7+(1(;7*(1(5$7,212)0$*1(7,&/(9(/,1',&$7,21 MAGNETIC LEVEL INDICATORS DESCRIPTION Magnetically coupled liquid level indicators, or MLIs, are in widespread use throughout process industries. Originally designed as an alternative to sight and gauge glass devices, the MLI is now commonly used in both new construction and plant expansion as well as replacement for high maintenance sight and gauge glasses. Orion’s Atlas, Gemini, and Aurora magnetic level indicators are precision engineered and manufactured to indicate liquid level accurately, reliably, and continuously. These units are completely sealed and require no periodic maintenance. MLIs also eliminate vapor or liquid emission problems common with sight and gauge glasses. To complement these products, Orion produces a complete range of level switches and transmitters, including the Eclipse® Guided Wave Radar transmitter from Magnetrol International. FEATURES • Numerous chamber styles (or configurations) for each design. Custom designs available. • Complete range of level switches and level transmitters, including Eclipse Guided Wave Radar • Fabricated, non-magnetic chamber assembly produced in a wide range of metal and plastic materials APPLICATIONS • ANSI and EN 1092 process connections available • Feedwater heaters • Blowdown flash tanks • Precision manufactured float with internal magnets and magnetic flux ring • Industrial boilers • Hot wells • Oil/water separators • Vacuum tower bottoms • Flash drums • Alkylation units • Surge tanks • Boiler drums • Gas chillers • Propane vessels • Deaerators • Storage tanks • Flag or shuttle type indicator with stainless steel scale to measure height, volume, or percentage of level • Standard float stop springs at top and bottom of chamber • Exceptional code qualified welding MAGNETIC LEVEL INDICATOR | OVERVIEW ATLAS & STRATUS MLI The Atlas is Orion’s standard high-performance magnetic level indicator. Atlas is a single chamber design with either a 2", 21⁄2", or 3" chamber diameter, as required by the application. There are twelve basic configuration styles including top mount models. Special configurations are also available. Atlas MLIs are produced in a wide range of materials, including exotic alloys and plastics. Orion also offers the most complete selection of process connection types and sizes in the industry. Atlas can be equipped with a variety of level transmitters and switches as well as flag and shuttle indicators with or without stainless steel scales. This enables the Atlas to be a complete level and monitoring control. Stratus (not shown) is a simple, rugged, reliable, and cost-effective Magnetic Level Indicator. Suitable for a variety of installations, Stratus has many basic features and is precision engineered and manufactured to ensure a long service life. Vent Connection Top float stop spring (standard) Dome cap or flange top Wide range of process connections Flag or shuttle style indicators High level switch (optional) Anodized aluminum or 316 SS indicator housing 316 SS scale for a variety of units: feet/inches meters/cm percent % volume custom ASME code construction: B31.1 B31.3 Low level switch (optional) NACE Construction: MR0103 MR0175 Insta-Seal™ valve Broad range of alloy and plastic chambers Dome cap or flange bottom Bottom float stop spring (standard) Drain Connection GEMINI Orion’s twin chamber design is unique to the Magnetic level gauge industry. Countless unique configuration styles are available with Gemini. It can be produced in the same metal material selections as Atlas. The second chamber facilitates the installation of any of a wide selection of transmitters to provide continuous level monitoring in addition to the indication provided by the primary chamber. Eclipse guided wave radar, direct insertion Jupiter magnetostrictive, or Kotron capacitance type level transmitters can be mounted in the secondary chamber to provide totally redundant indication with continuous level output. The primary chamber, which houses the float, can be fitted with clampon switches or transmitters for additional level control. 2 Atlas™ MLI Top Mount Atlas (consult factory) OVERVIEW | AURORA® MAGNETIC LEVEL INDICATOR Top View GWR Probe Float See Brochure ORI-101 for more information Gas Bypass Zone Visual Indicator Eclipse® GWR Level Transmitter Baffle Plate D DESCRIPTION Aurora’s patented design is the next generation of magnetic level indicators. It is state of the art and reflects Orion’s innovation and commitment to magnetic level indicators. Aurora is a totally redundant monitoring and control system. Liquid levels are tracked with great accuracy using two different technologies. An Eclipse® guided wave radar probe is housed along with the MLI float in a 3" or 4" diameter chamber. While the indicator relies upon the float and its internal magnets to activate the flags or shuttle, the Eclipse measures the liquid level directly. Two completely separate technologies in a single external chamber equal redundancy unlike any other MLI. The use of a special baffle within the chamber ensures that the float and Eclipse® probe work seamlessly and without interference. There are ten basic configuration styles and over fifteen material selections for Aurora. For the first time ever, the ability to accurately and reliably measure ultra low dielectric media, high pressure/high temperature process conditions, and media with shifting and changing dielectric values can be accomplished with Aurora. AURORA® FEATURES A • Wide range of alloy materials • Eclipse available with HART®, FOUNDATION fieldbus™, or PROFIBUS™ communication • Large selection of process connection options • Eight probe designs cover a broad range of applications • Eclipse transmitter available in 316 stainless steel or epoxy-coated aluminum • ASME B31.1, B31.3, or NACE; 150# to 2500# ANSI (PN 16 to PN 320) • Top and bottom float stop springs 3 MAGNETIC LEVEL INDICATOR | VISUAL INDICATION Orion high-visibility indicators are available in a variety of styles with several options to choose from. Our anodized aluminum flat-glass indicator employs a unique sealing mechanism via Glass-Lock technology and the Insta-Seal™ valve. A tubular-glass stainless steel indicator is also available for the most extreme industrial environments around the world. Measuring scales are available in English, Metric, percent, and volumetric units (liters, gallons, etc). Custom indicator designs are our specialty. Contact Orion Instruments or your local representative to learn more. TM Insta-Seal Valve OPTION: Float Diagnostics Float Diagnostics adds an extra degree of safety Styles of Visual Indication to Orion Magnetic Level Indicators. By including an additional, different color set of flags below the zero mark, Float Diagnostics will alert a passer-by that the float has either lost buoyancy or collapsed due to over-pressurization. The float would sink into the bottom of the MLI and activate the full set of diagnostic flags. The diagnostic flags are a highly contrasting color to the rest of the indicator, thereby Orange / Black Yellow / Black Red / White Shuttle / Follower making it easily visible. OPTION: Vibration-Resistant Indicator 180° High amounts of vibration are not uncommon in many of the process and power applications around the world. Many times, the vibration can be severe enough to render certain instrumentation useless. Flag and Shuttle indicators can be affected by vibration in the short-term, as well as over time. Shuttle indicators should never be used for applications experiencing high vibration. Orion’s stainless steel indicator is available with a vibration-dampening inert liquid that surrounds and protects each flag inside the indicator. 