USER GUIDE NI PXIe-1065 Power Supply Shuttle The NI PXIe-1065 power supply shuttle is a replacement part for the NI PXIe-1065 chassis. Caution This power supply is not compatible with any other National Instruments chassis. Introduction To minimize downtime caused by a power-supply failure, the NI PXIe-1065 chassis has a modular power supply shuttle. This power supply shuttle includes the chassis power supply, cooling fans, and fan-control circuitry. Key features of the power supply shuttle include: • Universal AC input with automatic voltage and frequency ranging • Over-current protection via push-reset circuit breaker • Remote power monitoring and inhibit via a rear-panel connector • Temperature-sensing module that can adjust fan speed based on air-intake temperature to minimize audible noise • Circuitry to control a front-panel LED that indicates power supply failure Unpacking Carefully inspect the shipping container and the power supply shuttle for damage. Check for visible damage to the metal work. Check to make sure all handles, hardware, and switches are undamaged. Visually inspect the inside of the shuttle for any possible damage, debris, or detached components. If damage appears to have been caused during shipment, file a claim with the carrier. Retain the packing material for possible inspection and/or reshipment. What You Need to Get Started ❑ NI PXIe-1065 chassis (the unit being repaired) ❑ NI PXIe-1065 power supply shuttle ❑ Read Me First: Safety and Radio-Frequency Interference ❑ NI PXIe-1065 User Manual (provided with the chassis; also available at ni.com/support) ❑ #1 Phillips screwdriver Description Refer to Figure 1 to locate user-accessible components on the power supply shuttle. 3 4 6 5 7 8 9 10 2 11 1 12 4 1 2 3 4 5 6 7 14 Universal AC Input Push-Reset Circuit Breaker Chassis Ground Screw Air Filter Retainer Screws Power Supply Shuttle ID Label 10 MHz REF OUT BNC 10 MHz REF IN BNC 8 9 10 11 12 13 14 13 Remote Inhibit and Voltage Monitoring Connector Inhibit Mode Selector Switch Fan Speed Selector Switch Power Supply Shuttle Mounting Screws (10x) Power Supply Shuttle Handle (2x) Power Supply Shuttle Air Filter Retainer Figure 1. Rear View of the NI PXIe-1065 Chassis NI PXIe-1065 Power Supply Shuttle User Guide 2 ni.com Installation and Maintenance The information in this section is for qualified service personnel only. Read the Read Me First: Safety and Radio-Frequency Interference document included with your kit before using the power supply shuttle. Many components within the NI PXIe-1065 chassis under repair are susceptible to static discharge damage. Service the chassis only in a static-free environment. Observe standard handling precautions for static-sensitive devices while servicing the chassis. Always wear a grounded wrist strap, or equivalent, while servicing the chassis. Caution Caution Always disconnect the AC power cable before cleaning or servicing the chassis. Never connect the AC power cable to the power supply shuttle until you install it in a NI PXIe-1065 chassis. Do not use, test, or configure the power supply shuttle outside of a chassis. Caution The power supply shuttle is a replacement part for the NI PXIe-1065 chassis. The NI PXIe-1065 User Manual contains all of the most up-to-date chassis service procedures, including removal and replacement of power supply shuttles. The chassis includes a hardcopy of the NI PXIe-1065 User Manual; additionally, you can download a softcopy from ni.com/ support. Removal Before attempting to replace the power supply shuttle, verify that there is adequate clearance behind the chassis. With the chassis powered off, disconnect the power cable from the power supply shuttle on the back of the chassis. Identify the eight mounting screws that attach the power supply shuttle to the chassis. Refer to Figure 1 for the mounting screw locations. Using a Phillips screwdriver, remove the mounting screws. Pull on the two rear handles of the power supply shuttle to remove it from the back of the chassis. Installation Ensure that there is no visible damage to the new power supply shuttle. Verify that the housing and connector on the new power supply shuttle have no foreign material inside. Remove the protective cap on the PXI_CLK10 connector. Install the new power supply shuttle into the opening