Powered by Sensitron Smart Power Management Overview………………….…………..….……...2 Heritage…..………………………...…...……...3 Markets/Applications………………..….....3 Single Channel Modules...………....…...4 Primary Power Management.……...…..5 Multi-Channel Boards…..………...…...…6 Enclosures/Boxes………....…….……......7 Relays & Contactors…..…….……...…....8 Transient Protection…….…….……...…...9 Integrated Design and Packaging....10 Advanced Packaging Technology...…11 Development Tools………………….….…..12 For use in all Hi-Rel ApplicationsSpace, Military, Medical, Aerospace Sensitron Semiconductor · 221 West Industry Court · Deer Park, NY 11729-4681 Phone (631) 586 7600 · Fax (631) 242 9798 · www.sensitron.com · [email protected] 135-0513 Solid State Power Management Solutions The Sensitron Advantage: Variety of Commercial-Off-the-Shelf (COTS) Solid State Power Controllers (SSPC) product availability reduces lead time Flexible, battle-tested technology allows for reduced design time Efficient electrical and mechanical design optimized for small space/footprint Low power dissipation and wide-temperature range operation Features: True I2t and instant trip protection Solid state reliability Software and hardware current rating programmability Accurate current, temperature and voltage measurements Isolated discrete or serial interface controls and load monitoring EMC reduction Built Ben efitsin : test features Sensitron’s SSPC technology and products combine functionalities of electro-mechanical breakers, solid state relays and system monitors and provide the following benefits to our customers: Electrical load protection and monitoring: current, voltage and temperature measurements Operational improvements by allowing for diagnostics, prognostics and condition-based maintenance Life cycle cost savings and reduced cost of ownership Increased radius of operation through power budgeting and load shedding Power sequencing, crew off-loading and network-controlled intelligent load management Sensitron Solid State Power Management Solutions Single Channel Modules Cobra Diamondback Boa Capabilities / Enclosures 28 – 375 VDC 115/230 VAC 28 VDC 28 VDC 28 VDC 28VDC - 600 VDC 115VAC - 230 VAC Current Up to 150 A 6x 25 A (150 A) 8x5A, 3x15A, 5x25A 8x8A, 12x7A, 12x6A 4x 100A 2x 200A 100A @ 375VDC 30A @ 610VDC 8x5A, 3x15A, 5x25A 8x8A, 12x7A, 12x6A Measurements Load Status Output Current Input Voltage Output Current Input Voltage Output Voltage Temperature Output Current Input Voltage Output Voltage Temperature Output Current Input Voltage Output Voltage Temperature Interface Discrete RS232 RS485 RS232, RS485 CAN RS232, RS485 CAN RS232, RS485 RS422, ET, CAN Temp Range -40 to 85 -40 to 100 -40 to 100 -40 to 100 -40 to 105 Mounting Board, Chassis 3U, VME Style 6U, VME Style IP67 Enclosure Board, Chassis, Enclosures Voltage *Contact factory © 2013 Sensitron Semiconductor 221 West Industry Court Deer Park, NY 11729-4681 Phone (631) 586 7600 Fax (631) 242 9798 www.sensitron.com [email protected] Page 2 Smart Power Management Product Integration Sensitron has heritage in over two decades of smart power management, from packaged devices to hybrids and modules - High Current SSPC Bi-Directional Surge Limiter High Voltage SSPC Packaged Fets & IGBT Discretes Slot SSPC High Current MultiChannel Enclosures Cobra Multi-Channel Boards 1990’s Chassis Mountable SSPC 2010’s Multi-Channel Enclosures Single Channel Modules AC Solid State Circuit Breaker Multi-Channel Boards AC Solid State Relay Markets Aircrafts, Helicopters UAV, UMG Ground Vehicles Off-Road Vehicles Commercial Vessels Applications Exploration Equipment Command Centers Test Equipment Weapon Launchers Smart Power Multi-Channel Boards Smart Power Smart Power 2000’s Multi-Channel Boards Standards MIL-STD-1275B MIL-STD-704F MIL-STD-461E MIL-STD-217F Interfaces RS-232, RS-422, RS-485, CAN J1939 © 2013 Sensitron Semiconductor 