J2 on remote transducer board and J3 on the amplifier board. Model 921 cables from OUT 1 and OUT 2 on the remote transducer board plug into the lower amplifier board; cables from OUT 3 and OUT 4 plug into the upper amplifier board. One self test cable plugs into J2 on the remote transducer board and goes to J3 on the lower amplifier board. The other self test cable plugs into J4 on the remote transducer board and goes to J3 on the upper amplifier board. NOTE: Cables from OUT 2 and OUT 4 must plug into J2 on their respective board. Failure to do so will impair the operation of the unit. f. Dress wiring to ensure no interference or contact with cover or circuit board components. CAUTION: Do not interchange transducer connection cables (OUT 1 and OUT 2 with OUT 3 and OUT 4) or remote connection cable (OUT 1 and OUT 2 with OUT 3 and OUT 4) or the unit will malfunction. OBSERVE ALL APPLICABLE ELECTRICAL CODES AND PROPER WIRING PROCEDURES. 4 2. To prevent cable damage, DO NOT remove transducer from tank with coaxial cable connected to the amplifier. CAUTION: Never tighten transducer to tank connection by turning housing. Use wrench on transducer mounting nut flats. Use thread tape or suitable pipe compound on threads. Do not over tighten. COAXIAL CABLE INSTALLATION Transducers are furnished with dual coaxial cables. If unit purchased is not equipped with remote transducer housing, coaxial cable must be run in conduit to the amplifier. If a remote transducer housing is furnished, the coaxial cables from the transducer will terminate inside the housing in phono jacks marked IN1 and IN2. Model 921 units will have an additional pair of cables terminating in IN3 and IN4. Connect coaxial cable to jacks OUT 1 and 02 on remote transducer termination board. If installing a Model 921, connect the second pair of cables to jacks 03 and 04. (Coaxial cable extensions must be run in conduit.) Refer to Figure 6 on page 5. CAUTION: To retain explosion proof/vapor proof rating, coaxial cable must be run in properly sealed conduit. USER SELECTIONS RELAY WIRING FAIL-SAFE JUMPER Model 911 units have a number of different relay wiring options. The table below lists relay contact positions for all possible combinations of power failure, state of the transducer gap and fail-safe jumper position. Each user must decide, from consideration of the overall system, which combinations of the above constitutes fail-safe and alarm conditions; and, select the appropriate relay wiring and failsafe positions. Model 911/921 are available with a field selectable fail-safe jumper (P1) for low or high level. The jumper is located above potentiometer (R30) located along the right edge of each printed circuit board. Refer to Figure 7. In this instance, the term fail-safe denotes the positions the relay contacts assume when power to the unit is lost. For Model 921 units, the table can be used for selecting the mode of operation for one point at a time. CALIBRATION Model 911/921 units do not require field calibration. The set point is not adjustable. CONTROL RELAY WIRING CHART Fail-safe Jumper Position Low Level Jumper P1 (LL) High Level Jumper P1 (HL) Line Power On Failure On Failure Transducer Gap Relay Terminals CM to NC CM to NO Dry Wet Dry Wet Closed Open Closed Closed Open Closed Open Open Dry Wet Dry Wet Open Closed Closed Closed Closed Open Open Open TIME DELAY Model 911/921 units are provided with an adjustable turn-on delay of up to approximately 60 seconds. The time delay occurs when the transducer gap goes from the "dry" to the "wet" state. Minimum time delay occurs with potentiometer (R30) adjusted fully counterclockwise (CCW). Increase time delay by turning clockwise (CW). Refer to Figure 7. NOTE: Care should be exercised not to interchange wires between Pole 1 and Pole 2 termination connections. Fail-safe Jumper P1 Time Delay Potentiometer R30 Main Amplifier Board Figure 7 911/921 lower gap Transducer self test connection 921 upper gap Transducer self test connection Phono cables to transducer Phono cables to transducer Phono cables to remote electronics Phono cables to remote electronics Self test cable to remote electronics Self test cable to remote electronics Remote Transducer Termination Board Figure 6 5 USER SELECTIONS cont. CIRCUITRY