MIW4000 SERIES - MINMAX Technology

®
MIW4000 SERIES
DC/DC CONVERTER 5-6W, DIP-Package
FEATURES
►Efficiency up to 86%
►1500VDC Isolation
►MTBF > 1,000,000 Hours
►4:1 Wide Input Range
►CSA60950-1 Safety Approval
►Complies with EN55022 Class A
►Temperature Performance -25℃ to +85℃
►Industry Standard Pinout
►UL 94V-0 Package Material
►Internal SMD Construction
►3 Years Product Warranty
PRODUCT OVERVIEW
Minmax's MIW4000-Series Power modules are low-profile dc-dc converters that operate over input voltage ranges of 9-36VDC and 18-75VDC which
provide precisely regulated output voltages of 3.3V, 5V, 12V, 15V, ±5V, ±12V and ±15VDC.
The -25℃ to +85℃ operating temperature range makes it ideal for data communication equipments, mobile battery driven equipments, distributed power
systems, telecommunication equipments, mixed analog/digital subsystems, process/machine control equipments, computer peripheral systems and
industrial robot systems.
The modules have a maximum power rating of 6W and a typical full-load efficiency of 86%, continuous short circuit, 50mA output ripple, EN55022 Class A
conducted noise compliance minimize design-in time, cost and eliminate the need for external filtering.
Model Selection Guide
Model
Input
Output
Output
Number
Voltage
Voltage
Current
(Range)
VDC
MIW4021
MIW4022
MIW4023
MIW4024
MIW4025
MIW4026
MIW4027
MIW4031
MIW4032
MIW4033
MIW4034
MIW4035
MIW4036
MIW4037
24
(9 ~ 36)
48
(18 ~ 75)
VDC
3.3
5
12
15
±5
±12
±15
3.3
5
12
15
±5
±12
±15
Input Current
Reflected
Max. capacitive
Ripple
Load
Max.
Min.
@Max. Load
@No Load
Current
mA
1200
1000
500
400
±500
±250
±200
1200
1000
500
400
±500
±250
±200
mA
120
100
50
40
±50
±25
±20
120
100
50
40
±50
±25
±20
mA(typ.)
212
257
291
294
257
291
294
106
129
145
147
123
145
147
mA(typ.)
mA(typ.)
μF
10
680#
3000
10
(typ.)
@Max. Load
3000
20
Efficiency
10
680#
%
78
81
86
85
81
86
85
78
81
86
85
81
86
85
# For each output
Input Specifications
Parameter
Model
24V Input Models
48V Input Models
24V Input Models
48V Input Models
24V Input Models
48V Input Models
Input Surge Voltage (1 sec. max.)
Start-Up Threshold Voltage
Under Voltage Shutdown
Reverse Polarity Input Current
Short Circuit Input Power
Internal Power Dissipation
Conducted EMI
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2012/08/06 REV:1
All Models
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Min.
-0.7
-0.7
Typ.
Max.
Unit
50
--100
--7
8
9
VDC
14
16
18
----8.5
----16
----0.5
A
----2500
mW
----2500
mW
Compliance to EN 55022,class A and FCC part 15,class A
®
MIW4000 SERIES
DC/DC CONVERTER 5-6W, DIP-Package
Output Specifications
Parameter
Output Voltage Setting Accuracy
Output Voltage Balance
Line Regulation
Load Regulation
Ripple & Noise (20MHz)
Transient Recovery Time
Transient Response Deviation
Temperature Coefficient
Over Load Protection
Short Circuit Protection
Conditions
At 50% Load and Nominal Vin
Dual Output, Balanced Loads
Vin=Min. to Max.
Io=10% to 100%
25% Load Step Change
Foldback
Min.
----------------120
Continuous
Typ.
--±0.5
±0.2
±0.3
50
250
±3
±0.01
250
Max.
±1.0
±2.0
±0.5
±1.0
75
500
--±0.02
350
Unit
%Vom.
%
%
%
mV P-P
μsec
%
%/℃
%
General Specifications
Parameter
Conditions
Min.
Typ.
Max.
Unit
60 Seconds
1500
---
---
VDC
I/O Isolation Resistance
500 VDC
1000
---
---
MΩ
I/O Isolation Capacitance
100KHz, 1V
---
350
550
pF
---
340
---
KHz
1,000,000
---
---
Hours
I/O Isolation Voltage (rated)
Switching Frequency
MTBF (calculated)
MIL-HDBK-217F@25℃, Ground Benign
Safety Approvals
UL/cUL 60950-1 recognition(CSA certificate), IEC/EN 60950-1
Input Fuse
24V Input Models
48V Input Models
1500mA Slow-Blow Type
750mA Slow-Blow Type
Environmental Specifications
Parameter
Conditions
Min.
Max.
Unit
Operating Ambient Temperature Range (See Power Derating Curve)
Natural Convection
-25
+85
℃
Case Temperature
---
+90
℃
Storage Temperature Range
-50
+125
℃
Humidity (non condensing)
---
95
% rel. H
Cooling
Free-Air convection
Lead Temperature (1.5mm from case for 10Sec.)
---
260
℃
Power Derating Curve
100
Natural
Convection
20LFM
80
100LFM
60
200LFM
400LFM
40
20
0
~
-25
0
20
40
60
Ambient Temperature C
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2012/08/06 REV:1
Tel:886-6-2923150
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80
100 110
®
MIW4000 SERIES
DC/DC CONVERTER 5-6W, DIP-Package
Notes
1
Specifications typical at Ta=+25℃, resistive load, nominal input voltage and rated output current unless otherwise noted.
