Sensors in hygienic and washdown design

Baumer products are used in many areas of the food and
beverage industry
For filling honey packets, the carrier
trays for the tubs are positioned
beneath the filler nozzles using
inductive sensors. Even cleaning the
system with hot water does not impair the product life of the sensors.
Production areas
Processing
■Storage
■ Filling and bottling
■Packing
■ Quality control
■ Materials handling
■
In filling systems, yogurt cups are
positioned for the filling process
using photoelectric sensors. The sensors meet the hygiene regulations of
the food industry and can simply be
integrated into the system.
Sensors in washdown design for the splash zone
The range of products
Pressure sensors
■ Temperature sensors
■ Level monitoring sensors
■ Conductivity sensors
■
Force and strain sensors
■Photoelectric sensors
■
Inductive and capacitive sensors
Ultrasonic sensors
■Vision sensors
■Encoders
■
Actuators and positioning drives
■Industrial cameras
■
■
In beverage filling systems, inductive
sensors check the position of valve
levers on conduit pipes. While doing
this, the sensors defy the toughest
water jet cleaning.
A retro-reflective sensor counts the
correct number of filled beverage
bottles for the following packing
process. The retro-reflective sensors
in a stainless steel housing ensure a
quick and reliable process.
Additional applications
Profile measurement for
determining volume
■
Detecting covers and caps
■
Creating buffer areas
■
Monitoring sorting gates
■
Recognizing print marks
■
Sensors in hygienic and washdown design
Certified for the food and beverage industry
You will find additional information and data sheets for our food and beverage sensors
on the Internet at www.baumer.com/food-beverage
Baumer International
Baumer Group · International Sales
P.O. Box · Hummelstrasse 17 · CH-8501 Frauenfeld
Phone +41 (0)52 728 1122 · Fax +41 (0)52 728 1144
[email protected] · www.baumer.com
You can find your local partners at
www.baumer.com/worldwide
Technical modifications and errors reserved. 02/13 No. 11088361
Sensors in hygienic design
for the food-handling area
Smart sensor solutions for the foodhandling area and splash zone
Photoelectric sensors
Inductive sensors
Highlight: SmartReflect™ – the light barrier without reflector
How they excel
For maximum process reliability
■
For reduced operational costs
Most secure object detection due to the barrier principle
■
Reflector as the weak spot is eliminated – machine part
serves a counterpart for sensor
■
No functional impairment due to contamination
Time savings during installation, as no separate reflector/
receiver is necessary
■
No regular reflector exchange necessary
■
Extensive cleaning of the reflector is superfluous
■
Unique proTect+ impermeability design
guarantees a complete seal even after many temperature cycles, a long product
life and consequently high reliability
+
Stainless steel V4A housing with protection class IP 69K
makes for great mechanical strength and long product life
V4A
Washdown design
Series FxDR
■
Technical features
Hygienic design
Series FxDH
IP 69K
ECOLAB tested and FDA compliant
for reliable resistance to cleaning agents and consistent use of food-grade materials
Hygienic
design
––
HighTemp
CIP
Consistent hygienic design
of the sensors and mounting hardware complies with the design guidelines for
hygienic applications, permits use in the immediate vicinity of food, and simplifies
machine certification
Type
*
Laser inscription
ensures that the sensor can always be identified
Erstklassiges Dichtigkeitskonzept
Diffuse sensors
with BGS*
FHDH 14 FHDR 14
Washdown design
Series IFRR
Technical features
-30 ... +60 °C
Setting
Remote Teach-in
Connection type
Cable (PVC),
M12-plug,
