PS235S Version Issue Date File Name Total Pages : A.002 : 2007/09/10 : SP-PS235S-A.002.doc : 13 2-Channels Secondary Monitoring IC 新竹市科學園區展業一路 9 號 7 樓之 1 SILICON TOUCH TECHNOLOGY INC. 9-7F-1, Prosperity Road I, Science Based Industrial Park, Hsin-Chu, Taiwan 300, R.O.C. Fax:886-3-5645626 Tel:886-3-5645656 PS235S PS235S 2-Channels Secondary Monitoring IC General Description PS235S is specially designed for two-channel power supply systems. It provides over-voltage protection, over-current protection, under-voltage protection, 5V/12V output control, over-temperature protection and timing control. PS235S makes external circuit implementation easy and meanwhile provides high performance. It is usually complex with discrete components. since PS235S has an internal timing control when output is protected with timing control. The problem is solved with an internal timing control in PS235S OVP/UVP (Over-Voltage/Under-Voltage protection) monitors 5V and 12V to protect the power supply system. When any output feedback loop error occurs, the output voltage will surge and thus cause damages on the system. With PS235S this problem can be avoided since The FPO signal state changes when the supply voltages exceeds their normal operation ranges. OCP (Over Current Protection) monitors IS5 and IS12 input currents. The OCP is composed of “Iref“ and “protection current range resistor”, and this adjustable over-current condition helps users to design OCP more easily. Features • • • • • • • • • • Two winding detect function Over/Under-voltage protection and lock out Over-current protection and lock out Over temperature protect protection and lock out Fault protection output with open drain output stage Three states LEDs driver of power supply 175mS delay for 12V/5V SPS short-circuit protect 48mS PSON/ control de-bounce 20uS de-bounce for noise immunity Special care for AC power off Version:A.002 2-Channels Secondary Monitoring IC -1- PS235S Timing Chart VCC 10V PGI12 OT PSON FPO5 PGI5 VS12 VS5 ILOAD,5V ILOAD,12V FPO12 T2 AC turn on PSON RESET T3 T1 5V/12V UVP Occurs T4 5V/12V OVP Occurs 5V OCP Occurs T5 12V Cycle OCP Drop Occurs Occurs T7 T6 OT Occurs T8 Brown_out Occurs AC turn off Note: T1 = 3mS for 12V , 17mS for 5V T2 = 48mS T3 = 20uS T4 = 175mS T5 = 85mS T6 = 175mS T7 = 5.5mS T8 = 2600mS Version:A.002 2-Channels Secondary Monitoring IC -2- PS235S Block Diagram VCC VER 070227 VCCI OT OT delay OT_D Vref 5.5mS 20uS De-bounce VS12 R1 VCCI S R VCCI FPO12 F Q C 12 UV delay 100KΩ Vref R2 3mS VCCI 12 OV POR1 Vref R3 TD38 VCCI PSON 48mS De-bounce 1.25V VS5 6V VCCI R1 5 UV VCCI Vref R2 52KΩ delay 17mS VCCI 1.25V 1 0 5 OV Vref delay R3 OT_D 2600mS Brown out 0.63V Q R C S POR1 G VCCI delay VCCI 12 OC 1.25V 1 0 delay PGI5 VCCI PGI12 VCCI 85mS 0.63V IS12 175mS Iref X 8 VCCI 5 OC delay Q R C S POR1 FAU IS5 F 175mS Iref X 8 20uS De-bounce REM VCC STB FPO5 VDD G Internal Power VCCI = 4V Q S C R 0 Power On Reset1 Vt=3.6 POR1 Power On Reset1 Vt=10 POR2 VCC Band-Gap Reference GND Vref 1.25V Clock Generator CLK Constant Current Source Iref RI POR1 Version:A.002 2-Channels Secondary Monitoring IC -3- PS235S Pin Descriptions Pin No PIN NAME Descriptions 1 PGI5 +5V power good input signal pin 2 GND Ground 3 FPO5/ Open drain output stage to control +5V