Technology in connectors™ Power Module Input Connector Mic ro TC A Pow e r Module Input Connector Member of Following on the heals of the ATCA standard which was developed by the PICMG® subcommittee, the MicroTCA version defines a specification for small, low-cost systems which over time are expected to find their way into a whole range of new applications. Q u a l i t y i n C o n n ection Power Input Connectors for MicroTCA An inherent part of a MicroTCA system is at least one power module. Power input connectors are located on the front of a power module. A cable is installed between the connectors and the external power source. The MicroTCA specification defines the interface which should be applied. Specification for Power Input Connectors The 7W2 combination D-SUB connector was selected for power supplies with -48 V and -60 V inputs. For coding purposes, the 9W4 was chosen for +24V inputs. The connector has two high-current contacts and two signal contacts in a conventional D-SUB housing. The signal contacts act as control contacts used for hot swapping, and the specification states that they should be shunted at the cable connector end. At the maximum rated current of 24A per power pin for the 7W2 version and 49A for the 9W4 type, the temperature rise at the contact must not exceed 30° C. Furthermore the specification claims, that the connector should be designed for 200 mating cycles and additional EMI filtering options should be available. Power Modules CONEC Product Range for Power Input Connectors For many years, CONEC has been one of the leading suppliers of reliable, high-precision connectors for telecommunications and industrial electronics. These high-quality combination connectors have a proven track record worldwide in a whole range of applications. The high standards led to the development of a MicroTCA power input connector which exceeds MicroTCA specifications. The power contacts used by CONEC are precision screw machined parts. Due to the material selection and workmanship, the connectors meet and exceed the mechanical and electrical standards and offer significant power and performance reserves. A special diecasting process is used to produce the rugged mounting brackets which provide an extremely stable attachment to the PCB. In addition to the connectors specified in the MicroTCA standard, CONEC offers several variants as single-port versions, SMT types and connectors with a standard combination D-SUB connector footprint. Applicable socket connectors and cable housings, which allow a concurrent occupation of both ports, complete the product range. The development is still in progress Special requests by customers and our collaboration in the PICMG® subcommittee show: the efforts for standardization are still in progress but simultaneously the demand for special solutions is still growing. If you don’t find your connector in this overview: Just inquire! www.conec.com The MicroTCA standard types and several versions were alternatively offered as filtered connectors. The application of filtered connectors saves space on the PCB and reduces assembly costs. Filter connectors require the same PCB layout as the standard versions. CONEC offers the MicroTCA power module input connectors with a standard low pass filter with a capacitance of 10 nF and 54 nF per power pin. Other versions are available on request. insertion loss (dB) Filter Technology frequency (MHz) Mic ro TC A Pow e r Module Input Connector MicroTCA Power Module Input Connector in acc. to MicroTCA.O Specifications Technical Data Material Insulator PBT (UL 94-VO) Power contacts Copper alloy, screw machined contacts Finish Mating area Au over Ni Termination area Sn over Ni Signal contacts Copper alloy, screw machined contacts Mating area Au over Ni Termination area Au over Ni Shell Steel Tin plated Mounting brackets Zinc diecast Tin plated Thread insert UNC 4-40 Copper alloy Tin plated Hexagonal bolts with UNC 4-40 thread and washers Steel Nickel plated Boardlock for 1,6 mm PCB Copper alloy Tin plated Power contacts 24 A @ max. 30°C temperature rise Signal contacts 7,5 A nominal Power contacts 1,5 mm min. Signal contacts 0,4 mm min. Signal and power contacts 1,5 mm min. Power contacts and shell 1,5 mm min. Signal contacts and shell 1,5 mm min. Power contacts 5000 MOhm min. Signal contacts 5000 MOhm min. Signal and power contacts 5000 MOhm min. Power