Page 1 of 20 www.niccomp.com | Technical Support: [email protected] Date: August 2011 Sub: AEC-Q200 Testing Data Automotive Electronics Council Stress Test Qualification For Passive Components Table 3 - Test Methods Referenced Aluminum Electrolytic Capacitors Grade 1: -40°C to +125°C Component: ALUMINUM ELECTROLYTIC CAPACITOR NIC Components PN: NSPE-T221M35V10X12.8NBYF DESC: 220uF @ 35VDC, 10mm X 12.8mm Size Test Summary … Page 2 High Temperature Exposure (Storage) … Page 3 Temperature Cycling … Page 4 Moisture Resistance … Page 5 Biased Humidity … Page 6 Operational Life … Page 7 Physical Dimension … Page 8 Resistance to Solvents … Page 9 Mechanical Shock … Page 10 Vibration … Page 11 Resistance to Soldering Heat … Page 12 Thermal Shock … Page 13 ESD … Page 14 Solderability … Page 15 Electrical Characterization … Page 16 Flammability … Page 17 Board Flex … Page 18 Terminal Strength (SMD) … Page 19 Surge Voltage … Page 20 Aluminum Electrolytic Capacitors For automotive equipment www.NICcomp.com/Auto ISO 9001:2008 REGISTERED Page 2 of 20 Environmental Test Summary SUPPLIER ; Nippon Industries Co., Ltd. USER PART NUMBER ; PART NAME / SUPPLIER PART NUMBER ; HYBRID ALUMINUM ELECTROLYTIC CAPACITOR / NSPE-T221M35V10X12.8NBYF AEC Q200 Description Test Condition # Lots Test No. Tested High Temperature 1000hrs. at 125℃ 3 1 Exposure (Storage) Temperature Cycling -40℃×30min←→+125℃×30min 4 1 1000 cycles Moisture Resistance MIL-STD-202 Method 202 6 1 7 8 10 12 13 14 15 16 17 18 19 20 21 22 27 Biased Humidity Physical Dimension 1000hrs. at 85℃/85%RH Rated voltage 3000hrs. at 125℃ Rated voltage Per spec. Resistance to Solvents MIL-STD-202 Method 215 Mechanical Shock MIL-STD-202 Method 213 Vibration 5G 20min 12 cycles, 3 directions (X, Y, Z) MIL-STD-202 Method 210 Operational Life Resistance to Soldering Heat Thermal Shock ESD -55℃×15min←→+125℃×15min. 300 cycles AEC-Q200-002 Solderability J-STD-002B Electrical Characterization Flammability Per spec. UL-94-V-0 Board Flex AEC-Q200-005 Terminal Strength (SMD) Surge Voltage AEC-Q200-006 AEC-Q200-007 Q'ty Tested Number Failed 80 0 80 0 80 0 1 80 0 1 80 0 1 30 0 1 5 0 1 30 0 1 30 0 1 30 0 1 30 0 1 15 0 1 15 0 3 90 0 - - - 1 30 0 1 30 0 1 30 0 Page 3 of 20 ITEM High Temperature Exposure (Storage) P.3 TEST CONDITION 1000 hours at 125℃ with no voltage applied. The rated voltage applied for 1 hour after the test. ΔC/C(%) MODEL No. : NSPE-T221M35V10X12.8NBYF n = 80 pcs. 5 0 -5 -10 -15 -20 -25 -30 0 1000 0 1000 0 1000 0 1000 0.5 tanδ 0.4 0.3 0.2 0.1 L.C.