CHECK CIRCUITRY CHECK cont. Transducer dry Transducer dry cont. A complete test of the transducer and electronic circuitry may be made by using one of the following tests: 1. Self test: Locate the self test terminal strip (TB3) on the right side of the board. With a small jumper, momentarily touch terminals 1 and 2. The result should be the relay contacts changing state. Refer to Figure 8. Self-Test Terminal Strip TB3 2. Current meter: Hook the meter in series: red or (+) lead to terminal 1, black or (-) lead to terminal 2. The result should be a measurement of the current going to the reed switch. Approximately 10 mA to 20 mA is the normal range of current. If current is not present, contact the factory. Fail-safe Jumper P1 NOTE: A current meter should be used to verify self test only if the relay does not change state with the jumper. 3. Local magnetic check: With power on, and all cable connections made, take a horseshoe magnet and place it at the mounting nut rotating it around the circumference. From the "dry" state when the proper orientation of the magnetic field is located to the reed switch, the relay will change state to simulate "wet" condition. Remove the magnet and the relay will return to the "dry" state. If this does not work a stronger magnet may be needed. NOTE: For units with time delay, output activation occurs following selected time delay. 4. Local push button, less than 30 feet away, (supplied by user) using unit power: Wire a momentary contact switch to self test terminals 1 and 2 of TB3. Refer to Figure 8. This switch must have normally open contacts, and must be suitable for the atmosphere surrounding the control. Figure 8 5. Remote push button, more than 30 feet away, using external power: Remove power to unit. Cut jumper wire JU2 in the top right corner of the board. Refer to Figure 9. Wire remote push button to terminals 2 and 3 of TB3, providing external power in the loop. (Requires a 12 VDC power supply.) Connect the positive (+) 12 VDC wire to terminal 2. Connect the negative (-) wire to terminal 3. Depress the push button—control output should activate, simulating liquid in the gap. LED will light immediately. CAUTION: Do not connect terminal 3 to any other terminal. Instrument damage will occur. Depress the momentary contact switch. The control output must activate, simulating liquid in the gap. Release the momentary contact switch. The control output must deactivate. The LED will go out immediately. Jumper JU2 Self-Test Terminal Strip TB3 CAUTION: Do not connect terminal 1 to any other terminal. Instrument damage will occur. Figure 9 OPERATIONAL TEST (Integral or Remote Units) With the transducer properly connected to the amplifier, check to ensure all cable connections are correct. 1. Fill a small vessel with water and completely immerse the bottom gap of the transducer. In this condition the transducer is now in the WET state. The relay should change state. 2. Remove the transducer from the vessel of water. In this condition the transducer is now in the DRY state. The relay should change state again. If the relay changes state going from DRY to WET the equipment is functioning correctly. 6 NOTE: A balloon filled with water may be substituted for a small vessel of water. When using this method be sure the outside of the balloon surface is wet. Note the position of the relay in the DRY state. Now, take the wetted balloon and put it in the transducer gap. The result should be a change in the relay state. The unit is now in a WET condition. In case of malfunction, consult the Troubleshooting section or consult factory. TROUBLESHOOTING CAUTION: In hazardous areas, do not remove housing until power is disconnected and atmosphere is determined to be safe. No signal with level change Sensor wetted, unit powered, but control relay does not energize. LED should light. 1. Verify power and control circuit wiring. 2. Check the red LED on the board. The LED will light immediately when the transducer gap is filled with liquid, or when a self test check is performed on the unit. The LED is not affected by the time delay. Refer to Figure 4 on page 3. 3. For integral units, check transducer phono plugs for proper insertion in J1 and J2. For remote units, check remote cable phono plugs in J1 and J2 and all phono plugs in remote transducer termination board. 