on the rear of the chassis. Install and tighten the eight mounting screws with a Phillips screwdriver. © National Instruments Corporation 3 NI PXIe-1065 Power Supply Shuttle User Guide Configuration The fan-speed selector switch is on the rear panel of the power supply shuttle. Refer to Figure 1 to locate the fan-speed selector. Select HIGH for maximum cooling performance (recommended) or AUTO for quieter operation. When set to AUTO, air-intake temperature determines the fan speed. Connecting Safety Ground The power supply shuttle is designed with a three-position NEMA 5-15 (IEC 60320) jack that connects the ground line to the chassis ground. To minimize shock hazard, make sure the electrical power outlet you use to power the chassis has an appropriate earth safety ground. Caution If your power outlet does not have an appropriate ground connection, you must connect the premise safety ground to the chassis grounding screw. Refer to Figure 1 to locate the chassis grounding screw. To connect the safety ground, complete the following steps: 1. Connect a 16 AWG (1.3 mm) wire to the chassis grounding screw using a grounding lug. The wire must have green insulation with a yellow stripe or must be noninsulated (bare). 2. Attach the opposite end of the wire to permanent earth ground using toothed washers or a toothed lug. Specifications AC Input Input voltage range .................................100 to 240 VAC Operating voltage range1 ........................90 to 264 VAC Input frequency.......................................50/60 Hz Operating frequency range1 ....................47 to 63 Hz Input current rating .................................10–5 A Over-current protection ..........................12 A circuit breaker 1 The operating range is guaranteed by design. NI PXIe-1065 Power Supply Shuttle User Guide 4 ni.com Line regulation 3.3 V................................................ <±0.2% 5 V................................................... <±0.1% ±12 V .............................................. <±0.1% Efficiency ............................................... 70% typical Power disconnect ................................... The AC power cable provides main power disconnect. The front-panel power switch causes the internal chassis power supply to provide DC power to the CompactPCI/PXI Express backplane. You also can use the rear-panel D-SUB 9-pin connector and power mode switch to control the internal chassis power supply. DC Output DC current capacity (IMP) Voltage Maximum Current +3.3 V 61 A +5 V 56 A +12 V 45 A –12 V 4A 5 VAUX 1.5 A Notes Maximum combined +3.3 V, +5 V, and +12 V power is 699 W. Maximum total power is 701.5 W. The maximum power dissipated in the system slot should not exceed 140 W. © National Instruments Corporation 5 NI PXIe-1065 Power Supply Shuttle User Guide Backplane pin current capacity Slot +5 V V (I/O) +3.3 V +12 V –12 V 5 VAUX System Controller Slot 9A 0A 9A 11 A 0A 1A System Timing Slot 0A 0A 3A 2A 0A 1A Hybrid Peripheral Slot with PXI-1 Peripheral 6A 5A 6A 1A 1A 0A Hybrid Peripheral Slot with PXI-5 Peripheral 0A 0A 3A 2A 0A 1A PXI-1 Peripheral Slot 6A 11 A 6A 1A 1A 0A Load regulation Voltage Load Regulation +3.3 V <5% +12 V <5% +5 V <5% –12 V <5% Maximum ripple and noise (20 MHz bandwidth) Voltage Maximum Ripple and Noise +3.3 V 50 mVpp +12 V 120 mVpp +5 V 50 mVpp –12 V 120 mVpp Over-current protection ..........................All outputs protected from short circuit and overload with automatic recovery Over-voltage protection 3.3 V and 5 V..........................................Clamped at 20 to 30% above nominal output voltage Power supply shuttle MTTR...................Replacement in under 5 minutes NI PXIe-1065 Power Supply Shuttle User Guide 6 ni.com National Instruments, NI, ni.com, and LabVIEW are trademarks of National Instruments Corporation. Refer to the Terms of Use section on ni.com/legal for more information about National Instruments trademarks. Other product and company names mentioned herein are trademarks or trade names of their respective companies. For patents covering National Instruments products, refer to the appropriate location: Help»Patents in your software, the patents.txt file on your CD, or ni.com/patents. © 2007 National Instruments Corporation. All rights reserved. 372347A-01 Jul07