(μA/30sec.) ESR(mohm/100kHz) 0 50 40 30 20 10 0 250 200 150 100 50 0 Appearance : No remarkable abnormality. Judgment : Passed. Page 4 of 20 ITEM Temperature Cycling P.4 TEST CONDITION -40℃×30min←→+125℃×30min Number of cycles : 1000 cycles ΔC/C(%) MODEL No. : NSPE-T221M35V10X12.8NBYF 5 0 -5 -10 -15 -20 -25 -30 Initial 0 n = 80 pcs. After 1000 0.5 tanδ 0.4 0.3 0.2 0.1 L.C.(μA/30sec.) ESR(mohm/100kHz) 0 Initial 0 After 1000 50 40 30 20 10 0 Initial 0 After 1000 250 200 150 100 50 0 Initial 0 After 1000 Appearance : No remarkable abnormality. Judgment : Passed. Page 5 of 20 ITEM Moisture Resistance P.5 ΔC/C(%) TEST CONDITION Step Temp.(℃) Humidity (%) Time (hrs) a, d 25 → 65 95 2.5 b, e 65 95 3 c, f 65 → 25 95 2.5 g 25 95 8 a b c d e f Number of cycles : 10 cycles MODEL No. : NSPE-T221M35V10X12.8NBYF n = 80 pcs. 5 0 -5 -10 -15 -20 -25 -30 Initial 0 g After 1000 0.5 tanδ 0.4 0.3 0.2 0.1 L.C.(μA/30sec.) ESR(mohm/100kHz) 0 Initial 0 After 1000 50 40 30 20 10 0 Initial 0 After 1000 250 200 150 100 50 0 Initial 0 After 1000 Appearance : No remarkable abnormality. Judgment : Passed. Page 6 of 20 ITEM Biased Humidity P.6 TEST CONDITION 1000 hours at 85℃ with the rated voltage applied. Humidity ; 85% RH ΔC/C(%) MODEL No. : NSPE-T221M35V10X12.8NBYF 5 0 -5 -10 -15 -20 -25 -30 Initial 0 n = 80 pcs. After 1000 0.5 tanδ 0.4 0.3 0.2 0.1 L.C.(μA/30sec.) ESR(mohm/100kHz) 0 Initial 0 After 1000 50 40 30 20 10 0 Initial 0 After 1000 250 200 150 100 50 0 Initial 0 After 1000 Appearance : No remarkable abnormality. Judgment : Passed. Page 7 of 20 ITEM Operational Life P.7 TEST CONDITION 3000 hours at 125℃ with the rated voltage applied. Ripple current : 1700mA/100kHz ΔC/C(%) MODEL No. : NSPE-T221M35V10X12.8NBYF n = 80 pcs. 5 0 -5 -10 -15 -20 -25 -30 0 1000 2000 3000 0 1000 2000 3000 0 1000 2000 3000 0 1000 2000 3000 0.5 tanδ 0.4 0.3 0.2 0.1 L.C.(μA/30sec.) ESR(mohm/100kHz) 0 50 40 30 20 10 0 250 200 150 100 50 0 Appearance : No remarkable abnormality. Judgment : Passed. Page 8 of 20 ITEM Physical Dimension P.8 L R C P H φD W + MODEL No. : NSPE-T221M35V10X12.8NBYF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 φD 10.00 10.00 9.99 10.01 10.00 10.00 10.00 9.99 10.00 9.99 10.00 10.01 10.00 10.00 10.00 10.01 10.00 10.01 9.99 10.00 10.00 10.00 10.01 10.00 10.00 10.01 10.00 9.99 10.00 10.00 10.00 L 12.70 12.70 12.69 12.68 12.70 12.69 12.71 12.71 12.70 12.68 12.69 12.70 12.68 12.68 12.71 12.69 12.70 12.68 12.70 12.69 12.71 12.70 12.69 12.68 12.71 12.70 12.69 12.69 12.70 12.71 12.70 W 10.30 10.29 10.29 10.29 10.30 10.29 10.29 10.29 10.29 10.29 10.29 10.29 10.29 10.30 10.29 10.29 10.30 10.29 10.29 10.29 10.29 10.29 10.30 10.29 10.29 10.29 10.30 10.29 10.29 10.30 10.29 H 10.29 10.29 10.29 10.29 10.29 10.29 10.30 10.29 10.29 10.29 10.29 10.30 10.29 10.29 10.29 10.29 10.29 10.29 10.30 10.30 10.29 10.29 