4. With the transducer dry, test control circuit with magnet or push button. If control circuit activates, remove unit from vessel and check for foreign media in transducer gap. 5. If control circuit does not activate, consult factory. Self-test circuitry works, but control relay does not activate on level change. 1. Check terminals for loose connection. 2. Check coaxial cable jack plugs for improper seating or central wire rolled loose from pin. 3. Check coaxial cable for breaks, or signal wire shorted to ground shield. 4. Check the time delay—it should be fully counterclockwise. 5. If control does not activate, consult factory. Control output will not deactivate 1. Check transducer for plugged gap. 2. Make sure self test wiring is deactivated. 3. Check for dense foam or liquid in gap. 4. If control does not activate, consult factory. Model 921 units 1. Check for plugged or fouled sensor gap. 2. Sensor gap faces not parallel. 3. Inspect unit for failed or dirty relay contacts. For either no signal or no signal reset, check transducer coaxial cables to make sure the upper and lower gaps are connected to the designated PC board. Refer to page 4. 4. If control does not activate, consult factory. AGENCY APPROVALS Agency Model Approval 9X1-XXXX-A1X NEMA 4X Class I, Div. 1, Groups C & D Class II, Div. 1, Groups E, F, & G Class III, NEMA 4X Class I, Div. 1, Groups B, C, & D Class II, Div. 1, Groups E, F, & G Class III, NEMA 4X All transducer materials approved except epoxy and polypropylene 9X1-XXXX-E1X 9X1-XXXX-F1X FM 9X1-XXXX-H1X with transducer 58X-1AXX-XXX CENELEC 9X1-XXXX-I1X EExd IIc T6 if used with transducer 58X-1A22-XXX; 58X-1AMM-XXX 58X-1AHB-XXX; 58X-1AHC-XXX Agency Model 9X1-A1AX-A1X 9X1-B1CX-A1X 9X1-A1AX-E1X 9X1-B1CX-F1X CSA 9X1-A1AX-H1X 9X1-B1CX-H1X with transducer 58X-1A22-XXX 58X-1AHB-XXX 58X-1AHC-XXX 58X-1AMM-XXX 58X-1ATT-XXX Approval TYPE 4X Class Class Class Class Class Class I, Div. 1, Groups C & D II, Div. 1, Groups E, F, & G III, TYPE 4X I, Div. 1, Groups B, C, & D II, Div. 1, Groups E, F, & G III, TYPE 4X All transducer materials approved except CPVC, epoxy, teflon, kynar, and polypropylene These units have been tested to EN 50081-2 and EN 50082-2 and are in compliance with the EMC Directive 89/336/EEC. 7 SPECIFICATIONS DIMENSIONAL SPECIFICATIONS 3.25 (83) inches (mm) 3.00 (76) Rotation Clearance 9.75 (248) Rotation Clearance 10.56 (268) 3/4" NPT Conduit Connection 3/4" NPT Conduit Connection 3/4" NPT Thread 3/4" NPT Thread Actuation Length (Refer to Model Identification – Transducer on page 1.) 1.62 (41) Actuation Length (Refer to Model Identification Transducer on page 1.) Actuation 1.62 (41) .87 (22) Dia. .87 (22) Dia. Model 911 Integral Mount with NEMA 4X Housing Figure 10 3.25 (83) Actuation Model 911 Integral Mount with NEMA 4X/7/9 Housing Figure 11 3.00 (76) Rotation Clearance 9.75 (248) Rotation Clearance 10.56 (268) 1" NPT Conduit Connection 3/4" NPT Conduit Connection 3/4" NPT Thread 3/4" NPT Thread 1.00 (25) Min. Actuation 3.62 (92) 20.00 (508) Min. Actuation Max. Distance Between Gaps 1.62 (41) .87 (22) Dia. 8 Model 921 Integral Mount with NEMA 4X Housing Figure 12 1.00 (25) Min. Actuation 3.62 (92) 20.00 (508) Min. Actuation Max. Distance Between Gaps 1.62 (41) .87 (22) Dia. Model 921 Integral Mount with NEMA 4X/7/9 Housing Figure 13 SPECIFICATIONS DIMENSIONAL SPECIFICATIONS inches (mm) 9.88 (251) 9.12 (232) 3/4" NPT Conduit Connection 3/4" NPT Conduit Connection 1/2" NPT (std.) 3/4" NPT (opt.) 3.00 (76) Transducer/ Amplifier Cable Connection 3.00 (76) 3.75 (95) 3.00 (76) Model 911 and 921 Remote NEMA 4X Housing Figure 14 3/4" NPT Thread 1/2" NPT (std.) 3/4" NPT (opt.) Transducer/ Amplifier Cable Connection 3.75 (95) 3.00 (76) 10.00 (254) 1" NPT Conduit Connection 1/2" NPT (std.) 3/4" NPT (opt.) Transducer/ Amplifier Cable Connection 3.00 (76) 3.75 (95) Model 911 Remote NEMA 4X/7/9 Housing Figure 15 Model 921 Remote NEMA 4X/7/9 Housing Figure 16 3/4" NPT Thread 4.63 (118) Dia. Actuation Length Actuation 1.62 (41) .87 (22) Dia. Single Gap Transducer Figure 17 5.00 (127) Actuation Length Actuation 3.00 Rotation (76) clearance 2.75 (70) 3/4" NPT .87 (22) Dia. Tip Sensitive Transducer Single Gap Stainless Steel Only Figure 