Thermoelectric Cooling Solutions TO4605.1MD04003XX Performance Parameters Mounted TEC Type 1MD04-003-03 1MD04-003-05 1MD04-003-08 1MD04-003-10 1MD04-003-12 1MD04-003-15 ΔTmax Qmax K W 60 63 67 68 69 70 Imax A 1MD04-003-xx (n=3) 0.4 1.8 0.3 1.2 0.2 0.8 0.2 0.7 0.1 0.6 0.1 0.5 Umax V 0.4 Rt K/W H mm 12.3 0.9 1.1 1.4 1.6 1.8 2.1 Performance data is specified at 300K, vacuum Dimensions Manufacturing options A. Header material: Kovar D. TEC Ceramics Material: 1.Pure Al2O3(100%) - used by default 2.Alumina (Al2O3- 96%) B. Header surface finish: 3.Aluminum Nitride (AlN) G. Thermistor mounting: Au plaiting (base and pins) E. TEC Cold Side Finish: C. TEC to Header mounting: F. Thermistor (optional) Leadless types only, can be mounted on TEC cold side Soldering 1. Blank ceramics (not metallized) Solder 206 (Tmelt =206°C, 2. Metallized (Au plaiting) Sn-Ag-In-Cu, flux-free process) 3. Metallized and pre-tinned (various solders are available) H. Pinout configuration: the drawing contains standard pinout, can be revised by request) 46 Warshavskoe shosse. Moscow 115230 Russia, ph: +7-499-678-2082, fax: +7-499-678-2083, web: www.rmtltd.ru Copyright 2012. RMT Ltd. The design and specifications of products can be changed by RMT Ltd without notice. Page 1 of 10 Thermoelectric Cooling Solutions 1MD04-003-03 Performance Data @ 27ºC, Vacuum ΔTmax K Qmax W Imax A Umax V @50ºC, N2 ΔTmax K Qmax W Imax A Umax V 1MD04-003-04 60 0.36 1.8 0.4 1MD04-003-04 60 0.38 1.8 0.4 Note: Performance data is specified at optimal heatsink. TO-46 Header thermal resistance is included into estimations. Use TECCad Software for estimations under different conditions or contact RMT Ltd or it’s branches directly. 1MD04-003-05 Performance Data @ 27ºC, Vacuum ΔTmax K Qmax W Imax A Umax V @50ºC, N2 ΔTmax K Qmax W Imax A Umax V 1MD04-003-05 63 0.26 1.2 0.4 1MD04-003-05 66 0.29 1.2 0.4 Note: Performance data is specified at optimal heatsink. TO-46 Header thermal resistance is included into estimations. Use TECCad Software for estimations under different conditions. 46 Warshavskoe shosse. Moscow 115230 Russia, ph: +7-499-678-2082, fax: +7-499-678-2083, web: www.rmtltd.ru Copyright 2012. RMT Ltd. The design and specifications of products can be changed by RMT Ltd without notice. Page 2 of 10 Thermoelectric Cooling Solutions 1MD04-003-08 Performance Data @ 27ºC, Vacuum ΔTmax K Qmax W Imax A Umax V @50ºC, N2 ΔTmax K Qmax W Imax A Umax V 1MD04-003-04 67 0.18 0.8 0.4 1MD04-003-04 69 0.20 0.8 0.4 Note: Performance data is specified at optimal heatsink. TO-46 Header thermal resistance is included into estimations. Use TECCad Software for estimations under different conditions or contact RMT Ltd or it’s branches directly. 1MD04-003-10 Performance Data @ 27ºC, Vacuum ΔTmax K Qmax W Imax A Umax V @50ºC, N2 ΔTmax K Qmax W Imax A Umax V 1MD04-003-05 68 0.15 0.7 0.4 1MD04-003-05 69 0.17 0.7 0.4 Note: Performance data is specified at optimal heatsink. TO-46 Header thermal resistance is included into estimations. Use TECCad Software for estimations under different conditions. 46 Warshavskoe shosse. Moscow 115230 Russia, ph: +7-499-678-2082, fax: +7-499-678-2083, web: www.rmtltd.ru Copyright 2012. RMT Ltd. The design and specifications of products can be changed by RMT Ltd without notice. Page 3 of 10 Thermoelectric Cooling Solutions 1MD04-003-12 Performance Data @ 27ºC, Vacuum ΔTmax K Qmax W Imax A Umax V @50ºC, N2 ΔTmax K Qmax W Imax A Umax V 1MD04-003-04 69 0.13 0.6 0.4 1MD04-003-04 69 0.14 0.6 0.4 Note: Performance data is specified at optimal heatsink. TO-46 Header thermal resistance is included into estimations. Use TECCad Software for estimations under different conditions or contact RMT Ltd or it’s branches directly. 1MD04-003-15 Performance Data @ 27ºC, Vacuum ΔTmax K Qmax W Imax A Umax V @50ºC, N2 ΔTmax K Qmax W Imax A Umax V 1MD04-003-05 70 0.11 0.5 0.4 1MD04-003-05 69 0.12 0.5 0.4 Note: Performance data is specified at optimal heatsink. TO-46 Header thermal resistance is included into estimations. Use TECCad Software for estimations under different conditions. 46 Warshavskoe shosse. Moscow 115230 Russia, ph: +7-499-678-2082, fax: +7-499-678-2083, web: www.rmtltd.ru Copyright 2012. RMT Ltd. The design and specifications of products can be changed by RMT Ltd without notice. Page 4 of 10 Thermoelectric Cooling Solutions Important notes 1. TEC Performance in this datasheet is specified in two standard ambient condition modes (vacuum, +27ºC and dry nitrogen (N2), +50ºC). The performance may differ under other conditions. Please, use TECCad software from RMT Ltd web site or contact RMT or its branch specialists directly for additional TEC performance info. 2. TEC ACR and Umax values are sensitive to ambient temperature. These values can be different from those specified in the datasheet at other ambient conditions. ACR and Umax raise with ambient temperature increasing. 