magnetic level indicators description features

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MAGNETIC LEVEL INDICATORS
DESCRIPTION
Magnetically coupled liquid level indicators, or MLIs, are in
widespread use throughout process industries. Originally
designed as an alternative to sight and gauge glass devices,
the MLI is now commonly used in both new construction and
plant expansion as well as replacement for high maintenance
sight and gauge glasses.
Orion’s Atlas, Gemini, and Aurora magnetic level indicators
are precision engineered and manufactured to indicate liquid
level accurately, reliably, and continuously. These units are
completely sealed and require no periodic maintenance. MLIs
also eliminate vapor or liquid emission problems common
with sight and gauge glasses.
To complement these products, Orion produces a complete
range of level switches and transmitters, including the Eclipse®
Guided Wave Radar transmitter from Magnetrol International.
FEATURES
• Numerous chamber styles (or configurations) for each
design. Custom designs available.
• Complete range of level switches and level transmitters,
including Eclipse Guided Wave Radar
• Fabricated, non-magnetic chamber assembly produced in
a wide range of metal and plastic materials
APPLICATIONS
• ANSI and EN 1092 process connections available
• Feedwater heaters
• Blowdown flash tanks
• Precision manufactured float with internal magnets and
magnetic flux ring
• Industrial boilers
• Hot wells
• Oil/water separators
• Vacuum tower bottoms
• Flash drums
• Alkylation units
• Surge tanks
• Boiler drums
• Gas chillers
• Propane vessels
• Deaerators
• Storage tanks
• Flag or shuttle type indicator with stainless steel scale to
measure height, volume, or percentage of level
• Standard float stop springs at top and bottom of
chamber
• Exceptional code qualified welding
MAGNETIC LEVEL INDICATOR | OVERVIEW
ATLAS & STRATUS MLI
The Atlas is Orion’s standard high-performance
magnetic level indicator. Atlas is a single
chamber design with either a 2", 21⁄2",
or 3" chamber diameter, as required by
the application. There are twelve basic
configuration styles including top mount
models. Special configurations are also
available.
Atlas MLIs are produced in a wide range of
materials, including exotic alloys and plastics.
Orion also offers the most complete selection
of process connection types and sizes in the
industry.
Atlas can be equipped with a variety of level
transmitters and switches as well as flag and
shuttle indicators with or without stainless
steel scales. This enables the Atlas to be a
complete level and monitoring control.
Stratus (not shown) is a simple, rugged,
reliable, and cost-effective Magnetic Level
Indicator. Suitable for a variety of installations,
Stratus has many basic features and is
precision engineered and manufactured to
ensure a long service life.
Vent Connection
Top float stop spring
(standard)
Dome cap or
flange top
Wide range of process
connections
Flag or shuttle
style indicators
High level switch
(optional)
Anodized aluminum
or 316 SS indicator
housing
316 SS scale for a
variety of units:
feet/inches
meters/cm
percent %
volume
custom
ASME code
construction:
B31.1
B31.3
Low level switch
(optional)
NACE Construction:
MR0103
MR0175
Insta-Seal™ valve
Broad range of alloy
and plastic chambers
Dome cap or
flange bottom
Bottom float stop
spring (standard)
Drain Connection
GEMINI
Orion’s twin chamber design is unique to the Magnetic level gauge industry.
Countless unique configuration styles are available with Gemini. It can be produced
in the same metal material selections as Atlas.
The second chamber facilitates the installation of any of a wide selection of
transmitters to provide continuous level monitoring in addition to the indication
provided by the primary chamber. Eclipse guided wave radar, direct insertion Jupiter
magnetostrictive, or Kotron capacitance type level transmitters can be mounted in
the secondary chamber to provide totally redundant indication with continuous
level output. The primary chamber, which houses the float, can be fitted with clampon switches or transmitters for additional level control.
2
Atlas™ MLI
Top Mount Atlas
(consult factory)
OVERVIEW | AURORA® MAGNETIC LEVEL INDICATOR
Top View
GWR Probe
Float
See Brochure ORI-101
for more information
Gas Bypass
Zone
Visual
Indicator
Eclipse® GWR
Level Transmitter
Baffle Plate
D
DESCRIPTION
Aurora’s patented design is the next generation of magnetic level indicators. It is state of the
art and reflects Orion’s innovation and commitment to magnetic level indicators.
Aurora is a totally redundant monitoring and control system. Liquid levels are tracked with
great accuracy using two different technologies. An Eclipse® guided wave radar probe is
housed along with the MLI float in a 3" or 4" diameter chamber. While the indicator relies
upon the float and its internal magnets to activate the flags or shuttle, the Eclipse measures
the liquid level directly. Two completely separate technologies in a single external chamber
equal redundancy unlike any other MLI. The use of a special baffle within the chamber
ensures that the float and Eclipse® probe work seamlessly and without interference.
There are ten basic configuration styles and over fifteen material selections for Aurora. For
the first time ever, the ability to accurately and reliably measure ultra low dielectric media,
high pressure/high temperature process conditions, and media with shifting and changing
dielectric values can be accomplished with Aurora.
AURORA® FEATURES
A
• Wide range of alloy materials
• Eclipse available with HART®, FOUNDATION fieldbus™, or PROFIBUS™ communication
• Large selection of process connection options
• Eight probe designs cover a broad range of applications
• Eclipse transmitter available in 316 stainless steel or epoxy-coated aluminum
• ASME B31.1, B31.3, or NACE; 150# to 2500# ANSI (PN 16 to PN 320)
• Top and bottom float stop springs
3
MAGNETIC LEVEL INDICATOR | VISUAL INDICATION
Orion high-visibility indicators are available in a variety of styles
with several options to choose from. Our anodized aluminum
flat-glass indicator employs a unique sealing mechanism via
Glass-Lock technology and the Insta-Seal™ valve.
A tubular-glass stainless steel indicator is also available for the
most extreme industrial environments around the world.
Measuring scales are available in English, Metric, percent,
and volumetric units (liters, gallons, etc).
Custom indicator designs are our specialty. Contact Orion
Instruments or your local representative to learn more.
TM
Insta-Seal Valve
OPTION: Float Diagnostics
Float Diagnostics adds an extra degree of safety
Styles of Visual Indication
to Orion Magnetic Level Indicators. By including
an additional, different color set of flags below the
zero mark, Float Diagnostics will alert a passer-by
that the float has either lost buoyancy or collapsed
due to over-pressurization. The float would sink into
the bottom of the MLI and activate the full set of
diagnostic flags. The diagnostic flags are a highly
contrasting color to the rest of the indicator, thereby
Orange / Black
Yellow / Black
Red / White
Shuttle / Follower
making it easily visible.
OPTION: Vibration-Resistant Indicator
180°
High amounts of vibration are not uncommon
in many of the process and power applications
around the world. Many times, the vibration can be
severe enough to render certain instrumentation
useless. Flag and Shuttle indicators can be affected
by vibration in the short-term, as well as over
time. Shuttle indicators should never be used for
applications experiencing high vibration.
Orion’s stainless steel indicator is available with a
vibration-dampening inert liquid that surrounds
and protects each flag inside the indicator.
4
Orion indicators incorporate a ’‘•‹–‹˜‡Ǧ
•–‘’ …Šƒ‡Ž design which limits the
rotation of each flag to 180 degrees.
This eliminates "overflipping"
which
is commonly seen on other indicator
designs.
Orion’s highly robust metallic flags offer
high visibility and protection against the
sun via a UV resistant powder coating.
FLOAT | MAGNETIC LEVEL INDICATOR
ORION FLOAT TECHNOLOGY
Weld Ring: Secures
float cap to main body
Flux Ring: Absorbs
magnetic energy and
directs it outward
Magnets: A full array
surrounds the float with
a strong and consistent
magnetic field
Support Ring: Provides
reinforcement for the
main float body
The float contained within the magnetic level indicator is
perhaps the most important element of the instrument. Its
structural design, volume displacement, weight, and buoyancy
force are all carefully considered when a float is specified for a
particular application.
Orion engineers have designed and tested hundreds of floats
to gather the most accurate data available. We have designs for
thousands of unique applications around the world, including
high pressure, high temperature, and interface.
Orion’s 360º magnet assembly produces a strong
and consistent flux array
allowing visual indication
through chambers as thick
as schedule 160.
Float Body: Robust and
durable construction
delivers many years of
reliable operation
CAPABILITIES
• Process pressures up to 4,500+ psig (310 bar) c
• Process Temperatures up to 1,000º F (538º C) c
• Total level specific gravities as low as 0.25 c
• Interface float designs available for liquid specific
gravity differentials as little as 0.1
High-strength magnets inside each flag facilitate an extremely
strong attraction with the float. This also ensures a proper vertical
alignment so that the indicator does not display unwanted flipping.