contacts and shell 5000 MOhm min. Signal contacts and shell 5000 MOhm min. Electrical Characteristics Current rating Creepage and clearance distances Insulation withstanding between Voltage proof 1000 V r.m.s. Directive 2002 95 EC Mechanical Characteristics 1| „RoHS“ Compliant Mechanical operations 250 Cycles Insertion force 100 N max. Extraction force 65 N max. MicroTC A Power Module Input C o n n e c t o r MicroTCA Power Module Input Connector Standard Version Product Features Standard dual port version of 7W2 type for -48V/-60 V power input modules. Two power contacts with 24 A current rating and two signal contacts in acc. to MicroTCA specifications. Solid zinc diecast mounting brackets for secure mount on the printed circuit board. - Standard version in acc. to MTCA.0-specification - 7W2 type for -48/-60V power modules - 9W4 type for +24 V power modules on request - Filtered versions with 54 nF or 10 nF Connector Dimensions and PCB-Holepattern Ordering Options Mounting options Filter Options shell Part numbers with UNC 4-40 thread and hexagonal bolts UNC 4-40* - 13-000011 with UNC 4-40 thread w/o bolts - 13-000021 with UNC 4-40 thread and hexagonal bolts UNC 4-40* 54 nF filter 24-000031 with UNC 4-40 thread w/o bolts 54 nF filter 24-000011 with UNC 4-40 thread and hexagonal bolts UNC 4-40* 10 nF filter 24-000041 with UNC 4-40 thread w/o bolts 10 nF filter 24-000051 *design of hexagonal bolts and additional accessories see page 15 Detailed data sheeds for the mentioned part numbers are available under www.conec.com 1| Mic ro TC A Pow e r Module Input Connector MicroTCA Power Module Input Connector SMD Version Product Features Surface mount type of the specified MicroTCA standard connector. For reliable surface mount processing the contacts are prepositioned by a special fixing plate. The power pins are rated for up to 35 A per contact . - SMD version - 7W2 type for -48/-60V power modules - 9W4 type for +24 V power modules on request Connector Dimensions and PCB-Holepattern Ordering Options Mounting options Part numbers shell with UNC 4-40 thread and hexagonal bolts UNC 13-000031 with UNC 4-40 thread w/o bolts 13-000041 *design of hexagonal bolts and additional accessories see page 15 Detailed data sheeds for the mentioned part numbers are available under www.conec.com 1| Power Module Input C o n n e c t o r Power Module Input Connector MicroTCA PCB Layout – Single Port Product Features 7W2 type single port version for the design of “compact size“ power modules with one power supply input. Two power contacts rated up to 24 A and two signal contacts in acc. to MicroTCA specifications. Solid zinc diecast mounting brackets for secure mount on the printed circuit board. - Single port version for MicroTCA PCB Layout - 7W2 type for -48/-60V power modules - 9W4 type for +24 V power modules on request - filtered versions with 54 nF or 10 nF Connector Dimensions and PCB-Holepattern Ordering Options Mounting options Filter options shell Part numbers with UNC 4-40 thread and hexagonal bolts UNC 4-40* - with UNC 4-40 thread w/0 bolts - 13-000061 with UNC 4-40 thread and hexagonal bolts UNC 4-40* 54 nF filter 24-000061 with UNC 4-40 thread w/0 bolts 54 nF filter 24-000071 with UNC 4-40 thread and hexagonal bolts UNC 4-40* 10 nF filter 24-000081 with UNC 4-40 thread w/0 bolts 10 nF filter 24-000091 13-000051 *design of hexagonal bolts and additional accessories see page 15 Detailed data sheeds for the mentioned part numbers are available under www.conec.com 1| Pow e r M o d u l e I n p ut Connector Power Module Input Connector MicroTCA PCB Layout – Single Port SMD Version Product Features 7W2 type single port version. SMD type for surface mount technology. For secure surface mount processing the contacts are prepositioned by a special fixing plate. The power pins are rated for up to 35 A per contact . - SMD version - 7W2 type for -48/-60V power modules - 9W4 type for +24 V power modules on request Connector Dimensions and PCB-Holepattern Ordering Options Mounting options shell Part numbers with UNC 4-40 thread and hexagonal bolts UNC 4-40* 13-000071 with UNC 4-40 thread w/o bolts 13-000081 *design of hexagonal bolts and additional accessories see page 15 Detailed data sheeds for the mentioned part numbers are available under www.conec.com 1| Power Combination C o n n e c t o r Power Input Connector Single Port – Standard PCB