Motor Controllers Sensitron · 221 West Industry Court · Deer Park, NY 11729-4681 · Phone (631) 586 7600 · Fax (631) 242 9798 · World Wide Web - www.sensitron.com · E-mail - [email protected] 146-0607 Fully Integrated Motor Controllers Sensitron www.sensitron.com/motorcontrollers.htm Sensitron Product Family Three Phase Brushless DC Motor Controllers Speed SMC6 Series Sensorless Sinusoidal SMCS6 Series SMCN6 Series Drivers Torque MOSFET Driver IGBT Driver SMCT6 Series SPM6M Series SPM6G Series Available 4Q07 Features/Benefits • High Thermal Efficiency/Power Density o Designed for applications 40W and up • Construction o COTS o Hermetic • Reliability • Options o Choice of Current sense o Optional without gate driver o Optional opto-isolation o Optional high side power supply • COTS o Pre-Engineered and Pre-Qualified o Fewer Obsolescence Issues o Pricing Also available: Cryogenic Cooler Controllers DSP Motor Controllers Sensitron • 221 West Industry Court • Deer Park, NY 11729-4681 • Phone (631) 586 7600 • Fax (631) 242 9798 • World Wide Web - www.sensitron.com • E-mail - [email protected] Fully Integrated Motor Controllers Sensitron www.sensitron.com/speed.htm Major Advantage: Efficiency and options Speed/Velocity Controllers, SMC6 Series • • • • • • • • • • Operation at DC bus from 28V to 600V 2 or 4-quadrant mode configuration Direction input to control motor direction Overvoltage/Coast input for shutdown of all power switches Programmable cycle by cycle current limiting Tacho output with average output proportional to speed Current and Direction outputs Enable/Disable input 60o to 120 o Commutation Available evaluation interface board for system testing Part Number "M" in part number denotes MOSFET output stage, "G" denotes IGBT output stage *SMC6M40-10-1 SMC6M070-010-1 SMC6M150-010-1 *SMC6M40-25-1 *SMC6G20-60 *SMC6G25-60-1 SMC6G070-060-1 SMC6G060-120-1 Recommended Values Volts Average Output Current Tc=25ooC Amps 60 60 60 160 400 400 400 800 40 70 150 40 20 25 70 60 Motor Supply Voltage Best used as two quadrant speed controller for controlling/driving fans, pumps, and motors in applications which require small size Maximum Peak Motor Supply Voltage Maximum Thermal Resistance Volts RΘ J C o C/W 100 100 100 250 600 600 600 1200 1.0 0.65 0.35 / 0.65 1.0 1.2 1.0 / 2.5 0.45 / 0.8 0.6 * Available interchangeable in hermetic and non-hermetic. Remove the -1 from the part number for the hermetic option. Evaluation Boards for Fully Integrated Motor Controllers Sensitron’s Evaluation Boards provide quick evaluation testing without having to design the system board interface! For more information, please contact us at [email protected] Sensitron • 221 West Industry Court • Deer Park, NY 11729-4681 • Phone (631) 586 7600 • Fax (631) 242 9798 • World Wide Web - www.sensitron.com • E-mail - [email protected] Fully Integrated Motor Controllers Sensitron www.sensitron.com/sensorless.htm Sensorless Controllers, SMCS6 Series • • • • • • • • • Speed/velocity controller without Hall sensor Configured in 2-quadrant mode Tacho output and Current output Programmable lead angle for high speed operation Direction input to control motor direction Programmable cycle by cycle current limiting Overvoltage/Coast input for shutdown of all power switches Enable/ Disable input Closed loop current controlled by input command Part Number Operating DC Bus Supply Voltage Peak DC Bus Voltage Average Output Current Peak Output Current Rds(on) ID =20A Volts Volts Amps Amps mΏ SMCS6M40-10-1 60 100 40 60 15 SMCS6M40-25-1 SMCS6G25-60-1 150 350 250 600 30 20 40 25 60 N/A "M" in part number denotes MOSFET output stage, "G" denotes IGBT output stage Available interchangeable in both hermetic and non-hermetic. Remove the -1 from the part number for the hermetic option. Major Advantage: Simplicity for system integration, increased reliability and reduced system wiring Best used for speed control applications not requiring dynamic direction reversal Sensitron • 221 West Industry Court • Deer Park, NY 11729-4681 • Phone (631) 586 7600 • Fax (631) 242 9798 • World Wide Web - www.sensitron.com • E-mail - [email protected] Fully Integrated Motor Controllers www.sensitron.com/torque.htm Sensitron Torque Controllers, SMCT6 Series • • • • • • • • Complementary 4-quadrant operation Direction and/or current are controlled by bi-directional (+/-) input command Overvoltage/Coast input for shutdown of all power switches Programmable cycle by cycle current limiting Tacho output with average output proportional to speed Current and Direction outputs Enable/Disable input Closed loop speed and/or current controlled by input command Part Number "M" in part number denotes MOSFET output stage, "G" denotes IGBT output stage Operating DC Bus Supply Voltage Peak DC Bus Voltage Average Output Current Peak Output Current Rds(on) ID =20A Volts Volts Amps Amps mΏ SMCT6M40-10-1 60 100 40 60 15 