• Adequate buoyancy to operate effectively and
freely in many viscous liquids, including crude oil
c
maximum capabilities can vary depending on combination of
pressure, temperature, and media specific gravity
OPTIONS
• Teflon® -S PTFE slip-assistant coating
• Halar® ECTFE Coating for abrasion and chemical
resistance
• Float retrieval hook
• Float Projection Curve: If the liquid density
changes, a float curve will reveal the offset
Float Projection Curve
5
MAGNETIC LEVEL INDICATOR | SPECIFICATIONS
Design
Atlas, Aurora, Stratus – single chamber
Gemini – dual chamber
Materials of construction – MLI
Metal alloys
316/316L or 304/304L stainless steel,
321 stainless steel, 347 stainless steel,
Titanium, Monel, Hastelloy B,
Hastelloy C-276, Inconel 625, Inconel 825,
Alloy 20, Electropolished 316 stainless steel,
904L stainless steel and other non-magnetic alloys
Plastics / Composites
Materials of construction – Float
Fiberglass, PVC, CPVC, Kynar, polypropylene
varies per application - stainless steel and titanium are standard (exotic alloys available)
Construction options
Conformance to ASME B31.1, ASME B31.3, and NACE available
Certified material test reports (CMTR)
Available upon request
Pressure class ratings
ANSI 150#, 300#, 600#, 900#, 1500#, 2500#
DIN PN16, PN25, PN40, PN63, PN100, PN160, PN250, PN320
Process connection sizes
1
Process connection types
MNPT, FNPT, Weldolet®, Sockolet®, threaded nipple, buttweld nipple, plain-end nipple,
⁄2" to 8"
DN 20 to DN 150
slip-on flanges, weldneck flanges, lap joint flanges,
TriClamp® fitting, Van Stone flanges
Measuring range
12 to 600 in (30 to 1524 cm)
Temperature range
-320° to +1000° F (-196° to +538° C)
Pressure range
Full vacuum to 4500 psig (310 bar)
Specific gravity range
As low as 0.25 S.G. (consult factory for lower specific gravities)
Indicators
Magnetically actuated flag assembly in contrasting orange/black, yellow/black,
red/white colors, or high visibility shuttle follower (custom colors available)
Flag assembly seal
Inert gas filled and sealed with Insta-Seal™ valve
Visual indication
Easily visible from 100 feet (30 meters)
Scale options
Etched stainless steel with either height, volume, or percentage units (custom markings avail)
Switch options
Model OES electric cam operated snap action (refer to Orion bulletin: OES-100)
Model ORS electric reed type (refer to Orion bulletin: ORS-300)
Pneumatic switch available (consult factory)
Transmitter options
Model 705 Eclipse guided wave radar (refer to Magnetrol bulletin: 57-101 & 57-102)
Model 2xx Jupiter Magnetostrictive (refer to Orion bulletin: ORI-148)
Model OCT analog reed chain (refer to Orion bulletin: OCT-400)
6
High temperature options
Electric or steam tracing with or without special high temperature insulation
Low temperature options
Cryogenic insulation with special polymeric frost extension
OPTIONS & ACCESSORIES | MAGNETIC LEVEL INDICATOR
HIGH-TEMPERATURE INSULATION
Orion specializes in custom fiberglass insulation blankets for MLIs of all
shapes and sizes. They are constructed with high-quality materials capable
of constant contact with temperatures up to 1,000º F (538º C). This insulation
is available as personnel protection or with heat tracing options for freeze
protection or process temperature maintenance.
CRYOGENIC INSULATION & FROST EXTENSION
To facilitate operation where the product is kept cold via chillers, refrigerants,
and condensers, cryogenic insulation is provided. By insulating the MLI with a
specialized cryogenic jacket, process temperatures can be maintained in the
liquid state down to -320º F (-195º C).
A frost extension option is available to prevent ice from collecting on the visual indicator, thereby decreasing the visibility. The extension is constructed
of durable acrylic plastic and is provided standard with all cryogenic insulation.
MAGNETIC PARTICLE TRAP
Magnetic Particle Traps, or Magtraps, provide protection for Orion’s line of
Magnetic Level Indicators. Particles composed mostly of ferrite, often from
carbon steel piping, are widespread throughout process piping. These particles enter the MLI via the process connections during normal fill and drain
operations. The magnetic float located inside the MLI attracts these particles
over time. Eventually, the build-up will be enough to cause the float to become stuck inside the chamber. This results in the MLI either reading inaccurately or not at all. The trap collects the particles which can be cleaned
periodically to ensure continued operation of the magnetic level indicator.
HEAT TRACING: ELECTRIC & STEAM
For applications where process freeze protection or temperature maintenance is required, heat tracing will allow the MLI to operate uninterrupted
throughout harsh, cold conditions.
Electric Heat Tracing is available in self-regulating, constant wattage, and
mineral insulated varieties. Contact the factory for more information.
7
LEVEL TRANSMITTERS | SPECIFICATIONS
TRANSMITTER SPECIFICATIONS
Eclipse Guided Wave Radar
Jupiter Magnetostrictive
6 to 240 inches (15 to 610 cm)
6 to 400 inches (15 to 999 cm)
0.01 mA analog
0.1 inch (cm) display
0.01 mA analog
0.1 inch (cm) display
Repeatability:
<0.1 inch (2.5 mm)
±0.005% of full span or 0.005 inches (0.127 mm)
(whichever is greater)
Non-Linearity:
<0.1% of probe length or 0.1 inch (2.5 mm)
(whichever is greater)
0.020% of full span or 0.031 inches (0.794 mm)
(whichever is greater)
None
less than 3 inches (7.6 cm) when bottom mounted electronics
None
less than 3 inches (7.6 cm) when top mounted electronics
0 - 10 seconds; adjustable
0 - 25 seconds; adjustable
Measuring Range:
Resolution:
Upper Dead Zone:
Lower Dead Zone:
Damping:
Power (at terminals):
Signal Output:
Display:
GP/IS: 11 to 28.6 VDC
EP (with IS probe): 13.5 to 28 VDC
FOUNDATION fieldbus™ & PROFIBUS PA™(FISCO): 9 to 17.5 VDC
FOUNDATION fieldbus™ & PROFIBUS PA™(FNICO Exd): 9 to 32 VDC
4-20 mA with HART®: 3.8 to 20.5 mA usable
FOUNDATION fieldbus™: H1 (ITK Ver. 5.01)
PROFIBUS PA™: PROFIBUS PA™ H1
HART®: 12 to 28 VDC
FOUNDATION fieldbus™ Explosion Proof: 9 to 17.5 VDC
FISCO/FNICO: 9 to 17.5 VDC
4-20 mA with HART®: 3.8 to 20.5 mA usable
FOUNDATION fieldbus™: H1 (ITK Ver. 4.61)
2 line x 8 character LCD
2 line x 8 character LCD
IP66/Aluminum A356T6 or 316 SS
NEMA 4X/7/9IP66/Aluminum A356T6 or 316 SS
Area Classifications:
FM/CSA/ATEX/IEC - EP, IS, NI
(see specific product literature for more detail)
FM/CSA/ATEX/IEC/INMETRO - EP, IS, NI
(see specific product literature for more detail)
Safety Integrity Level:
Standard Electronics: SIL 1 as 1oo1, SFF 85.4%
Enhanced Electronics: SIL 2 as 1oo1, SFF 91%
Standard Electronics: SIL 1 as 1oo1, SFF 83.7%
Enhanced Electronics: SIL 2 as 1oo1, SFF 90.7%
Process Temperature:
probe dependent
(see specific product literature for more detail)
External Mount: -320° F to +850° F
Direct Insertion: -320° F to + 500° F
Ambient Temperature
at Electronics:
-40° to 175° F (-40° to 80° C)
LCD: -5° to +160° F (-20° to +70° C)
-40° to 175° F (-40° to 80° C)
LCD: -10° to +160° F (-20° to +70° C)
probe dependent
(see specific product literature for more detail)
Direct insertion: +1700 psig (117 bar)
(see specific product literature for more detail)
Direct insertion probe with integral mount or remote mount
electronics
Direct insertion probe with integral mount or
external top or bottom mount on MLI
Housing Material:
Process Pressure:
Mounting
Arrangement:
TRANSMITTER SPECIFICATIONS
OCT Reed Chain
Measuring Range:
Resolution:
±0.50 inches (13 mm)
Repeatability:
< 0.25 inches (6 mm)
Non-Linearity:
<0.4% full span averaged over span
Upper Transition Zone:
4 inches (10.2 cm)
Lower Transition Zone:
4 inches (10.2 cm)
Power Input:
12 to 36 VDC
Signal Output:
4 to 20 mA
Housing Type:
NEMA 4X, IP66
Housing Material:
Area Classifications:
8
6 to 198 inches (15 to 503 cm)
Cast Aluminum or 316 SS
FM/CSA
EP
Process Temperature:
-40° to +425° F
(-40° to +218° C)
Ambient Temperature at
Electronics:
-40° to +158° F
(-40° to +70° C)
Mounting Arrangement:
External mount probe with integral top
or bottom mounted electronics
Eclipse®
Jupiter™
on Atlas™
OCT
on Atlas™