M12 cable plug
IO-Link (optional)
Protection class
Protection class
Wide temperature range
allows versatile use and results in long product life, even in the face of high temperatures, e.g., CIP processes
Hygienic design
Series IFBR
Ambient temperature
Communication
HD
Long-term sealing properties at temperatures from -40 to +100 °C (proTect+)
■
Hygienic design allows for food-grade cleaning
■
Resists contaminants and cleaning agents
■
Analog inductive sensor IWRR with uniquely large operating temperature range (-40 to + 70 °C)
Ambient temperature
- 40 to +80 °C
(for brief periods
up to +100 °C)
Connection type
Cable (PVC),
M12 plug
Function display
LED
IP 68 / IP 69K
proTect+
IP 68 / IP 69K
proTect+
SmartReflect™
Retro-reflective sensor
Contrast sensor
Distance sensor
Proximity switches
FNDH 14
FPDH 14
FKDH 14
FADH 14
Type
IFBR 06
IFRR 08
IFBR 11
IFRR 12
IFBR 17
IFRR 18
Type
IWRR 18
ø 6,5 mm
M8 x 1
ø 11 mm
M12 x 1
ø 17 mm
M18 x 1
Thread
M18 x 1
Measuring
distance
Resolution
7 mm
FNDR 14
FPDR 14
FKDR 14
FADR 14
Sensing
distance
Response time
400 mm
800 mm
3500 mm
12,5 mm
400 mm
Diameter / thread
< 1,8 ms
< 1,8 ms
< 1 ms
50 µs
< 5 ms
Light source
Red light
Red light
Red light
White light
Red light
Rated sensing
distance
ABC123
Distance sensor
shielded:
unshielded:
–
4 mm
8 mm
3 mm
6 mm
12 mm
< 5 μm
*Background suppression
Unique proTect+ impermeability design for maximum product life
Baumer hygienic sensors have a unique impermeability design. It ensures that these sensors meet the protection classes IP 68 /
IP 69K, even after many temperature cycles.
Long-term seal
Temperature shock test in water and
air over the entire temperature range
proTect
■
■
■
Hose-proof and withstands
high-pressure cleaning
Meets the highest IP requirements
for the areas of application
+
Excellent resistance
Selected materials with high resistance
to materials such as cleaning agents
and oils
increased process reliability
minimum maintenance effort
longer product life than
conventional sensors
Impermeability by design
Optimized mechanical interfaces and
manufacturing processes
Reflector
FTDR 051E051
Stainless steel reflector
FTDR 050R060
V4A
(optional for SmartReflect™)
Stainless steel reflector
FTDR 017W035
Mounting hardware in
hygienic design HIxx-1H
V4A
(optional for SmartReflect™)
V4A
For all hygienic sensors
■
Backward compatible with M8,
M12, M18 sensors
■
Self-locking, mounting hardware
cannot come loose by itself
■
Connectors
ESW 33AF (right angle) / ESG 34AF (straight)
IP 69K
V4A
M12 plug
PVC sheathing
■
Length: 2 m, prefabricated at one
end
■
■
Smart sensor solutions for the foodhandling area and splash zone
Photoelectric sensors
Inductive sensors
Highlight: SmartReflect™ – the light barrier without reflector
How they excel
For maximum process reliability
■
For reduced operational costs
Most secure object detection due to the barrier principle
■
Reflector as the weak spot is eliminated – machine part
serves a counterpart for sensor
■
No functional impairment due to contamination
Time savings during installation, as no separate reflector/
receiver is necessary
■
No regular reflector exchange necessary
■
Extensive cleaning of the reflector is superfluous
■
Unique proTect+ impermeability design
guarantees a complete seal even after many temperature cycles, a long product
life and consequently high reliability
+
Stainless steel V4A housing with protection class IP 69K
makes for great mechanical strength and long product life
V4A
Washdown design
Series FxDR
■
Technical features
Hygienic design
Series FxDH
IP 69K
ECOLAB tested and FDA compliant
for reliable resistance to cleaning agents and consistent use of food-grade materials
Hygienic
design
––
HighTemp
CIP
Consistent hygienic design