18 Remote Transducer Housing Figure 19 9 SPECIFICATIONS cont. ELECTRICAL SPECIFICATIONS PRESSURE AND TEMPERATURE RATINGS Transducer Operating / Non-Operating Pressure PSIG BAR Description Specifications Temperature 120 VAC, 50/60 Hz (+10%/-15%) 240 VAC, 50/60 Hz (+10%/-15%) 24 VDC, (±10%) 12 VDC, (±10%) Power supply 316 SS 800/1500 55/103 -40° F to +250° F (-40° C to +121° C) CPVC 100 7 -40° F to +250° F (-40° C to +121° C) Output relays 300 ➀ 21 -40° F to +100° F (-40° C to +38° C) Power consumption 2.5 VA nominal 0.078" (1.98 mm) 800/1500 55/103 -40° F to +250° F (-40° C to +121° C) Repeatability Hastelloy B Fail-safe Field selectable high or low Hastelloy C 800/1500 55/103 -40° F to +250° F (-40° C to +121° C) Time delay 0 - 60 seconds nominal Self test 7 +32° F to +200° F (0° C to +93° C) Local magnetic Remote electrical by push button Calibration Not required 800/1500 55/103 -40° F to +250° F (-40° C to +121° C) Ambient temperature (Electronics) -40° F to +160° F (-40° C to +71° C) Polypropylene 100 7 Teflon® 100 7 Titanium 1500 103 Epoxy Kynar Monel 100 AC DC (1) DPDT, 240 VAC, 10 amp resistive (1) DPDT, 30 VDC, 10 amp resistive -40° F to +250° F (-40° C to +121° C) +32° F to +200° F (0° C to +93° C) -40° F to +250° F (-40° C to +121° C) ➀ Consult factory for 1000 PSIG (69 BAR) rating and higher temperatures. REPLACEMENT PARTS No. Description 10 amp DPDT relay 1 PC board ➀ 5 amp DPDT hermetic relay 120 VAC 240 VAC 24 VDC 120 VAC 240 VAC 24 VDC TTL Open collector NEMA 4X, Carbon steel NEMA 4X/7/9, Cast aluminum 2 Housing cover NEMA 4X/7/9, Cast iron NEMA 4X/7/9 Group B, Cast iron NEMA 4X 3 Cover seal NEMA 4X/7/9 NEMA 4X, Carbon steel, single conduit (3⁄4" NPT) NEMA 4X/7/9, Cast iron, single conduit (1" NPT) 4 Housing base NEMA 4X/7/9 Group B, Cast iron, single conduit, (1" NPT) 5 PC board mounting bracket (1⁄2" NPT) 6 Remote electronics mounting bracket (3⁄4" NPT) 7* Remote transducer termination board ➀ 8 Remote transducer termination board mounting bracket 9 Remote transducer housing and base assembly RG 178 (1 to 50 feet) 10 Coaxial cable ➁ RG 58 (51 to 300 feet) 11 Remote transducer housing assembly ➀ Refer to the ESD Handling Procedure on page 3. ➁ Two pairs required for dual point. 10 Part Number Model 911 Model 921 030-2037-006 (qty 1) 030-2037-006 (qty 030-2037-007 (qty 1) 030-2037-007 (qty 030-2037-008 (qty 1) 030-2037-008 (qty 030-2037-011 (qty 1) 030-2037-011 (qty 030-2037-012 (qty 1) 030-2037-012 (qty 030-2037-013 (qty 1) 030-2037-013 (qty Consult factory Consult factory 089-6510-003 002-6204-600 not available 004-9107-001 004-9111-001 004-9111-001 012-1318-001 012-2101-345 012-2501-249 004-9165-002 004-9104-001 004-9138-003 004-9136-003 005-6630-001 005-5629-001 036-3805-001 036-3805-003 030-2172-001 005-6634-001 089-6585-001 037-3155-XXX 037-3156-XXX 056-1063-001 2) 2) 2) 2) 2) 2) REPLACEMENT PARTS cont. Transducer replacement parts Sensor mounting flanges (Optional) 1a. Order transducer Series 58 model number from the units nameplate. 1b. Construct part number from Transducer Part Number section under Model Identification from page 1. Raised face mounting flanges are available in the sizes and material shown below. Specify the part number as an additional line item when placing an order. Consult factory for additional flanges. Flange Part Number Size Rating Transducer 316 SS 304 SS Carbon Stl Hastelloy C 1 ⁄" 04-5867-001 04-5867-011 04-5867-021 2" 04-5867-002 04-5867-012 04-5867-022 3" 150 lb. 04-5867-003 04-5867-013 04-5867-023 4" 04-5867-004 04-5867-014 04-5867-024 5" 04-5867-005 04-5867-015 04-5867-025 1 ⁄" 04-5867-006 04-5867-016 04-5867-026 2" 04-5867-007 04-5867-017 04-5867-027 3" 300 lb. 04-5867-008 04-5867-018 04-5867-028 4" 04-5867-009 04-5867-019 04-5867-029 5" 04-5867-010 04-5867-020 04-5867-030 1 ⁄ " 600 lb. 04-5867-045 C/F 04-5867-046 1 1 Figure 20 2 2 1 2 04-5867-031 04-5867-032 C/F C/F C/F 04-5867-036 04-5867-037 C/F C/F C/F C/F C/F = Consult Factory Remote Mounted Shown 1 7 8 2 9 5 3 4 Figure 22 6 10 Figure 21 11 IMPORTANT PRODUCT WARRANTY QUALITY ASSURANCE All Magnetrol/STI electronic level and flow controls are warranted free of defects in materials or workmanship for one full year from the date of original factory shipment. Repair parts are warranted free of defects in