SPECIFICATIONS | POINT LEVEL SWITCHES
ELECTRONIC SWITCH SPECIFICATIONS
Model:
OES
ORS
Description:
SPDT magnetically actuated, bi-stable cam drive
snap action switch
Hermetically sealed bi-stable reed switch
Supply Voltage:
250V AC/DC max
150V AC/DC max
Maximum Dead Band:
±0.75" float travel
±0.50" float travel
Temperature Range:
-58° to +392° F (-50° to +200° C)
-58° to +482° F (-50° to +250° C)
Enclosure Rating:
NEMA 4X
NEMA 4X
Enclosure Material:
Cast aluminum (standard)
Stainless steel
Model OES
Model ORS
PNEUMATIC SWITCH SPECIFICATIONS
consult factory for more information regarding pneumatic switches
AGENCY APPROVALS | POINT LEVEL SWITCHES & REED CHAIN TRANSMITTER
Agency
Model
Area Classification
FM
OES-xxxx-001
ORS-xxxx-001
Class I, II, III, Div. 1, Groups B,C,D,E,F,G; T6 @ 80°C; Type 4X
Class I, II, III, Div. 1, Groups B,C,D,E,F,G; T6 @ 80°C; Type 4X
Class I, Div. 2, Groups A, B, C, & D; T6 @ 80°C
Class I, II, III, Div. 1, Groups B,C,D,E,F,G; T6 @ 80°C; Type 4X
Class I, Div. 2, Groups A, B, C, & D; T6 @ 80°C
OCT-xxxx-xxx
CSA
OES-x1xx-001
ORS-x1xx-001
OCT-xxxx-001
Class I, Div. I/II, Groups B, C, & D; T6 @ 80°C; Type 4X
Class II, Groups E, F, & G;T6 @ 80°C; Type 4X
Class III
Class I, Div. I, Groups B, C, & D; T6 @ 80°C; Type 4X
Class I, Div. II, Groups A, B, C, & D; T6 @ 80°C; Type 4X
Class II, Groups E, F, & G; T6 @ 80°C; Type 4X
Class III
ATEX
ORS-xAxx-001
ATEX II 2 G Ex d IIC T6 Ta = -40 to +70° C
IEC
ORS-xAxx-001
IECEx d IIC T6 Ta = -40 to +70° C
CE
OES-xxxx-001
ORS-xxxx-001
OCT-xxxx-xxxx
Low Voltage Directives, 2006/95/EC
Installation Category II, Pollution Degree 2
9
ECLIPSE LEVEL TRANSMITTER | AGENCY APPROVALS
Agency
Model
Protection Method
Area Classification
FM
705-5XXX-1XX
705-5XXX-2XX
Intrinsically Safe
705-5XXX-3XX
705-5XXX-4XX
Explosion Proof c
(with Intrinsically Safe probe)
705-5XXX-XXX
705-5XXX-XXX
Suitable for: d
Class I, Div. 1, Groups A, B, C, & D
Class II, Div. 1, Groups E, F, & G T4
Class III, Type 4X, IP66
Entity
Class I, Div. 1, Groups B, C, & D
Class II, Div. 1, Groups E, F, & G T4
Class III, Type 4X, IP66
Class I, Div. 2, Groups A, B, C, & D
Class II, Div. 2, Groups F & G T4
Class III, Type 4X, IP66
CSA
ATEX
IEC
Non-Incendive
705-5XXX-1XX
705-5XXX-2XX
Intrinsically Safe
705-5XXX-3XX
705-5XXX-4XX
Explosion Proof c
(with Intrinsically Safe probe)
705-5XXX-XXX
705-5XXX-XXX
Suitable for: d
705-5XXX-AXX
705-5XXX-BXX
705-5XXX-CXX
705-5XXX-DXX
705-51XX-EXX
705-51XX-FXX
705-52XX-EXX
705-52XX-FXX
705-5XXX-AXX
705-5XXX-BXX
Class I, Div. 1, Groups A, B, C, & D
Class II, Div. 1, Groups E, F, & G T4
Class III, Type 4X
Entity
Class I, Div. 1, Groups B, C, & D
Class II, Div. 1, Groups E, F, & G T4
Class III, Type 4X
Class I, Div. 2, Groups A, B, C, & D
Class II, Div. 2, Groups E, F, & G T4
Class III, Type 4X
Non-Incendive
Intrinsically Safe e
II 1G, EEx ia IIC T4
FISCO
II 1/2G, EEx d [ia] IIC T6
Flame Proof
Non-sparking
II 3(1)G, EEx nA [ia] IIC T4..T6
with probe II 1 G EEx ia IIC T6
II 3(1)G, EEx nA [nL] [ia] IIC T4..T6
with probe II 1 G EEx ia IIC T6
Intrinsically Safe e
Zone 0 Ex ia IIC T4
FISCO
These units are in conformity of:
0344 1. The EMC Directive: 2004/108/EC. The units have been
tested to EN 61326.
2. Directive 94/9/EC for equipment or protective system
for use in potentially explosive atmospheres.
Note: Single and twin rod probes must be used in metallic
vessel or stillwell to maintain CE compliance.
c
Factory Sealed: This product has been approved by Factory Mutual Research (FM), and Canadian
Standards Association (CSA), as a Factory Sealed device.
d IMPORTANT: Measured media inside vessel must be non-flammable only. If media inside vessel is
flammable, then the explosion proof version (which contains an internal barrier making the probe
Intrinsically Safe) is required.
e Special conditions for safe use
Because the enclosure of the Guided Wave Radar Level Transmitter Eclipse Model 705-5_ _ _-_ 1 _
and/or Probe Eclipse Model 7_ _-_ _ _ _-_ _ _ is made of aluminum, if it is mounted in an area
where the use of category 1 G (Zone 0) apparatus is required, it must be installed such, that, even
in the event of rare incidents, ignition sources due to impact and friction sparks are excluded.
For applications in explosive atmospheres caused by gases, vapours or mists and where category
1G (Zone 0) apparatus is required, electrostatic charges on the non-metallic parts of the Probe
Eclipse Model 7x5-_ _ _ _-_ _ _, Model 7x7-_ _ _ _-_ _ _ , and Model 7_F-_ _ _ _-_ _ _ shall be avoided.
10
AGENCY APPROVALS | JUPITER LEVEL TRANSMITTER
Agency
Model
Protection Method
Area Classification
FM & CSA
2xx-1xxx-xxxxx-xxx
Intrinsically Safe
Class I, Div. 1, Groups A, B, C, & D, T4 Ta @ 80°C
Class II, Div. 1, Groups E, F, & G; Class III, T4 Ta @ 80°C
IP66 TYPE 4X
Entity
Class I, Div. 1, Groups B, C, & D, T5 Ta @ 80°C
Class II, Div. 1, Groups E, F, & G; Class III, T5 Ta @ 80°C
IP66 Type 4X
Class I, Div. 2, Groups A, B, C, & D, T5 Ta @ 80°C
Class II, Div. 2, Groups E, F, & Gd; Class III, T5 Ta @ 80°C
IP66 Type 4X T5
2xx-3xxx-xxxxx-xxx
Explosion Proof ce
2xx-1xxx-xxxxx-xxx
2xx-2xxx-xxxxx-xxx
Non-Incendive f
ATEX
2xx-Axxx-xxxxx-xxx
2xx-Bxxx-xxxxx-xxx
Flame Proof
Intrinsically Safe
II 1/2 G
II 1 G
FISCO
IEC
2xx-Cxxx-xxxxx-xxx
2xx-Dxxx-xxxxx-xxx
Flame Proof
Intrinsically Safe g
Ex d IIC T6 @ 70°C
Ex ia IIC T4 @ 70°C Ga
FISCO
INMETRO
2xx-Fxxx-xxxxx-xxx
2xx-Gxxx-xxxxx-xxx
Flame Proof
Intrinsically Safe g
Br- Ex d IIC T6 @ 70°C, IP66W
Br-Ex ia IIC T4 @ 70°C, IP66W
FISCO
EEx d IIC T6 @ 70°C
EEx ia IIC T4 @ 70°C
These units are in conformity of:
0344 1. The EMC Directive: 2004/108/EC. The units have been
tested to EN 61326.
2. Directive 94/9/EC for equipment or protective system
for use in potentially explosive atmospheres.
c
M20 conduit connections not CSA approved explosion proof
d FM approval class II, Div. 2 Groups F & G only
e Factory Sealed: This product has been approved by Factory Mutual Research (FM), and Canadian
Standards Association (CSA), as a Factory Sealed device.
f IMPORTANT: Measured media inside vessel must be non-flammable only. If media inside vessel is
flammable, then the explosion proof version (which contains an internal barrier making the probe
Intrinsically Safe) is required.
g Special conditions for safe use
Materials marked as category 1 equipment and used in hazardous areas requiring this category, shall
be installed in such a way that, even in the event of rare incidents, the aluminum enclosure cannot be
an ignition source due to impact or friction.
ADDITIONAL CERTI FI C ATI O NS
GOST R Russian Certificate of Conformity
GOST Pattern Approval Certificate for Measuring Instruments (Metrology Certificate)
GOST R Ex-Proof Certificate of Conformity
11
MAGNETIC LEVEL INDICATOR | MODEL NUMBER
1
2
1
3
4
5
6
7
8
9
10
2
PRODUCT TYPE
1
Atlas MLI
2
Aurora MLI with Eclipse® GWR transmitter
3
Gemini dual-chamber MLI with Eclipse® GWR
4
Stratus MLI
5
External Cage for Jupiter® transmitter
E
M
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
UNIT OF MEASURE
Specifies the unit of measure for the ‡–‡”Ǧ–‘Ǧ‡–‡”
and ‹•—ƒŽ†‹…ƒ–‹‘‡‰–Š (digits 18 - 20)
English Units (Inches)
Metric Units (Centimeters)
Select the appropriate Chamber Configuration from the following five tables (match product type from digit 1)
31
ATLAS - CHAMBER CONFIGURATION
Process Connection Orientation
Chamber Top
Chamber Bottom
1
Side / Side
Dome cap
Flanged (including mating blind flange)
2
Side / Side
Flanged (including mating blind flange)
Dome cap
3
Side / Side
Flanged (including mating blind flange)
Flanged (including mating blind flange)
4
5
Top / Bottom
Top / Bottom with Spool Pieces
Flanged
Flanged (including mating blind flange)
Flanged
Flanged (including mating blind flange)
6
7
Top / Side
Top / Side
Flanged
Dome cap with process connection
Flanged (including mating blind flange)
Flanged (including mating blind flange)
8
9
T
Side / Bottom
Side / Bottom
Top Mount
Flanged (including mating blind flange)
Flanged
Flanged (including mating blind flange)
Dome cap with process connection
Threaded cap
Flanged process connection c
c See pg. 19 for additional mounting options, or consult factory for custom solutions.