221 West Industry Court Deer Park, NY 11729-4681 Phone (631) 586 7600 Fax (631) 242 9798 www.sensitron.com [email protected] Page 3 Single Channel Modules, 28VdC Sensitron offers a wide range of single channel modules ranging from 28V to 375VDC, 115/230 VAC, up to 150A. Standard Features True I2t protection Thermal memory Discrete status One channel per module Switch only one load Discrete control On/Off Low power consumption and weight Certain Models Do Not Require: Derating or heat sinking External SPDP Series: Upcooling to 50A Part Number Current Program Voltage Range Amps Volts SPDP05D28-1 1-5 28 SPDP10D28-1 2-10 28 SPDP15D28-1 3-15 28 SPDP20D28-1 4-20 28 SPDP25D28-1 5-25 28 SPDP30D28-1 6-30 28 SPDP40D28-1 8-40 28 SPDP50D28-1 10-50 28 SRPC Series, Low Current Part Number Current Voltage Amps Volts SRPC10D28 SRPC35D28 60 150 80 70 AC Solid State Circuit Breaker Part Number SPD8A115 Current Voltage Amps Volts 8 150 SPDP Series: Up to 50A Part Number SPDP03D270 SPDP10D270 SPDP03D375 SPDP10D375 Current 3A 10A 3A 10A Voltage 270 Vdc 270 Vdc 375Vdc 375Vdc Standard Features, plus: • 28V DC Input with very low voltage drop • Ultra small size: 1.875”x1.125”x0.38” • Occupies ~57% of industry standard PCB space • Features include current slew control to reduce EMI, and small R-C filters builtin to avoid latch up • Low weight: 20g max Standard Features, plus • Extremely low power • No derating over temperature • Battle short to override trip protection • Low power dissipation, low weight • True I2t protection • Thermal memory Standard Features, plus: • 115 VAC / 150 VDC • 2 pole single throw switch (2PST) • Overcurrent shutdown protection • Overvoltage transient suppression • TTL/CMOS input compatible • Operating voltage up to 100V Standard Features, plus: • 375Vdc input with very low voltage drop • Soft turn-on to reduce EMC issues • No heatsink required • Programmable current rating • DIP-style package © 2013 Sensitron Semiconductor 221 West Industry Court Deer Park, NY 11729-4681 Phone (631) 586 7600 Fax (631) 242 9798 www.sensitron.com [email protected] Page 4 Primary Power Modules Sensitron’s Primary Power Modules are smart devices designed to control flow in modern power management and distribution systems. Sensitron’s primary power modules are rugged and offer size and power dissipation savings, making these devices suitable for applications requiring up to and beyond 20kW of continuous power. High Voltage Solid State Modules: Up to 50A Part Number SPDP50D375 Current 50A 375Vdc input with very low voltage drop Low weight: 40 gm max True I2t protection upto 8X rating with nuisance trip suppression Soft turn-on to reduce EMC issues No heatsink required Available as 2 families; programmable from 30% to 100% rating Flange-mount package Voltage 375Vdc Max Voltage Drop@ Amps 440 mV High Current 28Vdc Modules: Up to 150A Part Number SRPC80D28 SPDC130D28 SPDC150D28 Current 80 A 130 A 150 A Extremely low power No derating over temperature Battle short to override trip protection Low power dissipation, low weight True I2t protection, thermal memory Chassis mountable SSPC, 80A Voltage 28 Vdc 28 Vdc 28 Vdc Max Voltage Drop@ Amps 175 mV 230 mV 260 mV ©2013 Sensitron Semiconductor 221 West Industry Court Deer Park, NY 11729-4681 Phone (631) 586 7600 Fax (631) 242 9798 www.sensitron.com [email protected] Page 5 Multi-Channel Boards Sensitron’s Multi-Channel Solid State Power Controllers (SSPC) are programmable, microcontroller based, Solid State Power Controller products designed to be used in 28V DC Power Management applications. Each independent channel can be programmed to support variable loads, and can be programmed to operate in parallel with other channels in order to act as a single channel with combined current capabilities. These products feature integrated current, temperature, and voltage sensing, with a serial