materials and workmanship for one year from the date of shipment. Materials, specifications, and contents are subject to change without prior written notice. The quality assurance system in place at Magnetrol/STI guarantees the highest level of quality throughout the company. Magnetrol/STI is committed to providing full customer satisfaction both in quality products and quality service. If returned within the warranty period; and, upon factory inspection of the control, the cause of the claim is determined to be covered under the warranty; then, Magnetrol/STI will repair or replace the control at no cost to the purchaser (or owner) other than transportation. Magnetrol’s quality assurance system is registered to ISO 9001 and Z299.1 affirming its commitment to known international quality standards providing the strongest assurance of product/service quality available. Magnetrol/STI shall not be liable for misapplication, labor claims, direct or consequential damage or expense arising from the installation or use of equipment. There are no other warranties expressed or implied, except special written warranties covering some Magnetrol/STI products. ASSURED QUALITY & SERVICE COST LESS SERVICE POLICY RETURN MATERIAL PROCEDURE Owners of Magnetrol/STI controls may request the return of a control or any part of a control for complete rebuilding or replacement. They will be rebuilt or replaced promptly. Controls returned under our service policy must be returned by Prepaid transportation. Magnetrol/STI will repair or replace the control at no cost to the purchaser (or owner) other than transportation if: So that we may efficiently process any materials that are returned, it is essential that a “Return Material Authorization” (RMA) number be obtained from the factory, prior to the material's return. This is available through Magnetrol/STI's local representative or by contacting the factory. Please supply the following information: 1. 2. 3. 4. 5. 1. Returned within the warranty period; and 2. The factory inspection finds the cause of the claim to be covered under the warranty. If the trouble is the result of conditions beyond our control; or, is NOT covered by the warranty, there will be charges for labor and the parts required to rebuild or replace the equipment. In some cases it may be expedient to ship replacement parts; or, in extreme cases a complete new control, to replace the original equipment before it is returned. If this is desired, notify the factory of both the model and serial numbers of the control to be replaced. In such cases, credit for the materials returned will be determined on the basis of the applicability of our warranty. No claims for misapplication, labor, direct or consequential damage will be allowed. Company Name Description of Material Serial Number Reason for Return Application Any unit that was used in a process must be properly cleaned in accordance with OSHA standards, before it is returned to the factory. A Material Safety Data Sheet (MSDS) must accompany material that was used in any media. All shipments returned to the factory must be by prepaid transportation. All replacements will be shipped F.O.B. factory. NOTE: Refer to Electrostatic Discharge Handling Procedure on page 2. LOW VOLTAGE DIRECTIVE For use in Category II installations. If equipment is used in a manner not specified by manufacturer, protection provided by equipment may be impaired. 5300 Belmont Road • Downers Grove, Illinois 60515-4499 • 630-969-4028 • Fax 630-969-9489 5300 Belmont Road • Downers Grove, Illinois 60515-4499 • 630-969-4000 • Fax 630-969-9489 • website http://www.magnetrol.com 6291 Dorman Road • Mississauga, Ontario L4V-1H2 • 905-678-2720 • Fax 905-678-7407 Heikenstraat 6 • B 9240 Zele, Belgium • 052 45.11.11 • Telex 25944 • Fax 052 45.09.93 Regent Business Ctr., Jubilee Rd. • Burgess Hill, Sussex RH15 9TL U.K. • 01444-871313 • Fax 01444-871317 ©1997 Magnetrol International, Incorporated. All rights reserved. Printed in the USA. Magnetrol and Magnetrol logotype are registered trademarks of Magnetrol International. The brand and product names contained within this document are trademarks or registered trademarks of their respective holders. BULLETIN: 51-601.5 EFFECTIVE: January 1997 SUPERSEDES: August 1996