Layout Product Features 7W2 single port connector from the CONEC combination D-SUB programm with power contacts. Designed for industry typical PCB layout with standard footprint and mounting brackets. Power contacts rated up to 40 A per pin. Two signal contacts in acc. to MicroTCA specifications assembled. - Combination D-SUB design and PCB layout - 40 A power contacts - filtered versions with 54 nF or 10 nF - 9W4 type for +24 V power modules on request Connector Dimensions and PCB-Holepattern Ordering Options Mounting option Filter options shell Part numbers with UNC 4-40 thread and hexagonal bolts UNC 4-40* - with UNC 4-40 thread w/o bolts - 13-000101 with UNC 4-40 thread and hexagonal bolts UNC 4-40* 54 nF filter 24-000101 with UNC 4-40 thread w/o bolts 54 nF filter 24-000111 with UNC 4-40 thread and hexagonal bolts UNC 4-40* 10 nF filter 24-000121 with UNC 4-40 thread w/o bolts 10 nF filter 24-000131 13-000091 *design of hexagonal bolts and additional accessories see page 15 Detailed data sheeds for the mentioned part numbers are available under www.conec.com 1| Pow e r C o m b i n a t i o n Connector Power Input Connector Single Port – Straight Version Product Features Straight contacts with threaded spacer clips for vertical assembly on the PCB. 24 A rated power contacts. Signal contacts assembled on position 1 and 2 in acc. to MicroTCA specifications. - Straight contacts - 24 A power contacts - filtered versions with 54 nF or 10 nF - 9W4 type for +24 V power modules on request Connector Dimensions and PCB-Holepattern Ordering Options Mounting options Filter options shell Part numbers with UNC 4-40 thread and hexagonal bolts UNC 4-40* - 13-000111 with UNC 4-40 thread w/o bolts - 13-000121 with UNC 4-40 thread and hexagonal bolts UNC 4-40* 54 nF filter 24-000141 with UNC 4-40 thread w/o bolts 54 nF filter 24-000151 with UNC 4-40 thread and hexagonal bolts UNC 4-40* 10 nF filter 24-000161 with UNC 4-40 thread w/o bolts 10 nF filter 24-000171 *design of hexagonal bolts and additional accessories see page 15 Detailed data sheeds for the mentioned part numbers are available under www.conec.com 1| 10 D-SUB Socket for MicroTC A Pow e r M o d u l e D-SUB Socket for MicroTCA Power Module Solder Cup Version Product Features Applicable D-SUB socket for the cable side of MicroTCAs power supply as solder cup version. Power contacts available in three sizes for different cable diameters and current ratings. Signal contacts only on position 1 and 2 in acc. to MicroTCA specifications. - power contacts for cable size AWG 10 to AWG 20 - two signal contacts in pos. 1 and 2 - 9W4 for +24 V power modules on request Connector Dimensions X Ordering Options Applicable cable size ØX (mm) Part numbers AWG 10-12 for up to 30 A current rating 3,5 AWG 12-14 for up to 20 A current rating 2,7 13-000141 AWG 16-20 for up to 10 A current rating 1,8 13-000151 13-000131 Detailed data sheeds for the mentioned part numbers are available under www.conec.com 1| 11 D-S U B S o c k e t f o r MicroTC A Power Module D-SUB Socket for MicroTCA Power Module Solder Cup Version – Bridged Product Features Applicable D-SUB socket for the cable side of MicroTCAs power supply as solder cup version. Power contacts available in three sizes for different cable diameters and current ratings. Signal contacts in position 1 and 2 bridged as recommended in MicroTCA specifications. - power contacts for cable size AWG 10 to AWG 20 - two signal contacts assembled and bridged - 9W4 types for +24 V power modules on request Connector Dimensions X Ordering Options Applicable cable size ØX (mm) Part numbers AWG 10-12 for up to 30 A current rating 3,5 AWG 12-14 for up to 20 A current rating 2,7 13-000171 AWG 16-20 for up to 10 A current rating 1,8 13-000181 13-000161 Detailed data sheeds for the mentioned part numbers are available under www.conec.com 1| 12 D-SUB Socket for MicroTC A Pow e r M o d u l e D-SUB Socket for MicroTCA Power Module Crimp Version Product Features Applicable D-SUB socket for the cable side of MicroTCAs power supply as crimp version. Power contacts available in three sizes for different cable diameters and current ratings. - crimp version - power contacts for cable size AWG 10 to AWG 20 - 9W4 for +24 V power modules on request Connector Dimensions Ordering Options Description D-SUB Crimp Housing 7W2 X(mm) Y(mm) Part numbers – – Power crimp contact AWG 10-12 for up