3. TEC cooling capacity (Qmax) raises with ambient temperature. Please, use TECCad software for additional info or contact RMT specialists directly. 4. Thermoelectric coolers have the best performance in the temperature range from near room up to +80..90ºC. The performance is lower at temperatures below 0ºC. TEC is not suitable to work at cryogenic temperatures. 5. Driving a TEC at Imax or Umax doesn’t mean max performance mode. The real optimal mode may depend on operating conditions and heatload. In fact a better performance can be reached at operating current and voltage lower than Imax and Umax values specified in the datasheet. 6. It is strongly recommended to avoid a direct mounting of thermoelectric cooler to pure Copper, Aluminum or Nickel materials as well as a mounting of objects from these materials on TEC cold side. Any material with high CTE may affect TEC lifetime and/or damage it in case of improper mounting, thermal shock or temperature cycling. In case of above mentioned materials necessity, it is recommended to use soft solders or glues with large modulus of elasticity (Indium-based solders or silicon-based thermoconductive glues). 7. RMT Ltd confirms that all thermoelectric coolers meet the requirements of Telcordia GR-468 standard. The up-todate Reliability Report is available by request. RMT Ltd warranties thermoelectric coolers lifetime no less than 250K-300K operating hours under normal application conditions. Application Tips 1. Never heat up the sub-assembly more than 200˚C. 2. Never use the sub-assembly without an attached heat sink. Header is NOT a heatsink by itself. 3. Connect TE cooler to DC power supply according to specified polarity. 4. Do not apply current/voltage higher than specified max values Mounting to TEC cold side Mounting to the cold side 1. Soldering of object to be cooled. Method suitable for a TE module with the metallized cold side (Ordering Options. Item E). Soldering requires careful procedures: A. Never overheat TEC (Application Tips. Item 1). B. Use solder with melting point less than 200ºC. TEC Header 2. Gluing of object to be cooled. Method available by glues with good thermoconductive properties. Not recommended for high vacuum applications and long operations at high temperature. 46 Warshavskoe shosse. Moscow 115230 Russia, ph: +7-499-678-2082, fax: +7-499-678-2083, web: www.rmtltd.ru Copyright 2012. RMT Ltd. The design and specifications of products can be changed by RMT Ltd without notice. Page 5 of 10 Thermoelectric Cooling Solutions Sub-assembly Overview Thermoelectric Cooler 1MD04-003-XX TO-46 6pin Header (4+1 ground) WB pads TE Cooler Lead Free Internal Assembly Solder (Lead-Free Solder 230, Sn-Sb) TEC to Header High-Temperature Mounting by Soldering (Lead-Free Solder 206, Sn-Ag-In-Cu, vacuum flux-free process) TO-46 5pin Header Drawing 46 Warshavskoe shosse. Moscow 115230 Russia, ph: +7-499-678-2082, fax: +7-499-678-2083, web: www.rmtltd.ru Copyright 2012. RMT Ltd. The design and specifications of products can be changed by RMT Ltd without notice. Page 6 of 10 Thermoelectric Cooling Solutions Additional Options TEC Polarity TEC Polarity can be modified by request. The specified polarity in this datasheet is typical. It can be reversed in accordance to Customer application requirements. - + + Standard polarity - Reversed polarity Terminal Wires Options The standard solution is based on WB pads. Terminal Wires can be attached by request. Various options for terminal wires are available. (blank, isolated wires, isolated color-coded wires, flexible multicore wires and etc). Standard solution, WB pads Wired solution, available by request Optimization for WB process The solution with WB pads (no posts) is provided by default. WB posts are available by request. The dimensions of WB posts can be modified and optimized for Customers application. WB posts are made of Copper, Au plated. WB pads WB posts Customized Au Patterns Customized Au patterns on thermoelectric cooler cold side are available by request. Selective Pretinning over pattern is also available. Please, contact RMT Ltd for additional information about customized Au patterns requirements. Customized Au pattern on cold side Selective pre-tinning over pattern TEC Height modification Standard TEC height can be modified without performance changes by using ceramics of different thickness. Standard thermoelectric cooler height (specified in this datasheet) can be increased in a range 0..