® MIWI03 SERIES DC/DC CONVERTER 3W, DIP-Package FEATURES ►Industrial Standard DIP-24 Package ►Ultra-wide 4:1 Input Voltage Range ►Fully Regulated Output Voltage ►I/O Isolation 1500 VDC (opt. 3000VDC) ►Operating Temp. Range -40°C to +85°C ►No Min. Load Requirement ►Overload and Short Circuit Protection ►Conducted EMI meets EN55022 Class A & FCC Level A ►UL/cUL/IEC/EN 60950-1 Safety Approval & CE-Marking PRODUCT OVERVIEW The MINMAX MIWI03 series is a range of high performance 3W dc-dc converter modules, designed as a cost optimized replacement for the highly popular MIW2300 series.The converter features ultrawide 4:1 input ranges and tight output voltage regulation.Excellent efficiency allows an operating temperature up to +70°C at full load.The product comes in a DIP-24 plastic package with industry standard footprint. Typical applications for these economical priced dc-dc converters are industrial electronics,instrumentation or communication equipment. Model Selection Guide Model Number MIWI03-24S033 MIWI03-24S05 MIWI03-24S12 MIWI03-24S15 MIWI03-24S24 MIWI03-24D05 MIWI03-24D12 MIWI03-24D15 MIWI03-48S033 MIWI03-48S05 MIWI03-48S12 MIWI03-48S15 MIWI03-48S24 MIWI03-48D05 MIWI03-48D12 MIWI03-48D15 Input Voltage (Range) Output Voltage VDC VDC 3.3 5 12 15 24 ±5 ±12 ±15 3.3 5 12 15 24 ±5 ±12 ±15 24 (9 ~ 36) 48 (18 ~ 75) Output Current Input Current Max. @Max. Load @No Load Reflected Ripple Current mA 750 600 250 200 125 ±250 ±125 ±100 750 600 250 200 125 ±250 ±125 ±100 mA(typ.) 134 158 152 151 154 130 152 152 67 78 75 74 76 65 76 76 mA(typ.) mA(typ.) 30 15 20 10 Max. capacitive Load μF 680 470 330 220 100 220# 150# 100# 680 470 330 220 100 220# 150# 100# Efficiency (typ.) @Max. Load % 77 79 82 83 81 80 82 82 77 80 83 84 82 80 82 82 # For each output Input Specifications Parameter Model 24V Input Models 48V Input Models 24V Input Models 48V Input Models 24V Input Models 48V Input Models Input Surge Voltage (1 sec. max.) Start-up Threshold Voltage Under Voltage Shutdown Short Circuit Input Power Input Filter All Models E-mail:[email protected] 2015/05/22 REV:2 Tel:886-6-2923150 Page 1 of 4 Min. -0.7 -0.7 ----------- Typ. Max. 50 --100 ----9 --18 --8.5 --17.5 --2000 Internal Pi Type Unit VDC mW ® MIWI03 SERIES DC/DC CONVERTER 3W, DIP-Package Output Specifications Parameter Output Voltage Setting Accuracy Output Voltage Balance Line Regulation Load Regulation Minimum Load Ripple & Noise Transient Recovery Time Transient Response Deviation Temperature Coefficient Over Load Protection Short Circuit Protection Conditions Min. Typ. ----Dual Output, Balanced Loads --±0.5 Vin=Min. to Max. @Full Load --±0.3 Io=0% to 100% --±0.3 No minimum Load Requirement 0-20MHz Bandwidth ------200 25% Load Step Change --±3 --±0.01 Foldback 120 150 Continuous Max. ±2.0 ±2.0 ±1.0 ±1.0 Unit %Vnom. % % % 70 500 ±5 ±0.02 --- mV P-P μsec % %/℃ % General Specifications Parameter Conditions Min. Standard Suffix H Standard Typ. Max. Unit ----60 Seconds ----1 Second ----500 VDC ----100KHz, 1V --300 ----MIL-HDBK-217F@25℃, Ground Benign 1,000,000 UL/cUL 60950-1 recognition (CSA certificate), IEC/EN 60950-1(CB-report) I/O Isolation Voltage I/O Isolation Resistance I/O Isolation Capacitance Switching Frequency MTBF (calculated) Safety Approvals 1500 3000 1800 1000 --90 VDC VDC VDC MΩ pF KHz Hours Environmental Specifications Parameter Operating Ambient Temperature Range (See Power Derating Curve) Case Temperature Storage Temperature Range Humidity (non condensing) Cooling Lead Temperature (1.5mm from case for 10Sec.) Conditions Min. Max. Unit Natural Convection -40 +85 ℃ +100 +125 95 ℃ ℃ % rel. H 260 ℃ ---50 --Natural Convection --- EMC Specifications Parameter Standards & Level Conduction Radiation EN55024 ESD Radiated immunity Fast transient (5) Surge (5) Conducted immunity EMI EMS Performance EN55022, FCC part 15 Class A EN61000-4-2 Air ± 8kV , Contact ± 6kV EN61000-4-3 10V/m EN61000-4-4 ±2kV EN61000-4-5 ±1kV EN61000-4-6 10Vrms A A A A A Power Derating Curve 100 Natural Convection 20LFM Output Power (%) 80 100LFM 200LFM 60 400LFM 40 20 0 ~ -40 0 20 40 60 Ambient Temperature C E-mail:[email protected] 2015/05/22 REV:2 Tel:886-6-2923150 Page 2 of 4 80 100 110 ® MIWI03 SERIES DC/DC CONVERTER 3W, DIP-Package Notes 1 2 3 4 5 6 7 Specifications typical at Ta=+25℃, resistive load, nominal input voltage and rated output current unless otherwise noted. Transient recovery time is measured to within 1% error band for a step change in output load of 75% to 100% We recommend to protect the converter by a slow blow fuse in the input supply line. Other input and output voltage may be available, please contact factory. To meet EN61000-4-4 & EN61000-4-5 an external capacitor across the input pins is required. Suggested capacitor: 200μF/100V That “natural convection” is about 20LFM but is not equal to still air (0 LFM). Specifications are subject to change without notice. Package Specifications 4.5 [0.18] 10.2 [0.40] Mechanical Dimensions 0.50 [0.02] Bottom View 23 22 Dual Output -Vin 3 -Vin -Vin 9 No Pin Common 11 NC -Vout 14 +Vout +Vout 16 -Vout Common 22 +Vin +Vin 23 +Vin +Vin 11 9 16 20.3 [0.80] 3 15.22 [0.60] 2 Pin Connections Pin Single Output 2 -Vin 14 NC: No Connection ►All dimensions in mm (inches) 2.54 [0.10] 15.24 [0.60] 31.8[1.25] 5.08 4.5 [0.20][0.18] 2.54 [0.10] ►Tolerance: X.X±0.5 (X.XX±0.02) X.XX±0.25 ( X.XXX±0.01) ►Pin diameter 0.5 ±0.05 (0.02±0.002) Physical Characteristics Case Size : 31.8x20.3x10.2mm (1.25x0.80x0.40 inches) Case Material : Non-Conductive Black Plastic (flammability to UL 94V-0 rated) Pin Material : Copper Alloy with Gold Plate Over Nickel Subplate Weight : 12.8g Order Code Table Standard 3KVDC isolation MIWI03-24S033 MIWI03-24S033H MIWI03-24S05 MIWI03-24S05H MIWI03-24S12 MIWI03-24S12H MIWI03-24S15 MIWI03-24S15H MIWI03-24S24 MIWI03-24S24H MIWI03-24D05 MIWI03-24D05H MIWI03-24D12 MIWI03-24D12H MIWI03-24D15 MIWI03-24D15H MIWI03-48S033 MIWI03-48S033H MIWI03-48S05 MIWI03-48S05H MIWI03-48S12 MIWI03-48S12H MIWI03-48S15 MIWI03-48S15H MIWI03-48S24 MIWI03-48S24H MIWI03-48D05 MIWI03-48D05H MIWI03-48D12 MIWI03-48D12H MIWI03-48D15 MIWI03-48D15H E-mail:[email protected] 2015/05/22 REV:2 Tel:886-6-2923150 Page 3 of 4 ® MIWI03 SERIES DC/DC CONVERTER 3W, DIP-Package Test Setup Input Reflected-Ripple Current Test Setup Input reflected-ripple current is measured with a inductor Lin (4.7μH) and Cin (220μF, ESR < 1.0Ω at 100 KHz) to simulate source impedance. Capacitor Cin, offsets possible battery impedance. Current ripple is measured at the input terminals of the module, measurement bandwidth is 0-500 KHz. To Oscilloscope + + Battery +Vin Lin DC / DC Converter Current Probe Cin +Out -Vin Load -Out Peak-to-Peak Output Noise Measurement Test Use a Cout 0.47μF ceramic capacitor. Scope measurement should be made by using a BNC socket, measurement bandwidth is 0-20 MHz. Position the load between 50 mm and 75 mm from the DC/DC Converter. +Vin +Out Copper Strip Single Output DC / DC Converter -Vin Cout -Out Scope Resistive Load Copper Strip +Vin +Out Copper Strip Dual Output DC / DC Converter Com. Copper Strip -Vin -Out Scope Cout Resistive Load Cout Scope Copper Strip Technical Notes Overload Protection To provide protection in a fault (output overload) condition, the unit is equipped with internal current limiting circuitry and can endure current limiting for an unlimited duration. At the point of current-limit inception, the unit shifts from voltage control to current control. The unit operates normally once the output current is brought back into its specified range. Input Source Impedance The power module should be connected to a low ac-impedance input source. Highly inductive source impedances can affect the stability of the power module. In applications where power is supplied over long lines and output loading is high, it may be necessary to use a capacitor at the input to ensure startup. Capacitor mounted close to the power module helps ensure stability of the unit, it is recommended to use a good quality low Equivalent Series Resistance (ESR < 1.0Ω at 100 KHz) capacitor of a 4.7μF for the 24V input devices and a 2.2μF for the 48V devices. + DC Power Source +Vin + +Out DC / DC Converter Load Cin - -Vin -Out Output Ripple Reduction A good quality low ESR capacitor placed as close as practicable across the load will give the best ripple and noise performance. To reduce output ripple, it is recommended to use 3.3μF capacitors at the output. + +Vin DC Power Source - +Out Single Output DC / DC Converter -Vin + Cout Load -Out +Vin DC Power Source - +Out Dual Output DC / DC Com. Converter -Vin -Out Cout Load Load Cout Maximum Capacitive Load The MIWI03 series has limitation of maximum connected capacitance at the output. The power module may be operated in current limiting mode during start-up, affecting the ramp-up and the startup time. The maximum capacitance can be found in the data sheet. Thermal Considerations Many conditions affect the thermal performance of the power module, such as orientation, airflow over the module and board spacing. To avoid exceeding the maximum temperature rating of the components inside the power module, the case temperature must be kept below 100℃. The derating curves are determined from measurements obtained in a test setup. Position of air velocity probe and thermocouple 15mm / 0.6in 50mm / 2in Air Flow DUT 18, Sin Sin Road, An-Ping Industrial District, Tainan 702, Taiwan Tel: 886-6-2923150 Fax: 886-6-2923149 E-mail: [email protected] Minmax Technology Co., Ltd. 2015/05/22 REV:2 Page 4 of 4