of the sensors and mounting hardware complies with the design guidelines for
hygienic applications, permits use in the immediate vicinity of food, and simplifies
machine certification
Type
*
Laser inscription
ensures that the sensor can always be identified
Erstklassiges Dichtigkeitskonzept
Diffuse sensors
with BGS*
FHDH 14 FHDR 14
Washdown design
Series IFRR
Technical features
-30 ... +60 °C
Setting
Remote Teach-in
Connection type
Cable (PVC),
M12-plug,
M12 cable plug
IO-Link (optional)
Protection class
Protection class
Wide temperature range
allows versatile use and results in long product life, even in the face of high temperatures, e.g., CIP processes
Hygienic design
Series IFBR
Ambient temperature
Communication
HD
Long-term sealing properties at temperatures from -40 to +100 °C (proTect+)
■
Hygienic design allows for food-grade cleaning
■
Resists contaminants and cleaning agents
■
Analog inductive sensor IWRR with uniquely large operating temperature range (-40 to + 70 °C)
Ambient temperature
- 40 to +80 °C
(for brief periods
up to +100 °C)
Connection type
Cable (PVC),
M12 plug
Function display
LED
IP 68 / IP 69K
proTect+
IP 68 / IP 69K
proTect+
SmartReflect™
Retro-reflective sensor
Contrast sensor
Distance sensor
Proximity switches
FNDH 14
FPDH 14
FKDH 14
FADH 14
Type
IFBR 06
IFRR 08
IFBR 11
IFRR 12
IFBR 17
IFRR 18
Type
IWRR 18
ø 6,5 mm
M8 x 1
ø 11 mm
M12 x 1
ø 17 mm
M18 x 1
Thread
M18 x 1
Measuring
distance
Resolution
7 mm
FNDR 14
FPDR 14
FKDR 14
FADR 14
Sensing
distance
Response time
400 mm
800 mm
3500 mm
12,5 mm
400 mm
Diameter / thread
< 1,8 ms
< 1,8 ms
< 1 ms
50 µs
< 5 ms
Light source
Red light
Red light
Red light
White light
Red light
Rated sensing
distance
ABC123
Distance sensor
shielded:
unshielded:
–
4 mm
8 mm
3 mm
6 mm
12 mm
< 5 μm
*Background suppression
Unique proTect+ impermeability design for maximum product life
Baumer hygienic sensors have a unique impermeability design. It ensures that these sensors meet the protection classes IP 68 /
IP 69K, even after many temperature cycles.
Long-term seal
Temperature shock test in water and
air over the entire temperature range
proTect
■
■
■
Hose-proof and withstands
high-pressure cleaning
Meets the highest IP requirements
for the areas of application
+
Excellent resistance
Selected materials with high resistance
to materials such as cleaning agents
and oils
increased process reliability
minimum maintenance effort
longer product life than
conventional sensors
Impermeability by design
Optimized mechanical interfaces and
manufacturing processes
Reflector
FTDR 051E051
Stainless steel reflector
FTDR 050R060
V4A
(optional for SmartReflect™)
Stainless steel reflector
FTDR 017W035
Mounting hardware in
hygienic design HIxx-1H
V4A
(optional for SmartReflect™)
V4A
For all hygienic sensors
■
Backward compatible with M8,
M12, M18 sensors
■
Self-locking, mounting hardware
cannot come loose by itself
■
Connectors
ESW 33AF (right angle) / ESG 34AF (straight)
IP 69K
V4A
M12 plug
PVC sheathing
■
Length: 2 m, prefabricated at one
end
■
■
Smart sensor solutions for the foodhandling area and splash zone
Photoelectric sensors
Inductive sensors
Highlight: SmartReflect™ – the light barrier without reflector
How they excel
For maximum process reliability
■
For reduced operational costs
Most secure object detection due to the barrier principle
■
Reflector as the weak spot is eliminated – machine part
serves a counterpart for sensor
■
No functional impairment due to contamination
Time savings during installation, as no separate reflector/
receiver is necessary
■
No regular reflector exchange necessary
■
Extensive cleaning of the reflector is superfluous
■
Unique proTect+ impermeability design
guarantees a complete seal even after many temperature cycles, a long product