output 4 FPO12/ +12V Inverted fault protection output ,open drain output stage 5 PSON Remote ON/OFF control input pin 6 REM +12V output state LED driver 7 STB Standby state LED driver 8 FAU Power fault state LED driver 9 RI Current sense setting 10 OT Over-temperature protection 11 IS12 12V over current protection input pin 12 VS12 12V over/under voltage protection input pin 13 IS5 5.0V over current protection input pin 14 VS5 5.0V over/under voltage protection input pin 15 VCC Power supply 16 PGI12 +12V power good input signal pin Absolute Maximum Ratings Parameter Storage Temperature PIN / SYMBOL Rating Unit (Tstg) -40 to +140 °C Operating Temperature (Topr) -25 to +125 °C Junction Temperature (Tj) Supply Voltage (VCC) Input Voltage Range Output Voltage Range Output Current for RI 150 °C VCC -0.5 to +18.0 V VS12, IS12 -0.5 to +16.0 V VS5, IS5 -0.5 to +7.0 V PGI -0.5 to +16.0 V OT -0.5 to +16.0 V PSON -0.5 to Vcc+0.5 V FPO5 -0.5 to Vcc+0.5 V FPO12 -0.5 to Vcc+0.5 V FAU,REM,STB -0.5 To +7.0 V RI 12.5 to 62.5 uA VSAT*1 -0.5 Vcc+0.5 V (VI) (VO) (IRI) LED Drivers Power Dissipation PD 1.12 W Thermal Resistance θJA 85 ° C/W *1 FAU,REM,STB Pin Version:A.002 2-Channels Secondary Monitoring IC -4- PS235S Electrical Characteristics, Vcc=12V, Ta = -25 ° C ~125 ° C, Power Supply Section Parameter Conditions Supply Voltage (VCC) 10 Supply Current (ICC) VPSON = 3.3 Reset Threshold Voltage *2 MIN HIGHÆLOW *2 2.6 TYP MAX Unit 15 18 V 2.5 4 mA 3.0 3.4 V Hysteresis voltage included Over-Voltage Section Parameter Conditions Over-Voltage Threshold MIN TYP MAX Unit VS5 5.7 6.0 6.3 V VS12 13.4 14.0 14.6 V Under-Voltage Section Parameter Conditions Under-Voltage Threshold MIN TYP MAX Unit VS5 3.7 4.0 4.3 V VS12 10.0 10.5 11.0 V Over-Current Section Parameter Offset Voltage (OCP Comparator) Conditions MIN TYP MAX Unit VS5, IS5 -3 0 +3 mV VS12, IS12 -4 0 +2 mV 1.21 1.27 1.33 V Constant Current Generator Voltage (VRI) IS5 OCP Bias Current IS12 RI=62.5KΩ 148 158 168 uA 148 158 168 uA States LEDs driver Parameter Conditions VREM,SAT VFAU,SAT ILED = 20mA VSTB,SAT MIN TYP MAX Unit 1 V 1 V 1 V Version:A.002 2-Channels Secondary Monitoring IC -5- PS235S Electrical Characteristics (Continued) PSON, Analog Input Parameter Conditions MIN TYP MAX Unit Threshold Voltage LOWÆHIGH 1.30 1.55 1.80 V Threshold Voltage HIGHÆLOW 0.80 1.00 1.20 V PGI5, Analog Input (Brown out function ) Parameter Conditions Threshold Voltage of PGI5 MIN TYP MAX Unit Enable 0.62 0.72 0.82 V Brown out 1.12 1.22 1.32 V PGI12, Analog Input (Brown out function ) Parameter Conditions Threshold Voltage of PGI12 MIN TYP MAX Unit Enable 0.62 0.72 0.82 V Brown out 1.12 1.22 1.32 V FPO5, Open Drain Output Parameter Conditions MIN TYP MAX Unit Leakage Current (ILKG) VFPO5=12V 5 uA Low Level Output Voltage (VOL) ISINK=10mA 0.5 V FPO12, Open Drain Output Parameter Conditions MIN TYP MAX Unit Leakage Current (ILKG) VFPO12=12V 5 uA Low Level Output Voltage (VOL) ISINK=10mA 0.5 V OTP, Analog Input Parameter Threshold Voltage Conditions LOWÆHIGH MIN 1.28 TYP 1.34 MAX 1.40 Unit V Version:A.002 2-Channels Secondary Monitoring IC -6- PS235S Switching Characteristics, Vcc=12V, Ta = -25 ° C ~125 ° C Parameter SYMBOL MIN TYP MAX 2 3 4 12 17 22 Unit Under voltage protection delay time * T1 PSON De-bounce