+0.5 mm by request. Standard height M o d i fi e d h e i g h t , another ceramics thickness 46 Warshavskoe shosse. Moscow 115230 Russia, ph: +7-499-678-2082, fax: +7-499-678-2083, web: www.rmtltd.ru Copyright 2012. RMT Ltd. The design and specifications of products can be changed by RMT Ltd without notice. Page 7 of 10 Thermoelectric Cooling Solutions Thermoelectric Cooler Overview Cold side Ceramics (top side) Al2O3 Ceramics by default (AlN solution is available by request) TE Cooler Lead Free Internal Assembly (Lead-Free Solder 230, Sn-Sb) Pellets (BiTe posts) TEC Polarity (can be modified by request) + Hot Side Ceramics (bottom side) WB pads Application Tips 1. Never heat TE module more than 200˚C (TEC assembled at 230˚C). 2. Never use TE module without an attached heat sink 1. Connect TE module to DC power supply according to polarity. 2. Do not apply DC current higher than Imax. at hot (bottom) side. Installation 1. Mechanical Mounting. TEC is placed between two heat exchangers . This construction is fixed by screws or in another mechanical way. It is suitable for large modules (with dimensions 30x30mm and larger). Miniature types require other assembling methods in most cases. 1. Soldering. This method is suitable for a TE module with metallized outside surfaces. RMT provides this option and also makes pre-tinning for TE modules. 2. Glueing. It is an up-to-date method that is used by many customers due to availability of glues with good thermoconductive properties. A glue is usually based on some epoxy compound filled with some thermoconductive material such as graphite or diamond powders, silver, SiN and others. The application of a specific type depends on application features and the type of a TE module. Object being cooled Object being cooled TEC TEC 1 3 2 Screw mounting Heatsink Soldering Heatsink Gluing 46 Warshavskoe shosse. Moscow 115230 Russia, ph: +7-499-678-2082, fax: +7-499-678-2083, web: www.rmtltd.ru Copyright 2012. RMT Ltd. The design and specifications of products can be changed by RMT Ltd without notice. Page 8 of 10 Thermoelectric Cooling Solutions Contacts RMT Ltd. Headquarters Varshavaskoe sh. 46, 115230, Moscow, Russia Phone: +7-499-678-2082 Fax: +7-499-678-2083 Web: www.rmtltd.ru Email: [email protected] EUROPE/USA - TEC Microsystems GmbH Schwarzschildstrasse 3, 12489 Berlin, Germany Tel. +49 30 6789 3314 Fax+49 30 6789 3315 Web: www.tec-microsystems.com Email: [email protected] CHINA - ProTEC Ltd. 深圳市南山区登良路恒裕中心B座207 :+86-755-61596066 真:+86-755-61596036 :518054 Web: www.protecltd.com Email: [email protected] 46 Warshavskoe shosse. Moscow 115230 Russia, ph: +7-499-678-2082, fax: +7-499-678-2083, web: www.rmtltd.ru Copyright 2012. RMT Ltd. The design and specifications of products can be changed by RMT Ltd without notice. Page 9 of 10 Thermoelectric Cooling Solutions Legal Notice All logos, images, trademarks and product names (collectively Materials) are proprietary to RMT Ltd and/ or any of its affiliates, or subsidiaries, or other respective owners that have granted RMT Ltd the permission and/or license to use such Materials. All images are provided by RMT Ltd. and are subjects of copyright protection. RMT Ltd, TEC Microsystems GmbH and ProTEC Ltd. do not grant a copyright license (express or implied) to the Recipient, except that Recipient may reproduce the logos, images and text materials in this press-release without any alteration for non-promotional or editorial purposes only with a written note about materials owner. Copyright protection warning Graphic materials and text from this datasheet may not be used commercially without a prior response in writing on company letterhead and signed by RMT Ltd authority. Thank you for respecting the intellectual property rights protected by the International Copyright laws. All Images contain RMT hidden watermark for the immediate proof of their origin. RMT Ltd. RMT Image Hidden Watermark 46 Warshavskoe shosse. Moscow 115230 Russia, ph: +7-499-678-2082, fax: +7-499-678-2083, web: www.rmtltd.ru Copyright 2012. RMT Ltd. The design and specifications of products can be changed by RMT Ltd without notice. Page 10 of 10