communications interface which allows a system controller to command channels on and off, as well as monitor measured parameters and status. Diamondback Series: 32 Channel Board Measurements: Current Line voltage Temperature measurements 32 programmable channels Paralleling of all channel groups Up to 220A of total current CAN interface (up to 1Mbaud) 100°C operation 5VDC or 28VDC aux power Diamondback Series: 16 Channel Board Measurements: Current Line voltage & output voltages Temperature measurements 16 programmable channels Paralleling of all channel groups Up to 190A of total current CAN interface (up to 1Mbaud) 100°C operation 5VDC aux power Price / Performance Leader Cobra Series: 6 Channel Board Up to 6 channels, can be used individually or in parallel combinations Programmable from 1 Amp to 25 Amps rated current Parallel channel capability up to 150 amps RS-232, RS-422, RS-485 or CAN serial interface bus BATTLESHORT setting to prevent tripping in extreme circumstances MAINTENANCE MODE for safe maintenance ©2013 Sensitron Semiconductor 221 West Industry Court Deer Park, NY 11729-4681 Phone (631) 586 7600 Fax (631) 242 9798 www.sensitron.com [email protected] Page 6 Enclosures/Boxes Sensitron’s Enclosures/Boxes are rugged and versatile Solid State Power Controllers (SSPC) housed in metal or plastic enclosures, built to operate as independent sub-systems in modern Power Management and Distribution applications. Diamondback Module: up to 32 Channels 16-CH and 32-CH options available Circular, rugged connectors Design and production capability Build-to-print capability Boa Module: 4 Channels Four individual channels programmable to 100A Up to 200A with channel paralleling Total current up to 400 amps 28VDC derived auxiliary power True I2t and thermal memory protection CAN bus communications Soft turn-On/Off to reduce EMI Battle short and maintenance modes Power-up and continuous self-test (BIT) -55°C to 100°C operating temperature range Bi-Directional Constant Current Source Controller The Bi-Directional Surge Limiter (BDSL) is a bi-directional solid state switch designed to be used in 28V DC power management applications with very large capacitive loads. The BDSL acts as a switch that will limit current if the programmed current limit level is exceeded. This unit offers both discrete and CAN bus control interfaces. 150A continuous rating Current limit: 150A max Bi-Directional No auxiliary power required Control and status monitoring over CAN bus CAN bus J1939 compatible Configurable isolated discrete control External bypass relay control and monitoring EMI tolerant and ESD tolerant inputs Power-up and continuous self-test (BIT) 500V isolation from chassis -45oC to 100oC operating temperature range Controller dimensions: 6.60” x 4.00” x 2.64” Inductor dimensions: 5.00” x 4.00” x 3.80” ©2013 Sensitron Semiconductor 221 West Industry Court Deer Park, NY 11729-4681 Phone (631) 586 7600 Fax (631) 242 9798 www.sensitron.com [email protected] Page 7 Solid State Relays and Contactors Sensitron’s Relays and Contactors can be used wherever hi-reliability is a necessity but non-hermetic pricing is a project requirement. Both standard and custom products are available and can include features such as photovoltaic optical isolation and power MOSFET output providing extremely low on-resistance. DC Solid State Contactor: SSR Series High Voltage / High Current Up to 1200V blocking, 50A continuous current -55oC to 100oC operation, three point mounting plate Fast turn on/turn off Low power control Low “on” state resistance Package Size: 1.4” x 2.6” x 0.5” MIL-STD-704 and MIL-STD-461 Compliant! *Part Number SSR100D005 SSR100D010 SSR100D020 SSR015D060 SSR025D080 SSR050D120 Current (@100oC) 100 A 100 A 100 A 15 A 25 A 50 A Voltage 55 V 100 V 200 V 600 V 800 V 1200 V Typ Voltage Drop 0.35 V 0.93 V 1.53 V 1.83 V 4.83 V 2.50 V *Other