TOCOS ® TRIMMER POTENTIOMETERS Single Single & & Multi-Turn Multi-Turn Surface Surface Mount Mount Single Single & & Multi-Turn Multi-Turn Through-Hole Through-Hole CATALOG 2002 Multi-Turn, Through-Hole Trimmer Potentiometers - Page 91 Single-Turn, Through-Hole Trimmer Potentiometers - Page 29 Single-Turn and Multi-Turn, Surface Mount Trimmer Potentiometers - Page 8 TOCOS ® Welcome! POTENTIOMETERS We are TOCOS America, Inc. Quality Control a wholly owned subsidiary of Tokyo Cosmos Electric Co., Ltd. ( TOCOS), a worldwide supplier of electronic components specializing in quality potentiometer products. Established in 1957, TOCOS has kept pace with the demands of electronic technology for more than 40 years, supplying superior quality components at competitive prices around the world. Our wide range of products represent the cutting edge of the electronics industry in major areas such as telecommunications, instrumentation, automotive technology, computer peripherals, consumer products, and the military. Our “total quality control environment” is supported by a start to finish inspection program that begins with the sales person who takes your order and ends with the supplier who must be certified to guarantee justin-time delivery. Every work station is an inspection point in the manufacturing process and the finished products are always inspected for electrical and mechanical properties as well as environmental reliability. Reliability The in-house design and manufacturing of automatic assembly machines and automatic testing and inspection equipment guarantees efficient, quality component production. We design and manufacture piece parts such as polymer resistive inks, multi-wire brush contacts, and plastic and metal component housings. TOCOS examines the performance of its products long after their sale, through the widely used FIT, or failure rate in the field methodology. Of the three hundred million units of our GF06 series produced over a 6-year span, less than 1ppm failed for a 0.06 (FIT ) failure rate in the field. Electronics technology has been one of the most exciting innovations of this century. We at TOCOS are committed to the bright future of technological progress, now and for the 21st century. So get to know TOCOS...you’ll be glad you did. Research and Development ISO Certification The continuing technological demand for products with higher accuracy, longer life, and better reliability has led us to utilize the ingenuity of all our employees through an innovative “think and create” philosophy, encouraging company-wide contributions to product research and development. With the help of this program, we at TOCOS continue to develop better trimmer potentiometers as well as innovative products such as our thick-film hybrid IC’s, flat self-regulating heater elements, and automotive electronic parts. TOCOS products are manufactured by our parent company Tokyo Cosmos Electric Co. in ISO 9001 and ISO 9002 certified facilities. Design and Manufacturing TOCOS AMERICA, INC. 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 1 E-mail: [email protected] www.tocos.com TOCOS ® Contents POTENTIOMETERS Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Selection Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Cross Reference Guide . . . . . . . . . . . . . . . . . . . . . . . . . 6 Surface Mount Trimmer Potentiometers Single-Turn Sealed Cermet G3 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G4 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Multi-Turn Sealed Cermet GV4 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 14 23 Through-Hole Trimmer Potentiometers Single-Turn Sealed Cermet G4C Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 GF04 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 RJC06 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 GF06 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 GF063 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 GF063-K Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 GF12 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 G12 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 Single-Turn Sealed Wirewound RA12 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 Multi-Turn Sealed Cermet RJC26 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 RJC097 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 RJC07R Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 GV6 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 Guidelines & Precautions . . . . . . . . . . . . . . . . . . . . . . . 106 For Using Trimmer Potentiometers Explanation of Terms . . . . . . . . . . . . . . . . . . . . . . . . . 110 Conversion Tables . . . . . . . . . . . . . . . . . . . Inside Back Cover Warranty and Product Suitability TOCOS warrants each product shipped to be free from defects. TOCOS agrees to remedy any defects or to furnish replacement part(s) in exchange, while under normal installation, use and service, provided that the defective material is sent, transportation prepaid, to TOCOS for confirmation of the defect. It is the buyer/specifier’s responsibility to determine suitable use of TOCOS products in or for their product application. TOCOS makes no warranties and assumes no liability as to the suitability or sufficiency for the buyer’s application of TOCOS products. The information in this publication is believed to be accurate and reliable with no guarantee as to its completeness. The components described herein are designed, tested and manufactured to meet and or exceed the specifications for each product. TOCOS reserves the right to make changes to the specifications, without notice. TOCOS AMERICA, INC. 2 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 E-mail: [email protected] www.tocos.com TOCOS ® Selection Guide POTENTIOMETERS Surface Mount, Cermet Trimmer Potentiometers Series G3 Series G4 Series GV4 Series Model Examples Nominal Size and Construction 3mm Square Sealed SMD 4mm Square Sealed SMD 4mm Square Sealed SMD Resistive Element Cermet Cermet Cermet Adjustment Travel Single-Turn: 22010 Single-Turn: 20010 Multi-Turn:12 Turns2 nominal Adjustment Type Top Adjust Top, Side and Bottom Adjust Top and Side Adjust Flush with Housing Terminal Style J-Hook: A Gull-Wing: B J-Hook: A, D, S Gull-Wing: B, E, BF J-Hook: W & J Gull-Wing: G Resistance Range 50Ω to 2MΩ 50Ω to 2MΩ 10Ω to 2MΩ Resistance Tolerance 20% Standard 20% Standard (10% Optional) 10% Standard Power Rating 0.125 W at 70C 0 W at 125C 0.25 W at 70C 0 W at 125C 0.25 W at 85C 0 W at 150C Temperature Range 55C to 125C 55C to 125C 65C to 150C Other Features Single-Slot or Automatic Adjust Cross-Slot Design Space-Saving Size Embossed Tape & Reel Single-Slot or Automatic Adjust Cross-Slot Design Space-Saving Size Embossed Tape & Reel Excellent Adjustability TCR = 100ppm /C Low CRV = 1% Embossed Tape & Reel Catalog Page No. Page 8 Page 14 Page 23 Single-Turn, Through-Hole, Cermet Trimmer Potentiometers Series G4C Series GF04 Series RJC06 Series Model Examples Nominal Size and Construction 4mm Square Sealed Through-Hole 4mm Round Sealed Through-Hole 1/4” Round Sealed Through-Hole Resistive Element Cermet Cermet Cermet Adjustment Travel Single-Turn: 20010 Single-Turn: 190 Single-Turn: 24010 Adjustment Type Top and Bottom Adjust Top and Side Adjust Top, Side and Bottom Adjust Terminal Style Triangular: C & CF Triangular: W & S In-Line: U & V Triangular, 15mml : P & W Triangular, 5mml : S & X Triangular, 8mml : F Resistance Range 50Ω to 2MΩ 100Ω to 1MΩ 10Ω to 1MΩ Resistance Tolerance 20% Standard (10% Optional) 10% and 20% 10% and 20% Power Rating 0.25 W at 70C 0 W at 125C 0.5 W at 70C 0 W at 125C 0.5 W at 70C 0 W at 125C Temperature Range 55C to 125C 55C to 125C 55C to 125C Other Features Through-Hole Versions of SMD G4 Series Designed for Flow or Reflow Soldering Excellent Stability Low Noise and Low TC High Power Rating Space-Saving Size Excellent Adjustability and Stability Low CRV and Low TC Gold Flushed Terminals Catalog Page No. Page 29 Page 32 Page 36 TOCOS AMERICA, INC. 