2
Transient recovery time is measured to within 1% error band for a step change in output load of 50% to 100%
3
Ripple & Noise measurement bandwidth is 0-20MHz.
4
These power converters require a minimum output loading to maintain specified regulation, operation under no-load conditions will not damage these modules;
5
All DC/DC converters should be externally fused at the front end for protection.
however they may not meet all specifications listed.
6
Other input and output voltage may be available, please contact factory.
7
That “natural convection” is about 20LFM but is not equal to still air (0 LFM).
8
Specifications are subject to change without notice.
Package Specifications
4.1
[0.16]
10.2
[0.40]
Mechanical Dimensions
0.50 [0.02]
9
16
22
-Vin
-Vin
9
No Pin
Common
11
NC
-Vout
14
+Vout
+Vout
16
-Vout
Common
22
+Vin
+Vin
23
+Vin
+Vin
11
Bottom View
23
NC: No Connection
14
15.24 [0.60]
31.8 [1.25]
5.08 4.5
[0.20][0.18]
Physical Characteristics
Case Size
:
31.8x20.3x10.2mm (1.25x0.80x0.40 inches)
Case Material
:
Metal With Non-Conductive Baseplate
Pin Material
:
Copper Alloy with Gold Plate Over Nickel Subplate
Weight
:
17.3g
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2012/08/06 REV:1
Tel:886-6-2923150
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2.54
[0.10]
►All
2.54
[0.10]
Dual Output
-Vin
3
20.3 [0.80]
3
15.22 [0.60]
2
Pin Connections
Pin
Single Output
2
-Vin
dimensions in mm (inches)
►Tolerance: X.X±0.25
(X.XX±0.01)
X.XX±0.13 ( X.XXX±0.005)
►Pin
diameter  0.5 ±0.05 (0.02±0.002)
®
MIW4000 SERIES
DC/DC CONVERTER 5-6W, DIP-Package
Test Setup
Input Reflected-Ripple Current Test Setup
Input reflected-ripple current is measured with a inductor Lin (4.7μH) and Cin (220μF, ESR < 1.0Ω at 100 KHz) to simulate source impedance.
Capacitor Cin, offsets possible battery impedance. Current ripple is measured at the input terminals of the module, measurement bandwidth is 0-500 KHz.
To Oscilloscope
+
+
Battery
+Vin
Lin
DC / DC
Converter
Current
Probe
Cin
+Out
-Vin
Load
-Out
Peak-to-Peak Output Noise Measurement Test
Use a Cout 0.47μF ceramic capacitor. Scope measurement should be made by using a BNC socket, measurement bandwidth is 0-20 MHz. Position the load between
50 mm and 75 mm from the DC/DC Converter.
+Vin
+Out
Copper Strip
Single Output
DC / DC
Converter
-Vin
Cout
-Out
Scope
Resistive
Load
Copper Strip
+Vin
+Out
Copper Strip
Dual Output
DC / DC
Converter
Com.
Copper Strip
-Vin
-Out
Scope
Cout
Resistive
Load
Cout
Scope
Copper Strip
Technical Notes
Overcurrent Protection
To provide protection in a fault (output overload) condition, the unit is equipped with internal current limiting circuitry and can endure current limiting for an unlimited
duration. At the point of current-limit inception, the unit shifts from voltage control to current control. The unit operates normally once the output current is brought back
into its specified range.
Input Source Impedance
The power module should be connected to a low ac-impedance input source. Highly inductive source impedances can affect the stability of the power module.
In applications where power is supplied over long lines and output loading is high, it may be necessary to use a capacitor at the input to ensure startup.
Capacitor mounted close to the power module helps ensure stability of the unit, it is recommended to use a good quality low Equivalent Series Resistance (ESR <
1.0Ω at 100 KHz) capacitor of a 4.7μF for the 24V input devices and a 2.2μF for the 48V devices.
+
DC Power
Source
+Vin
+
+Out
DC / DC
Converter
Load
Cin
-
-Vin
-Out
Output Ripple Reduction
A good quality low ESR capacitor placed as close as practicable across the load will give the best ripple and noise performance. To reduce output ripple, it is
recommended to use 3.3μF capacitors at the output.
+
+Vin
DC Power
Source
-
+Out
Single Output
DC / DC
Converter
-Vin
+
Cout
Load
-Out
+Vin
DC Power
Source
-
+Out
Dual Output
DC / DC
Com.
Converter
-Vin
-Out
Cout
Load
Load
Cout
Maximum Capacitive Load
The MIW4000 series has limitation of maximum connected capacitance at the output. The power module may be operated in current limiting mode during start-up,
affecting the ramp-up and the startup time. For optimum performance we recommend 680μF maximum capacitive load for dual outputs and 3000μF capacitive load
for single outputs. The maximum capacitance can be found in the data sheet.
Thermal Considerations
Many conditions affect the thermal performance of the power module, such as orientation, airflow over the module and board spacing. To avoid exceeding the
maximum temperature rating of the components inside the power module, the case temperature must be kept below 90℃.
The derating curves are determined from measurements obtained in a test setup.
Position of air velocity
probe and thermocouple
15mm / 0.6in
50mm / 2in
Air Flow
DUT
18, Sin Sin Road, An-Ping Industrial District, Tainan 702, Taiwan
Tel: 886-6-2923150 Fax: 886-6-2923149 E-mail: [email protected]
Minmax Technology Co., Ltd.
2012/08/06 REV:1
Page 4 of 4