4 Orion indicators incorporate a Ǧ design which limits the rotation of each flag to 180 degrees. This eliminates "overflipping" which is commonly seen on other indicator designs. Orion’s highly robust metallic flags offer high visibility and protection against the sun via a UV resistant powder coating. FLOAT | MAGNETIC LEVEL INDICATOR ORION FLOAT TECHNOLOGY Weld Ring: Secures float cap to main body Flux Ring: Absorbs magnetic energy and directs it outward Magnets: A full array surrounds the float with a strong and consistent magnetic field Support Ring: Provides reinforcement for the main float body The float contained within the magnetic level indicator is perhaps the most important element of the instrument. Its structural design, volume displacement, weight, and buoyancy force are all carefully considered when a float is specified for a particular application. Orion engineers have designed and tested hundreds of floats to gather the most accurate data available. We have designs for thousands of unique applications around the world, including high pressure, high temperature, and interface. Orion’s 360º magnet assembly produces a strong and consistent flux array allowing visual indication through chambers as thick as schedule 160. Float Body: Robust and durable construction delivers many years of reliable operation CAPABILITIES • Process pressures up to 4,500+ psig (310 bar) c • Process Temperatures up to 1,000º F (538º C) c • Total level specific gravities as low as 0.25 c • Interface float designs available for liquid specific gravity differentials as little as 0.1 High-strength magnets inside each flag facilitate an extremely strong attraction with the float. This also ensures a proper vertical alignment so that the indicator does not display unwanted flipping. • Adequate buoyancy to operate effectively and freely in many viscous liquids, including crude oil c maximum capabilities can vary depending on combination of pressure, temperature, and media specific gravity OPTIONS • Teflon® -S PTFE slip-assistant coating • Halar® ECTFE Coating for abrasion and chemical resistance • Float retrieval hook • Float Projection Curve: If the liquid density changes, a float curve will reveal the offset Float Projection Curve 5 MAGNETIC LEVEL INDICATOR | SPECIFICATIONS Design Atlas, Aurora, Stratus – single chamber Gemini – dual chamber Materials of construction – MLI Metal alloys 316/316L or 304/304L stainless steel, 321 stainless steel, 347 stainless steel, Titanium, Monel, Hastelloy B, Hastelloy C-276, Inconel 625, Inconel 825, Alloy 20, Electropolished 316 stainless steel, 904L stainless steel and other non-magnetic alloys Plastics / Composites Materials of construction – Float Fiberglass, PVC, CPVC, Kynar, polypropylene varies per application - stainless steel and titanium are standard (exotic alloys available) Construction options Conformance to ASME B31.1, ASME B31.3, and NACE available Certified material test reports (CMTR) Available upon request Pressure class ratings ANSI 150#, 300#, 600#, 900#, 1500#, 2500# DIN PN16, PN25, PN40, PN63, PN100, PN160, PN250, PN320 Process connection sizes 1 Process connection types MNPT, FNPT, Weldolet®, Sockolet®, threaded nipple, buttweld nipple, plain-end nipple, ⁄2" to 8" DN 20 to DN 150 slip-on flanges, weldneck flanges, lap joint flanges, TriClamp® fitting, Van Stone flanges Measuring range 12 to 600 in (30 to 1524 cm) Temperature range -320° to +1000° F (-196° to +538° C) Pressure range Full vacuum to 4500 psig (310 bar) Specific gravity range As low as 0.25 S.G. (consult factory for lower specific gravities) Indicators Magnetically actuated flag assembly in contrasting orange/black, yellow/black, red/white colors, or high visibility shuttle follower (custom colors available) Flag assembly seal Inert gas filled and sealed with Insta-Seal™ valve Visual indication Easily visible from 100 feet (30 meters) Scale options Etched stainless steel with either height, volume, or percentage units (custom markings avail) Switch options Model OES electric cam operated snap action (refer to Orion bulletin: OES-100) Model ORS electric reed type (refer to Orion bulletin: ORS-300) Pneumatic switch available (consult factory) Transmitter options Model 705 Eclipse guided wave radar (refer to Magnetrol bulletin: 57-101 & 57-102) Model 2xx Jupiter Magnetostrictive (refer to Orion bulletin: ORI-148) Model OCT analog reed chain (refer to Orion bulletin: OCT-400) 6 High temperature options Electric or steam tracing with or without special high temperature insulation Low temperature options Cryogenic insulation with special polymeric frost extension OPTIONS & ACCESSORIES | MAGNETIC LEVEL INDICATOR HIGH-TEMPERATURE INSULATION Orion specializes in custom fiberglass insulation blankets for MLIs of all shapes and sizes. They are constructed with high-quality materials capable of constant contact with temperatures up to 1,000º F (538º C). This insulation is available as personnel protection or with heat tracing options for freeze protection or process temperature maintenance. CRYOGENIC INSULATION & FROST EXTENSION To facilitate operation where the product is kept cold via chillers, refrigerants, and condensers, cryogenic insulation is provided. By insulating the MLI with a specialized cryogenic jacket, process temperatures can be maintained in the liquid state down to -320º F (-195º C). A frost extension option is available to prevent ice from collecting on the visual indicator, thereby decreasing the visibility. The extension is constructed of durable acrylic plastic and is provided standard with all cryogenic insulation. MAGNETIC PARTICLE TRAP Magnetic Particle Traps, or Magtraps, provide protection for Orion’s line of Magnetic Level Indicators. Particles composed mostly of ferrite, often from carbon steel piping, are widespread throughout process piping. These particles enter the MLI via the process connections during normal fill and drain operations. The magnetic float located inside the MLI attracts these particles over time. Eventually, the build-up will be enough to cause the float to become stuck inside the chamber. This results in the MLI either reading inaccurately or not at all. The trap collects the particles which can be cleaned periodically to ensure continued operation of the magnetic level indicator. HEAT TRACING: ELECTRIC & STEAM For applications where process freeze protection or temperature maintenance is required, heat tracing will allow the MLI to operate uninterrupted throughout harsh, cold conditions. Electric Heat Tracing is available in self-regulating, constant wattage, and mineral insulated varieties. Contact the factory for more information. 