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 3 E-mail: [email protected] www.tocos.com TOCOS ® Selection Guide POTENTIOMETERS Single-Turn, Through-Hole, Cermet Trimmer Potentiometers Series GF063 Series GF06 Series GF063-K Series Model Examples Nominal Size and Construction 1/4” Square Sealed Through-Hole 1/4” Square Sealed Through-Hole 1/4” Square Sealed Through-Hole Resistive Element Cermet Cermet Cermet Adjustment Travel Single-Turn: 21010 Single-Turn: 21010 Single-Turn: 21010 Adjustment Type Top and Side Adjust Top and Side Adjust Top Knob and Side Knob Adjust Terminal Style Triangular: P, P1, P2, W, Y, Y1, S, S1, X & X1 In-Line: U, U1, V & V1 Triangular: P, P1, P2, W, Y, Y1, S, S1, X & X1 In-Line: U, U1, V & V1 Triangular: PK, P1K, W SK, S1K, XK & X1K In-Line: UK, VK & V1K Resistance Range 10Ω to 5MΩ 10Ω to 5MΩ 10Ω to 5MΩ Resistance Tolerance 10% and 20% 10% and 20% 10% and 20% Power Rating 0.5 W at 70C 0 W at 125C 0.5 W at 70C 0 W at 125C 0.5 W at 70C 0 W at 125C Temperature Range 55C to 125C 55C to 125C 55C to 125C Other Features 14 Models Available Cross-Slot Rotor Design Zero Backlash Tape & Reel or Ammo Box 18 Models Available Cross-Slot Design with Larger Rotor than GF06 Series Tape & Reel or Ammo Box Same Housing Size and Design as GF063 Series Tape & Ammo Box for PK, P1K & UK Models Catalog Page No. Page 41 Page 52 Page 64 Single-Turn, Through-Hole, Cermet and Wirewound Trimmer Potentiometers Series G12 Series GF12 Series RA12 Series Model Examples Nominal Size and Construction 12mm Square Sealed Through-Hole 1/2” Round Sealed Through-Hole 12mm Round Sealed Through-Hole Resistive Element Cermet Cermet Wirewound Adjustment Travel Single-Turn: 27010 Single-Turn: 27010 Single-Turn: 27010 Adjustment Type 0S, 5S,10S 8.2SK Styles in Top and Side Adjust Top and Side Adjust Top and Side Adjust Terminal Style Triangular: P, S, X & R Triangular: P, S & X Triangular: P, S & X Resistance Range 10Ω to 1MΩ 10Ω to 1MΩ 10Ω to 20kΩ Resistance Tolerance 10% and 20% 10% and 20% 10% Standard Power Rating 0.75 W at 70C 0 W at 125C 1.0 W at 70C 0 W at 125C 0.5 W at 70C 0 W at 125C Temperature Range 55C to 125C 55C to 125C 55C to 125C Other Features Flush Rotor, 5 or 10mm Metal Shafts, or Knurled Plastic Shaft Stable, Infinite Resolution 5,000 Cycle Lifetime Dial Markings Excellent Stability 1.0 Watt Power Rating Low Noise and Low TC High Setting Stability Low Equivalent Noise Resistance Low Temperature Coefficient Long Rotational Life Catalog Page No. Page 73 Page 84 Page 88 TOCOS AMERICA, INC. 4 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 E-mail: [email protected] www.tocos.com TOCOS ® Selection Guide POTENTIOMETERS Multi-Turn, Through-Hole, Square Cermet Trimmer Potentiometers Series GV6 Series RJC26 Series Model Examples Nominal Size and Construction 1/4” Square Sealed Through-Hole 1/4” Square Sealed Through-Hole Resistive Element Cermet Cermet Adjustment Travel Multi-Turn: 2 Turns (73510) Multi-Turn: 8.5 Turns1 Adjustment Type Top and Side Adjust Top and Side Adjust Terminal Style Triangular: P & S In-Line: U & V Triangular: W & X Resistance Range 10Ω to 1MΩ 100Ω to 5MΩ Resistance Tolerance 10% and 20% 10% and 20% ( ) 2MΩ); 30%,20% ( 0 3MΩ) Power Rating 0.5 W at 70C 0 W at 125C 0.25 W at 70C 0 W at 125C Temperature Range 55C to 125C 55C to 125C Other Features Space-Saving, Low Profile Design Excellent Stability and Adjustability Low Noise Tape & Reel or Ammo Box 11-Turn Mechanical Travel High Setting Accuracy State-of-the-Art Brush Contact Design Stop-Clutch Action at Ends of Element Catalog Page No. Page 101 Page 91 Multi-Turn, Through-Hole, Rectilinear Cermet Trimmer Potentiometers Series RJC07R Series RJC097 Series Model Examples Nominal Size and Construction 3/4” Rectilinear Sealed Through-Hole 3/4” Rectilinear Sealed Through-Hole Resistive Element Cermet Cermet Adjustment Travel Multi-Turn: 13 Turns3 Multi-Turn: 15 Turns3 Adjustment Type Top Adjust Side Adjust Terminal Style Triangular: R (without knob) and RK2 (with permanent knob) Triangular: P (without knob); PK (small knob); PK1 (removable knob); PK2 (permanent knob) Resistance Range 10Ω to 1MΩ 10Ω to 1MΩ Resistance Tolerance 10% and 20% 10% and 20% Power Rating 0.75 W at 40C 0 W at 125C 0.75 W at 70C 0 W at 125C Temperature Range 55C to 125C 55C to 125C Other Features Space-Saving, Vertical Mount Design High Performance, Excellent Stability Single-Slot Top Adjustment Knob Style for Fingertip Control Single-Slot Short Shaft, Small or Large Permanent Knobs or Extended Shaft with Removable Knob Excellent Stability and Low Noise State-of-the-Art Brush Contact Design Catalog Page No. Page 98 Page 94 TOCOS AMERICA, INC. 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 5 E-mail: [email protected] www.tocos.com TOCOS ® Cross Reference Guide POTENTIOMETERS Surface Mount Cermet Trimmers 3mm Square, Single-Turn, Sealed B.I. (Beckman) Bourns Dale BC Components 22A 22B 3313J TS3YJ ST-3A Murata Spectrol TOCOS ® G3A G3B 4mm Square, Single-Turn, Sealed, Industrial TOCOS ® 4J 4G G4A G4B G4C G4SA Spectrol TOCOS ® Bourns Dale BC Components 23A, 23J 23B, 23G, 23GL 3314J 3314G 3314H 3314S, 3314Z ST53YJ, TS4YJ ST53YL, TS4YL ST-4A ST-4B ST-4C ST-4G Dale BC Components Murata 11-Turn TSM43ZJ TSM43ZL TSM43YJ 12-Turn SM-4A 11-Turn POG5HN SM-4W POG5AN BC Components Murata Spectrol RVG4J03A RVG4J04A RVG4H01A 4H * Discontinued TRG043S1* TRG042S1* TRG043S4* Spectrol TOCOS ® 23S Murata Spectrol B.I. (Beckman) 4mm Square, Multi-Turn, Sealed B.I. (Beckman) 10-Turn 44J 44G 44W Bourns 11-Turn 3224J 3224G 3224W 5-Turn 3214J 3214G 3214W 12-Turn GV4J GV4G GV4W 4mm Square, Single-Turn, Open Frame B.I. (Beckman) Bourns Dale 21X 21W 21Z 3304A, 3364A 3304C 3304W, 3364W ST-23 ST-22 TOCOS ® Through-Hole Cermet Trimmers 1/4” and 3/8” Square, Single-Turn B.I. (Beckman) 1/4” 25P Bourns BC Components 3/8” 1/4” 3323P, 3362P 3/8” 1/4” T70YE 3/8” 72P 3362R 3362H 3323U, 3362U 3386P T70YP T70YB T70YU T20YP 25W 25U 72PL 72PM 25X 25RX 25S 25RS 25V 25RV 25UTR 25VTR Dale 72X 3323X, 3362X 3323W, 3362W 3323S 3362M 72XL 3386U 3386T 3386Y 3386F 3386H 3386X T70XH T20YM T20XH T70XF 3386W 3386C T70XW 3362U 3362M T20XW 1/4” CT-6P, FT-6P CT-6P, FT-6P CT-6R CT-6W CT-6V, FT-6V CT-6N CT-6X, FT-6X CT-6S, FT-6S CT-6G CT-6H, FT-6H Murata 3/8” 3/8” 8038EKP 3104P 1/4” 76P 3/8” 63P 76H 8038EKA 8038EKI 8038EKH 8038EKX 8038EKU 3104T 3104Y 3104F 3104H 3104X 8038EKV 3104W 3104C 76W 63M 63X 63S CT-6TV, FT-6TV CT-6TH, FT-6TH 1/4” GF06P GF06P1 GF06P2 GF06W GF06U GF06U1 GF06Y GF06Y1 GF06X GF06X1 GF06S GF06S1 GF06V GF06V1 GF06UT, UT2 GF06VT, VT2 TOCOS AMERICA, INC. 6 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 E-mail: [email protected] www.tocos.com TOCOS ® Cross Reference Guide POTENTIOMETERS Through-Hole Cermet Trimmers (Continued) 4mm Round, Single-Turn B.I. (Beckman) Bourns Dale 24W 24S BC Components Murata RJ-4W RJ-4WS 1103H 1104B Spectrol TOCOS ® GF04W GF04S GF04V GF04U GF04VT GF04UT 24U 24UF 1/4” Round, Single-Turn B.I. (Beckman) Bourns Dale BC Components Murata Spectrol TOCOS ® 62M, (82M) 62P, (82P) (82PA) 3329P 3329H 3329W 3329S T7RYA T7RYB T7RXX RJ-6P RJ-6W RJ-6X RJ-6S RJ-6F 3321P 3321H 3321N 3321S 3321F 75P 75H RJC06P RJC06W RJC06X RJC06S RJC06F Dale BC Components Murata Spectrol TOCOS ® 1/2” Round, Single-Turn B.I. (Beckman) Bourns 93P (Reverse Pin-out) RJ-13P RJ-13S G12P G12S G12X 1/4” Square, 2-Turn B.I. (Beckman) Bourns Dale 3339P BC Components Murata TM-7P TM-7S 1102P (4-Turn) 1102S (4-Turn) Spectrol TOCOS ® GV6P GV6S 1/4” Square, 11-Turn B.I. (Beckman) Bourns Dale BC Components Murata Spectrol TOCOS ® 64W 64X 3262W, 3266W 3262X, 3266X T63YB T63XB RJ-5W, 8026EKW RJ-5X, 8026EKX 3107W 3107X 74W 74X RJC26W RJC26X 3/4” Rectilinear, 15-Turn B.I. (Beckman) Bourns Dale BC Components Murata Spectrol TOCOS ® 89P 89X 3006P 3006Y T18 CT-20P CT-20X 2103P 2103Y 43P 43Y RJC097P RJC097X This Cross Reference Guide does not infer exact interchangeability in all instances. For further information concerning product substitutes, contact Tocos at 847-884-6664 or your Tocos representative. TOCOS AMERICA, INC. 