NJM3771 DUAL STEPPER MOTOR DRIVER ■ GENERAL DESCRIPTION The NJM3771 is a stepper motor driver, which circuit is especially developed for use in microstepping applications in conjunction with the matching dual DAC (Digital-to-Analog Converter) NJU39610. The NJM3771 contains a clock oscillator, which is common for both driver channels; a set of comparators and flip-flops imple menting the switching control; and two H-bridges with internal recirculation diodes. Voltage supply requirements are +5 V for logic and +10 to +45 V for the motor. Maximum output current is 650 mA per channel. ■ PACKAGE OUTLINE ■ FEATURES ● Dual chopper driver ● 650mA output current per channel ● Selectable slow / fast current decay for improved highspeed microstepping ● Specially matched to Dual DAC NJU39610 ● Packages DIP22-D2 / PLCC28-M2 SOP24 JEDEC 300 mil (Batwing) NJM3771D2 ( DIP22 ) NJM3771E3 ( SOP24 ) NJM3771FM2 ( PLCC28 ) ■ BLOCK DIAGRAM Figure 1. Block diagram Ver.2011-12-08 -1- NJM3771 ■ PIN CONFIGURATION Figure 2. Pin configurations ■ PIN DESCRIPTION Refer to Figure 2. SOP DIP PLCC Symbol 2 3 4 Description 1 8 MB1 Motor output B, channel 1. Motor current flows from MA1 to MB1 when Phase1 is HIGH. 2 10 E1 Common emitter, channel 1. This pin connects to a sensing resistor to ground. 3 11 VMM1 Motor supply voltage, channel 1, 10 to 40 V. VMM1 and VMM2 should be connected together. 5 4 12 MA1 Motor output A, channel 1. Motor current flows from MA1 to MB1 when Phase1 is HIGH. 6, 7, 18,19 5, 6, 17, 18 1-3, 9, 13-17, 28 GND Ground and negative supply. Note: these pins are used thermally for heat-sinking. Make sure that all ground pins are soldered onto a suitably large copper ground plane for efficient heat sinking. 8 7 18 Phase1 Controls the direction of motor current at outputs MA1 and MB1. Motor current flows from MA1 to MB1 when Phase1 is HIGH. 9 8 19 CD1 Current decay control, channel 1. A logic HIGH on this input results in slow current decay, a LOW results in fast current decay, see “Functional Description” 10 9 20 VR1 Reference voltage, channel 1. Controls the threshold voltage for the comparator and hence the output current. input resistance is typically 2.5kohms, ±20%. 11 10 21 C1 Comparator input channel 1. This input senses the instantaneous voltage across the sensing resistor, filtered by an RC network. The threshold voltage for the comparator is (0.450 / 2.5)・ VR1, i.e. 450mV at VR1=2.5V. 12 11 22 VCC Logic voltage supply, nominally +5 V. 13 12 23 RC Clock oscillator RC pin. Connect a 15 kohm resistor to VCC and a 3 300 pF capacitor to ground to obtain the nominal switching frequency of 26.5 kHz. 14 13 24 C2 Comparator input channel 2. This input senses the instantaneous voltage across the sensing resistor, filtered by an RC network.The threshold voltage for the comparator is (0.450 / 2.5)・ VR1, i.e. 450mV at VR1=2.5V. 15 14 25 VR2 Reference voltage, channel 2. Controls the threshold voltage for the comparator and hence the output current. input resistance is typically 2.5kohms, ±20%. 16 15 26 CD2 Current decay control, channel 1. A logic HIGH on this input results in slow current decay, a LOW results in fast current decay, see “Functional Description” 17 16 27 Phase2 Controls the direction of motor current at outputs MA2 and MB2. Motor current flows from MA2 to MB2 when Phase2 is HIGH. 20 19 4 MA2 Motor output A, channel 2. Motor current flows from MA2 to MB2 when Phase2 is HIGH. 21 20 5 VMM2 Motor supply voltage, channel 2, +10 to +40 V. VMM1 and VMM2 should be connected together. 22 21 6 E2 Common emitter, channel 2. This pin connects to a sensing resistor to ground. 23 22 7 MB2 Motor output B, channel 2. Motor current flows from MA2 to MB2 when Phase2 is HIGH. -2- Ver.2011-12-08 NJM3771 ■ FUNCTIONAL DESCRIPTION Each channel of the NJM3771 consists of the following sections: an H-bridge output stage, capable of driving up to 650 mA continuous motor current (or 500 mA, both channels driven), a logic section that controls the output transistors, an S-R flip-flop, and two comparators. The oscillator is common to both channels. Constant current control is achieved by switching the current to the windings. This is done by sensing the (peak) voltage across a current-sensing resistor, RS, effectively connected in series with the motor winding, and feeding that voltage back to a comparator. When the motor current reaches a threshold level, determined by the voltage at the reference input, VR, the comparator resets the flip-flop, which turns off the output transistors. The current decreases until the clock oscillator triggers the flip-flop, which turns on the output transistors again, and the cycle is repeated. The current-decay rate during the turn-off portion of the switching cycle, can be selected fast or slow by the CD input. In slow current-decay mode, only one