time T2 34 48 62 mS FPO12 / FPO5 noise De-glitch time T3 10 20 30 uS 5V over current delay time T4 135 175 215 mS PGI12 OC/UV mask time T5 60 85 110 mS 12V over current delay time T6 135 175 215 mS Over temperature protection delay time T7 3 5.5 8 mS Brown out delay time T8 2000 2600 3200 mS * mS T1=17mS for 5V, T1=3mS for 12V Function Table AC POWER +5V CHANNEL +12V CHANNEL VDD PGI5 VDD<3.6V x*1 3.6<VDD<10V x 3.6<VDD<10V x 3.6<VDD<10V x >10V OC5 OV5 PSON PGI12 OC12 OV12 x x x x x L x x x x x x x x x x H x x x x x x NO x x x <0.63 x YES x x x L NO NO x x x >0.63 YES x x x x x YES x x x x NO <0.63 x YES >1.27 NO H YES x >0.63 x YES x x x x x x x x x x H <1.27 x x <1.27*2 x x L x x x TEMP OT x NO NO YES NO NO NO NO NO NO NO NO NO YES NO NO OUTPUT CONTROL LEDs STATE FPO5 FPO12 STB REM FAU H H L H H H H L H H H L L H H L H H H L H H L H H L H H H L H H L H H L H H H L L H H H L H L H L H H H H H L H H H H L H H H H L L H H H L L H H H L L H H H L *Note1: X = Do not care. *Note2: The last two patterns only for Brown out function. . Version:A.002 2-Channels Secondary Monitoring IC -7- PS235S Operation Description z Power good function pin (PGI5/PGI12) PGI5 and PGI12 will enable the UVP and OCP function; if PGI is larger than the trigger point, the UVP and OCP will be enabled, otherwise the UVP/OCP function will be disabled when PGI is smaller than the trigger point. The PGI trigger point ranges from 0.62V change to 1.27V, and it will prevent the AC cycle drop to provide a mistake protection. z Fault power output (FPO5/FPO12) The FPO5/FPO12 signals are the final protection signals; to control the 5V output and 12V output. When any power error occurs, the FPO state will change in accordance. z Remote control ( PSON ) This pin controls the 12V output. When PSON is at logic high, FPO12 switches to logic low. The photodiode connected to FPO12 will be turned on, which causes the primary side PWM controller to be turned on. z LED lights (FAU/REM/STB) There are three indicator lights in PS235S. When FAU pin switches to logic high, it means the power system fault occurs. When REM pin switches to logic high, it means the power system works normally with 12V output. When STB pin switches to logic high, it means the power system works normally with only 5V output. z Over temperature protection (OT) OT pin is a high impedance input connected to a comparator, and the reference voltage is provided with the bandgap voltage which is equal to 1.34V nominally. If this OT pin voltage is higher than 1.34V, it means the power system fails, and the FPO5 and FPO12 switch to logic low whereas FAU switches to logic high. z Over voltage protection ( VS5/VS12 ) The VS5/VS12 pins detect the output voltage. If the 5V or 12V output over voltage is detected, the FPO and LED indicator signals will change in accordance. Version:A.002 2-Channels Secondary Monitoring IC -8- PS235S z Brown out function When AC power decrease, the AC line current will increase, it may cause power coil damage. So PS235S provides the brown out function to avoid the power supply damaged. When PSON logic low, it monitor PGI5 and PSON logic high, it monitor PGI12. If PGI signal < 1.22, the delay block active (2600mS), FPO will latch. z OCP setting We recommend the values of