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 7 E-mail: [email protected] www.tocos.com TOCOS ® G3 Series POTENTIOMETERS 3mm Surface Mount, Single-Turn, Sealed Cermet Trimmers Features 3mm square SMD, single-turn, sealed cermet trimmers Available in J-hook and gull-wing terminal configurations Top adjustment in single-slot or automatic adjust cross-slot design Wide temperature range of 55C to 125C Designed for flow, reflow or infrared reflow soldering Sealed to withstand immersion cleaning processes Tape and reel packaging Meets EIA, EIAJ, IPC, VECI standard SMD trimmer designs Specifications Electrical Environmental Standard Resistance Range . . . . . . . . . . . . . . 50Ω to 2MΩ (standard 1, 2 & 5 sequence) Resistance Tolerance . . . . . . . . . . . . . . . . . 20% standard End Resistance . . . . . . . . . . 1% or 3Ω, whichever is greater Resistance Taper . . . . . . . . . . . . . . . . . . . . . . . . . B = Linear Peak Noise (C.R.V.) . . . . . . . 2% or 3Ω, whichever is greater Power Rating . . . . . . 0.125 watt at 70C; 0 watt at 125C Temperature Range . . . . . . . . . . . . . . . . . 55C to 125C Low Temperature Operation . . . 55C, 0.125 watt, 1 hour ∆T/R )2%, S.S. )2% High Temperature Exposure . . . . . . . . . 125C, 250 hours ∆T/R )2%, S.S. )2% Load Life . . . . . . . . . . . . . . . 70C, 0.125 watt, 1,000 hours ∆T/R )3%, S.S. )2% Maximum Input Voltage . . . . . . . . 200VDC or power rating, whichever is smaller Thermal Shock . . . . . . . . . . . . . . . . . . . . . . 55C,125C, 30 minutes each, 5 cycles ∆T/R )2%, S.S. )1% Temperature Coefficient . . . . 100 ppm /C, 200Ω to 1MΩ 250 ppm /C, other values Shock . . . . . . . . . . . . .100G, 6ms, 6 directions, 3 times each ∆T/R )1%, S.S. )1% Insulation Resistance . . . . . . . 100MΩ minimum at 500VDC Vibration . . . . . . . . . . . . . . . . 10-2,000Hz, 1.5mm amplitude, 20G, 12 hours ∆T/R )1%, S.S. )1% Dielectric Strength . . . . . . . . . . . . . . . . . . 500VAC, 1 minute Adjustment Travel . . . . . . . . . . . . . . . . . . . . . . . . . 22010 Mechanical Mechanical Travel . . . . . . . . . . . . . . . . . . . . . . . . . 25010 Shaft Torque . . . . . . . . . . . . . . . 50 gf • cm (0.69 oz • in) max. Stop Strength . . . . . . . . . . . . . . 200 gf • cm (2.77 oz • in) min. Flammability of Plastic Materials . . . . . . . Meets UL 94V-0 Nominal Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.068g Marking . . . . . . . . . . . . Resistance value or code, date code Humidity . . . . . . . . . . . . . . . . . . . . . . . . 40C, 90-95%RH, 0.125 watt, 500 hours ∆T/R )3%, S.S. )2% Moisture Resistance . . . . . . 10C to 65C, 80-98%RH, 0.125 watt, 10 cycles, 240 hours ∆T/R )3% Soldering Heat Resistance . . . . . . . . . . 240C, 10 seconds ∆T/R )1% Seal Test . . . . . . . . . . . . . . . . .85C, hot water for 1 minute Rotational Life . . . .100 cycles without discontinuity, no load ∆T/R )5% ∆T/R = Total Resistance Change; S.S. = Setting Stability ( voltage ratio ) TOCOS AMERICA, INC. 8 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 E-mail: [email protected] www.tocos.com G3 Series Dimensions G3A J-Hook, Single-Slot, Top Adjust Unit: mm 2.0 0.3 3.40.3 1.95 0.3,0 #2 2 1.0 0.05 0.15 0 2.2 3.2 0.3 0.3 3 42 #3 #1 0.60.3 3.5 0.3 0.85 0.15 SLOT 0.55W1.5L0.4D 2.25 0.3 G31A J-Hook, Cross-Slot, Automatic Top Adjust 2.0 0.3 3.40.3 1.95 0.3,0 #2 2 1.0 0.05 0.15 0 2.2 3.2 0.3 0.3 3 49 #3 #1 0.60.3 3.5 0.3 0.85 0.15 2.25 0.3 G3B Gull-Wing, Single-Slot, Top Adjust 2.0 0.3 3.40.3 1.95 #2 0.3,0 2 1.0 0.15 0.05 0 2.2 3.2 0.3 0.3 3 4.4 0.3 42 #3 #1 0.60.3 0.85 0.15 SLOT 0.55W1.5L0.4D 2.25 0.3 G31B Gull-Wing, Cross-Slot, Automatic Top Adjust 2.0 0.3 3.40.3 1.95 #2 0.3,0 2 1.0 0.15 0.05 0 2.2 3.2 0.3 0.3 3 4.4 0.3 49 #3 #1 0.60.3 0.85 0.15 2.25 0.3 Cross-Slot Dimensions Electrical Schematic All G31 Models Unit: mm 1.5 clockwise 0.6 ccw #1 0.4 Ø 0.85 1.31 #3 cw #2 wiper 0.45 0.1 0.5 TOCOS AMERICA, INC. 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 9 E-mail: [email protected] www.tocos.com G3 Series Soldering Guidelines Recommended Land Patterns Unit: mm Flow Soldering Method G3A & G31A G3B & G31B 1.8 1.8 1.6 2.3 #2 #1 #3 R 1.4 1.0 1.0 #2 5.7 1.0 6.6 R 1.4 #1 #3 1.0 2.1 2.3 1.2 0.8 1.2 3.2 1.2 0.8 1.2 3.2 Reflow Soldering Method G3A & G31A G3B & G31B 1.6 1.6 1.5 2.2 #2 0.9 4.6 #1 #3 #2 0.9 1.0 6.0 #1 #3 1.2 1.0 1.9 1.2 0.8 1.2 3.2 1.2 0.8 1.2 3.2 Recommended Soldering Profiles Flow Soldering Profile Reflow Soldering Profile TP*240°C Max. TP 260°C Max. 240 TM 180°C Solder Melting Temp. 200 ts.*3~4 sec. Solder Melting Time 150 100 Temperature (°C) Temperature (°C) 250 TM 180°C Solder Melting Temp. 200 150 ts.*10 sec. Solder Melting Time 100 Pre-Heat Zone Pre-Heat Zone 50 1 2 Time (min.) 50 3 4 1 2 Time (min.) 3 4 TOCOS AMERICA, INC. 10 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 E-mail: [email protected] www.tocos.com G3 Series Tape & Reel Specifications Embossed Tape Dimensions Unit: mm Conforms to EIA-481, JIS-C-0806 and EIAJ-RC-1009B G3AT, G31AT, G3BT, G31BT 8.00.1 2.00.05 4.00.1 Ø1.5 0.1,0 1.750.1 0.30.05 5.5 0.05 12.00.2 5.2 3.65 0.1 2.6 Ø1.60.1 Direction of Feed 4.90.1 0.1 0.1 3.9 0.1 1.3 0.1 3.6 0.1 Reel Dimensions Conforms to EIA-481, JIS-C-0806 and EIAJ-RC-1009B G3AT, G31AT, G3BT, G31BT 13.00.3 2.00.5 Ø13.00.5 Ø 21.00.8 Ø 60.01.0,0 Ø178.02.0 15.41.0 500 Pieces Per 7” Reel TOCOS AMERICA, INC. 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 11 E-mail: [email protected] www.tocos.com G3 Series G3 1 A Part Numbering System T B 105 M Resistance Tolerance: M = 20% Resistance Code: Expressed in ohms. A three digit code where the first two digits are significant figures, and the third digit indicates the number of zeros that follow these figures (i.e., 100 = 10Ω; 101 = 100Ω; 102 = 1,000Ω; 105 = 1,000,000Ω ). Resistance Taper: B = Linear. Packaging: T = Tape & Reel; Blank = Bulk. Terminal Style: A = J-Hook; B = Gull-Wing. Adjustment Slot: 1 = Cross-Slot Automatic Adjust; Blank = Single-Slot. TOCOS Series Name. Part Numbers Resistance Tolerance 20% Nominal Resistance Value ( Ω ) Catalog No. Tape & Reel Code Catalog No. Bulk Potentiometer Styles G3A J-Hook, Single-Slot, Top Adjust 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 2,000,000 G3AT G3AT G3AT G3AT G3AT G3AT G3AT G3AT G3AT G3AT G3AT G3AT G3AT G3AT G3AT 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 B B B B B B B B B B B B B B B 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 M M M M M M M M M M M M M M M G3A G3A G3A G3A G3A G3A G3A G3A G3A G3A G3A G3A G3A G3A G3A B B B B B B B B B B B B B B B 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 M M M M M M M M M M M M M M M G3A G31A J-Hook, Cross-Slot, Automatic Top Adjust 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 2,000,000 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 G31AT G31AT G31AT G31AT G31AT G31AT G31AT G31AT G31AT G31AT G31AT G31AT G31AT G31AT G31AT B B B B B B B B B B B B B B B 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 M M M M M M M M M M M M M M M G31A G31A G31A G31A G31A G31A G31A G31A G31A G31A G31A G31A G31A G31A G31A B B B B B B B B B B B B B B B 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 M M M M M M M M M M M M M M M G31A TOCOS AMERICA, INC. 12 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 E-mail: [email protected] www.tocos.com G3 Series Part Numbers Resistance Tolerance 20% Nominal Resistance Value ( Ω ) Code Catalog No. Tape & Reel Catalog No. Bulk Potentiometer Styles G3B Gull-Wing, Single-Slot, Top Adjust 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 2,000,000 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 G3BT G3BT G3BT G3BT G3BT G3BT G3BT G3BT G3BT G3BT G3BT G3BT G3BT G3BT G3BT B B B B B B B B B B B B B B B 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 M M M M M M M M M M M M M M M G3B G3B G3B G3B G3B G3B G3B G3B G3B G3B G3B G3B G3B G3B G3B B B B B B B B B B B B B B B B 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 M M M M M M M M M M M M M M M G3B G31B Gull-Wing, Cross-Slot, Automatic Top Adjust 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 2,000,000 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 G31BT G31BT G31BT G31BT G31BT G31BT G31BT G31BT G31BT G31BT G31BT G31BT G31BT G31BT G31BT B B B B B B B B B B B B B B B 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 M M M M M M M M M M M M M M M G31B G31B G31B G31B G31B G31B G31B G31B G31B G31B G31B G31B G31B G31B G31B B B B B B B B B B B B B B B B 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 M M M M M M M M M M M M M M M G31B Packaging Standard: Tape & Reel Packaging Bulk Packaging 500 pieces per 7” reel. 100 pieces per vinyl bag. 1,000 pieces per box. Cleaning Guidelines For cleaning and other information, refer to Guidelines and Precautions for Using Potentiometers. TOCOS AMERICA, INC. 