7 LEVEL TRANSMITTERS | SPECIFICATIONS TRANSMITTER SPECIFICATIONS Eclipse Guided Wave Radar Jupiter Magnetostrictive 6 to 240 inches (15 to 610 cm) 6 to 400 inches (15 to 999 cm) 0.01 mA analog 0.1 inch (cm) display 0.01 mA analog 0.1 inch (cm) display Repeatability: <0.1 inch (2.5 mm) ±0.005% of full span or 0.005 inches (0.127 mm) (whichever is greater) Non-Linearity: <0.1% of probe length or 0.1 inch (2.5 mm) (whichever is greater) 0.020% of full span or 0.031 inches (0.794 mm) (whichever is greater) None less than 3 inches (7.6 cm) when bottom mounted electronics None less than 3 inches (7.6 cm) when top mounted electronics 0 - 10 seconds; adjustable 0 - 25 seconds; adjustable Measuring Range: Resolution: Upper Dead Zone: Lower Dead Zone: Damping: Power (at terminals): Signal Output: Display: GP/IS: 11 to 28.6 VDC EP (with IS probe): 13.5 to 28 VDC FOUNDATION fieldbus™ & PROFIBUS PA™(FISCO): 9 to 17.5 VDC FOUNDATION fieldbus™ & PROFIBUS PA™(FNICO Exd): 9 to 32 VDC 4-20 mA with HART®: 3.8 to 20.5 mA usable FOUNDATION fieldbus™: H1 (ITK Ver. 5.01) PROFIBUS PA™: PROFIBUS PA™ H1 HART®: 12 to 28 VDC FOUNDATION fieldbus™ Explosion Proof: 9 to 17.5 VDC FISCO/FNICO: 9 to 17.5 VDC 4-20 mA with HART®: 3.8 to 20.5 mA usable FOUNDATION fieldbus™: H1 (ITK Ver. 4.61) 2 line x 8 character LCD 2 line x 8 character LCD IP66/Aluminum A356T6 or 316 SS NEMA 4X/7/9IP66/Aluminum A356T6 or 316 SS Area Classifications: FM/CSA/ATEX/IEC - EP, IS, NI (see specific product literature for more detail) FM/CSA/ATEX/IEC/INMETRO - EP, IS, NI (see specific product literature for more detail) Safety Integrity Level: Standard Electronics: SIL 1 as 1oo1, SFF 85.4% Enhanced Electronics: SIL 2 as 1oo1, SFF 91% Standard Electronics: SIL 1 as 1oo1, SFF 83.7% Enhanced Electronics: SIL 2 as 1oo1, SFF 90.7% Process Temperature: probe dependent (see specific product literature for more detail) External Mount: -320° F to +850° F Direct Insertion: -320° F to + 500° F Ambient Temperature at Electronics: -40° to 175° F (-40° to 80° C) LCD: -5° to +160° F (-20° to +70° C) -40° to 175° F (-40° to 80° C) LCD: -10° to +160° F (-20° to +70° C) probe dependent (see specific product literature for more detail) Direct insertion: +1700 psig (117 bar) (see specific product literature for more detail) Direct insertion probe with integral mount or remote mount electronics Direct insertion probe with integral mount or external top or bottom mount on MLI Housing Material: Process Pressure: Mounting Arrangement: TRANSMITTER SPECIFICATIONS OCT Reed Chain Measuring Range: Resolution: ±0.50 inches (13 mm) Repeatability: < 0.25 inches (6 mm) Non-Linearity: <0.4% full span averaged over span Upper Transition Zone: 4 inches (10.2 cm) Lower Transition Zone: 4 inches (10.2 cm) Power Input: 12 to 36 VDC Signal Output: 4 to 20 mA Housing Type: NEMA 4X, IP66 Housing Material: Area Classifications: 8 6 to 198 inches (15 to 503 cm) Cast Aluminum or 316 SS FM/CSA EP Process Temperature: -40° to +425° F (-40° to +218° C) Ambient Temperature at Electronics: -40° to +158° F (-40° to +70° C) Mounting Arrangement: External mount probe with integral top or bottom mounted electronics Eclipse® Jupiter™ on Atlas™ OCT on Atlas™ SPECIFICATIONS | POINT LEVEL SWITCHES ELECTRONIC SWITCH SPECIFICATIONS Model: OES ORS Description: SPDT magnetically actuated, bi-stable cam drive snap action switch Hermetically sealed bi-stable reed switch Supply Voltage: 250V AC/DC max 150V AC/DC max Maximum Dead Band: ±0.75" float travel ±0.50" float travel Temperature Range: -58° to +392° F (-50° to +200° C) -58° to +482° F (-50° to +250° C) Enclosure Rating: NEMA 4X NEMA 4X Enclosure Material: Cast aluminum (standard) Stainless steel Model OES Model ORS PNEUMATIC SWITCH SPECIFICATIONS consult factory for more information regarding pneumatic switches AGENCY APPROVALS | POINT LEVEL SWITCHES & REED CHAIN TRANSMITTER Agency Model Area Classification FM OES-xxxx-001 ORS-xxxx-001 Class I, II, III, Div. 1, Groups B,C,D,E,F,G; T6 @ 80°C; Type 4X Class I, II, III, Div. 1, Groups B,C,D,E,F,G; T6 @ 80°C; Type 4X Class I, Div. 2, Groups A, B, C, & D; T6 @ 80°C Class I, II, III, Div. 1, Groups B,C,D,E,F,G; T6 @ 80°C; Type 4X Class I, Div. 2, Groups A, B, C, & D; T6 @ 80°C OCT-xxxx-xxx CSA OES-x1xx-001 ORS-x1xx-001 OCT-xxxx-001 Class I, Div. I/II, Groups B, C, & D; T6 @ 80°C; Type 4X Class II, Groups E, F, & G;T6 @ 80°C; Type 4X Class III Class I, Div. I, Groups B, C, & D; T6 @ 80°C; Type 4X Class I, Div. II, Groups A, B, C, & D; T6 @ 80°C; Type 4X Class II, Groups E, F, & G; T6 @ 80°C; Type 4X Class III ATEX ORS-xAxx-001 ATEX II 2 G Ex d IIC T6 Ta = -40 to +70° C IEC ORS-xAxx-001 IECEx d IIC T6 Ta = -40 to +70° C CE OES-xxxx-001 ORS-xxxx-001 OCT-xxxx-xxxx Low Voltage Directives, 2006/95/EC Installation Category II, Pollution Degree 2 9 ECLIPSE LEVEL TRANSMITTER | AGENCY APPROVALS Agency Model Protection Method Area Classification FM 705-5XXX-1XX 705-5XXX-2XX Intrinsically Safe 705-5XXX-3XX 705-5XXX-4XX Explosion Proof c (with Intrinsically Safe probe) 705-5XXX-XXX 705-5XXX-XXX Suitable for: d Class I, Div. 1, Groups A, B, C, & D Class II, Div. 1, Groups E, F, & G T4 Class III, Type 4X, IP66 Entity Class I, Div. 1, Groups B, C, & D Class II, Div. 1, Groups E, F, & G T4 Class III, Type 4X, IP66 Class I, Div. 2, Groups A, B, C, & D Class II, Div. 2, Groups F & G T4 Class III, Type 4X, IP66 CSA ATEX IEC Non-Incendive 705-5XXX-1XX 705-5XXX-2XX Intrinsically Safe 705-5XXX-3XX 705-5XXX-4XX Explosion Proof c (with Intrinsically Safe probe) 705-5XXX-XXX 705-5XXX-XXX Suitable for: d 705-5XXX-AXX 705-5XXX-BXX 705-5XXX-CXX 705-5XXX-DXX 705-51XX-EXX 705-51XX-FXX 705-52XX-EXX 705-52XX-FXX 705-5XXX-AXX 705-5XXX-BXX Class I, Div. 1, Groups A, B, C, & D Class II, Div. 1, Groups E, F, & G T4 Class III, Type 4X Entity Class I, Div. 1, Groups B, C, & D Class II, Div. 1, Groups E, F, & G T4 Class III, Type 4X Class I, Div. 2, Groups A, B, C, & D Class II, Div. 2, Groups E, F, & G T4 Class III, Type 4X Non-Incendive Intrinsically Safe e II 1G, EEx ia IIC T4 FISCO II 1/2G, EEx d [ia] IIC T6 Flame Proof Non-sparking II 3(1)G, EEx nA [ia] IIC T4..T6 with probe II 1 G EEx ia IIC T6 II 3(1)G, EEx nA [nL] [ia] IIC T4..T6 with probe II 1 G EEx ia IIC T6 Intrinsically Safe e Zone 0 Ex ia IIC T4 FISCO These units are in conformity of: 0344 1. The EMC Directive: 2004/108/EC. The units have been tested to EN 61326. 2. Directive 94/9/EC for equipment or protective system for use in potentially explosive atmospheres. Note: Single and twin rod probes must be used in metallic vessel or stillwell to maintain CE compliance. c Factory Sealed: This product has been approved by Factory Mutual Research (FM), and Canadian Standards Association (CSA), as a Factory Sealed device. d IMPORTANT: Measured media inside vessel must be non-flammable only. If media inside vessel is flammable, then the explosion proof version (which contains an internal barrier making the probe Intrinsically Safe) is required. e Special conditions for safe use Because the enclosure of the Guided Wave Radar Level Transmitter Eclipse Model 705-5_ _ _-_ 1 _ and/or Probe Eclipse Model 7_ _-_ _ _ _-_ _ _ is made of aluminum, if it is mounted in an area where the use of category 1 G (Zone 0) apparatus is required, it must be installed such, that, even in the event of rare incidents, ignition sources due to impact and friction sparks are excluded. For applications in explosive atmospheres caused by gases, vapours or mists and where category 1G (Zone 0) apparatus is required, electrostatic charges on the non-metallic parts of the Probe Eclipse Model 7x5-_ _ _ _-_ _ _, Model 7x7-_ _ _ _-_ _ _ , and Model 7_F-_ _ _ _-_ _ _ shall be avoided. 10 AGENCY APPROVALS | JUPITER LEVEL TRANSMITTER Agency Model Protection Method Area Classification FM & CSA 2xx-1xxx-xxxxx-xxx Intrinsically Safe Class I, Div. 1, Groups A, B, C, & D, T4 Ta @ 80°C Class II, Div. 1, Groups E, F, & G; Class III, T4 Ta @ 80°C IP66 TYPE 4X Entity Class I, Div. 1, Groups B, C, & D, T5 Ta @ 80°C Class II, Div. 1, Groups E, F, & G; Class III, T5 Ta @ 80°C IP66 Type 4X Class I, Div. 2, Groups A, B, C, & D, T5 Ta @ 80°C Class II, Div. 2, Groups E, F, & Gd; Class III, T5 Ta @ 80°C IP66 Type 4X T5 2xx-3xxx-xxxxx-xxx Explosion Proof ce 2xx-1xxx-xxxxx-xxx 2xx-2xxx-xxxxx-xxx Non-Incendive f ATEX 2xx-Axxx-xxxxx-xxx 2xx-Bxxx-xxxxx-xxx Flame Proof Intrinsically Safe II 1/2 G II 1 G FISCO IEC 2xx-Cxxx-xxxxx-xxx 2xx-Dxxx-xxxxx-xxx Flame Proof Intrinsically Safe g Ex d IIC T6 @ 70°C Ex ia IIC T4 @ 70°C Ga FISCO INMETRO 2xx-Fxxx-xxxxx-xxx 2xx-Gxxx-xxxxx-xxx Flame Proof Intrinsically Safe g Br- Ex d IIC T6 @ 70°C, IP66W Br-Ex ia IIC T4 @ 70°C, IP66W FISCO EEx d IIC T6 @ 70°C EEx ia IIC T4 @ 70°C These units are in conformity of: 0344 1. The EMC Directive: 2004/108/EC. The units have been tested to EN 61326. 