life and consequently high reliability
+
Stainless steel V4A housing with protection class IP 69K
makes for great mechanical strength and long product life
V4A
Washdown design
Series FxDR
■
Technical features
Hygienic design
Series FxDH
IP 69K
ECOLAB tested and FDA compliant
for reliable resistance to cleaning agents and consistent use of food-grade materials
Hygienic
design
––
HighTemp
CIP
Consistent hygienic design
of the sensors and mounting hardware complies with the design guidelines for
hygienic applications, permits use in the immediate vicinity of food, and simplifies
machine certification
Type
*
Laser inscription
ensures that the sensor can always be identified
Erstklassiges Dichtigkeitskonzept
Diffuse sensors
with BGS*
FHDH 14 FHDR 14
Washdown design
Series IFRR
Technical features
-30 ... +60 °C
Setting
Remote Teach-in
Connection type
Cable (PVC),
M12-plug,
M12 cable plug
IO-Link (optional)
Protection class
Protection class
Wide temperature range
allows versatile use and results in long product life, even in the face of high temperatures, e.g., CIP processes
Hygienic design
Series IFBR
Ambient temperature
Communication
HD
Long-term sealing properties at temperatures from -40 to +100 °C (proTect+)
■
Hygienic design allows for food-grade cleaning
■
Resists contaminants and cleaning agents
■
Analog inductive sensor IWRR with uniquely large operating temperature range (-40 to + 70 °C)
Ambient temperature
- 40 to +80 °C
(for brief periods
up to +100 °C)
Connection type
Cable (PVC),
M12 plug
Function display
LED
IP 68 / IP 69K
proTect+
IP 68 / IP 69K
proTect+
SmartReflect™
Retro-reflective sensor
Contrast sensor
Distance sensor
Proximity switches
FNDH 14
FPDH 14
FKDH 14
FADH 14
Type
IFBR 06
IFRR 08
IFBR 11
IFRR 12
IFBR 17
IFRR 18
Type
IWRR 18
ø 6,5 mm
M8 x 1
ø 11 mm
M12 x 1
ø 17 mm
M18 x 1
Thread
M18 x 1
Measuring
distance
Resolution
7 mm
FNDR 14
FPDR 14
FKDR 14
FADR 14
Sensing
distance
Response time
400 mm
800 mm
3500 mm
12,5 mm
400 mm
Diameter / thread
< 1,8 ms
< 1,8 ms
< 1 ms
50 µs
< 5 ms
Light source
Red light
Red light
Red light
White light
Red light
Rated sensing
distance
ABC123
Distance sensor
shielded:
unshielded:
–
4 mm
8 mm
3 mm
6 mm
12 mm
< 5 μm
*Background suppression
Unique proTect+ impermeability design for maximum product life
Baumer hygienic sensors have a unique impermeability design. It ensures that these sensors meet the protection classes IP 68 /
IP 69K, even after many temperature cycles.
Long-term seal
Temperature shock test in water and
air over the entire temperature range
proTect
■
■
■
Hose-proof and withstands
high-pressure cleaning
Meets the highest IP requirements
for the areas of application
+
Excellent resistance
Selected materials with high resistance
to materials such as cleaning agents
and oils
increased process reliability
minimum maintenance effort
longer product life than
conventional sensors
Impermeability by design
Optimized mechanical interfaces and
manufacturing processes
Reflector
FTDR 051E051
Stainless steel reflector
FTDR 050R060
V4A
(optional for SmartReflect™)
Stainless steel reflector
FTDR 017W035
Mounting hardware in
hygienic design HIxx-1H
V4A
(optional for SmartReflect™)
V4A
For all hygienic sensors
■
Backward compatible with M8,
M12, M18 sensors
■
Self-locking, mounting hardware
cannot come loose by itself
■
Connectors
ESW 33AF (right angle) / ESG 34AF (straight)
IP 69K
V4A
M12 plug
PVC sheathing
■
Length: 2 m, prefabricated at one
end
■
■
Baumer products are used in many areas of the food and
beverage industry
For filling honey packets, the carrier
trays for the tubs are positioned
beneath the filler nozzles using
inductive sensors. Even cleaning the
system with hot water does not impair the product life of the sensors.