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 13 E-mail: [email protected] www.tocos.com TOCOS ® G4 Series POTENTIOMETERS 4mm Surface Mount, Single-Turn, Sealed Cermet Trimmers Features 4mm square SMD, single-turn, sealed cermet trimmers Available in J-hook and gull-wing terminal configurations Top, side and bottom adjustment in single-slot or automatic adjust cross-slot design Tape and reel packaging High setting accuracy, zero backlash Meets EIA, EIAJ, IPC, VECI standard SMD trimmer designs Designed for flow, reflow or infrared reflow soldering Sealed to withstand immersion cleaning processes Specifications Electrical Environmental Standard Resistance Range . . . . . . . . . . . . . . 50Ω to 2MΩ (standard 1, 2 & 5 sequence) Resistance Tolerance . . . . . . . . . . . . . . . . . 20% standard 10% optional for 100Ω to 1MΩ End Resistance . . . . . . . . . . 1% or 3Ω, whichever is greater Resistance Taper . . . . . . . . . . . . . . . . . . . . . . . . . B = Linear Peak Noise (C.R.V.) . . . . . . . 2% or 3Ω, whichever is greater Power Rating . . . . . . . 0.25 watt at 70C; 0 watt at 125C Temperature Range . . . . . . . . . . . . . . . . . 55C to 125C Low Temperature Operation . . . . . . . . . 55C, 0.25 watt, 45 minutes ∆T/R )2%, S.S. )2% High Temperature Exposure . . . . . . . . . 125C, 250 hours ∆T/R )2%, S.S. )2% Load Life . . . . . . . . . . . . . . . . 70C, 0.25 watt, 1,000 hours ∆T/R )3%, S.S. )2% Maximum Input Voltage . . . . . . . . 200VDC or power rating, whichever is smaller Thermal Shock . . . . . . . . . . . . . . . . . . . . . . 55C,125C, 30 minutes each, 5 cycles ∆T/R )2%, S.S. )1% Temperature Coefficient . . . . 100 ppm /C, 200Ω to 1MΩ 250 ppm /C, other values Shock . . . . . . . . . . . . 100G, 6ms, 6 directions, 3 times each ∆T/R )1%, S.S. )1% Insulation Resistance . . . . . . . 100MΩ minimum at 500VDC Vibration . . . . . . . . . . . . . . . . 10-2,000Hz, 1.5mm amplitude, 20G, 12 hours ∆T/R )1%, S.S. )1% Dielectric Strength . . . . . . . . . . . . . . . . . . 500VAC, 1 minute Adjustment Travel . . . . . . . . . . . . . . . . . . . . . . . . . 20010 Mechanical Mechanical Travel . . . . . . . . . . . . . . . . . . . . . . . . . 24010 Shaft Torque . . . . . . . . . . . . . . . 150 gf • cm (2.08 oz • in) max. Stop Strength . . . . . . . . . . . . . . 300 gf • cm (4.16 oz • in) min. Flammability of Plastic Materials . . . . . . . Meets UL 94V-0 Humidity . . . . . . . . . . . . . . . . . . . . . . . . 40C, 90-95%RH, 0.25 watt, 500 hours ∆T/R )3%, S.S. )2% Moisture Resistance . . . . . . 10C to 65C, 80-98%RH, 0.25 watt, 10 cycles, 240 hours ∆T/R )3% Soldering Heat Resistance . . . . . . . . . . 260C, 10 seconds ∆T/R )1% Nominal Weight . . . . . . . . . . . . . . . . . . . . . 0.14g (A, B, D, E) 0.16g (BF); 0.24g (SA) Seal Test . . . . . . . . . . . . . . . .85C, hot water for 1 minute Marking . . . . . . . . . . . . Resistance value or code, date code Rotational Life . . . .100 cycles without discontinuity, no load ∆T/R )5% For through-hole models of the G4 series, refer to the G4C Series on page 29. ∆T/R = Total Resistance Change; S.S. = Setting Stability ( voltage ratio ) TOCOS AMERICA, INC. 14 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 E-mail: [email protected] www.tocos.com G4 Series Standard and Reverse Markings All A, B, D & E Models Standard Markings Reverse Markings Position of Rotor Inside Outside Positions Outside Positions #1 #3 #1 #3 #2 #2 G4A & G4B G4D & G4E #2 Position of the rotor inside is the same for both types of markings. #1 #3 The D and E reverse markings models have the same parts and are constructed the same as the A and B models respectively. The only difference is the outside markings. Dimensions G4A J-Hook, Single-Slot, Top Adjust G41A J-Hook, Cross-Slot, Top Adjust 2.7 2.7 0.3,0 0.3,0 5.00.3 #2 Unit: mm 5.00.3 #2 1.2 1.2 0.15 1.2 1.2 0.15 51 51 4.5 2.7 0.3 0.3 503 51 2.7 0.3 51 0.10.05 0.15 0.2 #1 #3 0.10.05 0.15 0.8 (2) 0.15 SLOT 0.6W2.6L0.6D 5.2 0.3 0.3 503 #1 #3 4.5 5.2 0.3 0.2 0.8(2) 0.15 2.3 2.3 0.3 0.3 G4D Reverse Markings, J-Hook, Single-Slot, Top Adjust 2.7 0.3,0 5.00.3 #2 1.2 1.2 0.15 503 51 4.5 2.7 0.3 5.2 0.3 0.3 51 #3 0.2 #1 0.10.05 0.15 0.8 (2) 0.15 SLOT 0.6 W2.6 L0.6D G4SA J-Hook, Single-Slot, Side Adjust 5.00.3 2.3 0.3 G41SA J-Hook, Cross-Slot, Side Adjust 5.00.3 4.5 4.5 0.3 0.3 51 51 5.7 5.7 0.3 0.3 503 51 3.5 0.3 503 0.7 51 3.5 0.3 0.7 1.1 1.1 0.1 SLOT 0.6 W2.6 L0.6D 0.1 5.2 5.2 0.5 0.5 2.5 2.5 0.3 0.3 0.450.15 (2) 0.450.15 (2) #1 #1 #3 0.9 0.9 0.3 0.3 #3 #2 #2 0.60.15 0.60.15 TOCOS AMERICA, INC. 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 15 E-mail: [email protected] www.tocos.com G4 Series Dimensions G4B Gull-Wing, Single-Slot, Top Adjust G41B Gull-Wing, Cross-Slot, Top Adjust 2.7 2.7 0.3,0 5.00.3 #2 0.10.05 0.15 1.2 Unit: mm 0.3,0 5.00.3 #2 1.2 0.15 0.10.05 0.15 1.2 1.0 1.2 0.15 1.0 51 51 4.5 4.5 6.5 0.3 503 51 6.5 0.3 0.3 0.2 0.3 503 51 0.2 1.0 #3 1.0 #1 #3 0.8 (2) #1 0.8(2) 0.15 SLOT 0.6W2.6L0.6D 0.15 2.3 2.3 0.3 0.3 G4E Reverse Markings, Gull-Wing, Single-Slot, Top Adjust 2.7 0.3,0 5.00.3 #2 1.2 0.10.05 0.15 1.2 0.15 1.0 503 51 4.5 6.5 0.3 0.3 0.2 51 1.0 #3 #1 0.8 (2) 0.15 SLOT 0.6 W2.6 L0.6D G4BF Gull-Wing, Single-Slot, Bottom Adjust 0.6 G41BF Gull-Wing, Cross-Slot, Bottom Adjust 2.7 1.2 5.00.3 #2 0.15 1.3 51 0.5 4.5 6.7 0.3 0.5 0.5 0.2 #1 503 0.8 (2) 0.6 #3 0.2 51 #1 0.15 SLOT 0.6W2.6L0.6D 0.15 0.5 0.5 #3 1.2 1.3 6.7 0.3 51 0.3,0 0.6 4.5 0.5 503 2.7 0.50.2 0.3,0 51 0.50.2 5.00.3 #2 2.3 0.3 0.8(2) 0.6 0.15 2.3 2.3 0.3 0.3 Cross-Slot Dimensions All G41 Models Electrical Schematic Unit: mm clockwise 1.9 ccw #1 2.3 #3 cw 0.55 #2 wiper 0.55D TOCOS AMERICA, INC. 16 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 E-mail: [email protected] www.tocos.com G4 Series Soldering Guidelines Dimensions Recommended Land Patterns Unit: mm Flow Soldering Method G4A, G41A, G4D G4B, G41B, G4E G4SA, G41SA 2.0 2.0 2.0 1.9 2.2 2.2 #2 2.1 #2 #2 1.2 1.2 8.0 6.8 6.8 1.2 1.2 #1 #3 #1 #3 2.1 #1 #3 2.2 2.2 1.9 1.5 1.0 1.5 1.5 1.5 4.0 1.5 1.0 1.5 1.0 4.0 4.0 Reflow Soldering Method G4A, G41A, G4D G4B, G41B, G4E G4BF G4SA, G41SA 1.6 1.6 1.6 1.6 1.4 1.45 #2 1.75 1.75 #2 2.6 2.3 #2 #2 1.15 1.15 8.0 7.5 5.8 5.8 1.15 1.15 #1 #3 #1 #3 2.3 2.6 Ø 2.8 1.75 #1 #3 1.75 #1 #3 1.45 1.4 1.2 1.1 1.2 1.2 3.5 1.2 1.1 1.2 1.2 3.5 1.1 1.2 1.1 3.5 1.2 3.5 Recommended Soldering Profiles Flow Soldering Profile Reflow Soldering Profile TP*260°C Max. TP 260°C Max. 250 TM 180°C Solder Melting Temp. 200 ts.*10 sec. Solder Melting Time 150 100 Temperature (°C) Temperature (°C) 250 TM 180°C Solder Melting Temp. 200 ts.*15~20 sec. Solder Melting Time 150 100 Pre-Heat Zone Pre-Heat Zone 50 1 2 Time (min.) 50 3 4 1 2 Time (min.) 3 4 TOCOS AMERICA, INC. 