32
AURORA - CHAMBER CONFIGURATION
Process Connection Orientation
Chamber Top
Chamber Bottom
1
Side / Side
Welded cap with threaded Eclipse probe
Flanged (including mating blind flange)
2
Side / Side
Flanged with threaded Eclipse probe
Dome cap
3
Side / Side
Flanged with threaded Eclipse probe
Flanged (including mating blind flange)
4
5
Side / Side
Side / Side
Flanged with seal welded Eclipse probe
Flanged with seal welded Eclipse probe
Dome cap
Flanged (including mating blind flange)
A Side / Bottom
Welded cap with threaded Eclipse probe
Flanged with process connection
B
Side / Bottom
Flanged with threaded Eclipse probe
Dome cap with process connection
C
Side / Bottom
Flanged with threaded Eclipse probe
Flanged with process connection
Flanged with seal welded Eclipse probe
Flanged with seal welded Eclipse probe
Dome cap with process connection
Flanged with process connection
D Side / Bottom
F Side / Bottom
33
12
GEMINI - CHAMBER CONFIGURATION
Secondary Chamber (with Eclipse GWR transmitter) c
Process Connection
Orientation
Primary Chamber Top
Primary Chamber Bottom
1
Side / Side
Dome cap
Flanged (with blind)
Dome cap with threaded Eclipse
Dome cap
2
Side / Side
Flanged (with blind)
Dome cap
Dome cap with threaded Eclipse
Dome cap
3
Side / Side
Flanged (with blind)
Flanged (with blind)
Dome cap with threaded Eclipse
Dome cap
4
Side / Side
Dome cap
Flanged (with blind)
Flanged with threaded Eclipse
Dome cap
5
Side / Side
Flanged (with blind)
Dome cap
Flanged with threaded Eclipse
Dome cap
6
Side / Side
Flanged (with blind)
Flanged (with blind)
Flanged with threaded Eclipse
Dome cap
7
Side / Side
Dome cap
Flanged (with blind)
Flanged with threaded Eclipse
Flanged (with blind)
8
Side / Side
Flanged (with blind)
Dome cap
Flanged with threaded Eclipse
Flanged (with blind)
9
Side / Side
Flanged (with blind)
Flanged (with blind)
Flanged with threaded Eclipse
Flanged (with blind)
A
Top / Bottom
Flanged
Flanged
Dome cap with threaded Eclipse
Dome cap
B
Top / Bottom
Flanged
Flanged
Flanged with threaded Eclipse
Dome cap
C
Top / Bottom
Flanged
Flanged
Flanged with threaded Eclipse
Flanged (with blind)
c consult factory for seal welded Eclipse probe in secondary chamber
Top
Bottom
MODEL NUMBER | MAGNETIC LEVEL INDICATOR
1
2
34
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
Chamber Top
Chamber Bottom
1
Side / Side
Dome cap
Flanged (including mating blind flange)
2
Side / Side
Flanged (including mating blind flange)
Dome cap
3
Side / Side
Flanged (including mating blind flange)
Flanged (including mating blind flange)
4
Top / Bottom
Flanged
Flanged
5
Top / Bottom with Spool Pieces
Flanged (including mating blind flange)
Flanged (including mating blind flange)
6
Top / Side
Flanged
Flanged (including mating blind flange)
7
Top / Side
Dome cap with process connection
Flanged (including mating blind flange)
8
Side / Bottom
Flanged (including mating blind flange)
Flanged
9
Side / Bottom
Flanged (including mating blind flange)
Dome cap with process connection
EXTERNAL CAGE FOR JUPITER DIRECT INSERTION - CHAMBER CONFIGURATION
Process Connection Orientation
Chamber Top
Chamber Bottom
2
3
Side / Side
Side / Side
Flanged (with threaded Jupiter probe)
Flanged (with threaded Jupiter probe)
Dome Cap
Flanged (including mating blind flange)
8
9
Side / Bottom
Side / Bottom
Flanged (with threaded Jupiter probe)
Flanged (with threaded Jupiter probe)
Flanged
Dome Cap with Spool Piece
B
C
Side / Side
Side / Side
Flanged (with seal welded Jupiter probe)
Flanged (with seal welded Jupiter probe)
Dome Cap
Flanged (including mating blind flange)
H Side / Bottom
J Side / Bottom
Flanged (with seal welded Jupiter probe)
Flanged (with seal welded Jupiter probe)
Flanged
Dome Cap with process connection
4
5
FLANGE RATING
ANSI
MATERIAL SELECTION
Stainless Steels
EN 1092
Exotic Alloys
A
150#
1
PN 16
A
316/316L Stainless Steel
N
Titanium
B
300#
2
PN 25
B
316/316L Stainless Steel w/Carbon Steel Flanges
P
Monel® 400
C
600#
3
PN 40
C
304/304L Stainless Steel
Q
Hastelloy C-276
D
900#
4
PN 63
D
304/304L Stainless Steel w/Carbon Steel Flanges
R
Alloy 20
E
1500#
5
PN 100
F
317 Stainless Steel
S
Inconel® 625
F
2500#
6
PN 160
G
321 Stainless Steel
T
Incoloy® 825
7
PN 250
H
347 Stainless Steel
8
PN 320
J
904L Stainless Steel
K
Electropolished 316 Stainless Steel
Carbon Steels (for External Cage product only)
L
6
25
STRATUS - CHAMBER CONFIGURATION
Process Connection Orientation
35
24
Carbon Steel
Plastics / Composites
1
PVC
2
CPVC
3
Kynar
4
Polypropylene
5
Fiberglass
CONSTRUCTION CODE OPTIONS
1
Industrial Grade (std.)
2
ASME B31.1 for Power Piping Standard
3
ASME B31.3 for Process Piping Standard
6
ASME B31.3 for Process Piping Standard and NACE MR0103
7
ASME B31.3 for Process Piping Standard and NACE MR0175
8
PED
13
MAGNETIC LEVEL INDICATOR | MODEL NUMBER
1
2
7
3
4
5
6
7
8
9
10
11
12
14
15
8
CHAMBER FLANGE STYLE
A
13
RF Slip-on Flange
G
FF Socketweld Flange
17
18
19
20
21
22
23
24
Flanged (Alloy)
Other
B
RF Weldneck Flange
H
RTJ Slip-on Flange
A
RF Slip-on Flange
M
Male Threaded (NPT)
RF Socketweld Flange
J
RTJ Weldneck Flange
B
RF Weldneck Flange
N
Female Threaded (NPT)
D
FF Slip-on Flange
K
RTJ Socketweld Flange
C
RF Socketweld Flange
P
Plain-end Nipple
F
FF Weldneck Flange
L
RF Lap Joint Flange
D
FF Slip-on Flange
Q
Socketweld
F
FF Weldneck Flange
R
Buttweld
P
Full Face Socket Flange (for plastic units only)
G
FF Socketweld Flange
S
Weldolet™
Q
Socket Flange, Serrated Face (for fiberglass units only)
H
RTJ Slip-on Flange
T
Sockolet™
J
RTJ Weldneck Flange
W
K
RTJ Socketweld Flange
Y
Threadolet™
Tri-Clamp® Fitting
L
RF Lap Joint Flange
1
Van-Stone Socket Flange (2-Piece, for PVC / CPVC units only)
2
Full Face Socket Flange (for plastic units only)
3
Serrated Face Socket Flange (for fiberglass units only)
6
EN 1092 Type 11 with Type A Face
7
EN 1092 Type 11 with Type B2 Face
8
EN 1092 Type 12 with Type A Face
9
EN 1092 Type 12 with Type B2 Face
6
EN 1092 Type 11 with Type A Face
7
EN 1092 Type 11 with Type B2 Face
8
EN 1092 Type 12 with Type A Face
9
EN 1092 Type 12 with Type B2 Face
9
25
PROCESS CONNECTION TYPE
C
EN 1092 European Standard
Flanged (Plastic / Composite)
PROCESS CONNECTION SIZE
Standard
EN 1092 European Standard
EN 1092
A
1
1
DN 15
B
3
2
DN 20
⁄2"
⁄4"
C
1"
3
DN 25
D
11⁄2"
4
DN 40
E
2"
5
DN 50
F
1
2 ⁄2"
6
DN 65
G
3"
7
DN 80
H
4"
8
DN 100
A
Flexible graphite ring c
J
6"
9
DN 150
B
Spiral wound with graphite filler and carbon steel outer ringde
K
8"
C
Spiral wound with graphite filler, inner ring matching chamber
material e, and carbon steel outer ring
D
RTJ oval ring f
E
RTJ octagonal ring f
F
Virgin PTFE Ring
P
EPDM rubber
Q
Neoprene rubber
11
CHAMBER FLANGE BOLTING
Stainless Steel
10
GASKET STYLE
Gaskets for Metallic Flanges
A
304 stainless steel (standard)
A193 Gr. B8 Class I / A194 Gr. 8
B
304 stainless steel w/PTFE coating
A193 Gr. B8 Class I / A194 Gr. 8
C
316 stainless steel
A193 Gr. B8M Class I / A194 Gr. 8M
D
316 stainless steel w/PTFE coating
A193 Gr. B8M Class I / A194 Gr. 8M
R
Buna-N / Nitrile rubber
M
Alloy Steel
A193 Gr. B7 Class I / A194 Gr. 2H
S
ePTFE soft ring (expanded)
Q
Alloy Steel w/cadmium plating
A193 Gr. B7 Class I / A194 Gr. 2H
T
Viton®
N
None (if no mating flanges are supplied)
N
None
-140° to +450° F (-96° to +232° C)
Gaskets for Plastic/Composite Flanges
Alloy Steel
c
d
e
f
14
16
-40° to +200° F (-40° to +93° C)
-60° to +250° F (-51° to +121° C)
-60° to +250° F (-51° to +121° C)
-140° to +450° F (-96° to +232° C)
-15° to +300° F (-26° to +149° C)
Standard gasket for 150# and 300# flange ratings suitable for most applications.