currents available for specified voltage. Contact us at [email protected] for more information AC Solid State Relay: SCP-5285 Part Number SCP-5285 Back-to-back SCR output for high reliability 75A rating upto 85oC base plate temperature 1600V surge voltage withstand capability Zero voltage turn-ON switching to reduce EMC issues Flexible design configuration Customizable terminal & device options Similar to Teledyne SSR1600660D75 Output Current 75 A Voltage 48V - 660 Vac Max Voltage Drop 1.7 V ©2013 Sensitron Semiconductor 221 West Industry Court Deer Park, NY 11729-4681 Phone (631) 586 7600 Fax (631) 242 9798 www.sensitron.com [email protected] Page 8 MIL-STD-1275 Compliant Modules Sensitron’s SCP-5282 Series of devices are high pulse power Tranzorbs, the only COTS devices which meet and exceed the MIL-STD-1275 voltage surges and transients on the market today. MIL-STD-1275 Tranzorb: SCP-5282 Series Protection: Voltage Transient Protection / Load Dump Function Clamping below 55V DC for both 100V and 250V pulse Reliability: 100% Production Tested to Meet MIL-STD-1275 Test Method Increase system reliability by eliminating FET overvoltage which can cause damaging avalanche operation Product Options: -3 Offers the Highest Level of Transient Voltage Protection -2 and -3 Products Share Mounting Hole Locations Advantages: No Power Consumption Under Clamping Voltage Threshold No Power Interruption High Pulse Power Capability Near-hermetic Package Peak Power (kW) Capability Repetitive Pulses Polarity SCP-5282-3 100 135A @ 130ms 110A @ 50ms 5x / sec Bi/Uni SCP-5282-2 60 100A 130ms 100A @ 50ms w/ 1s delay Bi/Uni SCP-5282-1 30 100A 80ms Bi/Uni Modules are compatible with SAE and ISO specifications. Contact factory for more information . MIL-STD-1275 Tranzorb: SCP-1275 Series Protection: Voltage Transient Protection / Load Dump Function Clamping below 55V DC for both 100V and 250V pulse Reliability: 100% Production Tested to Meet MIL-STD-1275 Test Method Increase system reliability by eliminating FET overvoltage which can cause damaging avalanche operation Advantages: No Power Consumption Under Clamping Voltage Threshold No Power Interruption High Pulse Power Capability Low Cost, Small Size ©2013 Sensitron Semiconductor 221 West Industry Court Deer Park, NY 11729-4681 Phone (631) 586 7600 Fax (631) 242 9798 www.sensitron.com [email protected] Page 9 Integrated Design and Packaging Sensitron’s SSPC products are flexible and scalable platforms which can be easily integrated in optimized, high-efficiency and high-density Smart Power Management applications. In order to help our customers save space, cut cost, and reduce time-to-market, Sensitron offers a wide variety of integration and customization options. Diamondback High Current Board 16 electrically-protected channels Programmable ratings from 0.25A to 25A Parallel channel capability up to 150A Total current capability of up to 244A Max power dissipation less than 20W True I2t and thermal memory protection Normal and SensWide™ instant trip Trip-free reset circuit Current, temperature, voltage readings Integrated Carrier Boards Up to four loads and total board current of 120A Configurable mix of 10, 20, 30 and 40A devices On-board current rating programmability 5V available on the connector to control the devices Integrated auxiliary power supply High current bus bar system for low power optimal current routing Balanced current distribution Low board and connector power dissipation Power connectors for 28Vdc bus and return Smart Power Mangement Unit The SPMU is a COTS multi-channel 28VDC power controller capable of intelligent power management and diagnostics. This unit provides Solid State Power Control (SSPC) capabilities and a variety of IO, in a small form factor. The SPMU provides power to up to 32 electrical loads, with each channel providing software-programmable current