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 17 E-mail: [email protected] www.tocos.com G4 Series Tape & Reel Specifications Embossed Tape Dimensions Unit: mm Conforms to EIA-481, JIS-C-0806 and EIAJ-RC-1009B G4AT, G41AT, G4DT, G4BT, G41BT, G4ET 8.00.1 2.00.05 4.00.1 Ø1.5 1.750.1 0.1,0 0.30.05 5.5 0.05 51 12.00.2 7.2 0.1 503 3.75 4.9 0.1 51 Ø1.60.1 0.1 3.1 0.1 3.3 5.4 0.1 0.1 Direction of Feed G4SAT, G41SAT 8.00.1 2.00.05 4.00.1 Ø1.5 1.750.1 0.1,0 0.40.05 5.5 0.05 12.00.2 7.0 3.6 6.1 0.1 51 Ø1.60.1 5.2 6.3 5.2 0.1 Direction of Feed 503 51 Reel Dimensions Conforms to EIA-481, JIS-C-0806 and EIAJ-RC-1009B G4AT, G41AT, G4DT, G4BT, G41BT, G4ET G4SAT, G41SAT 13.50.5 13.00.3 2.00.5 2.00.5 Ø13.00.5 Ø 21.00.8 Ø13.00.5 Ø 21.00.8 Ø 85.01.0 Ø 60.01.0,0 Ø178.02.0 15.41.0 500 Pieces Per 7” Reel Ø 254.01.0 17.51.0 750 Pieces Per 10” Reel TOCOS AMERICA, INC. 18 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 E-mail: [email protected] www.tocos.com G4 Series G4 1 A Part Numbering System T B 102 M Resistance Tolerance: M = 20% standard; K = 10% optional for 100Ω to 1MΩ. Resistance Code: Expressed in ohms. A three digit code where the first two digits are significant figures, and the third digit indicates the number of zeros that follow these figures (i.e., 100 = 10Ω; 101 = 100Ω; 102 = 1,000Ω; 105 = 1,000,000Ω ). Resistance Taper: B = Linear. Packaging: T = Tape & Reel; Blank = Bulk. Terminal Style: A, D, SA = J-Hook; B, BF, E = Gull-Wing. Adjustment Slot: 1 = Cross-Slot Automatic Adjust; Blank = Single-Slot. TOCOS Series Name. Part Numbers Nominal Resistance Value ( Ω ) Code Resistance Tolerance 10% Catalog No. Tape & Reel Catalog No. Bulk Resistance Tolerance 20% Catalog No. Tape & Reel Catalog No. Bulk Potentiometer Styles G4A J-Hook, Single-Slot, Top Adjust 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 2,000,000 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 G4AT G4AT G4AT G4AT G4AT G4AT G4AT G4AT G4AT G4AT G4AT G4AT G4AT — B 101 B 201 B 501 B 102 B 202 B 502 B 103 B 203 B 503 B 104 B 204 B 504 B 105 — K K K K K K K K K K K K K G4A G4A G4A G4A G4A G4A G4A G4A G4A G4A G4A G4A G4A B B B B B B B B B B B B B — 101 201 501 102 202 502 103 203 503 104 204 504 105 — K K K K K K K K K K K K K G4AT G4AT G4AT G4AT G4AT G4AT G4AT G4AT G4AT G4AT G4AT G4AT G4AT G4AT G4AT B B B B B B B B B B B B B B B 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 M M M M M M M M M M M M M M M G4A G4A G4A G4A G4A G4A G4A G4A G4A G4A G4A G4A G4A G4A G4A B B B B B B B B B B B B B B B 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 M M M M M M M M M M M M M M M G4A G41A J-Hook, Cross-Slot, Automatic Top Adjust 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 2,000,000 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 G41AT G41AT G41AT G41AT G41AT G41AT G41AT G41AT G41AT G41AT G41AT G41AT G41AT — B 101 B 201 B 501 B 102 B 202 B 502 B 103 B 203 B 503 B 104 B 204 B 504 B 105 — K K K K K K K K K K K K K G41A G41A G41A G41A G41A G41A G41A G41A G41A G41A G41A G41A G41A — B 101 B 201 B 501 B 102 B 202 B 502 B 103 B 203 B 503 B 104 B 204 B 504 B 105 — K K K K K K K K K K K K K G41AT G41AT G41AT G41AT G41AT G41AT G41AT G41AT G41AT G41AT G41AT G41AT G41AT G41AT G41AT B B B B B B B B B B B B B B B 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 M M M M M M M M M M M M M M M G41A G41A G41A G41A G41A G41A G41A G41A G41A G41A G41A G41A G41A G41A G41A B B B B B B B B B B B B B B B 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 M M M M M M M M M M M M M M M G41A TOCOS AMERICA, INC. 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 19 E-mail: [email protected] www.tocos.com G4 Series Nominal Resistance Value ( Ω ) Code Part Numbers Resistance Tolerance 10% Catalog No. Tape & Reel Catalog No. Bulk Resistance Tolerance 20% Catalog No. Tape & Reel Catalog No. Bulk Potentiometer Styles G4D Reverse Markings, J-Hook, Single-Slot, Top Adjust 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 2,000,000 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 G4DT G4DT G4DT G4DT G4DT G4DT G4DT G4DT G4DT G4DT G4DT G4DT G4DT — B 101 B 201 B 501 B 102 B 202 B 502 B 103 B 203 B 503 B 104 B 204 B 504 B 105 — K K K K K K K K K K K K K G4D G4D G4D G4D G4D G4D G4D G4D G4D G4D G4D G4D G4D B B B B B B B B B B B B B — 101 201 501 102 202 502 103 203 503 104 204 504 105 — K K K K K K K K K K K K K G4DT G4DT G4DT G4DT G4DT G4DT G4DT G4DT G4DT G4DT G4DT G4DT G4DT G4DT G4DT B B B B B B B B B B B B B B B 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 M M M M M M M M M M M M M M M G4D G4D G4D G4D G4D G4D G4D G4D G4D G4D G4D G4D G4D G4D G4D B B B B B B B B B B B B B B B 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 M M M M M M M M M M M M M M M G4D G4B G4B G4B G4B G4B G4B G4B G4B G4B G4B G4B G4B G4B B B B B B B B B B B B B B — 101 201 501 102 202 502 103 203 503 104 204 504 105 — K K K K K K K K K K K K K G4BT G4BT G4BT G4BT G4BT G4BT G4BT G4BT G4BT G4BT G4BT G4BT G4BT G4BT G4BT B B B B B B B B B B B B B B B 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 M M M M M M M M M M M M M M M G4B G4B G4B G4B G4B G4B G4B G4B G4B G4B G4B G4B G4B G4B G4B B B B B B B B B B B B B B B B 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 M M M M M M M M M M M M M M M G4B G4B Gull-Wing, Single-Slot, Top Adjust 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 2,000,000 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 G4BT G4BT G4BT G4BT G4BT G4BT G4BT G4BT G4BT G4BT G4BT G4BT G4BT — B 101 B 201 B 501 B 102 B 202 B 502 B 103 B 203 B 503 B 104 B 204 B 504 B 105 — K K K K K K K K K K K K K G41B Gull-Wing, Cross-Slot, Automatic Top Adjust 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 2,000,000 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 G41BT G41BT G41BT G41BT G41BT G41BT G41BT G41BT G41BT G41BT G41BT G41BT G41BT — B 101 B 201 B 501 B 102 B 202 B 502 B 103 B 203 B 503 B 104 B 204 B 504 B 105 — K K K K K K K K K K K K K G41B G41B G41B G41B G41B G41B G41B G41B G41B G41B G41B G41B G41B — B 101 B 201 B 501 B 102 B 202 B 502 B 103 B 203 B 503 B 104 B 204 B 504 B 105 — K K K K K K K K K K K K K G41BT G41BT G41BT G41BT G41BT G41BT G41BT G41BT G41BT G41BT G41BT G41BT G41BT G41BT G41BT B B B B B B B B B B B B B B B 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 M M M M M M M M M M M M M M M G41B G41B G41B G41B G41B G41B G41B G41B G41B G41B G41B G41B G41B G41B G41B B B B B B B B B B B B B B B B 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 M M M M M M M M M M M M M M M G41B TOCOS AMERICA, INC. 20 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 E-mail: [email protected] www.tocos.com G4 Series Nominal Resistance Value ( Ω ) Code Part Numbers Resistance Tolerance 10% Catalog No. Tape & Reel Resistance Tolerance 20% Catalog No. Bulk Catalog No. Tape & Reel Catalog No. Bulk Potentiometer Styles G4E Reverse Markings, Gull-Wing, Single-Slot, Top Adjust 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 2,000,000 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 G4ET G4ET G4ET G4ET G4ET G4ET G4ET G4ET G4ET G4ET G4ET G4ET G4ET — B 101 B 201 B 501 B 102 B 202 B 502 B 103 B 203 B 503 B 104 B 204 B 504 B 105 — K K K K K K K K K K K K K G4E G4E G4E G4E G4E G4E G4E G4E G4E G4E G4E G4E G4E B B B B B B B B B B B B B — 101 201 501 102 202 502 103 203 503 104 204 504 105 — G4ET G4ET G4ET G4ET G4ET G4ET G4ET G4ET G4ET G4ET G4ET G4ET G4ET G4ET G4ET K K K K K K K K K K K K K B B B B B B B B B B B B B B B 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 M M M M M M M M M M M M M M M G4E G4E G4E G4E G4E G4E G4E G4E G4E G4E G4E G4E G4E G4E G4E B B B B B B B B B B B B B B B 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 M M M M M M M M M M M M M M M G4E G4SA J-Hook, Single-Slot, Side Adjust 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 2,000,000 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 G4SAT G4SAT G4SAT G4SAT G4SAT G4SAT G4SAT G4SAT G4SAT G4SAT G4SAT G4SAT G4SAT — B 101 B 201 B 501 B 102 B 202 B 502 B 103 B 203 B 503 B 104 B 204 B 504 B 105 — K K K K K K K K K K K K K G4SA G4SA G4SA G4SA G4SA G4SA G4SA G4SA G4SA G4SA G4SA G4SA G4SA — B 101 B 201 B 501 B 102 B 202 B 502 B 103 B 203 B 503 B 104 