of the lower transistors in the H-bridge (those closest to the negative supply) is switched on and off, while one of the upper transistors is held constantly on. During turn-off, the current recirculates through the upper transistor (which one depends on current direction) and the corresponding freewheeling diode connected to VMM, see figure 3. In fast current decay mode, both the upper and lower transistors are switched. During the off-time, the freewheeling current is opposed by the supply voltage, causing a rapid discharge of energy in the winding. Fast current decay may be required in half- and microstepping applications when rapid changes of motor current are necessary. Slow current decay, however, gives less current ripple, and should always be selected, if possible, to minimize core losses and switching noise. Figure 3. Output stage with current paths during turn -on, turn-off and phase shift Ver.2011-12-08 -3- NJM3771 ■ ABSOLUTE MAXIMUM RATINGS Parameter Pin no. (DIP) Symbol Min Max Unit Voltage Logic supply 11 VCC 0 7 V Motor supply 3, 20 VMM 0 45 V Logic inputs V 7, 8, 15, 16 VI -0.3 6 Comparator inputs 10, 13 VC -0.3 VCC V Reference inputs 9, 14 VR -0.3 7.5 V Motor output current 1, 4, 19, 22 IM -700 +700 mA Logic inputs 7, 8, 15, 16 II -10 - mA 10, 13 IA -10 - mA 12 IRC - 5 mA Operating junction temperature TJ -40 +150 °C Storage temperature** Tstg -55 +150 °C Symbol Min Typ Max Unit Logic supply voltage VCC 4.75 5 5.25 V Motor supply voltage VMM 10 - 40 V Motor output current *** IM -650 - 650 mA Junction temperature **** Tj -20 - +125 °C Rise time logic inputs tr - - 2 µs Fall time logic inputs tf - - 2 µs RT 2 15 20 kohm Current Analog inputs Oscillator charging current Temperature ** Circuit only. The packaging can handle max 60°C ■ RECOMMENDED OPERATING CONDITIONS Parameter Oscillator timing resistor *** In microstepping mode, “sine/cosine” drive where I1 = 650 • cos(q) and I2 = 650 • sin(q) mA, otherwise 500 mA/channel both channels fully on. ****See operating temperature chapter. Figure 4. Definitions of symbols -4- Figure 5. Definition of terms Ver.2011-12-08 NJM3771 ■ ELECTRICAL CHARACTERISTICS Electrical characteristics over recommended operating conditions, unless otherwise noted. -20°C ≤ Tj ≤ +125°C Parameter Symbol Conditions Min Typ Max Unit - 38 50 mA VMM = 40 V, IM1= 450 mA, IM2= 0 mA. Notes 2, 3. 1.4 1.6 W VMM = 40 V, IM1 = IM2 = 318 mA. Notes 2, 3. 1.6 1.8 W 1.0 1.5 µs General Supply current ICC Total power dissipation PD Turn-off delay td Ta = +25°C, dVC/dt ≥50 mV/µs.Note 3. - Logic Inputs Logic HIGH input voltage VIH 2.0 - - V Logic LOW input voltage VIL - - 0.6 V Logic HIGH input current IIH VI = 2.4 V - - 20 µA Logic LOW input current IIL VI = 0.4 V -0.4 - - mA RR Ta = +25°C - 5 - kohm IR Ta = +25°C, VR = 2.5 V. Reference Inputs Input resistance Input current Turn-off voltage VTO 0.5 1.0 mA 20 29 38 mV 430 450 470 mV - 1 - mV -10 - 1 µA Comparator Inputs Threshold voltage | VCH1 - VCH2 | mismatch VCH VCH,diff Input current RC = 1 kohms, VR = 2.5 V RC = 1 kohms IC Motor Outputs Lower transistor saturation voltage IM = 500 mA - 1.00 1.20 V Lower transistor leakage current VMM = 41 V, VE = VR = 0 V, VC = VCC - - 300 µA Lower diode forward voltage drop IM = 500 mA - 1.10 1.25 V Upper transistor saturation voltage IM = 500 mA 1.20 1.35 V - Upper transistor leakage current VMM = 41 V, VE = VR = 0 V, VC = VCC - - 300 µA Upper diode forward voltage drop IM = 500 mA - 1.00 1.25 V 25.0 26.5 28.0 kHz Min Typ Max Unit °C/W Chopper Oscillator Chopping frequency fS CT = 3300 pF, RT = 15 kohms ■ THERMAL CHARACTERISTICS Parameter Thermal resistance Symbol RthJ-GND RthJ-A RthJ-GND RthJ-A RthJ-GND RthJ-A Conditions DIP package. - 11 - DIP package. Note 2. - 40 - °C/W PLCC package. - 9 - °C/W PLCC package. Note 2. - 35 - °C/W SOP package. - 13 - °C/W SOP package. Note 2. - 42 - °C/W Notes 1. All voltages are with respect to ground. Currents are positive into, negative out of specified terminal. 2. All ground pins soldered onto a 20 cm2 PCB copper area with free air convection. 3. Not covered by final test program. 4. Switching duty cycle D = 30%, fS = 26.5 kHz Ver.2011-12-08 -5- NJM3771 ■ APPLICATIONS INFORMATION Current control The output current to the motor winding is mainly determined by the voltage at the reference input and the value of the sensing resistor, RS. Chopping frequency, winding inductance, and supply voltage will affect the current level, but to much less extent. Fast current decay setting will produce somewhat lower (average) current than slow current decay. The peak current through the sensing resistor (and motor winding) can be expressed as: IM,peak = 0.18 • (VR / RS) [A] i.e., with a recommended value of 1 ohm for the sensing resistor, RS, a 2.5 V reference voltage will produce an output current of approximately 