10.29 10.29 10.30 10.29 10.29 10.30 10.29 10.29 10.29 C 11.02 11.03 11.02 11.02 11.03 11.03 11.04 11.01 11.04 11.03 11.02 11.03 11.04 11.02 11.03 11.04 11.02 11.02 11.03 11.01 11.04 11.02 11.02 11.03 11.04 11.03 11.04 11.02 11.03 11.03 11.03 R 1.05 1.06 1.05 1.06 1.05 1.06 1.05 1.07 1.06 1.06 1.06 1.06 1.05 1.07 1.06 1.05 1.06 1.06 1.06 1.05 1.07 1.06 1.06 1.05 1.07 1.06 1.06 1.05 1.07 1.06 1.06 unit : mm P 4.50 4.51 4.49 4.50 4.50 4.50 4.49 4.50 4.51 4.49 4.50 4.50 4.49 4.50 4.51 4.50 4.50 4.50 4.51 4.49 4.50 4.51 4.50 4.50 4.49 4.50 4.51 4.50 4.49 4.51 4.50 Page 9 of 20 ITEM Resistance to Solvents TEST CONDITION : Dipped in the solvent at 20 to 25℃. Solvent ; Isopropyl alcohol Dipping time ; 3 min. APPERANCE : No significant change observed. The marking was legible. TEST MODEL : NSPE-T221M35V10X12.8NBYF n = 5pcs. RESULT : All samples met the specified standard. P.9 Page 10 of 20 ITEM Mechanical Shock P.10 TEST CONDITION Peak acceleration ; 1000 m/s2 (100G) Duration of a pulse ; 6 ms Pulse shape ; half-sine Number of shocks ; X-X',Y-Y',Z-Z' 6 directions×3 times → Total 18 times ΔC/C(%) MODEL No. : NSPE-T221M35V10X12.8NBYF 5 0 -5 -10 -15 -20 -25 -30 Initial 0 n = 30 pcs. After 1000 0.5 tanδ 0.4 0.3 0.2 0.1 L.C.(μA/30sec.) ESR(mohm/100kHz) 0 Initial 0 After 1000 50 40 30 20 10 0 Initial 0 After 1000 250 200 150 100 50 0 Initial 0 After 1000 Appearance : No remarkable abnormality. Judgment : Passed. Page 11 of 20 ITEM Vibration P.11 TEST CONDITION Direction and duration of vibration ; 3 orthogonal directions mutually each for 4h. Total 12h. Frequency ; 10 to 2000 Hz Acceleration ; 5G ΔC/C(%) MODEL No. : NSPE-T221M35V10X12.8NBYF 5 0 -5 -10 -15 -20 -25 -30 Initial 0 n = 30 pcs. After 1000 0.5 tanδ 0.4 0.3 0.2 0.1 L.C.(μA/30sec.) ESR(mohm/100kHz) 0 Initial 0 After 1000 50 40 30 20 10 0 Initial 0 After 1000 250 200 150 100 50 0 Initial 0 After 1000 Appearance : No remarkable abnormality. Judgment : Passed. Page 12 of 20 ITEM Resistance to Soldering Heat P.12 TEST CONDITION Vapor phase reflow ; 215±5 ℃ × 60±5 sec. ΔC/C(%) MODEL No. : NSPE-T221M35V10X12.8NBYF 5 0 -5 -10 -15 -20 -25 -30 Initial 0 n = 30 pcs. After 1000 0.5 tanδ 0.4 0.3 0.2 0.1 L.C.(μA/30sec.) ESR(mohm/100kHz) 0 Initial 0 After 1000 50 40 30 20 10 0 Initial 0 After 1000 250 200 150 100 50 0 Initial 0 After 1000 Appearance : No remarkable abnormality. Judgment : Passed. Page 13 of 20 ITEM Thermal Shock P.13 TEST CONDITION -55℃×15min←→+125℃×15min. Maximum transfer time : 20 seconds Number of cycles : 300 cycles ΔC/C(%) MODEL No. : NSPE-T221M35V10X12.8NBYF 5 0 -5 -10 -15 -20 -25 -30 Initial 0 n = 30 pcs. After 1000 0.5 tanδ 0.4 0.3 0.2 0.1 L.C.