B 204 B 504 B 105 — K K K K K K K K K K K K K G4SAT G4SAT G4SAT G4SAT G4SAT G4SAT G4SAT G4SAT G4SAT G4SAT G4SAT G4SAT G4SAT G4SAT G4SAT B B B B B B B B B B B B B B B 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 M M M M M M M M M M M M M M M G4SA G4SA G4SA G4SA G4SA G4SA G4SA G4SA G4SA G4SA G4SA G4SA G4SA G4SA G4SA B B B B B B B B B B B B B B B 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 M M M M M M M M M M M M M M M G4SA G41SA J-Hook, Cross-Slot, Automatic Side Adjust 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 2,000,000 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 — G41SAT B G41SAT B G41SAT B G41SAT B G41SAT B G41SAT B G41SAT B G41SAT B G41SAT B G41SAT B G41SAT B G41SAT B G41SAT B — 101 201 501 102 202 502 103 203 503 104 204 504 105 K K K K K K K K K K K K K G41SA G41SA G41SA G41SA G41SA G41SA G41SA G41SA G41SA G41SA G41SA G41SA G41SA — B 101 B 201 B 501 B 102 B 202 B 502 B 103 B 203 B 503 B 104 B 204 B 504 B 105 — K K K K K K K K K K K K K G41SAT G41SAT G41SAT G41SAT G41SAT G41SAT G41SAT G41SAT G41SAT G41SAT G41SAT G41SAT G41SAT G41SAT G41SAT B B B B B B B B B B B B B B B 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 M M M M M M M M M M M M M M M G41SA G41SA G41SA G41SA G41SA G41SA G41SA G41SA G41SA G41SA G41SA G41SA G41SA G41SA G41SA B B B B B B B B B B B B B B B 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 M M M M M M M M M M M M M M M G41SA TOCOS AMERICA, INC. 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 21 E-mail: [email protected] www.tocos.com G4 Series Nominal Resistance Value ( Ω ) Code Part Numbers Resistance Tolerance 10% Catalog No. Tape & Reel Resistance Tolerance 20% Catalog No. Bulk Catalog No. Tape & Reel Catalog No. Bulk Potentiometer Styles G4BF Gull-Wing, Single-Slot, Bottom Adjust 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 2,000,000 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 — — — — — — — — — — — — — — — — B 101 B 201 B 501 B 102 B 202 B 502 B 103 B 203 B 503 B 104 B 204 B 504 B 105 — G4BF G4BF G4BF G4BF G4BF G4BF G4BF G4BF G4BF G4BF G4BF G4BF G4BF K K K K K K K K K K K K K — — — — — — — — — — — — — — — G4BF G4BF G4BF G4BF G4BF G4BF G4BF G4BF G4BF G4BF G4BF G4BF G4BF G4BF G4BF — — — — — — — — — — — — — — — G41BF G41BF G41BF G41BF G41BF G41BF G41BF G41BF G41BF G41BF G41BF G41BF G41BF G41BF G41BF B B B B B B B B B B B B B B B 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 M M M M M M M M M M M M M M M G4BF G41BF Gull-Wing, Cross-Slot, Automatic Bottom Adjust 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 2,000,000 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 — — — — — — — — — — — — — — — G41BF G41BF G41BF G41BF G41BF G41BF G41BF G41BF G41BF G41BF G41BF G41BF G41BF — B 101 B 201 B 501 B 102 B 202 B 502 B 103 B 203 B 503 B 104 B 204 B 504 B 105 — K K K K K K K K K K K K K B B B B B B B B B B B B B B B 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 M M M M M M M M M M M M M M M G41BF Packaging Standard: Tape & Reel Packaging Bulk Packaging G4AT, G41AT, G4DT, G4BT, G41BT, G4ET 500 pieces per 7” reel. All G4 Models 100 pieces per vinyl bag. 1,000 pieces per box. G4SAT, G41SAT 750 pieces per 10” reel. Cleaning Guidelines For cleaning and other information, refer to Guidelines and Precautions for Using Potentiometers. TOCOS AMERICA, INC. 22 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 E-mail: [email protected] www.tocos.com TOCOS ® GV4 Series POTENTIOMETERS 4mm Surface Mount, Multi-Turn, Sealed Cermet Trimmers Features 4mm square SMD, multi-turn, sealed cermet trimmers Available in J-hook and gull-wing terminal configurations Top or side adjustment, flush with housing Meets EIA, EIAJ, IPC, VECI standard SMD trimmer designs Wide temperature range of 65C to 150C TCR = 100ppm /C; Low CRV = 1% Tape and reel packaging Designed for flow, reflow or infrared reflow soldering Sealed to withstand immersion cleaning processes Specifications Electrical Environmental Standard Resistance Range . . . . . . . . . . . . . . 10Ω to 2MΩ (standard 1, 2 & 5 sequence) Temperature Range . . . . . . . . . . . . . . . . . 65C to 150C Resistance Tolerance . . . . . . . . . . . . . . . . . 10% standard Low Temperature Operation . . . .65C, 0.25 watt, 2 hours ∆T/R )1%, S.S. )1% End Resistance . . . . . . . . . . 1% or 2Ω, whichever is greater High Temperature Exposure . . . . . . . . . 150C, 250 hours ∆T/R )2%, S.S. )1% Resistance Taper . . . . . . . . . . . . . . . . . . . . . . . . . B = Linear Peak Noise (C.R.V.) . . . . . . . 1% or 3Ω, whichever is greater Power Rating . . . . . . . 0.25 watt at 85C; 0 watt at 150C Maximum Input Voltage . . . . . . . . 300VDC or power rating, whichever is smaller Temperature Coefficient . . . . . . . . . . . . . . . . 100 ppm /C Insulation Resistance . . . . . . . 100MΩ minimum at 500VDC Dielectric Strength . . . . . . . . . . . . . . . . . . 600VAC, 1 minute Adjustment Travel . . . . . . . . . . . . . . . . . 12 turns2 nominal Mechanical Mechanical Travel . . . . . . . . . . . . . . . . . . . . . . . . 13 turns1 Shaft Torque . . . . . . . . . . . . . . . 180 gf • cm (2.49 oz • in) max. Stop Strength . . . . . . . . . . . . . . Clutch action or wiper idles Flammability of Plastic Materials . . . . . . . Meets UL 94V-0 Nominal Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.2g Marking . . . . . . . . . . . . Resistance value or code, date code Load Life . . . . . . . . . . . . . . . . 85C, 0.25 watt, 1,000 hours ∆T/R )3% or ∆R = 3Ω, S.S. )2% Thermal Shock . . . . . . . . . . . . . . . . . . . . . . 65C,150C, 30 minutes each, 5 cycles ∆T/R )2%, S.S. )1% Shock . . . . . . . . . . . . 100G, 6ms, 6 directions, 3 times each ∆T/R )1%, S.S. )1% Vibration . . . . . . . . . . . . . . . . 10-2,000Hz, 1.5mm amplitude, 20G, 12 hours ∆T/R )1%, S.S. )1% Humidity . . . . . . . . . . . . . . . . . . . . . . . . 40C, 90-95%RH, 0.25 watt, 500 hours ∆T/R )3%, S.S. )2% Moisture Resistance . . . . . . 10C to 65C, 80-98%RH, 0.25 watt, 10 cycles, 240 hours ∆T/R )3% Soldering Heat Resistance . . . . 260C, 4 sec. in, 2 sec. out ∆T/R )1% Seal Test . . . . . . . . . . . . . . . 85C, Fluorinert ® for 1 minute Rotational Life . . . 100 cycles ( ! 100Ω), 200 cycles (8100Ω) without discontinuity, no load ∆T/R )3% or ∆R = 3Ω ∆T/R = Total Resistance Change; S.S. = Setting Stability ( voltage ratio ) ® Fluorinert is a registered trademark of 3M Co. TOCOS AMERICA, INC. 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 23 E-mail: [email protected] www.tocos.com GV4 Series Dimensions GV4W J-Hook, Single-Slot, Top Adjust Unit: mm 5.30.2 SLOT 0.5W1.5L0.5D 5.10.1 #1 #2 4.8 0.1 1.20.2 #3 Ø1.5 0.80.2 2.60.2 1.00.2 3.5 3.9 0.1 0.2 1.00.2 1.70.2 0.80.1 2.54 2.54 1.30.1 0.2 0.2 1.650.2 GV4J J-Hook, Single-Slot, Side Adjust GV4G Gull-Wing, Single-Slot, Side Adjust 5.00.2 SLOT 0.5W1.5L0.5D 5.80.2 SLOT 0.5W1.5L0.5D 4.60.1 4.60.1 #1 #1 2.2 #2 4.8 0.2 0.1 1.20.2 1.20.2 #2 2.2 4.8 0.2 0.1 #3 #3 Ø1.5 Ø1.5 2.60.2 2.80.2 1.0 0.2 3.5 0.1 3.5 3.7 0.1 0.2 0.60.2 1.20.2 3.9 0.2 0.60.2 1.20.2 1.30.1 1.30.1 0.80.1 0.80.1 Electrical Schematic clockwise ccw #1 #3 cw #2 wiper TOCOS AMERICA, INC. 24 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 E-mail: [email protected] www.tocos.com GV4 Series Soldering Guidelines Recommended Land Patterns Unit: mm Flow or Reflow Soldering Methods GV4W GV4J 2.0 2.0 2.0 1.6 #2 #2 0.65 2.9 2.54 #1 #3 1.0 4.0 4.5 6.0 0.65 2.3 #3 1.0 #1 1.6 2.0 1.3 1.24 1.3 1.3 3.84 1.0 1.3 3.6 GV4G 2.0 1.3 #2 1.95 5.2 6.5 1.95 2.3 #1 #3 1.3 1.3 1.0 1.3 3.6 Recommended Soldering Profiles Flow Soldering Profile Reflow Soldering Profile TP*240°C Max. TP 260°C Max. 240 TM 180°C Solder Melting Temp. 200 ts.*3~4 sec. Solder Melting Time 150 100 Temperature (°C) Temperature (°C) 250 TM 180°C Solder Melting Temp. 200 150 ts.*10 sec. Solder Melting Time 100 Pre-Heat Zone Pre-Heat Zone 50 1 2 Time (min.) 50 3 4 1 2 Time (min.) 3 4 TOCOS AMERICA, INC. 