DIESEL GENERATOR SET MTU 4R0080 DS45 400 – 230 V/41 kVA/50 Hz/Prime Power 400 – 230 V/45 kVA/50 Hz/Standby Power IVECO – F32 SM 1A Optional equipment and finishing shown. Standard may vary. PRODUCT HIGHLIGHTS // Benefits - Low fuel consumtion - Emissions optimizations available - High availability and reliability - Outstanding load acceptance - Long maintenance intervals // Wide Standard Scope of Supply - 4P circuit breaker - Island operation control panel - Integrated fuel tank - Industrial silencer (15 dB(A)) - Batteries & battery charger // Support - Global product support offered // // Standards - Engine-generator set is designed and manufactured in facilities certified to standards ISO 2008:9001 - Generator set complies to ISO 8528 and fullfills performance level G2 - Generator meets BS5000; NEMA MG 1; ISO; DIN EN and IEC standards - NFPA 110 Complete range of accessories available - Sound attenuated enclosure - Fuel system accessories - Control panel & ATS - Range of additional electronical options // Warranty - Standard 36 months warranty after shipment // Available emissions optimizations - Exhaust emission EU 97/68 EC Stage II - Fuel optimized 2 / // / MTU 4R0080 DS45 / 50 Hz / 400 - 230V APPLICATION DATA // Engine Manufacturer Model Type Arrangement Displacement: L Bore: mm Stroke: mm Compression ratio Rated rpm Engine governor Gross power: kWm (prime/standby) Air cleaner // 120 (100) 14 Liquid Capacity Total oil system: L Total coolant capacity: L ➀ Technical data is for 100% power. ➁ Technical data is for prime power. ➂ Technical data is for standby power. // Electrical 12 100 Air Requirements➀ Aspirating: m3/h Cooling air flow: m3/s 163.5 1.6 Exhaust System Gas temp. (stack)➁: °C Gas volume at stack temp.➂: kg/h Maximum allowable back pressure: kPa // 10.5 19.27 Mecc-Alte HM200A3N H-class single bearing IP23 M A.V.R. (electronic) self-excited, brushless Electric system volts DC Battery capacity: Ah // L/h 11.7 10.6 5.6 Generator Generator brand Generator type Insulation class Bearing Enclosure Voltage regulation Exciting system // Fuel Consumption At standby power rating: At 100% of power rating: At 50% of power rating: // IVECO F32 SM 1A 4-cycle 4-L 3.2 99 104 17.1 1500 mechanical 38.2/42 Dry Fuel System Fuel tank capacity: OPU (EPU) in L Autonomy: h // // 523 221 5 Cooling/Radiator System Ambient capacity of radiator: OPU (EPU) in °C Fan power consumption: kWm 50 (40) 0.5 3 / // / MTU 4R0080 DS45 / 50 Hz / 400 - 230V STANDARD AND OPTIONAL FEATURES // System Ratings (kW/kVA) Voltage Phase Hz kWel* kVA** Rated AMPS MTU 4R0080 DS45 Prime operation 400 V Three phase 50 32.8 41 59.2 * cos phi = 1,0 ** cos phi = 0,8 Also available for following voltages 380V & 415V - for details please contact your local MTU Onsite Energy Dealer. // MTU 4R0080 DS45 Standby operation 400 V Three phase 50 36.0 45 65.0 Engine ■ 4- strokes diesel engine ■ Flywheel housing SAE 3 ■ Flywheel 11 1/2'' ■ Oil pan ■ Lube oil circulation pump ■ Lube oil filter ■ Dry exhaust manifolds ■ Hot components and radiator guards ■ Mobile components guards Electronic engine regulator Automatic fuel transfer pump Heavy-duty fuel pre-filter with water seperator 3-way valve for fuel filling ■ Integrated fuel tank (level sensor and drain cap incl.) ■ IP23 M protection degree IP23 protection cover Winding temperature sensors ■ Insulation class H Anti condensation ■ Control and power electric panel, with measurements devices and contoller ATS (Automatic Transfer Switch) Control version for parallel operation Control version for synchronizing a single genset with mains Programmable timer for MM7 and MC7 Remote display Expansion module for CAN communication Change over power supply for MC7 Input Output/LED expansion modules for DeepSea controllers ModBus connection to customer systems TCP/IP Control version for synchronizing with mains without blackout Converter kits CAN to RS485/USB/LAN ■ Represents standard features Represents optional features // Fuel system ■ Fuel filter with water-separator ■ Direct fuel injection system // Generator ■ 3-Phase, syncronos, brushless, self exciting, self regulating, self ventilating alternator // Control Panel & Electric Options 4 / // / MTU 4R0080 DS45 / 50 Hz / 400 - 230V STANDARD AND OPTIONAL FEATURES, CONTINUATION // Circuit Breaker/Power Distribution ■ 4 poles manual circuit breaker (motorized with DeepSea controllers) // Starting/Charging System ■ 12V electric system ■ Starting batteries installed // ■ Engine mounted fan drive ■ Resilent mounting of engine and generator Enclosures Sound proof enclosure // ■ Front type radiator for jacket water Mounting System ■ Mounted on steel base frame // Residential silencer 35 dB(A) Cooling System ■ Coolant circulation pump // Heavy duty air filter with automatic dust evacuation Exhaust System ■ Industrial silencer 15 dB(A) // ■ Battery charging alternator Battery disconnector ■ Battery charger Air Intake System ■ Dry-type air filter // ■ Pre-heating resistance/jacket water heater Socket box Documentation & Certifications ■ Genset & component manuals ■ Maintaince schedule CE-certification for EU ■ Fluids and lubricants specification ■ Represents standard features Represents optional features Increased fuel tank capacity 5 / // / MTU 4R0080 DS45 / 50 Hz / 400 - 230V WEIGHTS AND DIMENSIONS Drawing above for illustration purposes only, based on standard open and enclosed power 400 Volt engine-generator set. Lengths may vary with other voltages. Do not use for installation design. See website for unit specific template drawings. System Open Power Unit (OPU) Enclosed Power Unit Dimensions (L x W x H) 1.850 x 780 x 1.500 mm 2.100 x 975 x 1.349 mm Weight (wet/with standard accessories) 714 kg 1.044 kg Consult the factory for accurate weights and dimensions for your specific engine-generator set. Lengths may vary with other voltages. Do not use for installation design. SOUND DATA Unit Type Open Power Unit: dB(A) Enclosed Power Unit: dB(A) on request 60 Sound data is provided at 7m for 75% prime power. RATING DEFINITIONS AND CONDITIONS Prime power ratings apply to installations where utility power is unavailable or unreliable. At varying load, the number of generator set operating hours is unlimited. A 10% overload capacity is available for one hour in twelve. Ratings are in accordance with ISO 8528-1, ISO 3046-1, BS 5514, AS 2789 and DIN 6271. Average load factor: < 75%. // Standby ratings apply to installations served by a reliable utility source. The standby rating is applicable to varying loads for the duration of a power outage. No overload capability for this rating. Ratings are in accordance with ISO 8528-1, ISO 3046-1, BS 5514, AS 2789 and DIN 6271. Average load factor: < 85%, max. 500h/year. // Derating factor: Altitude: Consult your local MTU Onsite Energy Power Generation distributor for altitude deratings. Temperature: Consult your local MTU Onsite Energy Power Generation distributor for temperature deratings. Rated power for reference conditions at 25°C and 100m above sea level. Materials and specifications subject to change without notice. MTU Onsite Energy A Rolls-Royce Power Systems Brand www.mtuonsiteenergy.com Subject to change. | 3238061 | Edition 02/14 | ENC 2014-08. //