(μA/30sec.) ESR(mohm/100kHz) 0 Initial 0 After 1000 50 40 30 20 10 0 Initial 0 After 1000 250 200 150 100 50 0 Initial 0 After 1000 Appearance : No remarkable abnormality. Judgment : Passed. Page 14 of 20 ITEM ESD P.14 TEST CONDITION : As specified in AEC-Q200 REV C TEST MODEL : NSPE-T221M35V10X12.8NBYF n = 15pcs. RESULT : ±500V OK ±1kV OK ±2kV OK ±4kV OK ±6kV OK ±8kV OK ±12kV OK ±16kV OK ±25kV OK Appearance : No remarkable abnormality. Judgment : Passed. Page 15 of 20 ITEM Solderability P.15 TEST CONDITION : 1) Solder : Sn-37Pb 2) Flux : Ethanol solution of rosin (Rosin weight ratio : 25%) 3) Pretreatment : Pressure Cooker Test 5 105℃ 100% 1.22×10 Pa 4hour 4) Condition of solder dip The terminals of capapcitor are dipped in flux for 5 to 10 seconds after treatment. Afterwards, the capacitor is dipped in a solder bath. ・ Temperature of solder : 235 ± 2℃ ・ Dipping depth : 0.20 ~ 0.25 mm ・ Dipping time : 2 ± 0.5 sec ・ Dipping speed and pulling up speed : 25mm/sec. EVALUATION CRITERIA : 95% of the surface of lead wire must be covered with the dipped solder. TEST MODEL : NSPE-T221M35V10X12.8NBYF n = 15pcs. RESULT : All samples met the specified standards. Page 16 of 20 ITEM Electrical Characterization P.16 MODEL No. NSPE-T221M35V10X12.8NBYF No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Max Min 3σ Lot.No.(08216L7) Cap. tanδ L.C. (μA/30s) (μF) 205.9 0.028 10.34 208.0 0.028 9.14 207.2 0.028 9.24 207.9 0.029 9.60 207.6 0.028 8.82 208.1 0.028 9.58 208.9 0.028 10.12 209.1 0.028 10.01 207.9 0.028 9.96 208.1 0.028 12.47 207.0 0.028 9.09 208.4 0.028 8.52 207.8 0.028 9.47 206.4 0.027 9.68 208.8 0.028 10.50 206.3 0.028 9.91 207.8 0.028 10.12 208.9 0.028 9.80 207.7 0.029 9.57 207.6 0.028 8.55 209.0 0.028 9.82 207.9 0.028 10.61 209.5 0.027 9.61 208.1 0.027 8.80 208.3 0.028 9.81 207.8 0.028 9.85 207.9 0.028 8.07 207.6 0.028 8.64 207.3 0.028 10.10 206.8 0.028 9.78 207.9 0.028 9.65 209.5 0.029 12.47 205.9 0.027 8.07 2.5 0.001 2.41 Lot.No.(91056L3) Cap. tanδ L.C. (μA/30s) (μF) 204.7 0.030 11.64 207.4 0.030 9.04 206.8 0.030 10.03 207.9 0.031 10.60 206.9 0.030 10.31 207.5 0.030 10.18 209.5 0.029 10.26 209.3 0.030 11.29 209.0 0.030 10.53 207.0 0.030 14.67 205.3 0.030 9.02 207.4 0.030 8.33 206.2 0.030 10.49 204.6 0.029 10.49 208.0 0.030 10.68 205.3 0.030 10.40 206.5 0.029 9.28 208.6 0.030 10.16 206.8 0.030 10.69 206.3 0.030 9.19 209.3 0.030 10.12 207.3 0.029 10.78 209.8 0.029 9.79 209.2 0.029 8.88 208.2 0.030 10.73 207.0 0.030 10.38 207.0 0.030 8.68 207.2 0.030 9.12 206.7 0.030 11.83 205.5 0.031 11.21 207.3 0.030 10.29 209.8 0.031 14.67 204.6 0.029 8.33 4.2 0.001 3.54 Lot.No.