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 25 E-mail: [email protected] www.tocos.com GV4 Series Tape & Reel Specifications Embossed Tape Dimensions Unit: mm Conforms to EIA-481, JIS-C-0806 and EIAJ-RC-1009B GV4WT 8.00.1 3.10.1 2.00.05 4.00.1 Ø1.5 1.750.1 0.1,0 5.5 0.05 12.00.2 5.7 0.1 1.6 0.2,0 Ø1.60.1 5.80.1 Direction of Feed 4.1 0.1 0.4 5.75 0.1 GV4JT, GV4GT 8.00.1 2.00.05 3.10.1 4.00.1 Ø1.5 1.750.1 0.1,0 0.4 5.5 0.05 12.00.2 6.2 6.98 4.6 0.1 0.1 1.40.1 Direction of Feed 0.1 4.2 Ø1.60.1 0.1 4.5 5.11 0.2 Reel Dimensions Conforms to EIA-481, JIS-C-0806 and EIAJ-RC-1009B GV4WT GV4JT, GV4GT 13.00.3 2.00.5 2.00.5 Ø13.00.5 Ø 21.00.8 13.00.3 Ø13.00.5 Ø 21.00.8 Ø60.01.0,0 Ø178.02.0 Ø60.01.0,0 Ø178.02.0 15.41.0 250 Pieces Per 7” Reel 15.41.0 500 Pieces Per 7” Reel TOCOS AMERICA, INC. 26 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 E-mail: [email protected] www.tocos.com GV4 Series GV4 J T Part Numbering System B 102 K Resistance Tolerance: K = 10% standard. Resistance Code: Expressed in ohms. A three digit code where the first two digits are significant figures, and the third digit indicates the number of zeros that follow these figures (i.e., 100 = 10Ω; 101 = 100Ω; 102 = 1,000Ω; 105 = 1,000,000Ω ). Resistance Taper: B = Linear. Packaging: T = Tape & Reel; Blank = Bulk. Terminal Style: W = J-Hook Top Adjust. J = J-Hook Side Adjust. G = Gull-Wing Side Adjust. TOCOS Series Name. Part Numbers Nominal Resistance Value ( Ω ) Code Resistance Tolerance 10% Catalog No. Tape & Reel Maximum Input Ratings Catalog No. Bulk Maximum Wiper Maximum Current (mA) Input Voltage ( V ) Potentiometer Styles GV4W J-Hook, Single-Slot, Top Adjust 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 2,000,000 100 200 500 101 201 102 202 502 502 103 203 503 104 204 504 105 205 GV4WT GV4WT GV4WT GV4WT GV4WT GV4WT GV4WT GV4WT GV4WT GV4WT GV4WT GV4WT GV4WT GV4WT GV4WT GV4WT GV4WT B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 K K K K K K K K K K K K K K K K K GV4W GV4W GV4W GV4W GV4W GV4W GV4W GV4W GV4W GV4W GV4W GV4W GV4W GV4W GV4W GV4W GV4W B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 K K K K K K K K K K K K K K K K K 100.0 100.0 70.7 50.0 35.4 22.4 15.8 11.2 7.07 5.00 3.54 2.24 1.58 1.00 0.40 0.20 0.10 1.00 2.00 3.53 5.00 7.07 11.18 15.80 22.36 35.35 50.00 70.70 111.8 158.11 223.60 300.00 300.00 300.00 GV4W 100.0 100.0 70.7 50.0 35.4 22.4 15.8 11.2 7.07 5.00 3.54 2.24 1.58 1.00 0.40 0.20 0.10 1.00 2.00 3.53 5.00 7.07 11.18 15.80 22.36 35.35 50.00 70.70 111.8 158.11 223.60 300.00 300.00 300.00 GV4J GV4J J-Hook, Single-Slot, Side Adjust 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 2,000,000 100 200 500 101 201 102 202 502 502 103 203 503 104 204 504 105 205 GV4JT GV4JT GV4JT GV4JT GV4JT GV4JT GV4JT GV4JT GV4JT GV4JT GV4JT GV4JT GV4JT GV4JT GV4JT GV4JT GV4JT B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 K K K K K K K K K K K K K K K K K GV4J GV4J GV4J GV4J GV4J GV4J GV4J GV4J GV4J GV4J GV4J GV4J GV4J GV4J GV4J GV4J GV4J B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 K K K K K K K K K K K K K K K K K TOCOS AMERICA, INC. 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 27 E-mail: [email protected] www.tocos.com GV4 Series Nominal Resistance Value ( Ω ) Code Part Numbers Resistance Tolerance 10% Catalog No. Tape & Reel Maximum Input Ratings Catalog No. Bulk Maximum Wiper Maximum Current (mA) Input Voltage ( V ) Potentiometer Styles GV4G Gull-Wing, Single-Slot, Side Adjust 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 2,000,000 100 200 500 101 201 102 202 502 502 103 203 503 104 204 504 105 205 GV4GT GV4GT GV4GT GV4GT GV4GT GV4GT GV4GT GV4GT GV4GT GV4GT GV4GT GV4GT GV4GT GV4GT GV4GT GV4GT GV4GT B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 K K K K K K K K K K K K K K K K K GV4G GV4G GV4G GV4G GV4G GV4G GV4G GV4G GV4G GV4G GV4G GV4G GV4G GV4G GV4G GV4G GV4G B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 K K K K K K K K K K K K K K K K K 100.0 100.0 70.7 50.0 35.4 22.4 15.8 11.2 7.07 5.00 3.54 2.24 1.58 1.00 0.40 0.20 0.10 1.00 2.00 3.53 5.00 7.07 11.18 15.80 22.36 35.35 50.00 70.70 111.8 158.11 223.60 300.00 300.00 300.00 GV4G Packaging Standard: Tape & Reel Packaging Bulk Packaging GV4WT 250 pieces per 7” reel. All GV4 Models 100 pieces per vinyl bag. 1,000 pieces per box. GV4JT, GV4GT 500 pieces per 7” reel. Cleaning Guidelines For cleaning and other information, refer to Guidelines and Precautions for Using Potentiometers. TOCOS AMERICA, INC. 28 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 E-mail: [email protected] www.tocos.com TOCOS ® G4C Series POTENTIOMETERS 4mm Square, Single-Turn, Through-Hole, Sealed Cermet Trimmers Features 4mm square, single-turn, through-hole, sealed cermet trimmers Top and bottom single-slot adjustment Space-saving G4 series SMD-sized units with through-hole terminals High setting accuracy, zero backlash Wide temperature range of 55C to 125C Meets EIA, EIAJ, IPC, VECI standard SMD trimmer designs Sealed to withstand wave soldering and immersion cleaning processes Specifications Electrical Environmental Standard Resistance Range . . . . . . . . . . . . . . 50Ω to 2MΩ (standard 1, 2 & 5 sequence) Resistance Tolerance . . . . . . . . . . . . . . . . . 20% standard 10% optional for 100Ω to 1MΩ End Resistance . . . . . . . . . . 1% or 3Ω, whichever is greater Resistance Taper . . . . . . . . . . . . . . . . . . . . . . . . . B = Linear Peak Noise (C.R.V.) . . . . . . . 2% or 3Ω, whichever is greater Power Rating . . . . . . . 0.25 watt at 70C; 0 watt at 125C Temperature Range . . . . . . . . . . . . . . . . . 55C to 125C Low Temperature Operation . . . . . . . . . 55C, 0.25 watt, 45 minutes ∆T/R )2%, S.S. )2% High Temperature Exposure . . . . . . . . . 125C, 250 hours ∆T/R )2%, S.S. )2% Load Life . . . . . . . . . . . . . . . . 70C, 0.25 watt, 1,000 hours ∆T/R )3%, S.S. )2% Maximum Input Voltage . . . . . . . . 200VDC or power rating, whichever is smaller Thermal Shock . . . . . . . . . . . . . . . . . . . . . . 55C,125C, 30 minutes each, 5 cycles ∆T/R )2%, S.S. )1% Temperature Coefficient . . . . 100 ppm /C, 200Ω to 1MΩ 250 ppm /C, other values Shock . . . . . . . . . . . . 100G, 6ms, 6 directions, 3 times each ∆T/R )1%, S.S. )1% Insulation Resistance . . . . . . . 100MΩ minimum at 500VDC Vibration . . . . . . . . . . . . . . . . 10-2,000Hz, 1.5mm amplitude, 20G, 12 hours ∆T/R )1%, S.S. )1% Dielectric Strength . . . . . . . . . . . . . . . . . . 500VAC, 1 minute Adjustment Travel . . . . . . . . . . . . . . . . . . . . . . . . . 20010 Mechanical Mechanical Travel . . . . . . . . . . . . . . . . . . . . . . . . . 24010 Shaft Torque . . . . . . . . . . . . . . . 150 gf • cm (2.08 oz • in) max. Stop Strength . . . . . . . . . . . . . . 300 gf • cm (4.16 oz • in) min. Flammability of Plastic Materials . . . . . . Meets UL 94V-0 Nominal Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.16g Marking . . . . . . . . . . . . Resistance value or code, date code For surface mount models of the G4C series, refer to the G4 Series on page 14. Humidity . . . . . . . . . . . . . . . . . . . . . . . . 40C, 90-95%RH, 0.25 watt, 500 hours ∆T/R )3%, S.S. )2% Moisture Resistance . . . . . . 10C to 65C, 80-98%RH, 0.25 watt, 10 cycles, 240 hours ∆T/R )3% Soldering Heat Resistance . . . . . . . . . . 260C, 10 seconds ∆T/R )1% Seal Test . . . . . . . . . . . . . . . .85C, hot water for 1 minute Rotational Life . . . .100 cycles without discontinuity, no load ∆T/R )5% ∆T/R = Total Resistance Change; S.S. = Setting Stability ( voltage ratio ) TOCOS AMERICA, INC. 