Production areas
Processing
■Storage
■ Filling and bottling
■Packing
■ Quality control
■ Materials handling
■
In filling systems, yogurt cups are
positioned for the filling process
using photoelectric sensors. The sensors meet the hygiene regulations of
the food industry and can simply be
integrated into the system.
Sensors in washdown design for the splash zone
The range of products
Pressure sensors
■ Temperature sensors
■ Level monitoring sensors
■ Conductivity sensors
■
Force and strain sensors
■Photoelectric sensors
■
Inductive and capacitive sensors
Ultrasonic sensors
■Vision sensors
■Encoders
■
Actuators and positioning drives
■Industrial cameras
■
■
In beverage filling systems, inductive
sensors check the position of valve
levers on conduit pipes. While doing
this, the sensors defy the toughest
water jet cleaning.
A retro-reflective sensor counts the
correct number of filled beverage
bottles for the following packing
process. The retro-reflective sensors
in a stainless steel housing ensure a
quick and reliable process.
Additional applications
Profile measurement for
determining volume
■
Detecting covers and caps
■
Creating buffer areas
■
Monitoring sorting gates
■
Recognizing print marks
■
Sensors in hygienic and washdown design
Certified for the food and beverage industry
You will find additional information and data sheets for our food and beverage sensors
on the Internet at www.baumer.com/food-beverage
Baumer International
Baumer Group · International Sales
P.O. Box · Hummelstrasse 17 · CH-8501 Frauenfeld
Phone +41 (0)52 728 1122 · Fax +41 (0)52 728 1144
[email protected] · www.baumer.com
You can find your local partners at
www.baumer.com/worldwide
Technical modifications and errors reserved. 02/13 No. 11088361
Sensors in hygienic design
for the food-handling area
Baumer products are used in many areas of the food and
beverage industry
For filling honey packets, the carrier
trays for the tubs are positioned
beneath the filler nozzles using
inductive sensors. Even cleaning the
system with hot water does not impair the product life of the sensors.
Production areas
Processing
■Storage
■ Filling and bottling
■Packing
■ Quality control
■ Materials handling
■
In filling systems, yogurt cups are
positioned for the filling process
using photoelectric sensors. The sensors meet the hygiene regulations of
the food industry and can simply be
integrated into the system.
Sensors in washdown design for the splash zone
The range of products
Pressure sensors
■ Temperature sensors
■ Level monitoring sensors
■ Conductivity sensors
■
Force and strain sensors
■Photoelectric sensors
■
Inductive and capacitive sensors
Ultrasonic sensors
■Vision sensors
■Encoders
■
Actuators and positioning drives
■Industrial cameras
■
■
In beverage filling systems, inductive
sensors check the position of valve
levers on conduit pipes. While doing
this, the sensors defy the toughest
water jet cleaning.
A retro-reflective sensor counts the
correct number of filled beverage
bottles for the following packing
process. The retro-reflective sensors
in a stainless steel housing ensure a
quick and reliable process.
Additional applications
Profile measurement for
determining volume
■
Detecting covers and caps
■
Creating buffer areas
■
Monitoring sorting gates
■
Recognizing print marks
■
Sensors in hygienic and washdown design
Certified for the food and beverage industry
You will find additional information and data sheets for our food and beverage sensors
on the Internet at www.baumer.com/food-beverage
Baumer International
Baumer Group · International Sales
P.O. Box · Hummelstrasse 17 · CH-8501 Frauenfeld
Phone +41 (0)52 728 1122 · Fax +41 (0)52 728 1144
[email protected] · www.baumer.com
You can find your local partners at
www.baumer.com/worldwide
Technical modifications and errors reserved. 02/13 No. 11088361
Sensors in hygienic design
for the food-handling area