2. Directive 94/9/EC for equipment or protective system for use in potentially explosive atmospheres. c M20 conduit connections not CSA approved explosion proof d FM approval class II, Div. 2 Groups F & G only e Factory Sealed: This product has been approved by Factory Mutual Research (FM), and Canadian Standards Association (CSA), as a Factory Sealed device. f IMPORTANT: Measured media inside vessel must be non-flammable only. If media inside vessel is flammable, then the explosion proof version (which contains an internal barrier making the probe Intrinsically Safe) is required. g Special conditions for safe use Materials marked as category 1 equipment and used in hazardous areas requiring this category, shall be installed in such a way that, even in the event of rare incidents, the aluminum enclosure cannot be an ignition source due to impact or friction. ADDITIONAL CERTI FI C ATI O NS GOST R Russian Certificate of Conformity GOST Pattern Approval Certificate for Measuring Instruments (Metrology Certificate) GOST R Ex-Proof Certificate of Conformity 11 MAGNETIC LEVEL INDICATOR | MODEL NUMBER 1 2 1 3 4 5 6 7 8 9 10 2 PRODUCT TYPE 1 Atlas MLI 2 Aurora MLI with Eclipse® GWR transmitter 3 Gemini dual-chamber MLI with Eclipse® GWR 4 Stratus MLI 5 External Cage for Jupiter® transmitter E M 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 UNIT OF MEASURE Specifies the unit of measure for the ǦǦ and (digits 18 - 20) English Units (Inches) Metric Units (Centimeters) Select the appropriate Chamber Configuration from the following five tables (match product type from digit 1) 31 ATLAS - CHAMBER CONFIGURATION Process Connection Orientation Chamber Top Chamber Bottom 1 Side / Side Dome cap Flanged (including mating blind flange) 2 Side / Side Flanged (including mating blind flange) Dome cap 3 Side / Side Flanged (including mating blind flange) Flanged (including mating blind flange) 4 5 Top / Bottom Top / Bottom with Spool Pieces Flanged Flanged (including mating blind flange) Flanged Flanged (including mating blind flange) 6 7 Top / Side Top / Side Flanged Dome cap with process connection Flanged (including mating blind flange) Flanged (including mating blind flange) 8 9 T Side / Bottom Side / Bottom Top Mount Flanged (including mating blind flange) Flanged Flanged (including mating blind flange) Dome cap with process connection Threaded cap Flanged process connection c c See pg. 19 for additional mounting options, or consult factory for custom solutions. 32 AURORA - CHAMBER CONFIGURATION Process Connection Orientation Chamber Top Chamber Bottom 1 Side / Side Welded cap with threaded Eclipse probe Flanged (including mating blind flange) 2 Side / Side Flanged with threaded Eclipse probe Dome cap 3 Side / Side Flanged with threaded Eclipse probe Flanged (including mating blind flange) 4 5 Side / Side Side / Side Flanged with seal welded Eclipse probe Flanged with seal welded Eclipse probe Dome cap Flanged (including mating blind flange) A Side / Bottom Welded cap with threaded Eclipse probe Flanged with process connection B Side / Bottom Flanged with threaded Eclipse probe Dome cap with process connection C Side / Bottom Flanged with threaded Eclipse probe Flanged with process connection Flanged with seal welded Eclipse probe Flanged with seal welded Eclipse probe Dome cap with process connection Flanged with process connection D Side / Bottom F Side / Bottom 33 12 GEMINI - CHAMBER CONFIGURATION Secondary Chamber (with Eclipse GWR transmitter) c Process Connection Orientation Primary Chamber Top Primary Chamber Bottom 1 Side / Side Dome cap Flanged (with blind) Dome cap with threaded Eclipse Dome cap 2 Side / Side Flanged (with blind) Dome cap Dome cap with threaded Eclipse Dome cap 3 Side / Side Flanged (with blind) Flanged (with blind) Dome cap with threaded Eclipse Dome cap 4 Side / Side Dome cap Flanged (with blind) Flanged with threaded Eclipse Dome cap 5 Side / Side Flanged (with blind) Dome cap Flanged with threaded Eclipse Dome cap 6 Side / Side Flanged (with blind) Flanged (with blind) Flanged with threaded Eclipse Dome cap 7 Side / Side Dome cap Flanged (with blind) Flanged with threaded Eclipse Flanged (with blind) 8 Side / Side Flanged (with blind) Dome cap Flanged with threaded Eclipse Flanged (with blind) 9 Side / Side Flanged (with blind) Flanged (with blind) Flanged with threaded Eclipse Flanged (with blind) A Top / Bottom Flanged Flanged Dome cap with threaded Eclipse Dome cap B Top / Bottom Flanged Flanged Flanged with threaded Eclipse Dome cap C Top / Bottom Flanged Flanged Flanged with threaded Eclipse Flanged (with blind) c consult factory for seal welded Eclipse probe in secondary chamber Top Bottom MODEL NUMBER | MAGNETIC LEVEL INDICATOR 1 2 34 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Chamber Top Chamber Bottom 1 Side / Side Dome cap Flanged (including mating blind flange) 2 Side / Side Flanged (including mating blind flange) Dome cap 3 Side / Side Flanged (including mating blind flange) Flanged (including mating blind flange) 4 Top / Bottom Flanged Flanged 5 Top / Bottom with Spool Pieces Flanged (including mating blind flange) Flanged (including mating blind flange) 6 Top / Side Flanged Flanged (including mating blind flange) 7 Top / Side Dome cap with process connection Flanged (including mating blind flange) 8 Side / Bottom Flanged (including mating blind flange) Flanged 9 Side / Bottom Flanged (including mating blind flange) Dome cap with process connection EXTERNAL CAGE FOR JUPITER DIRECT INSERTION - CHAMBER CONFIGURATION Process Connection Orientation Chamber Top Chamber Bottom 2 3 Side / Side Side / Side Flanged (with threaded Jupiter probe) Flanged (with threaded Jupiter probe) Dome Cap Flanged (including mating blind flange) 8 9 Side / Bottom Side / Bottom Flanged (with threaded Jupiter probe) Flanged (with threaded Jupiter probe) Flanged Dome Cap with Spool Piece B C Side / Side Side / Side Flanged (with seal welded Jupiter probe) Flanged (with seal welded Jupiter probe) Dome Cap Flanged (including mating blind flange) H Side / Bottom J Side / Bottom Flanged (with seal welded Jupiter probe) Flanged (with seal welded Jupiter probe) Flanged Dome Cap with process connection 4 5 FLANGE RATING ANSI MATERIAL SELECTION Stainless Steels EN 1092 Exotic Alloys A 150# 1 PN 16 A 316/316L Stainless Steel N Titanium B 300# 2 PN 25 B 316/316L Stainless Steel w/Carbon Steel Flanges P Monel® 400 C 600# 3 PN 40 C 304/304L Stainless Steel Q Hastelloy C-276 D 900# 4 PN 63 D 304/304L Stainless Steel w/Carbon Steel Flanges R Alloy 20 E 1500# 5 PN 100 F 317 Stainless Steel S Inconel® 625 F 2500# 6 PN 160 G 321 Stainless Steel T Incoloy® 825 7 PN 250 H 347 Stainless Steel 8 PN 320 J 904L Stainless Steel K Electropolished 316 Stainless Steel Carbon Steels (for External Cage product only) L 6 25 STRATUS - CHAMBER CONFIGURATION Process Connection Orientation 35 24 Carbon Steel Plastics / Composites 1 PVC 2 CPVC 3 Kynar 4 Polypropylene 5 Fiberglass CONSTRUCTION CODE OPTIONS 1 Industrial Grade (std.) 2 ASME B31.1 for Power Piping Standard 3 ASME B31.3 for Process Piping Standard 6 ASME B31.3 for Process Piping Standard and NACE MR0103 7 ASME B31.3 for