RS12 ≥ 5mΩ and RS5 ≥ 10mΩ. RI pin is connected to ground through a 62.5KΩ resistor. RI pin is a reference current generator and it can adjust the over current trigger point. The OCP monitors the channel pass current with VS and IS pins according to Ohm law. We hereby list the formulas for design OCP trigger point; 1. Over-Current Protection design example: (1) Set I ref = 20 μA , so RI = VRI 1.27 = = 63.5K (Ω ) I RI 20μ (2) Set RS12=0.005 Ω , ΔV12V = 0.005 × I +12V = ROC 12 × 8 × I ref (3) If +12V OCP trip point is 20A, ROC12 = 0.005 × 20 = 625(Ω ) 8 × 20μ 2. It is recommended that R-C filters be connected to VS and IS pin, which increases the accuracy of OCP. z GND path The GND path width should be made as wide as possible. The better grounding ability, the better performance during the surge test. Version:A.002 2-Channels Secondary Monitoring IC -9- PS235S Application Circuit S.P.S. Secondary Side Flyback 50mΩ +5V +5V SB Flyback 2.5mΩ +12V Output VDET12 100 Ω 10u _ Forward + VCC 9.31K Forward VDET5 51.1KΩ VS5 14 4 FPO12 IS5 13 5 PSON VS12 12 6 REM IS12 11 7 STB OT 10 8 FAU RI 0.1u 0.1u + _ +5V 9 NTC 0.1u 0.1u PS235S 1K Ω FPO5 +12V SB 47uF 3 100 Ω 1/4 W 0.1uF 150Ω VCC 15 0.1u 0.1u GND C pgi_12 +5V 2 100Ω 0 Ω PGI12 16 619 Ω PSON PGI5 100 Ω 1K Ω +5V 1KΩ 9.31K 0.1u C pgi_5 750 Ω 1 130KΩ 0.1u 3K Ω Version:A.002 2-Channels Secondary Monitoring IC -10- PS235S Package Specification ( 16-pin DIP ) E1 eB E θ° D A Seating Plane A1 b1 e b 0 5 10 0.0 Symbol Dimension in mm Min Normal Max 0.38 eB 7.29 b Normal 25 mm 1.0 inch Max 0.210 0.015 8.41 9.53 0.287 0.331 0.375 0.06 0.46 0.018 D 18.67 19.18 19.69 0.735 0.755 0.775 E1 6.01 6.30 6.55 0.238 0.248 0.258 e 2.18 2.54 2.90 0.086 0.100 0.114 E 20 NOTE Dimension in inch Min 1.52 b1 15 0.5 5.33 A A1 L 7.62 0.3 L 2.54 2.92 3.81 0.100 0.115 0.150 θ° 0º 7º 15º 0º 7º 15º Version:A.002 2-Channels Secondary Monitoring IC -11- PS235S The products listed herein are designed for ordinary electronic applications, such as electrical appliances, audio-visual equipment, communications devices and so on. Hence, it is advisable that the devices should not be used in medical instruments, surgical implants, aerospace machinery, nuclear power control systems, disaster/crime-prevention equipment and the like. Misusing those products may directly or indirectly endanger human life, or cause injury and property loss. Silicon Touch Technology, Inc. will not take any responsibilities regarding the misusage of the products mentioned above. Anyone who purchases any products described herein with the above-mentioned intention or with such misused applications should accept full responsibility and indemnify. Silicon Touch Technology, Inc. and its distributors and all their officers and employees shall defend jointly and severally against any and all claims and litigation and all damages, cost and expenses associated with such intention and manipulation. Silicon Touch Technology, Inc. reserve the right to make changes to their products or to discontinue any product or service without notice, and advise customers to obtain the latest version of relevant information to verify, before placing orders, that information being relied on is current and complete. Version:A.002 2-Channels Secondary Monitoring IC -12-