Standard gasket for 600# and above flange ratings suitable for most applications.
Winding material matches chamber material.
Ring type gasket material matches flange material.
MODEL NUMBER | MAGNETIC LEVEL INDICATOR
1
2
3
12
14
4
5
6
7
8
9
10
11
12
VENT SIZE
DRAIN SIZE
13
13
15
14
15
16
18
19
20
21
22
FNPT w/ Hex Head Plug (std.)
2
Socketweld
B
3
Male Threaded (MNPT)
C
4
Plain-End Nipple
D
5
Buttweld Nipple
E
Gate Valve, SW x SW
6
RF Slip On Flange
F
Gate Valve, SW x FNPT
N
None
3
1"
4
11⁄2"
5
2"
25
DRAIN TYPE
1
3
24
VENT TYPE
⁄2"
2
6
21⁄2"
7
RF Weld Neck Flange
7
3"
8
RTJ Slip On Flange
8
4"
9
RTJ Weld Neck Flange
N
None
A
Ball Valve, FNPT x FNPT
Ball Valve, SW x SW
Ball Valve, SW x FNPT
Gate Valve, FNPT x FNPT
ACCESSORY / TECHNOLOGY CODE c
N
None
1
Eclipse GWR with coaxial probe
A
Jupiter Transmitter (Top Mount)
2
Eclipse GWR with rigid single rod probe
3
B
Jupiter Transmitter (Top Mount Offset)
Eclipse GWR with flexible single rod probe
C
Jupiter Transmitter (Top Mount Offset, High Temp. Bend)
4
Eclipse GWR with enlarged coaxial probe
D
Jupiter Transmitter (Bottom Mount)
L
OCT Reed Chain Transmitter (Top Mount)
E
Jupiter Transmitter (Bottom Mount Offset, High Temp. Bend)
M
OCTReed Chain Transmitter (Bottom Mount)
F
Orion Electronic Switch (OES or ORS) clamp-mounted to chamber
G
Orion Electronic Switch (OES or ORS) with switch mount rod
17
23
⁄4"
1
1
16
17
c
All accessories must be ordered separately. Consult the
appropriate product literature.
TEMPERATURE OPTIONS
N
None
Y
High-temp Insulation Pad for indicator only for process operating temperatures > 375°F (191°C)
A
High-Temp Insulation Blanket for temperatures up to 500 °F (260 °C) On Chamber Only
B
High-Temp Insulation Blanket for temperatures up to 1000 °F (538 °C) On Chamber Only
C
High-Temp Insulation Blanket for temperatures up to 500 °F (260 °C) On Chamber & Flanges
D
High-Temp Insulation Blanket for temperatures up to 1000 °F (538 °C) On Chamber & Flanges
T
High-Temp Insulation Pad for externally mounted Jupiter or OCT level transmitter. 165°F to 375°F (74° to 191° C)
V
High-Temp Insulation Pad for visual indicator and externally mounted Jupiter level transmitter. 376°F to 850°F (192° to 454° C)
W
High-Temp Insulation Pad for Indicator and externally mounted OCT level transmitter. 376°F to 425°F (192° to 218° C)
L
Cryogenic Insulation for temperatures down to -150 °F (-101 °C)
P
Cryogenic Insulation for temperatures down to -320 °F (-196 °C)
H
Electric Heat Tracing with insulation blanket
S
Steam Tracing, 3⁄8" tubing with insulation blanket
J
Steam Jacket with 1⁄2" NPT inlet/outlet (customer to provide steam operating pressure and temperature)
15
MAGNETIC LEVEL INDICATOR | MODEL NUMBER
1
2
18
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
MEASUREMENT TYPE & INDICATOR STYLE
Total Level Measurement
Interface Level Measurement
S
Fluorescent Orange Shuttle / Follower
T
Fluorescent Orange Shuttle / Follower
1
Orange / Black Flags
5
Orange / Black Flags
2
Yellow / Black Flags
6
Yellow / Black Flags
3
Red / White Flags
7
Red / White Flags
4
Red / Silver Flags
8
Red / Silver Flags
A
Orange / Black Flags with Yellow Float Diagnostics c
F
Orange / Black Flags with Yellow Float Diagnostics c
B
Yellow / Black Flags with Orange Float Diagnostics c
G
Yellow / Black Flags with Orange Float Diagnostics c
C
Red / White Flags with Yellow Float Diagnostics c
H
Red / White Flags with Yellow Float Diagnostics c
D
Red / Silver Flags with Green Float Diagnostics c
J
Red / Silver Flags with Green Float Diagnostics c
N
No Indicator (For use with Jupiter external cage)
c
Float diagnostics is a safety feature which indicates a contrasting color on the visual indicator when
the float has fallen below the lowest measurable point on the scale. This can occur when the specific
gravity of the liquid drastically decreases or the float collapses due to a pressure spike. (see pg. 4)
19
INDICATOR HOUSING MATERIAL & SCALE
Standard Anodized Aluminum Housing
Optional Stainless Steel Housing
1
Foot / Inch Measurement
A
Foot / Inch Measurement
2
Meter / Centimeter Measurement
B
Meter / Centimeter Measurement
3
Running Inch Measurement
C
Running Inch Measurement
4
Percent (0 - 100%) Measurement
D
Percent (0 - 100%) Measurement
5
Gallon Measurement
E
Gallon Measurement
6
Liter Measurement
F
Liter Measurement
N
No scale
P
No scale
20, 21, 22
X X X
FACTORY ASSIGNED
These codes are factory assigned.
23, 24, 25
CENTER-TO-CENTER PROCESS CONNECTION DIMENSION & VISUAL INDICATION LENGTH
Specify in INCHES when model code 2 is E
X X X
Specify in CENTIMETERS when model code 2 is M
Example #1 : Center-to-Center is 84 inches. Enter as 084.
Example #2: Center-to-Center is 124 centimeters. Enter as 124.
Example #3: Center-to-Center is 124.25 inches. Enter as 124 centimeters and X the model for 124.25 cm. Or consult factory for assistance.
Example #4: Center-to-Center is 724 millimeters. Enter as 072 centimeters and X the model for 724 millimeters. Or consult factory for assistance.
16
CONFIGURATIONS | EXTERNAL CAGE FOR JUPITER™ TRANSMITTER
A
A
Center
to
Center
Center
to
Center
C
B
Configuration 2 & B
C
B
Configuration 3 & C
A
A
C
C
Center
to
Face
Configuration 8 & H
Center
to
Face
Configuration 9 & J
17
ATLAS™ & STRATUS™ MAGNETIC LEVEL INDICATOR | CONFIGURATIONS
A
Visual
Indication
Range
Center
to
Center
C
A
Visual
Indication
Range
Center
to
Center
C
B
Configuration 1
A
Visual
Indication
Range
Center
to
Center
C
B
Configuration 2
B
Configuration 3
C
A
A
Center-to-Face
Visual
Indication
Range
Face
to
Face
B
Visual
Indication
Range
Face
to
Face
B
Visual
Indication
Range
C
B
C
Configuration 4
Configuration 5
Configuration 6
All dimensions vary depending on application parameters and/or accessory items. Dimensional drawings are available by contacting the factory.