450 mA. To improve noise immunity on the VR input, the control range may be increased to 5 volts if RS is correspondingly changed to 2 ohms. Figure 6. Typical stepper motor application with NJM3771 Figure 7. Microstepping system with NJU39610 and NJM3771 -6- Ver.2011-12-08 NJM3771 External components The voltage across the sensing resistor is fed back to the comparator via a low-pass filter section, to prevent erroneous switching due to switching transients. The recommended filter component values, 1 kohm and 820 pF, are suitable for a wide range of motors and operational conditions. Since the low-pass filtering action introduces a small delay of the signal to the comparator, peak voltage across the sensing resistor, and hence the peak motor current, will reach a slightly higher level than the threshold, VC, set by the reference voltage (VC = 450 mV @VR = 2.5 V). The time constant of the low-pass filter may therefore be reduced to minimize the delay and optimize low-current performance, especially if a low (12 V) supply voltage is used. Increasing the time constant may result in unstable switching. The frequency of the clock oscillator is set by the RT-CT combination at pin RC. The recommended values give a nominal frequency of 26.5 kHz. A lower frequency will result in higher current ripple and may cause audible noise from the motor, while increasing the frequency results in higher switching losses and possibly increased iron losses in the motor. The sensing resistor, RS, should be selected for maximum motor current. The relationship between peak motor current, reference voltage and the value of RS is described under “Current control” above. Be sure not to exceed the maximum output current which is 650 mA per channel (or 500 mA per channel, both channels fully on, see “Recommended Operating Conditions”). Motor selection The NJM3771 is designed for bipolar motors, i.e., motors that have only one winding per phase. A unipolar motor, having windings with a center tap, can also be used, see figure 8. The chopping principle in the NJM3771 is based on a constant frequency and a varying duty cycle. This scheme imposes certain restrictions on motor selection. Unstable chopping can occur if the chopping duty cycle exceeds approximately 50%. To avoid this, it is necessary to choose a motor with a low winding resistance. Low winding resistance means less inductance and will therefore enable higher stepping rates, however it also means less torque capability. A compromise has to be made. Choose a motor with the lowest possible winding resistance that still gives the required torque and use as high supply voltage as possible without exceeding the maximum recommended 40 V. Check that the chopping duty cycle does not exceed 50% at maximum current. Since the NJM3771 produces a regulated, constant output current it is not necessary to use a motor that is rated at the same voltage as the actual supply voltage. Only rated current needs to be considered. Typical motors to be used together with the NJM3771 have voltage ratings of 5 to 12 V, while the supply voltage usually ranges from 24 to 40 V. Figure 8. Connection of unipolar motors Ver.2011-12-08 -7- NJM3771 General Phase inputs A logic HIGH on a Phase input gives positive current flowing out from MA into MB. A logic LOW gives a current in the opposite direction. Slow/fast current decay A logic HIGH on the CD input gives slow current decay, a logic LOW gives fast current decay. Heat sinking Soldering the four center pins onto a free PCB copper area of 20 cm2 (approx. 1.8" x 1.8", copper foil thickness = 35 µm) permits the circuit to operate with a maximum of 320 mA output current, both channels driving, at ambient temperatures up to +70°C. Consult figures 9 and 14 in order to determine the necessary copper area for heat sinking if higher currents are required. Thermal shutdown The circuit is equipped with a thermal shutdown function that reduces the output current at chip temperatures above +160°C. Figure 9. Thermal Resistance vs. PC Board copper area and suggested layout -8- Ver.2011-12-08 NJM3771 ■ TYPICAL CHARACTERISTICS Figure 10. Typical upper diode voltage drop vs. recirculating current Figure 11. Typical source saturation voltage vs. output current Figure 12. Typical lower diode voltage drop vs. recirculating current Figure 13 Typical sink saturation voltage vs. output current Figure 14. Power dissipation vs. motor current, both channels driven, Ta = 25°C [CAUTION] The specifications on this databook are only given for information , without any guarantee as regards either mistakes or omissions. The application circuits in this databook are described only to show representative usages of the product and not intended for the guarantee or permission of any right including the industrial rights. Ver.2011-12-08 -9-