(96116L7) Cap. L.C. tanδ (μA/30s) (μF) 0.026 207.4 8.47 0.026 207.9 6.03 207.6 0.026 8.13 206.7 0.026 8.81 207.8 0.025 8.31 209.8 0.026 9.82 207.7 11.43 0.026 207.6 0.026 8.74 206.1 0.026 8.95 207.7 0.026 8.30 207.6 0.026 8.15 209.0 8.54 0.026 210.3 0.025 8.73 207.3 0.026 9.83 210.7 0.026 12.25 206.9 0.026 9.61 209.2 0.026 12.45 207.7 0.025 8.75 209.2 0.026 8.38 208.6 0.026 6.33 207.6 0.026 9.23 209.1 0.026 9.46 210.7 0.025 10.11 207.8 0.025 8.50 209.0 0.026 9.49 209.9 0.026 10.16 209.8 0.026 8.87 208.3 0.025 8.18 209.0 0.025 7.91 208.5 0.026 8.38 208.4 0.026 9.01 210.7 0.026 12.45 206.1 0.025 6.03 3.5 0.001 4.07 Page 17 of 20 ITEM Flammability ① P.17 ⑥ ⑤ ② ④ ③ MODEL No. NSPE-T221M35V10X12.8NBYF No. Components Materials / Treatment 1 Case Aluminum (Plastic coating ; nylon) 2 Spacer Thermoplastic resin (PPS) 3 Terminal (+) Copper clad steel wire UL Flame Class UL File No. - - UL-94-V-0 E53829 - - - - - - - - ( Coated with Tin and Bismuth (1%) ) 4 Terminal (-) Copper clad steel wire ( Coated with Tin and Bismuth (1%) ) 5 Packing Synthetic rubber 6 Element Anode ; Aluminnum foil Cathode ; Aluminnum foil Capacitor paper Electrolyte Conductive polymer Page 18 of 20 ITEM Board Flex P.18 TEST CONDITION The capacitor mounted on the under side of a circuit board with bending fixture. The capacitor must maintain for 60 seconds after the circuit board is bent by 2mm at 1mm/s. ΔC/C(%) MODEL No. : NSPE-T221M35V10X12.8NBYF 5 0 -5 -10 -15 -20 -25 -30 Initial 0 n = 30 pcs. After 1000 0.5 tanδ 0.4 0.3 0.2 0.1 L.C.(μA/30sec.) ESR(mohm/100kHz) 0 Initial 0 After 1000 50 40 30 20 10 0 Initial 0 After 1000 250 200 150 100 50 0 Initial 0 After 1000 Appearance : No remarkable abnormality. Judgment : Passed. Page 19 of 20 ITEM Terminal Strength (SMD) P.19 TEST CONDITION The 18N (1.8kg) of horizontal pressure was applied for 60±1 seconds with a press tool. ΔC/C(%) MODEL No. : NSPE-T221M35V10X12.8NBYF 5 0 -5 -10 -15 -20 -25 -30 Initial 0 n = 30 pcs. After 1000 0.5 tanδ 0.4 0.3 0.2 0.1 L.C.(μA/30sec.) ESR(mohm/100kHz) 0 Initial 0 After 1000 50 40 30 20 10 0 Initial 0 After 1000 250 200 150 100 50 0 Initial 0 After 1000 Appearance : No remarkable abnormality. Judgment : Passed. Page 20 of 20 ITEM Surge Voltage P.20 TEST CONDITION Surge voltage : 44V Duration: Time on 30±5 seconds / Time off 6±0.5 minutes Number of Cycle : 1000 cycles Test temperature : Room temperature The discharge of surge voltage is made without any designed load. ΔC/C(%) MODEL No. : NSPE-T221M35V10X12.8NBYF 5 0 -5 -10 -15 -20 -25 -30 Initial 0 n = 30 pcs. After 1000 0.5 tanδ 0.4 0.3 0.2 0.1 L.C.(μA/30sec.) ESR(mohm/100kHz) 0 Initial 0 After 1000 50 40 30 20 10 0 Initial 0 After 1000 250 200 150 100 50 0 Initial 0 After 1000 Appearance : No remarkable abnormality. Judgment : Passed.