18
CONFIGURATIONS | ATLAS™ & STRATUS™ MAGNETIC LEVEL INDICATOR
A
A
Center-to-Face
C
Visual
Indication
Range
Visual
Indication
Range
Visual
Indication
Range
C
Center
to
Face
C
Center
to
Face
B
Configuration 7
Configuration 8
Configuration 9
A
1/2 Indication
Range
Visual
Indication
Range
B AT ON ROUGE , LA
P HONE 1-225-906-2343
F A X 1-225-906-2344
WWW. ORI ONI NS TRUMENTS.COM
B AT ON ROUGE , LA
P HONE 1-225-906-2343
F A X 1-225-906-2344
WWW. ORI ONI NS TRUMENTS.COM
1/2 Indication
Range
C
B
Multiple Process Connections
consult factory
Atlas Top Mount
configuration T
Atlas Top Mount
w/stilling well
consult factory
Atlas Top Mount
w/threaded process
connection
consult factory
19
AURORA® MAGNETIC LEVEL INDICATOR | CONFIGURATIONS
A
Visual
Indication
Range
Center
to
Center
C
A
Visual
Indication
Range
Center
to
Center
C
B
Configuration 1
A
Visual
Indication
Range
C
B
Configuration 2
Center
to
Center
C
Configuration 4
B
B
Configuration 3
A
A
Visual
Indication
Range
Center
to
Center
Visual
Indication
Range
Center
to
Center
C
B
Configuration 5
All dimensions vary depending on application parameters and/or accessory items. Dimensional drawings are available by contacting the factory.
20
CONFIGURATIONS | AURORA® MAGNETIC LEVEL INDICATOR
A
Visual
Indication
Range
C
A
C
Visual
Indication
Range
Center
to
Face
A
Center
to
Face
Configuration A
Center
to
Face
Configuration B
Configuration C
A
A
Visual
Indication
Range
C
Visual
Indication
Range
C
Visual
Indication
Range
C
Center
to
Face
Center
to
Face
Configuration D
Configuration F
21
GEMINI™ MAGNETIC LEVEL INDICATOR | CONFIGURATIONS
B AT ON ROUGE , LA
P HONE 1-225-906-2343
F A X 1-225-906-2344
WWW. ORI ONI NS TRUMENTS.COM
B AT ON ROUGE , LA
P HONE 1-225-906-2343
F A X 1-225-906-2344
WWW. ORI ONI NS TRUMENTS.COM
Configuration 1
B AT ON ROUGE , LA
P HONE 1-225-906-2343
F A X 1-225-906-2344
WWW. ORI ONI NS TRUMENTS.COM
Configuration 2
Configuration 3
B AT ON ROUGE , LA
P HONE 1-225-906-2343
F A X 1-225-906-2344
WWW. ORI ONI NS TRUMENTS.COM
B AT ON ROUGE , LA
P HONE 1-225-906-2343
F A X 1-225-906-2344
WWW. ORI ONI NS TRUMENTS.COM
Configuration 4
B AT ON ROUGE , LA
P HONE 1-225-906-2343
F A X 1-225-906-2344
WWW. ORI ONI NS TRUMENTS.COM
Configuration 5
Configuration 6
All dimensions vary depending on application parameters and/or accessory items. Dimensional drawings are available by contacting the factory.
22
CONFIGURATIONS | GEMINI™ MAGNETIC LEVEL INDICATOR
B AT ON ROUGE , LA
P HONE 1-225-906-2343
F A X 1-225-906-2344
WWW. ORI ONI NS TRUMENTS.COM
B AT ON ROUGE , LA
P HONE 1-225-906-2343
F A X 1-225-906-2344
WWW. ORI ONI NS TRUMENTS.COM
B AT ON ROUGE , LA
P HONE 1-225-906-2343
F A X 1-225-906-2344
WWW. ORI ONI NS TRUMENTS.COM
Configuration 7
Configuration 8
Configuration 9
Configuration A
Configuration B
Configuration C
23
ECLIPSE® GWR FOR AURORA® | TRANSMITTER MODEL NUMBER
1, 2, 3
7
0
5
1
2
3
4
5
6
7
8
9
10
BASIC MODEL
705 Eclipse Guided Wave Radar Level Transmitter
4
POWER
5
24 VDC, Two-wire
5, 6
SIGNAL OUTPUT & ELECTRONICS
10
1A
20
4-20 mA with HART - SIL 1 standard electronics (SFF: 85.4%)
4-20 mA with HART - SIL 2 enhanced electronics (SFF: 91%)
FOUNDATION fieldbus™ Communication
30
PROFIBUS PA™ Communication
7
ACCESSORIES
0
A
No digital display and keypad
Digital display and keypad
8
MOUNTING / CLASSIFICATION
1
Integral, General Purpose & Intrinsically Safe
(FM & CSA) , Non-incendive (Class I, Div. 2)
2
Remote, General Purpose & Intrinsically Safe
(FM & CSA) , Non-incendive (Class I, Div. 2)
3
4
Integral, Explosion Proof (FM & CSA) & Non-incendive
Remote, Explosion Proof (FM & CSA) & Non-incendive
A
Integral, General Purpose & Intrinsically Safe
(ATEX & JIS EEx ia IIC T4)
B
Remote, General Purpose & Intrinsically Safe
(ATEX & JIS EEx ia IIC T4)
C
Integral, Explosion Proof (ATEX & JIS EEx d [ia] IIC T6)
(must be ordered with Conduit Connection Codes 0 and 1)
D
Remote, Explosion Proof (ATEX & JIS EEx d [ia] IIC T6)
(must be ordered with Conduit Connection Codes 0 and 1)
E
F
Integral, Non-incendive (ATEX EEx n II T4..6)
Remote, Non-incendive (ATEX EEx n II T4..6)
9
HOUSING
1
2
7
8
Cast aluminum, dual compartment, 45° angle
316 SS, dual compartment, 45° angle
Cast aluminum, dual compartment, 45° angle, 12-ft remote
316 SS, dual compartment, 45° angle, 12-ft remote c
10
CONDUIT CONNECTION
3
⁄4" NPT
M20
0
1
c To
reduce the possibility of probe damage due to vibration, it is
recommended to use a remote mount transmitter (Mounting/Classification
codes 2, 4, B, D, or F) when ordering the heavier 316 SS version.
24
Eclipse with threaded process fitting
Eclipse transmitter with probe
offset for Aurora MLI
PROBE SPECIFICATIONS | ECLIPSE® GWR FOR AURORA®
ECLIPSE PROBE SPECIFICATIONS
Coaxial
Probe Type
Basic Model
Maximum Pressure
Maximum
Temperature
Minimum
Temperature
Dielectric Range
Length c
Overfill probe
7xR
1000 psig @ +70° F
(70 bar @ +20° C)
+400° F @ 270 psig
(+200° C @ 18 bar)
-40° F @ 1000 psig
(-40° C @ 50 bar)
1.4 to 100
24" to 240"
(60 to 610 cm)
Overfill probe
w/flushing port
7xM
1000 psig @ +70° F
(70 bar @ +20° C)
+400° F @ 270 psig
(+200° C @ 18 bar)
-40° F @ 1000 psig
(-40° C @ 50 bar)
1.4 to 100
24" to 240"
(60 to 610 cm)
High Temp / High
Pressure
7xD
6250 psig @ +70° F
(431 bar @ +20° C)
+800° F @ 2000 psig
(+427° C @ 133 bar)
-320° F @ 6250 psig
(-195° C @ 430 bar)
1.4 to 100
24" to 240"
(60 to 610 cm)
Hi-Temp / Hi-Press
w/flushing port
7xL
6250 psig @ +70° F
(431 bar @ +20° C)
+800° F @ 2000 psig
(+427° C @ 133 bar)
-320° F @ 6250 psig
(-195° C @ 430 bar)
1.4 to 100
24" to 240"
(60 to 610 cm)
Steam Service
7xS
2400 psig @ +650° F
(165 bar @ +343 C)
Saturated Steam
+650° F @ 2400 psig
(+343 C @ 165 bar)
Saturated Steam
N/A
10 to 100
24" to 180"
(60 to 455 cm)
7xT
1000 psig @ +70° F
(70 bar @ +20° C)
+400° F @ 270 psig
(+200° C @ 18 bar)
-40° F @ 1000 psig
(-40° C @ 70 bar)
Upper: 1.4 to 5
Interface Level
1000 psig @ +70° F
(70 bar @ +20° C)
+400° F @ 270 psig
(+200° C @ 18 bar)
-40° F @ 1000 psig
(-40° C @ 70 bar)
Probe
3rd Digit
Maximum Pressure
Maximum
Temperature
Rigid
7xJ
3000 psig @ +70° F
(207 bar @ +20° C)
Flexible
7x1
1000 psig @ +70° F
(70 bar @ +20° C)
Interface probe w/
flushing port
Single Rod
Probe Type
7xN
Interface: 15 to 100
Upper: 1.4 to 5
24" to 240"
(60 to 610 cm)
Interface: 15 to 100
24" to 240"
(60 to 610 cm)
Minimum
Temperature
Dielectric Range
Length
+600° F @ 1600 psig
(+316° C @ 110 bar)
0° F @ 3000 psig
(-18° C @ 207 bar)
1.9 to 100
24” to 240”
(60 to 610 cm)
+300° F @ 400 psig
(+150° C @ 27 bar)
0° F @ 1000 psig
(-15° C @ 70 bar)
1.9 to 100
24” to 240” c
(60 to 610 cm)
c Consult factory for longer probe lengths
; threaded or
scosity liquids
vi
w
lo
n,
ll
rfi
ea
cl
ve
C);
7xR, 7xM O
00° F (+200°
ratures to +4
Overfill, tempe
mount
seal welded
d mount
sure
or seal welde
C); threaded
re / High Pres
0°
tu
ra
20
pe
(+
F
m
°
Te
00
h
+4
7xD, 7xL Hig
sure liquids >
mp/high pres
Clean high te
nt
al welded mou
rvice
threaded or se
7xS Steam Se ) up to +650° F (+343° C);
am
Hot water (ste
nt
al welded mou
threaded or se
;
ds
ui
liq
l
ity
ve
rface Le
low viscos
7xT, 7xN Inte
200° C); clean,
s to +400° F (+
re
tu
ra
pe
m
Te
n)
al Aurora desig nt only (flange)
le Rod (speci
ou
ng
m
Si
d
d
gi
de
el
Ri
J
7x
; seal w
buildup; foam
Coating and
)
nt only (flange
design)
al welded mou
ra
se
;
ro
ns
Au
io
al
ct
ci
ru
pe
nce or obst
Single Rod (s
erhead cleara
7x1 Flexible
up; limited ov
ild
bu
d
an
g
Coatin
25
ECLIPSE® GWR FOR AURORA® | PROBE MODEL NUMBER
7
1
1, 2
7E
2
3
4
6
7
8
9
10
BASIC MODEL
Eclipse GWR probe, English unit of measure
7M Eclipse GWR probe, Metric unit of measure
3
5
The Aurora® MLI utilzes Magnetrol’s Eclipse® GWR level transmitter. All probes specified for an Aurora® should be selected
from this model number. Consult factory for special requests.