Process Piping Standard and NACE MR0175 8 PED 13 MAGNETIC LEVEL INDICATOR | MODEL NUMBER 1 2 7 3 4 5 6 7 8 9 10 11 12 14 15 8 CHAMBER FLANGE STYLE A 13 RF Slip-on Flange G FF Socketweld Flange 17 18 19 20 21 22 23 24 Flanged (Alloy) Other B RF Weldneck Flange H RTJ Slip-on Flange A RF Slip-on Flange M Male Threaded (NPT) RF Socketweld Flange J RTJ Weldneck Flange B RF Weldneck Flange N Female Threaded (NPT) D FF Slip-on Flange K RTJ Socketweld Flange C RF Socketweld Flange P Plain-end Nipple F FF Weldneck Flange L RF Lap Joint Flange D FF Slip-on Flange Q Socketweld F FF Weldneck Flange R Buttweld P Full Face Socket Flange (for plastic units only) G FF Socketweld Flange S Weldolet™ Q Socket Flange, Serrated Face (for fiberglass units only) H RTJ Slip-on Flange T Sockolet™ J RTJ Weldneck Flange W K RTJ Socketweld Flange Y Threadolet™ Tri-Clamp® Fitting L RF Lap Joint Flange 1 Van-Stone Socket Flange (2-Piece, for PVC / CPVC units only) 2 Full Face Socket Flange (for plastic units only) 3 Serrated Face Socket Flange (for fiberglass units only) 6 EN 1092 Type 11 with Type A Face 7 EN 1092 Type 11 with Type B2 Face 8 EN 1092 Type 12 with Type A Face 9 EN 1092 Type 12 with Type B2 Face 6 EN 1092 Type 11 with Type A Face 7 EN 1092 Type 11 with Type B2 Face 8 EN 1092 Type 12 with Type A Face 9 EN 1092 Type 12 with Type B2 Face 9 25 PROCESS CONNECTION TYPE C EN 1092 European Standard Flanged (Plastic / Composite) PROCESS CONNECTION SIZE Standard EN 1092 European Standard EN 1092 A 1 1 DN 15 B 3 2 DN 20 ⁄2" ⁄4" C 1" 3 DN 25 D 11⁄2" 4 DN 40 E 2" 5 DN 50 F 1 2 ⁄2" 6 DN 65 G 3" 7 DN 80 H 4" 8 DN 100 A Flexible graphite ring c J 6" 9 DN 150 B Spiral wound with graphite filler and carbon steel outer ringde K 8" C Spiral wound with graphite filler, inner ring matching chamber material e, and carbon steel outer ring D RTJ oval ring f E RTJ octagonal ring f F Virgin PTFE Ring P EPDM rubber Q Neoprene rubber 11 CHAMBER FLANGE BOLTING Stainless Steel 10 GASKET STYLE Gaskets for Metallic Flanges A 304 stainless steel (standard) A193 Gr. B8 Class I / A194 Gr. 8 B 304 stainless steel w/PTFE coating A193 Gr. B8 Class I / A194 Gr. 8 C 316 stainless steel A193 Gr. B8M Class I / A194 Gr. 8M D 316 stainless steel w/PTFE coating A193 Gr. B8M Class I / A194 Gr. 8M R Buna-N / Nitrile rubber M Alloy Steel A193 Gr. B7 Class I / A194 Gr. 2H S ePTFE soft ring (expanded) Q Alloy Steel w/cadmium plating A193 Gr. B7 Class I / A194 Gr. 2H T Viton® N None (if no mating flanges are supplied) N None -140° to +450° F (-96° to +232° C) Gaskets for Plastic/Composite Flanges Alloy Steel c d e f 14 16 -40° to +200° F (-40° to +93° C) -60° to +250° F (-51° to +121° C) -60° to +250° F (-51° to +121° C) -140° to +450° F (-96° to +232° C) -15° to +300° F (-26° to +149° C) Standard gasket for 150# and 300# flange ratings suitable for most applications. Standard gasket for 600# and above flange ratings suitable for most applications. Winding material matches chamber material. Ring type gasket material matches flange material. MODEL NUMBER | MAGNETIC LEVEL INDICATOR 1 2 3 12 14 4 5 6 7 8 9 10 11 12 VENT SIZE DRAIN SIZE 13 13 15 14 15 16 18 19 20 21 22 FNPT w/ Hex Head Plug (std.) 2 Socketweld B 3 Male Threaded (MNPT) C 4 Plain-End Nipple D 5 Buttweld Nipple E Gate Valve, SW x SW 6 RF Slip On Flange F Gate Valve, SW x FNPT N None 3 1" 4 11⁄2" 5 2" 25 DRAIN TYPE 1 3 24 VENT TYPE ⁄2" 2 6 21⁄2" 7 RF Weld Neck Flange 7 3" 8 RTJ Slip On Flange 8 4" 9 RTJ Weld Neck Flange N None A Ball Valve, FNPT x FNPT Ball Valve, SW x SW Ball Valve, SW x FNPT Gate Valve, FNPT x FNPT ACCESSORY / TECHNOLOGY CODE c N None 1 Eclipse GWR with coaxial probe A Jupiter Transmitter (Top Mount) 2 Eclipse GWR with rigid single rod probe 3 B Jupiter Transmitter (Top Mount Offset) Eclipse GWR with flexible single rod probe C Jupiter Transmitter (Top Mount Offset, High Temp. Bend) 4 Eclipse GWR with enlarged coaxial probe D Jupiter Transmitter (Bottom Mount) L OCT Reed Chain Transmitter (Top Mount) E Jupiter Transmitter (Bottom Mount Offset, High Temp. Bend) M OCTReed Chain Transmitter (Bottom Mount) F Orion Electronic Switch (OES or ORS) clamp-mounted to chamber G Orion Electronic Switch (OES or ORS) with switch mount rod 17 23 ⁄4" 1 1 16 17 c All accessories must be ordered separately. Consult the appropriate product literature. TEMPERATURE OPTIONS N None Y High-temp Insulation Pad for indicator only for process operating temperatures > 375°F (191°C) A High-Temp Insulation Blanket for temperatures up to 500 °F (260 °C) On Chamber Only B High-Temp Insulation Blanket for temperatures up to 1000 °F (538 °C) On Chamber Only C High-Temp Insulation Blanket for temperatures up to 500 °F (260 °C) On Chamber & Flanges D High-Temp Insulation Blanket for temperatures up to 1000 °F (538 °C) On Chamber & Flanges T High-Temp Insulation Pad for externally mounted Jupiter or OCT level transmitter. 165°F to 375°F (74° to 191° C) V High-Temp Insulation Pad for visual indicator and externally mounted Jupiter level transmitter. 376°F to 850°F (192° to 454° C) W High-Temp Insulation Pad for Indicator and externally mounted OCT level transmitter. 376°F to 425°F (192° to 218° C) L Cryogenic Insulation for temperatures down to -150 °F (-101 °C) P Cryogenic Insulation for temperatures down to -320 °F (-196 °C) H Electric Heat Tracing with insulation blanket S Steam Tracing, 3⁄8" tubing with insulation blanket J Steam Jacket with 1⁄2" NPT inlet/outlet (customer to provide steam operating pressure and temperature) 15 MAGNETIC LEVEL INDICATOR | MODEL NUMBER 1 2 18 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 MEASUREMENT TYPE & INDICATOR STYLE Total Level Measurement Interface Level Measurement S Fluorescent Orange Shuttle / Follower T Fluorescent Orange Shuttle / Follower 1 Orange / Black Flags 5 Orange / Black Flags 2 Yellow / Black Flags 6 Yellow / Black Flags 3 Red / White Flags 7 Red / White Flags 4 Red / Silver Flags 8 Red / Silver Flags A Orange / Black Flags with Yellow Float Diagnostics c F Orange / Black Flags with Yellow Float Diagnostics c B Yellow / Black Flags with Orange Float Diagnostics c G Yellow / Black Flags with Orange Float Diagnostics c C Red / White Flags with Yellow Float Diagnostics c H Red / White Flags with Yellow Float Diagnostics c D Red / Silver Flags with Green Float Diagnostics c J Red / Silver Flags with Green Float Diagnostics c N No Indicator (For use with Jupiter external cage) c Float diagnostics is a safety feature which indicates a contrasting color on the visual indicator when the float has fallen below the lowest measurable point on the scale. This can occur when the specific gravity of the liquid drastically decreases or the float collapses due to a pressure spike. (see pg. 4) 19 INDICATOR HOUSING MATERIAL & SCALE Standard Anodized Aluminum Housing Optional Stainless Steel Housing 1 Foot / Inch Measurement A Foot / Inch Measurement 2 Meter / Centimeter Measurement B Meter / Centimeter Measurement 3 Running Inch Measurement C Running Inch Measurement 4 Percent (0 - 100%) Measurement D Percent (0 - 100%) Measurement 5 Gallon Measurement E Gallon Measurement 6 Liter Measurement F Liter Measurement N No scale P No scale 20, 21, 22 X X X FACTORY ASSIGNED These codes are factory assigned. 23, 24, 25 CENTER-TO-CENTER PROCESS CONNECTION DIMENSION & VISUAL INDICATION LENGTH Specify in INCHES when model code 2 is E X X X Specify in CENTIMETERS when model code 2 is M Example #1 : Center-to-Center is 84 inches. Enter as 084. Example #2: Center-to-Center is 124 centimeters. Enter as 124. Example #3: Center-to-Center is 124.25 inches. Enter as 124 centimeters and X the model for 124.25 cm. Or consult factory for assistance. Example #4: Center-to-Center is 724 millimeters. Enter as 072 centimeters and X the model for 724 millimeters. Or consult factory for assistance. 