SMCT6M40-25-1 150 250 30 40 60 SMCT6G20-60-1 SMCT6G120-060-1 350 350 600 600 20 120 25 140 N/A N/A Available interchangeable in both hermetic and non-hermetic. Remove the -1 from the part number for the hermetic option. Major Advantage: High linearity through zero motor current Best used for high performance servo systems that require holding torque through zero motor current Sensitron • 221 West Industry Court • Deer Park, NY 11729-4681 • Phone (631) 586 7600 • Fax (631) 242 9798 • World Wide Web - www.sensitron.com • E-mail - [email protected] IGBT and MOSFET Drivers Sensitron www.sensitron.com/drivers.htm Features/Benefits • Optically isolated gate drives • Current sensing / Over current shutdown • Temperature sensing / Over temperature shutdown • Short circuit protection Dual Miniature 100V, 7.5A H-bridge with Drivers and Current Sense also available! Contact factory for details! Major Advantage: Standard off-the shelf product with a wide voltage and current range containing sensing & shutdown features not widely available in industry standard drivers MOSFET Drivers • Up to 400V Max Bus DC Operating Voltage • Up to 600V Max Peak DC Bus Voltage • 20-120A Continuous Drain Current Three Phase MOSFET Drivers Recommended Values Part Number Max Peak DC Bus Voltage Maximum Thermal Resistance Max Operating DC Bus Voltage Continuous Drain Current Volts Amps Volts RΘJC oC/W SPM6M080-010D 70 80 100 0.65 SPM6M070-020D 130 70 200 0.35 SPM6M020-060D 400 20 600 0.20 IGBT Drivers • Up to 800V Max Bus DC Operating Voltage • Up to 1200V Max Peak DC Bus Voltage • 60-250A Continuous Drain Current Three Phase IGBT Drivers Recommended Values Part Number Max Operating DC Bus Voltage Continuous Collector Current Max Peak DC Bus Voltage Maximum Thermal Resistance Volts Amps Volts RΘJC oC/W SPM6G070-060D 400 60 600 0.50 SPM6G080-060D 400 80 600 0.45 SPM6G060-120D 800 60 1200 0.6 SPM6M080-120D 800 80 1200 .45 Note: Contact factory for custom configurations or higher power ratings High Current Drivers (>100 Amps) In addition to our standard features, our High Current Drivers also feature: • Isolated temperature sensing • Optional high side bias supply • Isolated current monitor output for each one of the three phases Recommended Values Part Number Max Peak Motor Supply Voltage Maximum Thermal Resistance Volts RΘJC oC/W 140 600 0.22 120 1200 0.3 Operating Voltage Continuous Collector Current Volts Amps SPM6G140-060D 300 SPM6G120-120D 600 Sensitron • 221 West Industry Court • Deer Park, NY 11729-4681 • Phone (631) 586 7600 • Fax (631) 242 9798 • World Wide Web - www.sensitron.com • E-mail - [email protected] Cryogenic Cooler Controllers Sensitron www.sensitron.com/motorcontrollers.htm Features/Benefits • Voltage programmable precision sinusoidal AC power source • Used to drive an AC motor, which in turn circulates refrigerant in proportion to the AC voltage amplitude • Contains a feedback loop that senses the refrigerant temperature and automatically adjusts the output AC voltage in order to keep the temperature constant • Runs on +28Vdc power and contains one temp sensor input, one 17Vac output and temperature and voltage adjustments 0.3 • • • • • Watt and 1.5 Watt Controllers Input voltage: 17 to 32Vdc Input current up to 6A (or 1.35A for the 0.3W) Output voltage: 13.5 VRms Operating frequency is 60Hz +/-1 Hz. Efficiency is over 90% Operates continuously with maximum of 94W DC input @65°C ambient DSP Motor Controllers MIL-STD-704 Compliant! Features/Benefits • Complete digital design including 10KW 3-Phase IGBT Bridge Gate Drivers and Motor Controllers • Designed to drive both BLDC and induction motors • Ideal for Sensorless control for fans / pumps • Uses our standard SPM series as power section • Available user interfaces: CAN2.0, RS-422 / 485, RS-232 • Rated at 600V, 70A suitable for motors up to 6KW operating off the 270Vdc bus • Continuous operating temp range of -55OC to 100OC Motor Control Features • Can handle motors upto 8 poles and speeds to 15,000 rpm • Brake and Regeneration options built in software • Both speed control and position control are achievable • Phase current feedback to sense motor phase to ground shorts User Interface DSP Features • Software based protocol for all bus communication • User PC interface built-in for setting parameters from PC screen (for demo) and product development at customer Sensitron • 221 West Industry Court • Deer Park, NY 11729-4681 • Phone (631) 586 7600 • Fax (631) 242 9798 • World Wide Web - www.sensitron.com • E-mail - [email protected] Applications Aerospace Fans Cargo handling/loading Actuators Door Control Fuel pumps Downhole drilling/ Exploration Electric Hybrid Vehicles Robotics Cryogenic Coolers Portable tools Medical Automated Equipment Braking System UAV Tanks Sensitron 221 West Industry Court Deer Park, NY 11729-4681 Phone: (631) 586-7600 Fax: (631) 242-9798 [email protected] www.sensitron.com