ratings. This feature allows the user or system integrator the flexibility to use pre-programmed operational profiles in addition to real-time commands, ensuring safe and effective performance in a variety of combat or mission scenarios. Up to 32 electrically-protected loads Total switching capacity of 220A True I2t and thermal memory protection Current, temperature, voltage readings Configurable embedded diagnostics Power-up and continuous Built-in-Test Data storing and logging Re-programming via CAN bus or Ethernet Discrete/Analog inputs and outputs Conduction cooled ©2013 Sensitron Semiconductor 221 West Industry Court Deer Park, NY 11729-4681 Phone (631) 586 7600 Fax (631) 242 9798 www.sensitron.com [email protected] Page 10 Advanced Packaging Technology Sensitron's Advanced Baseless Packaging Technology is a cost effective packaging solution that generates maximum weight savings with high thermal conductivity and fatigue resistance. Sensitron is positioned as a world leader in the advanced technology industry, with products that are designed, manufactured, tested, and qualified for high reliability applications where size, weight, and reliability are critical to mission success. From engineering design to finished product, our advanced simulation and modeling tools enable us to provide you with innovative product to meet your power solution requirements. Product Features Typical Applications Lower profile and light weight Aircraft Power Electronics Lowest possible thermal resistance Severe Environment Higher temperature applications Weight Sensitive Applications Removes CTE mismatch between substrate & Long Cycle Life baseplate Higher reliability Lower cost Automation friendly Performance Options Low cost (Alumina) High thermal conductivity (Aluminum Nitride) High Strength (Silicon Nitride) Attribute Comparison by Compositon Advanced Traditional Baseless Packaging Technology Copper Baseplate AlSiC Baseplate Aluminum Baseplate IMS Technology (Al) 0.4 1.0 1.1 1.2 1.4 Thermal Performance Thermal resistance index Max usable temperature 200°C 150°C 150°C 150°C 150 °C Fatigue resistance superior fair good poor excellent Flatness (per inch) <=0.003 >=0.005 N/A** >= 0.005 >= 0.005 $ $$$$ $$$$$ $$$ $$ Cost factor Weight index Typical package height (for a comparable module) 0.2 1.0 0.5 0.5 0.5 0.2 inch 0.325 inch 0.37 inch 0.325 inch 0.325 inch ** Bottom surface of AlSiC baseplates is normally designed to have curvature. © 2013 Sensitron Semiconductor 221 West Industry Court Deer Park, NY 11729-4681 Phone (631) 586 7600 Fax (631) 242 9798 www.sensitron.com [email protected] Page 11 Product Development Tools & Capabilities Software Tools • AutoCAD 2005 • Inventor 9 4 Dual quadcore simulation workstations • Solidworks 2010 Dukane ultrasonic welder • Design Modeler SST DAP sealer • ANSYS Mechanical v.13 SSEC seam welder • CFX v.13 Sonix ultrasonic scanner BTU belt reflow furnaces MTBF Computational Tool Orthodyne 360 fully automatic • Relex Architect 2008 wirebonder Mathematical Tools K&S 4526 semi-automatic wirebonder • MathCAD 14 Dage bond pull tester • Visual Basic Polaris percussion welder • APDL Trebor eutectic die bonder • C++ Trebor epoxy pick & place • Origin 8.1 K&S semi-automatic pick & place Rapid Prototyping Tool ESPEC thermal cycling machine • ZCorp 3D Plus Product Development Equipment • • • • • • • • • • • • • • Visit online at: www.sensitron.com About Sensitron: Sensitron is a leading manufacturer of high reliability power electronic solutions including motor controllers, diodes, smart power management and conversion, voltage protection components and embedded boards, with over 40 years heritage serving space, aerospace, and defense markets. © 2013 Sensitron Semiconductor · 221 West Industry Court · Deer Park, NY 11729-4681 Phone (631) 586 7600 · Fax (631) 242 9798 · www.sensitron.com · [email protected]