PROBE TYPE
R
Coaxial
Overfill
M
Coaxial
Overfill w/flushing connection
D
Coaxial
Hi-Temp/Hi-Pressure
L
Coaxial
Hi-Temp/Hi-Pressure w/flushing connection
S
Coaxial
Hot water/steam service
T
Coaxial
Interface
N
Coaxial
Interface w/flushing connection
J
Single Rod
Hi-Temp, Rigid probe
1
Single Rod
Flexible probe
4
minimum 3⁄4" process connection
(threaded or seal welded)
Media dielectric range t 1.4
(2.0 with ceramic spacers)
seal welded process connection
only
Media dielectric range t 1.9
MATERIAL OF CONSTRUCTION
Seal Welded Probe & Flange Material
Threaded Probe Material
Z
316/316L SS probe with carbon steel flange
A
316/316L SS probe
Y
316/316L SS probe
B
Hastelloy C276 (probe types R, M, T, N, D, and L)
T
Hastelloy C276 (probe types R, M, T, N, D, and L)
C
Monel (probe types R, M, T, N, D, and L)
U
Monel (probe types R, M, T, N, D, and L)
5, 6
PROCESS CONNECTION - SIZE / TYPE
Threaded
11
3
53
3" 150# RF ANSI Flange
63
4" 150# RF ANSI Flange
54
3" 300# RF ANSI Flange
64
4" 300# RF ANSI Flange
55
3" 600# RF ANSI Flange
65
4" 600# RF ANSI Flange
56
3" 900# RF ANSI Flange
66
4" 900# RF ANSI Flange
57
3" 1500# RF ANSI Flange
67
4" 1500# RF ANSI Flange
58
3" 2500# RF ANSI Flange
68
4" 2500# RF ANSI Flange
⁄4" NPT threaded connection
3" ANSI Flanges
7
PROCESS SEAL - O-RING MATERIAL
2
Viton® GFLT - universal use
Kalrez® 4079 - for agressive media
8
Aegis PF128 - for steam and NACE applications
N
Borosilicate seal - for non-steam applications
0
8, 9, 10
Coaxial Probe
Single Rod Probe
See Magnetrol bulletin 57-101 for
additional information regarding
Eclipse guided wave radar specifications.
Consult factory for special
probe options including:
• NACE construction
INSERTION LENGTH
• ASME construction
24 to 240 inches (60 to 610 cm) c
• Enlarged coaxial
Example: 24 inches = 024; 160 centimeters = 160
• Custom spacers
c consult factory for insertion lengths less than 24" (60 cm) or
• Special requests
XXX
greater than 240" (610 cm)
26
4" ANSI Flanges
AVAILABLE LEVEL TRANSMITTERS | GEMINI™ MAGNETIC LEVEL INDICATOR
Eclipse® Guided Wave Radar
The Enhanced Eclipse Model 705 is a loop-powered, 24 VDC, level transmitter
based upon the revolutionary Guided Wave Radar (GWR) technology. GWR offers
effective and reliable level indication by pulsing high-frequency microwave energy
down a waveguide. Once the energy reaches the liquid surface, an impedance
mismatch creates a reflection that is detected by the onboard electronics. Eclipse
boasts an impressive accuracy specification of ± 0.10 inches and has proven to
be effective in hundreds of applications common around the world. This single
transmitter can be used with all probe types and offers enhanced reliability, as
demonstrated by a Safe Failure Fraction of 91%.
Modulevel® Displacer Controller
The Digital E3 Modulevel is an advanced,
intrinsically safe two-wire instrument utilizing
simple buoyancy principle to detect and
convert liquid level changes into a stable 4–20
mA output signal. The linkage between the
level sensing element and output electronics
provides a simple mechanical design and
construction.
Kotron® RF Capacitance
The Kotron Model 801 Transmitter is a new
generation RF Capacitance multi-function
transmitter that offers the user unparalleled
power. The preamplifier circuit provides
installation flexibility of a 2500 feet maximum
remote distance. The Model 801 can interface
with two separate vessels, essentially
making it a mini-multiplexer, while software
mathematics allow for the sum or differential
of the two signals.
Jupiter® Magnetostrictive
The Enhanced Jupiter Magnetostrictive level transmitter provides a 4–20 mA
output proportional to the level being measured or FOUNDATION fieldbus™ output.
Jupiter is available as an externally mounted model for use with Orion Atlas™,
Gemini™, and Aurora® magnetic level indicators or as a direct insertion version for
use in a wide variety of process vessels or external chambers.
27
JUPITER™ MODEL NUMBER | EXTERNAL MOUNT
Digits 1 through 8 (See next page for digits 11 through 15)
0 0
2
1
1
2
2
2
3
4
5
6
7
11
12
13
14
15
Probe mounting positions on
Atlas™, Stratus™, and Gemini™ MLI
OUTPUT
HART®, 4-20 mA, LCD Display, SIL 1
FOUNDATION fieldbus™, LCD Display
6
HART®, 4-20 mA, LCD Display, SIL 2
7
Two level tracking, HART utilizing two MLI floats
8
Two level tracking, FOUNDATION fieldbus™ utilizing two MLI floats
HOUSING AND CONDUIT ENTRY
Cast Aluminum, Integral Mount with 3⁄4" NPT Conduit Entry
2
Cast Aluminum, Integral Mount with M20 Conduit Entry
3
316 SS, Integral Mount with 3⁄4" NPT Conduit Entry
4
316 SS, Integral Mount with M20 Conduit Entry
4
10
Jupiter Magnetostrictive Level Transmitter
4
1
9
PRODUCT SELECTION
5
3
8
FLOAT
Probe mounting positions on
Aurora® MLI
Probe proximity to the float is critical
AREA CLASSIFICATION
1
FM/CSA, Intrinsically Safe, Non-Incendive
3
FM/CSA, Explosion Proof, Non-Incendive
A
ATEX, Ex d IIC T6, Flameproof
E
ATEX, Ex ia IIC T4, Intrinsically Safe
J
IEC, Ex d IIC T6, Flameproof
K
IEC, Ex ia IIC T4, Intrinsically Safe
L
INMETRO, Ex d IIC T6, Flameproof
M INMETRO, Ex ia IIC T4, Intrinsically Safe
5
CONFIGURATION
E
Top Mount, Material Code 1 only
F
Top Mount Offset, Material Code 1 only
G Top Mount Offset, High Temperature, Material Code A only
Bottom Mount Offset, High Temperature, Material Code A only
IN S T R UMENTS
J
IN S T R UMENTS
H Bottom Mount Offset, Material Code 1 only
I N S T R U ME NTS
6-7
I N S T R U ME NTS
MOUNTING LOCATION
00 External Mount on MLI or Chamber, Left Side (standard)
01 External Mount on MLI or Chamber, Right Side
8
28
PROBE MATERIAL OF CONSTRUCTION
1
316/316L SS (standard), +250° F (+120° C) Maximum
A
316/316L SS (high temp), +500° F (+260° C) Maximum
+850° F (+454° C) with factory-installed fiberglass insulation
Left side mount
(standard)
Right side mount
Note: When specifying the mounting location, be aware of
other accessories that may also mount on the MLI (i.e. switches,
heat tracing, etc). Choose left side mount whenever possible.
EXTERNAL MOUNT | JUPITER™ MODEL NUMBER
0 0
1
2
11
3
4
5
6
7
8
9
10
12
11
13
14
15
CHAMBER MOUNTING CODE
Without High-Temp Chamber Insulation
9 in. (23 cm)
typical
With High-Temp Chamber Insulation
MLI model code digit 20 is 1, 2, or 7
E
MLI model code digit 20 is 1, 2, or 7
2
MLI model code digit 20 is 3, 4, 5 or 6
F
MLI model code digit 20 is 3, 4, 5 or 6
3
MLI model code digit 20 is A, B, C, or D
G MLI model code digit 20 is A, B, C, or D
4
MLI model code digit 20 is E, F, G, H, or J
H MLI model code digit 20 is E, F, G, H, or J
5
MLI is a Top Mount design
J
MLI is a Top Mount design
0
None (if clamps already exist)
0
None (if clamps already exist)
Measuring
Span
I N S T R U ME NTS
1
I N S T R U M E N TS
12
E
UNIT OF MEASURE
Probe length in English units (inches)
Top Mount Configuration
Probe Length = Center-to-Center + 8 in. (20 cm)
M Probe length in Metric units (centimeters)
13-15
XXX
PROBE LENGTH
Specify required probe length. See figures to the right.