16 CONFIGURATIONS | EXTERNAL CAGE FOR JUPITER™ TRANSMITTER A A Center to Center Center to Center C B Configuration 2 & B C B Configuration 3 & C A A C C Center to Face Configuration 8 & H Center to Face Configuration 9 & J 17 ATLAS™ & STRATUS™ MAGNETIC LEVEL INDICATOR | CONFIGURATIONS A Visual Indication Range Center to Center C A Visual Indication Range Center to Center C B Configuration 1 A Visual Indication Range Center to Center C B Configuration 2 B Configuration 3 C A A Center-to-Face Visual Indication Range Face to Face B Visual Indication Range Face to Face B Visual Indication Range C B C Configuration 4 Configuration 5 Configuration 6 All dimensions vary depending on application parameters and/or accessory items. Dimensional drawings are available by contacting the factory. 18 CONFIGURATIONS | ATLAS™ & STRATUS™ MAGNETIC LEVEL INDICATOR A A Center-to-Face C Visual Indication Range Visual Indication Range Visual Indication Range C Center to Face C Center to Face B Configuration 7 Configuration 8 Configuration 9 A 1/2 Indication Range Visual Indication Range B AT ON ROUGE , LA P HONE 1-225-906-2343 F A X 1-225-906-2344 WWW. ORI ONI NS TRUMENTS.COM B AT ON ROUGE , LA P HONE 1-225-906-2343 F A X 1-225-906-2344 WWW. ORI ONI NS TRUMENTS.COM 1/2 Indication Range C B Multiple Process Connections consult factory Atlas Top Mount configuration T Atlas Top Mount w/stilling well consult factory Atlas Top Mount w/threaded process connection consult factory 19 AURORA® MAGNETIC LEVEL INDICATOR | CONFIGURATIONS A Visual Indication Range Center to Center C A Visual Indication Range Center to Center C B Configuration 1 A Visual Indication Range C B Configuration 2 Center to Center C Configuration 4 B B Configuration 3 A A Visual Indication Range Center to Center Visual Indication Range Center to Center C B Configuration 5 All dimensions vary depending on application parameters and/or accessory items. Dimensional drawings are available by contacting the factory. 20 CONFIGURATIONS | AURORA® MAGNETIC LEVEL INDICATOR A Visual Indication Range C A C Visual Indication Range Center to Face A Center to Face Configuration A Center to Face Configuration B Configuration C A A Visual Indication Range C Visual Indication Range C Visual Indication Range C Center to Face Center to Face Configuration D Configuration F 21 GEMINI™ MAGNETIC LEVEL INDICATOR | CONFIGURATIONS B AT ON ROUGE , LA P HONE 1-225-906-2343 F A X 1-225-906-2344 WWW. ORI ONI NS TRUMENTS.COM B AT ON ROUGE , LA P HONE 1-225-906-2343 F A X 1-225-906-2344 WWW. ORI ONI NS TRUMENTS.COM Configuration 1 B AT ON ROUGE , LA P HONE 1-225-906-2343 F A X 1-225-906-2344 WWW. ORI ONI NS TRUMENTS.COM Configuration 2 Configuration 3 B AT ON ROUGE , LA P HONE 1-225-906-2343 F A X 1-225-906-2344 WWW. ORI ONI NS TRUMENTS.COM B AT ON ROUGE , LA P HONE 1-225-906-2343 F A X 1-225-906-2344 WWW. ORI ONI NS TRUMENTS.COM Configuration 4 B AT ON ROUGE , LA P HONE 1-225-906-2343 F A X 1-225-906-2344 WWW. ORI ONI NS TRUMENTS.COM Configuration 5 Configuration 6 All dimensions vary depending on application parameters and/or accessory items. Dimensional drawings are available by contacting the factory. 22 CONFIGURATIONS | GEMINI™ MAGNETIC LEVEL INDICATOR B AT ON ROUGE , LA P HONE 1-225-906-2343 F A X 1-225-906-2344 WWW. ORI ONI NS TRUMENTS.COM B AT ON ROUGE , LA P HONE 1-225-906-2343 F A X 1-225-906-2344 WWW. ORI ONI NS TRUMENTS.COM B AT ON ROUGE , LA P HONE 1-225-906-2343 F A X 1-225-906-2344 WWW. ORI ONI NS TRUMENTS.COM Configuration 7 Configuration 8 Configuration 9 Configuration A Configuration B Configuration C 23 ECLIPSE® GWR FOR AURORA® | TRANSMITTER MODEL NUMBER 1, 2, 3 7 0 5 1 2 3 4 5 6 7 8 9 10 BASIC MODEL 705 Eclipse Guided Wave Radar Level Transmitter 4 POWER 5 24 VDC, Two-wire 5, 6 SIGNAL OUTPUT & ELECTRONICS 10 1A 20 4-20 mA with HART - SIL 1 standard electronics (SFF: 85.4%) 4-20 mA with HART - SIL 2 enhanced electronics (SFF: 91%) FOUNDATION fieldbus™ Communication 30 PROFIBUS PA™ Communication 7 ACCESSORIES 0 A No digital display and keypad Digital display and keypad 8 MOUNTING / CLASSIFICATION 1 Integral, General Purpose & Intrinsically Safe (FM & CSA) , Non-incendive (Class I, Div. 2) 2 Remote, General Purpose & Intrinsically Safe (FM & CSA) , Non-incendive (Class I, Div. 2) 3 4 Integral, Explosion Proof (FM & CSA) & Non-incendive Remote, Explosion Proof (FM & CSA) & Non-incendive A Integral, General Purpose & Intrinsically Safe (ATEX & JIS EEx ia IIC T4) B Remote, General Purpose & Intrinsically Safe (ATEX & JIS EEx ia IIC T4) C Integral, Explosion Proof (ATEX & JIS EEx d [ia] IIC T6) (must be ordered with Conduit Connection Codes 0 and 1) D Remote, Explosion Proof (ATEX & JIS EEx d [ia] IIC T6) (must be ordered with Conduit Connection Codes 0 and 1) E F Integral, Non-incendive (ATEX EEx n II T4..6) Remote, Non-incendive (ATEX EEx n II T4..6) 9 HOUSING 1 2 7 8 Cast aluminum, dual compartment, 45° angle 316 SS, dual compartment, 45° angle Cast aluminum, dual compartment, 45° angle, 12-ft remote 316 SS, dual compartment, 45° angle, 12-ft remote c 10 CONDUIT CONNECTION 3 ⁄4" NPT M20 0 1 c To reduce the possibility of probe damage due to vibration, it is recommended to use a remote mount transmitter (Mounting/Classification codes 2, 4, B, D, or F) when ordering the heavier 316 SS version. 24 Eclipse with threaded process fitting Eclipse transmitter with probe offset for Aurora MLI PROBE SPECIFICATIONS | ECLIPSE® GWR FOR AURORA® ECLIPSE PROBE SPECIFICATIONS Coaxial Probe Type Basic Model Maximum Pressure Maximum Temperature Minimum Temperature Dielectric Range Length c Overfill probe 7xR 1000 psig @ +70° F (70 bar @ +20° C) +400° F @ 270 psig (+200° C @ 18 bar) -40° F @ 1000 psig (-40° C @ 50 bar) 1.4 to 100 24" to 240" (60 to 610 cm) Overfill probe w/flushing port 7xM 1000 psig @ +70° F (70 bar @ +20° C) +400° F @ 270 psig (+200° C @ 18 bar) -40° F @ 1000 psig (-40° C @ 50 bar) 1.4 to 100 24" to 240" (60 to 610 cm) High Temp / High Pressure 7xD 6250 psig @ +70° F (431 bar @ +20° C) +800° F @ 2000 psig (+427° C @ 133 bar) -320° F @ 6250 psig (-195° C @ 430 bar) 1.4 to 100 24" to 240" (60 to 610 cm) Hi-Temp / Hi-Press w/flushing port 7xL 6250 psig @ +70° F (431 bar @ +20° C) +800° F @ 2000 psig (+427° C @ 133 bar) -320° F @ 6250 psig (-195° C @ 430 bar) 1.4 to 100 24" to 240" (60 to 610 cm) Steam Service 7xS 2400 psig @ +650° F (165 bar @ +343 C) Saturated Steam +650° F @ 2400 psig (+343 C @ 165 bar) Saturated Steam N/A 10 to 100 24" to 180" (60 to 455 cm) 7xT 1000 psig @ +70° F (70 bar @ +20° C) +400° F @ 270 psig (+200° C @ 18 bar) -40° F @ 1000 psig (-40° C @ 70 bar) Upper: 1.4 to 5 Interface Level 1000 psig @ +70° F (70 bar @ +20° C) +400° F @ 270 psig (+200° C @ 18 bar) -40° F @ 1000 psig (-40° C @ 70 bar) Probe 3rd Digit Maximum Pressure Maximum Temperature Rigid 7xJ 3000 psig @ +70° F (207 bar @ +20° C) Flexible 7x1 1000 psig @ +70° F (70 bar @ +20° C) Interface probe w/ flushing port Single Rod Probe Type 7xN Interface: 15 to 100 Upper: 1.4 to 5 24" to 240" (60 to 610 cm) Interface: 15 to 100 24" to 240" (60 to 610 cm) Minimum Temperature Dielectric Range Length +600° F @ 1600 psig (+316° C @ 110 bar) 0° F @ 3000 psig (-18° C @ 207 bar) 1.9 to 100 24” to 240” (60 to 610 cm) +300° F @ 400 psig (+150° C @ 27 bar) 0° F @ 1000 psig (-15° C @ 70 bar) 1.9 to 100 24” to 240” c (60 to 610 cm) c Consult factory for longer probe lengths ; threaded or scosity liquids vi w lo n, ll rfi ea cl ve C); 7xR, 7xM O 00° F (+200° ratures to +4 Overfill, tempe mount seal welded d mount sure or seal welde C); threaded re / High Pres 0° tu ra 20 pe (+ F m ° Te 00 h +4 7xD, 7xL Hig sure liquids > mp/high pres Clean high te nt al welded mou rvice threaded or se 7xS Steam Se ) up to +650° F (+343° C); am Hot water (ste nt al welded mou threaded or se ; ds ui liq l ity ve rface Le low viscos 7xT, 7xN Inte 200° C); clean, s to +400° F (+ re tu ra pe m Te n) al Aurora desig nt only (flange) le Rod (speci ou ng m Si d d gi de el Ri J 7x ; seal w buildup; foam Coating and ) nt only (flange design) al welded mou ra se ; ro ns Au io al ct ci ru pe nce or obst Single Rod (s erhead cleara 7x1 Flexible up; limited ov ild bu d an g Coatin 25 ECLIPSE® GWR FOR AURORA® | PROBE MODEL NUMBER 7 1 1, 2 7E 2 3 4 6 7 8 9 10 BASIC MODEL Eclipse GWR probe, English unit of measure 7M Eclipse GWR probe, Metric unit of measure 3 5 The Aurora® MLI utilzes Magnetrol’s Eclipse® GWR level transmitter. All probes specified for an Aurora® should be selected from this model number. Consult factory for special requests. PROBE TYPE R Coaxial Overfill M Coaxial Overfill w/flushing connection D Coaxial Hi-Temp/Hi-Pressure L Coaxial Hi-Temp/Hi-Pressure w/flushing connection S Coaxial Hot water/steam service T Coaxial Interface N Coaxial Interface w/flushing connection J Single Rod Hi-Temp, Rigid probe 1 Single Rod Flexible probe 4 minimum 3⁄4" process connection (threaded or seal welded) Media dielectric range t 1.4 (2.0 with ceramic spacers) seal welded process connection only Media dielectric range t 1.9 MATERIAL OF CONSTRUCTION Seal Welded Probe & Flange Material Threaded Probe Material Z 316/316L SS probe with carbon steel flange A 316/316L SS probe Y 316/316L SS probe B Hastelloy C276 (probe types R, M, T, N, D, and L) T Hastelloy C276 (probe types R, M, T, N, D, and L) C Monel (probe types R, M, T, N, D, and L) U Monel (probe types R, M, T, N, D, and L) 5, 6 PROCESS CONNECTION - SIZE / TYPE Threaded 11 3 53 3" 150# RF ANSI Flange 63 4" 150# RF ANSI Flange 54 3" 300# RF ANSI Flange 64 4" 300# RF ANSI Flange 55 3" 600# RF ANSI Flange 65 4" 600# RF ANSI Flange 56 3" 900# RF ANSI Flange 66 4" 900# RF ANSI Flange 57 3" 1500# RF ANSI Flange 67 4" 1500# RF ANSI Flange 58 3" 2500# RF ANSI Flange 68 4" 2500# RF ANSI Flange ⁄4" NPT threaded connection 3" ANSI Flanges 7 PROCESS SEAL - O-RING MATERIAL 2 Viton® GFLT - universal use Kalrez® 4079 - for agressive media 8 Aegis PF128 - for steam and NACE applications N Borosilicate seal - for non-steam applications 0 8, 9, 10 Coaxial Probe Single Rod Probe See Magnetrol bulletin 57-101 for additional information regarding Eclipse guided wave radar specifications. Consult factory for special probe options including: • NACE construction INSERTION LENGTH • ASME construction 24 to 240 inches (60 to 610 cm) c • Enlarged coaxial Example: 24 inches = 024; 160 centimeters = 160 • Custom spacers c consult factory for insertion lengths less than 24" (60 cm) or • Special requests XXX greater than 240" (610 cm) 26 4" ANSI Flanges AVAILABLE LEVEL TRANSMITTERS | GEMINI™ MAGNETIC LEVEL INDICATOR Eclipse® Guided Wave Radar The Enhanced Eclipse Model 705 is a loop-powered, 24 VDC, level transmitter based upon the revolutionary Guided Wave Radar (GWR) technology. GWR offers effective and reliable level indication by pulsing high-frequency microwave energy down a waveguide. Once the energy reaches the liquid surface, an impedance mismatch creates a reflection that is detected by the onboard electronics. Eclipse boasts an impressive accuracy specification of ± 0.10 inches and has proven to be effective in hundreds of applications common around the world. This single transmitter can be used with all probe types and offers enhanced reliability, as demonstrated by a Safe Failure Fraction of 91%. Modulevel® Displacer Controller The Digital E3 Modulevel is an advanced, intrinsically safe two-wire instrument utilizing simple buoyancy principle to detect and convert liquid level changes into a stable 4–20 mA output signal. The linkage between the level sensing element and output electronics provides a simple mechanical design and construction. Kotron® RF Capacitance The Kotron Model 801 Transmitter is a new generation RF Capacitance multi-function transmitter that offers the user unparalleled power. The preamplifier circuit provides installation flexibility of a 2500 feet maximum remote distance. The Model 801 can interface with two separate vessels, essentially making it a mini-multiplexer, while software mathematics allow for the sum or differential of the two signals. Jupiter® Magnetostrictive The Enhanced Jupiter Magnetostrictive level transmitter provides a 4–20 mA output proportional to the level being measured or FOUNDATION fieldbus™ output. Jupiter is available as an externally mounted model for use with Orion Atlas™, Gemini™, and Aurora® magnetic level indicators or as a direct insertion version for use in a wide variety of process vessels or external chambers. 27 JUPITER™ MODEL NUMBER | EXTERNAL MOUNT Digits 1 through 8 (See next page for digits 11 through 15) 0 0 2 1 1 2 2 2 3 4 5 6 7 11 12 13 14 15 Probe mounting positions on Atlas™, Stratus™, and Gemini™ MLI OUTPUT HART®, 4-20 mA, LCD Display, SIL 1 FOUNDATION fieldbus™, LCD Display 6 HART®, 4-20 mA, LCD Display, SIL 2 7 Two level tracking, HART utilizing two MLI floats 8 Two level tracking, FOUNDATION fieldbus™ utilizing two MLI floats HOUSING AND CONDUIT ENTRY Cast Aluminum, Integral Mount with 3⁄4" NPT Conduit Entry 2 Cast Aluminum, Integral Mount with M20 Conduit Entry 3 316 SS, Integral Mount with 3⁄4" NPT Conduit Entry 4 316 SS, Integral Mount with M20 Conduit Entry 4 10 Jupiter Magnetostrictive Level Transmitter 4 1 9 PRODUCT SELECTION 5 3 8 FLOAT Probe mounting positions on Aurora® MLI Probe proximity to the float is critical AREA CLASSIFICATION 1 FM/CSA, Intrinsically Safe, Non-Incendive 3 FM/CSA, Explosion Proof, Non-Incendive A ATEX, Ex d IIC T6, Flameproof E ATEX, Ex ia IIC T4, Intrinsically Safe J IEC, Ex d IIC T6, Flameproof K IEC, Ex ia IIC T4, Intrinsically Safe L INMETRO, Ex d IIC T6, Flameproof M INMETRO, Ex ia IIC T4, Intrinsically Safe 5 CONFIGURATION E Top Mount, Material Code 1 only F Top Mount Offset, Material Code 1 only G Top Mount Offset, High Temperature, Material Code A only Bottom Mount Offset, High Temperature, Material Code A only IN S T R UMENTS J IN S T R UMENTS H Bottom Mount Offset, Material Code 1 only I N S T R U ME NTS 6-7 I N S T R U ME NTS MOUNTING LOCATION 00 External Mount on MLI or Chamber, Left Side (standard) 01 External Mount on MLI or Chamber, Right Side 8 28 PROBE MATERIAL OF CONSTRUCTION 1 316/316L SS (standard), +250° F (+120° C) Maximum A 316/316L SS (high temp), +500° F (+260° C) Maximum +850° F (+454° C) with factory-installed fiberglass insulation Left side mount (standard) Right side mount Note: When specifying the mounting location, be aware of other accessories that may also mount on the MLI (i.e. switches, heat tracing, etc). Choose left side mount whenever possible. EXTERNAL MOUNT | JUPITER™ MODEL NUMBER 0 0 1 2 11 3 4 5 6 7 8 9 10 12 11 13 14 15 CHAMBER MOUNTING CODE Without High-Temp Chamber Insulation 9 in. (23 cm) typical With High-Temp Chamber Insulation MLI model code digit 20 is 1, 2, or 7 E MLI model code digit 20 is 1, 2, or 7 2 MLI model code digit 20 is 3, 4, 5 or 6 F MLI model code digit 20 is 3, 4, 5 or 6 3 MLI model code digit 20 is A, B, C, or D G MLI model code digit 20 is A, B, C, or D 4 MLI model code digit 20 is E, F, G, H, or J H MLI model code digit 20 is E, F, G, H, or J 5 MLI is a Top Mount design J MLI is a Top Mount design 0 None (if clamps already exist) 0 None (if clamps already exist) Measuring Span I N S T R U ME NTS 1 I N S T R U M E N TS 12 E UNIT OF MEASURE Probe length in English units (inches) Top Mount Configuration Probe Length = Center-to-Center + 8 in. (20 cm) M Probe length in Metric units (centimeters) 13-15 XXX PROBE LENGTH Specify required probe length. See figures to the right. 