to 30 A current rating 3,7 4,7 13-000190 132C11039X Power crimp contact AWG 12-14 for up to 20 A current rating 2,6 3,6 132C11029X Power crimp contact AWG 16-20 for up to 10 A current rating 1,7 2,6 132C11019X Signal crimp contact AWG 20-24 for up to 7,5 A current rating – – 162C18709X Detailed data sheeds for the mentioned part numbers are available under www.conec.com 1| 13 D-S U B S o c k e t f o r MicroTC A Power Module D-SUB Socket for MicroTCA Power Module Crimp Version – Bridged Product Features Applicable D-SUB socket for the cable side of MicroTCAs power supply as crimp version. Power contacts available in three sizes for different cable diameters and current ratings. Signal contacts in position 1 and 2 bridged as recommended in MicroTCA specifications. - crimp version - Power contacts for cable size AWG 10 to AWG 20 - two signal contacts assembled and bridged - 9W4 types for +24 V power modules on request Connector Dimensions Ordering Options Description D-SUB Crimp Housing 7W2, bridged signal contacts X(mm) Y(mm) Part numbers – – Power crimp contact AWG 10-12 for up to 30 A current rating 3,7 4,7 13-000201 132C11039X Power crimp contact AWG 12-14 for up to 20 A current rating 2,6 3,6 132C11029X Power crimp contact AWG 16-20 for up to 10 A current rating 1,7 2,6 132C11019X Detailed data sheeds for the mentioned part numbers are available under www.conec.com 1| 14 Accessories for MicroTC A C o n n e c t o r s Hood for MicroTCA Socket Connectors Product Features Special hood for 7W2 MicroTCA connectors. The flat design of the hood allows a parallel use of both ports of the dual port standard connector. - flat type version - side cable exit - screw mounting on the power module - strain relief Ordering Options Description MicroTCA hood 7W2 Part number 16-000010 - Set of two bolts UNC 4-40 and two washers Ordering Options Description Set hexagonal bolts Part number 16-000020 1| 15 Technology in connectors™ Tel. +49 2941 765-0 Fax +49 2941 76565 E-Mail [email protected] www.conec.com Canada Tel. +1 905 790 2200 • Fax +1 905 790 2201 E-Mail [email protected] England Tel. +44 1635 36929 • Fax +44 1635 36925 E-Mail [email protected] Nordic Region Tel. +45 4593 5533 • Fax +45 4593 5523 E-Mail [email protected] Spanien Tel: +34 607 369 369 • Fax. +34 933 969 084 E-Mail [email protected] USA Tel. +1 919 460 8800 • Fax +1 919 460 0141 E-Mail [email protected] China Tel. +86 21 66300930 • Fax +86 21 66300911 E-Mail [email protected] France Tel. +33 2 32071058 • Fax +33 2 32071063 E-Mail [email protected] Polen Tel. +48 713643002 • Fax +48 713643010 E-Mail [email protected] Tschechien Tel. +420 577 350132 • Fax +420 577 350134 E-Mail [email protected] Nach der Entwicklung der ATCA Standards durch das PICMG- Gremium steht nun mit dem MicroTCA Standard eine Spezifikation zur Verfügung, die auch für kleinere, und damit auch kostengünstigere Systeme in Frage kommt und somit zukünftig ihren Weg in eine Vielzahl von Applikationen finden soll. The Company CONEC Elektronische Bauelemente GmbH was founded 1978 in Lippstadt, Germany. Currently more than 400 employees work at the company production sites. Precision connectors for high-end applications are produced at production plants in Lippstadt (Germany), Brampton (Canada), Garner (USA) and Loucka (Czech Republic). The Competence CONEC is an ISO/TS 16949:2002 certified company and is a qualified vendor to many well-known telecommunications, automotive, avionics and industrial electronics manufacturers. The company maintains a very high degree of vertical integration to ensure that it can react quickly to customer expectations and changes in the market. In-house tool making capability gives CONEC ample flexibility to quickly build or modify tools to accommodate customer-specific solutions. The Quality The company is one of the world market leaders in filter connectors, combination D-SUB connectors and water resistant connectors. The Flexibility The company also produces standard D-SUB, DIN / EN, coax, fiber optics and RJ 45 connectors as well as PICMG-compliant connectors and M12 and M8 circular connectors. Besides the broad product range, customers also value the company’s ability to provide customer-specific solutions. www.conec.com 090710E U · Prin ted in Germ any · ww w.p mr- werb un g.d e · 09/07 /885 4 CONEC Elektronische Bauelemente GmbH Ostenfeldmark 16 59557 Lippstadt Germany