4.38
(111)
8.0
(203)
inches
(mm)
Measuring
Span
I N S T R U ME NTS
I N S T R U ME NTS
Measuring
Span
I N S T R U M E N TS
I N S T R U M E N TS
Top Mount
11.0
279
Top/Bottom Mount Offset Configuration
Probe Length = Center-to-Center + 6 in. (15 cm)
11.0
(279)
MADE IN USA
I N S T R U M E N TS
BATON ROUGE, LA
PHONE 1-225-906-2343
FAX 1-225-906-2344
WWW.ORIONINSTRUMENTS.COM
MODEL NO.:
SERIAL NO.:
MAX. PRESSURE:
8.0
(203)
8.0
(203)
Top Mount Offset
SPECIFIC GRAVITY:
TAG NO.:
Bottom Mount Offset
Measuring
Span
Measuring
Span
I N S T R U ME NTS
11
(279)
I N S T R U ME NTS
11
(279)
MAX. TEMPERATURE:
I N S T R U M E N TS
I N S T R U M E N TS
MADE IN USA
12.5
(318)
Top Mount Offset
High Temperature
12.5
(318)
I N S T R U M E N TS
BATON ROUGE, LA
PHONE 1-225-906-2343
FAX 1-225-906-2344
WWW.ORIONINSTRUMENTS.COM
MODEL NO.:
SERIAL NO.:
MAX. PRESSURE:
MAX. TEMPERATURE:
SPECIFIC GRAVITY:
TAG NO.:
Bottom Mount Offset
High Temperature
Hi-Temp Top/Bottom Mount Offset Configuration
Probe Length = Center-to-Center + 15 in. (38 cm)
29
POINT LEVEL SWITCHES | MODEL NUMBER
OES 10-Amp DPDT Point Level Switch
O
E
S
1
2
3
4
4
5
6
7
0
0
8
9
ENCLOSURE MATERIAL
A
Cast Aluminum
S
Stainless Steel
Designed for optimal repeatability and
reliability, the OES is actuated by simple
10
magnetic coupling. As the liquid level moves,
the MLI float follows. When the float moves into the
proximity of the snap switch, the switch magnet interacts
with the float’s magnetic field actuating the switch.
1
see Orion bulletin OES-100 for more information
5
1
AGENCY APPROVAL
FM / CSA
‹…Š‡•
ȋȌ
3
(76)
6
CHAMBER MOUNTING CODE
1
MLI model code digit 20 is 1, 2, or 7
2
MLI model code digit 20 is 3, 4, 5 or 6
3
MLI model code digit 20 is A, B, C, or D
4
MLI model code digit 20 is E, F, G, H, or J
5
MLI is a Top Mount design
5.5
(139)
8.38
(212)
I N S T R U MENTS
N No clamps required (for use with switch mount rod)
7
MOUNTING STYLE
MADE IN USA
I N S T R U M ENTS
BATON ROUGE, LA
PHONE 1-225-906-2343
FAX 1-225-906-2344
WWW.ORIONINSTRUMENTS.COM
MODEL NO.:
SERIAL NO.:
MAX. PRESSURE:
MAX. TEMPERATURE:
TAG NO.:
C
Clamp mounted on MLI (standard)
P
Clamp mounted on MLI with insulation pad
R
Attached to switch mount rod
Model: OES
Physical Dimensions
ORS 1-Amp SPDT Point Level Switch
O
R
S
1
2
3
4
4
5
6
ENCLOSURE
1
Standard stainless body without junction box
A
Option 1 with cast aluminum junction box
S
Option 1 with stainless steel junction box
7
0
0
8
9
The Model ORS reed switch is available to
augment the control capabilities of Orion’s
10
extensive line of magnetic level indicators.
Housed in an explosion proof enclosure, the ORS mounts
to the outside of the MLI via clamps. This mounting style
allows addition or repositioning of switches at any time,
without disruption of the process.
1
see Orion bulletin ORS-300 for more information
5
AGENCY APPROVAL
1
FM / CSA
A
ATEX
3
(76.2)
‹…Š‡•
ȋȌ
3
(76.2)
6
CHAMBER MOUNTING CODE
1
MLI model code digit 20 is 1, 2, or 7
2
MLI model code digit 20 is 3, 4, 5 or 6
3
MLI model code digit 20 is A, B, C, or D
4
MLI model code digit 20 is E, F, G, H, or J
5
MLI is a Top Mount design
I N S T R U MENTS
N No clamps required (for use with switch mount rod)
MADE IN USA
I N S T R U M ENTS
BATON ROUGE, LA
PHONE 1-225-906-2343
FAX 1-225-906-2344
WWW.ORIONINSTRUMENTS.COM
MODEL NO.:
SERIAL NO.:
MAX. PRESSURE:
MAX. TEMPERATURE:
TAG NO.:
7
30
MOUNTING STYLE
C
Clamp mounted on MLI (standard)
P
Clamp mounted on MLI with insulation pad
R
Attached to switch mount rod
Model: ORS
(shown with optional
aluminum junction box)
Physical Dimensions
MODEL NUMBER | REED CHAIN TRANSMITTER
OCT Reed Chain Transmitter
O
C
T
1
2
3
4
Cast Aluminum
S
Stainless Steel
6
7
ENCLOSURE MOUNTING POSITION
T
Top mounted
B
Bottom mounted
6
5
ENCLOSURE
A
5
4
8
The OCT analog transmitter mounts
directly to the side of the Atlas, Aurora
10
9
or Gemini chamber, and provides a
continuous 4–20 mA output signal proportional to liquid
level. Using simple and reliable reed switches surface
mounted to a printed circuit board, the unit provides level
accuracy of ±0.50” (13 mm). Activated by the field of the
float magnets, the transmitter is totally non-invasive and
designed for years of maintenance free service.
see Orion bulletin OCT-400 for more information
CHAMBER MOUNTING CODE
4" (102 mm) dead zone
No insulation present on MLI
1
MLI model code digit 20 is 1, 2, or 7
2
MLI model code digit 20 is 3, 4, 5 or 6
3
MLI model code digit 20 is A, B, C, or D
4
MLI model code digit 20 is E, F, G, H, or J
5
3
⁄4" (for Atlas top mount configuration only)
XXX
Measuring Length
digits 8, 9,10
High-temp insulation on MLI
E
MLI model code digit 20 is 1, 2, or 7
F
MLI model code digit 20 is 3, 4, 5 or 6
INSTRUMENTS
G MLI model code digit 20 is A, B, C, or D
H MLI model code digit 20 is E, F, G, H, or J
J
3
⁄4" (for Atlas top mount configuration only)
I N S T R U MENTS
7
E
4" (102 mm) dead zone
UNIT OF MEASURE
Measuring length specified in inches
M Measuring length specified in centimeters
8, 9, 10
MEASURING LENGTH
XXX 6" to 198" (15 cm to 503 cm)
same as MLI center-to-center dimension
Model: OCT
(shown with optional
stainless steel enclosure)
Probe dimensions
Field Service and Commissioning Support
Orion is equipped with a support network that stretches across
the globe. We can provide on-site field service support, as well as
remote technical assistance via phone or e-mail.
Although all Orion products are tested, calibrated, and configured
at the factory, the presence of an expert field service technician
during the commissioning of your new instrumentation can provide
the added insurance that everything is set up specifically for each
individual application.
For more information on our support services, please contact us.
An Orion technician operates PACTware on a drilling rig
31
E X P E D I T E D S H I P P I N G AVA I L A B L E
Orion maintains competitive lead times for all of our products. If expedited shipping is required,
we can accomodate your request.
To improve delivery on your order, contact your local Orion Instruments representative or
contact us directly.
2105 Oak Villa Boulevard • Baton Rouge, Louisiana 70815 • 225-906-2343 • Toll Free 866-55-ORION (866-556-7466) • Fax 225-906-2344 • www.orioninstruments.com
Copyright © 2011 Orion Instruments, LLC. All rights reserved. Printed in the USA.
Performance specifications are effective with date of issue and are subject to change without notice.
Orion, Orion logotype, Magnetrol, Magnetrol logotype, Aurora, Jupiter, Eclipse, Modulevel, and Kotron are registered trademarks of Magnetrol International.
Atlas, Gemini, Stratus, and Insta-Seal are trademarks of Magnetrol International.
HART® is a registered trademark of the HART Communication Foundation.
FOUNDATION fieldbus™ is a trademark of Fieldbus Foundation.
Hastelloy® is a registered trademark of Haynes International.
Monel® is a registered trademark of the INCO family of companies.
Teflon® is a registered trademark of DuPont.
Halar® is a registered trademark of Solvay Solexis S.p.A.
Tri-Clamp® is a registered trademark of Ladish Company.
BULLETIN: ORI-138.2
EFFECTIVE: January 2011