4.38 (111) 8.0 (203) inches (mm) Measuring Span I N S T R U ME NTS I N S T R U ME NTS Measuring Span I N S T R U M E N TS I N S T R U M E N TS Top Mount 11.0 279 Top/Bottom Mount Offset Configuration Probe Length = Center-to-Center + 6 in. (15 cm) 11.0 (279) MADE IN USA I N S T R U M E N TS BATON ROUGE, LA PHONE 1-225-906-2343 FAX 1-225-906-2344 WWW.ORIONINSTRUMENTS.COM MODEL NO.: SERIAL NO.: MAX. PRESSURE: 8.0 (203) 8.0 (203) Top Mount Offset SPECIFIC GRAVITY: TAG NO.: Bottom Mount Offset Measuring Span Measuring Span I N S T R U ME NTS 11 (279) I N S T R U ME NTS 11 (279) MAX. TEMPERATURE: I N S T R U M E N TS I N S T R U M E N TS MADE IN USA 12.5 (318) Top Mount Offset High Temperature 12.5 (318) I N S T R U M E N TS BATON ROUGE, LA PHONE 1-225-906-2343 FAX 1-225-906-2344 WWW.ORIONINSTRUMENTS.COM MODEL NO.: SERIAL NO.: MAX. PRESSURE: MAX. TEMPERATURE: SPECIFIC GRAVITY: TAG NO.: Bottom Mount Offset High Temperature Hi-Temp Top/Bottom Mount Offset Configuration Probe Length = Center-to-Center + 15 in. (38 cm) 29 POINT LEVEL SWITCHES | MODEL NUMBER OES 10-Amp DPDT Point Level Switch O E S 1 2 3 4 4 5 6 7 0 0 8 9 ENCLOSURE MATERIAL A Cast Aluminum S Stainless Steel Designed for optimal repeatability and reliability, the OES is actuated by simple 10 magnetic coupling. As the liquid level moves, the MLI float follows. When the float moves into the proximity of the snap switch, the switch magnet interacts with the float’s magnetic field actuating the switch. 1 see Orion bulletin OES-100 for more information 5 1 AGENCY APPROVAL FM / CSA ȋȌ 3 (76) 6 CHAMBER MOUNTING CODE 1 MLI model code digit 20 is 1, 2, or 7 2 MLI model code digit 20 is 3, 4, 5 or 6 3 MLI model code digit 20 is A, B, C, or D 4 MLI model code digit 20 is E, F, G, H, or J 5 MLI is a Top Mount design 5.5 (139) 8.38 (212) I N S T R U MENTS N No clamps required (for use with switch mount rod) 7 MOUNTING STYLE MADE IN USA I N S T R U M ENTS BATON ROUGE, LA PHONE 1-225-906-2343 FAX 1-225-906-2344 WWW.ORIONINSTRUMENTS.COM MODEL NO.: SERIAL NO.: MAX. PRESSURE: MAX. TEMPERATURE: TAG NO.: C Clamp mounted on MLI (standard) P Clamp mounted on MLI with insulation pad R Attached to switch mount rod Model: OES Physical Dimensions ORS 1-Amp SPDT Point Level Switch O R S 1 2 3 4 4 5 6 ENCLOSURE 1 Standard stainless body without junction box A Option 1 with cast aluminum junction box S Option 1 with stainless steel junction box 7 0 0 8 9 The Model ORS reed switch is available to augment the control capabilities of Orion’s 10 extensive line of magnetic level indicators. Housed in an explosion proof enclosure, the ORS mounts to the outside of the MLI via clamps. This mounting style allows addition or repositioning of switches at any time, without disruption of the process. 1 see Orion bulletin ORS-300 for more information 5 AGENCY APPROVAL 1 FM / CSA A ATEX 3 (76.2) ȋȌ 3 (76.2) 6 CHAMBER MOUNTING CODE 1 MLI model code digit 20 is 1, 2, or 7 2 MLI model code digit 20 is 3, 4, 5 or 6 3 MLI model code digit 20 is A, B, C, or D 4 MLI model code digit 20 is E, F, G, H, or J 5 MLI is a Top Mount design I N S T R U MENTS N No clamps required (for use with switch mount rod) MADE IN USA I N S T R U M ENTS BATON ROUGE, LA PHONE 1-225-906-2343 FAX 1-225-906-2344 WWW.ORIONINSTRUMENTS.COM MODEL NO.: SERIAL NO.: MAX. PRESSURE: MAX. TEMPERATURE: TAG NO.: 7 30 MOUNTING STYLE C Clamp mounted on MLI (standard) P Clamp mounted on MLI with insulation pad R Attached to switch mount rod Model: ORS (shown with optional aluminum junction box) Physical Dimensions MODEL NUMBER | REED CHAIN TRANSMITTER OCT Reed Chain Transmitter O C T 1 2 3 4 Cast Aluminum S Stainless Steel 6 7 ENCLOSURE MOUNTING POSITION T Top mounted B Bottom mounted 6 5 ENCLOSURE A 5 4 8 The OCT analog transmitter mounts directly to the side of the Atlas, Aurora 10 9 or Gemini chamber, and provides a continuous 4–20 mA output signal proportional to liquid level. Using simple and reliable reed switches surface mounted to a printed circuit board, the unit provides level accuracy of ±0.50” (13 mm). Activated by the field of the float magnets, the transmitter is totally non-invasive and designed for years of maintenance free service. see Orion bulletin OCT-400 for more information CHAMBER MOUNTING CODE 4" (102 mm) dead zone No insulation present on MLI 1 MLI model code digit 20 is 1, 2, or 7 2 MLI model code digit 20 is 3, 4, 5 or 6 3 MLI model code digit 20 is A, B, C, or D 4 MLI model code digit 20 is E, F, G, H, or J 5 3 ⁄4" (for Atlas top mount configuration only) XXX Measuring Length digits 8, 9,10 High-temp insulation on MLI E MLI model code digit 20 is 1, 2, or 7 F MLI model code digit 20 is 3, 4, 5 or 6 INSTRUMENTS G MLI model code digit 20 is A, B, C, or D H MLI model code digit 20 is E, F, G, H, or J J 3 ⁄4" (for Atlas top mount configuration only) I N S T R U MENTS 7 E 4" (102 mm) dead zone UNIT OF MEASURE Measuring length specified in inches M Measuring length specified in centimeters 8, 9, 10 MEASURING LENGTH XXX 6" to 198" (15 cm to 503 cm) same as MLI center-to-center dimension Model: OCT (shown with optional stainless steel enclosure) Probe dimensions Field Service and Commissioning Support Orion is equipped with a support network that stretches across the globe. We can provide on-site field service support, as well as remote technical assistance via phone or e-mail. Although all Orion products are tested, calibrated, and configured at the factory, the presence of an expert field service technician during the commissioning of your new instrumentation can provide the added insurance that everything is set up specifically for each individual application. For more information on our support services, please contact us. An Orion technician operates PACTware on a drilling rig 31 E X P E D I T E D S H I P P I N G AVA I L A B L E Orion maintains competitive lead times for all of our products. If expedited shipping is required, we can accomodate your request. To improve delivery on your order, contact your local Orion Instruments representative or contact us directly. 2105 Oak Villa Boulevard • Baton Rouge, Louisiana 70815 • 225-906-2343 • Toll Free 866-55-ORION (866-556-7466) • Fax 225-906-2344 • www.orioninstruments.com Copyright © 2011 Orion Instruments, LLC. All rights reserved. Printed in the USA. Performance specifications are effective with date of issue and are subject to change without notice. Orion, Orion logotype, Magnetrol, Magnetrol logotype, Aurora, Jupiter, Eclipse, Modulevel, and Kotron are registered trademarks of Magnetrol International. Atlas, Gemini, Stratus, and Insta-Seal are trademarks of Magnetrol International. HART® is a registered trademark of the HART Communication Foundation. FOUNDATION fieldbus™ is a trademark of Fieldbus Foundation. Hastelloy® is a registered trademark of Haynes International. Monel® is a registered trademark of the INCO family of companies. Teflon® is a registered trademark of DuPont. Halar® is a registered trademark of Solvay Solexis S.p.A. Tri-Clamp® is a registered trademark of Ladish Company. BULLETIN: ORI-138.2 EFFECTIVE: January 2011