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 29 E-mail: [email protected] www.tocos.com G4C Series Dimensions G4C Through-Hole, C Terminal Style, Single-Slot, Top Adjust 2.7 3.5 0.3,0 5.00.3 #2 Unit: mm 1.0 1.2 51 4.5 5.0 0.3 503 51 #1 #3 0.6(3) 0.2 0.15 SLOT 0.6 W2.6 L0.6D 2.5 0.3 G4CF Through-Hole, CF Terminal Style, Single-Slot, Bottom Adjust 3.1 0.5 2.7 0.3,0 1.2 0.85 5.00.3 #2 51 4.5 6.2 6.0 0.3 503 0.3 51 #1 #3 SLOT 0.6 W2.6 L0.6D 0.2 0.6 (3) 0.85 0.15 2.5 0.3 Recommended PCB Layouts C Pin-Out CF Pin-Out Unit: mm #2 #2 5.0 max. (3 holes) #3 Ø 1.0 max. (3 holes) 6.0 Ø 1.0 #1 #3 2.5 #1 Ø 2.8 2.5 Electrical Schematic clockwise ccw #1 #3 cw #2 wiper TOCOS AMERICA, INC. 30 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 E-mail: [email protected] www.tocos.com G4C Series G4 C B Part Numbering System 102 M Resistance Tolerance: M = 20% standard; K = 10% optional for 100Ω to 1MΩ. Resistance Code: Expressed in ohms. A three digit code where the first two digits are significant figures, and the third digit indicates the number of zeros that follow these figures (i.e., 100 = 10Ω; 101 = 100Ω; 102 = 1,000Ω; 105 = 1,000,000Ω ). Resistance Taper: B = Linear. Terminal Style: C = Through-Hole, Top Adjust. CF = Through-Hole, Bottom Adjust. TOCOS Series Name. Part Numbers Nominal Resistance Value ( Ω ) Catalog No. Bulk Resistance Tolerance 10% Code Resistance Tolerance 20% Potentiometer Styles G4C Through-Hole, C Terminal Style, Single-Slot, Top Adjust 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 2,000,000 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 G4C G4C G4C G4C G4C G4C G4C G4C G4C G4C G4C G4C G4C — B 101 B 201 B 501 B 102 B 202 B 502 B 103 B 203 B 503 B 104 B 204 B 504 B 105 — G4C G4C G4C G4C G4C G4C G4C G4C G4C G4C G4C G4C G4C G4C G4C K K K K K K K K K K K K K B B B B B B B B B B B B B B B 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 M M M M M M M M M M M M M M M G4C G4CF Through-Hole, CF Terminal Style, Single-Slot, Bottom Adjust 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 2,000,000 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 G4CF G4CF G4CF G4CF G4CF G4CF G4CF G4CF G4CF G4CF G4CF G4CF G4CF — B 101 B 201 B 501 B 102 B 202 B 502 B 103 B 203 B 503 B 104 B 204 B 504 B 105 — G4CF G4CF G4CF G4CF G4CF G4CF G4CF G4CF G4CF G4CF G4CF G4CF G4CF G4CF G4CF K K K K K K K K K K K K K B B B B B B B B B B B B B B B 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 M M M M M M M M M M M M M M M G4CF Packaging Standard: Bulk Packaging Quantity 100 pieces per vinyl bag. 1,000 pieces per box. Soldering and Cleaning Guidelines The G4C trimmers are designed to withstand flow or reflow soldering methods. Refer to the Surface Mount G4 series for soldering temperature profiles. For cleaning and other information, refer to Guidelines and Precautions for Using Potentiometers. TOCOS AMERICA, INC. 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 31 E-mail: [email protected] www.tocos.com TOCOS ® GF04 Series POTENTIOMETERS 4mm Round, Single-Turn, Through-Hole Sealed Cermet Trimmers Features 4mm round, single-turn, through-hole, sealed cermet trimmers Top and side adjust models Compact with high 0.5 watt power rating High setting stability with precious metal multi-contacts Low noise and low temperature coefficient Wide temperature range of 55C to 125C Meets UL 94V-0 flammability requirements Sealed to withstand wave soldering and immersion cleaning processes Specifications Electrical Environmental Standard Resistance Range . . . . . . . . . . . . . 100Ω to 1MΩ (standard 1, 2 & 5 sequence ) Resistance Tolerance . . . . . . . . . . . . . . . 10% and 20% End Resistance . . . . . . . . . . 1% or 3Ω, whichever is greater Resistance Taper . . . . . . . . . . . . . . . . . . . . . . . . . B = Linear Peak Noise (C.R.V.) . . . . . . 2% or 3Ω, whichever is greater Power Rating . . . . . . . . 0.5 watt at 70C, 0 watt at 125C Temperature Range . . . . . . . . . . . . . . . . . 55C to 125C Low Temperature Operation . . . . 55C, 0.5 watt, 2 hours ∆T/R )3% High Temperature Exposure . . . . . . . . . 125C, 250 hours ∆T/R )2%, S.S. )1% Load Life . . . . . . . . . . . . . . . . . . 70C, 0.5 watt, 100 hours ∆T/R )3%, S.S. )2% Maximum Input Voltage . . . . . . . . 200VDC or power rating, whichever is smaller Thermal Shock . . . . . . . . . . . . . . . . . . . . . . 55C,125C, 30 minutes each, 5 cycles ∆T/R )2%, S.S. )2% Temperature Coefficient . . . 100 ppm /C, 200Ω to 500kΩ 250 ppm /C, other values Shock . . . . . . . . . . . . 100G, 6ms, 6 directions, 3 times each ∆T/R )1%, S.S. )1% Insulation Resistance . . . . . 1,000MΩ minimum at 500VDC Vibration . . . . . . . . . . . . . . . . 10-2,000Hz, 1.5mm amplitude, 20G, 12 hours ∆T/R )1%, S.S. )1% Dielectric Strength . . . . . . . . . . . . . . . . . 500VAC, 1 minute Adjustment Travel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190 Mechanical Mechanical Travel . . . . . . . . . . . . . . . . . . . . . . . . . 23010 Shaft Torque . . . . . . . . . . . . . . 150 gf • cm (2.08 oz • in) max. Stop Strength . . . . . . . . . . . . . . 200 gf • cm (2.77 oz • in) min. Flammability of Plastic Materials . . . . . . . Meets UL 94V-0 Nominal Weight . . . . . . . . . . . . . . . . 0.2g ( W, U ); 0.3g (S, V ) Marking . . . . . . . . . . . . . . . . . . . Resistance code, date code Humidity . . . . . . . . . . . . . . . . . . . . . . . . 40C, 90-95%RH, 0.5 watt, 500 hours ∆T/R )3%, S.S. )1% Moisture Resistance . . . . . . 10C to 65C, 80-98%RH, 0.5 watt, 10 cycles, 240 hours ∆T/R )3% Soldering Heat Resistance . . . . . . . . . . . 350C, 3 seconds ∆T/R )2% Seal Test . . . . . . . . . . . . . . . . .85C, hot water for 1 minute Rotational Life . . . . . . . . . . 200 cycles without discontinuity ∆T/R )5% ∆T/R = Total Resistance Change; S.S. = Setting Stability ( voltage ratio ) TOCOS AMERICA, INC. 32 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 E-mail: [email protected] www.tocos.com GF04 Series Dimensions GF04W GF04U W Terminal Style, Single-Slot, Top Adjust U Terminal Style, Single-Slot, Top Adjust Unit: mm Ø 4.8 Ø 4.8 Ø 2.0 Ø 2.0 0.3 0.3 0.3 0.3 Ø 2.7 Ø 2.7 0.35 Deep 0.35 Deep SLOT 0.5W2.0L0.8D SLOT 0.5W2.0L0.8D 0.2 0.2 Max. Max. 4.7 Max. 7.0 1.0 Ø 0.50.1 (3) #1 4.7 Max. 8.0 8.0 1.0 Ø 0.50.1 (3) 1.0 #3 9.0 1.0 #3 #2 10.0 1.0 #2 #1 1.0 0.2 1.8 0.2 2.5 3.5 5.0 0.3 0.3 GF04S GF04V S Terminal Style, Single-Slot, Side Adjust V Terminal Style, Single-Slot, Side Adjust 6.0 Ø 4.8 Ø 2.0 0.3 0.3 Ø 2.0 2.0 0.3 6.0 Ø 4.8 0.3 0.3 2.0 0.3 Max. Ø 2.7 Max. Ø 2.7 6.5 0.35 Deep 6.5 0.35 Deep 0.3 4.1 SLOT 0.5W2.0L0.8D 4.1 SLOT 0.5W2.0L0.8D 0.3 Ø 0.50.1 (3) 0.3 0.3 8.0 Ø 0.50.1 (3) 1.0 5.0 1.0 9.0 1.0 10.0 1.0 #3 #2 #1 #2 #3 #1 1.80.2 2.6 0.80.3 2.5 5.0 0.3 3.5 0.3 Recommended PCB Layout W & S Pin-Out 2.5 U & V Pin-Out max. (3 holes) #1 3.5 Unit: mm #1 #3 max. (3 holes) clockwise ccw #1 5.0 #2 1.8 Ø1.0 Electrical Schematic #2 #3 2.5 2.5 #3 cw Ø1.0 #2 wiper TOCOS AMERICA, INC. 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 33 E-mail: [email protected] www.tocos.com GF04 Series GF04 W B Part Numbering System 102 K Resistance Tolerance: K = 10%; M = 20% Resistance Code: Expressed in ohms. A three digit code where the first two digits are significant figures, and the third digit indicates the number of zeros that follow these figures (i.e., 100 = 10Ω; 101 = 100Ω; 102 = 1,000Ω; 105 = 1,000,000Ω ). Resistance Taper: B = Linear. Terminal Style: W, U = 3-Lead Configurations, Top Adjust. S, V = 3-Lead Configurations, Side Adjust. TOCOS Series Name. Part Numbers Nominal Resistance Value ( Ω ) Code Catalog No. Bulk Resistance Tolerance 10% Resistance Tolerance 20% Potentiometer Styles GF04W Through-Hole, W Terminal Style, Single-Slot, Top Adjust 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 101 201 501 102 202 502 103 203 503 104 204 504 105 GF04W GF04W GF04W GF04W GF04W GF04W GF04W GF04W GF04W GF04W GF04W GF04W GF04W B B B B B B B B B B B B B 101 201 501 102 202 502 103 203 503 104 204 504 105 K K K K K K K K K K K K K GF04W GF04W GF04W GF04W GF04W GF04W GF04W GF04W GF04W GF04W GF04W GF04W GF04W B B B B B B B B B B B B B 101 201 501 102 202 502 103 203 503 104 204 504 105 M M M M M M M M M M M M M GF04W GF04U GF04U GF04U GF04U GF04U GF04U GF04U GF04U GF04U GF04U GF04U GF04U GF04U B B B B B B B B B B B B B 101 201 501 102 202 502 103 203 503 104 204 504 105 M M M M M M M M M M M M M GF04U GF04S GF04S GF04S GF04S GF04S GF04S GF04S GF04S GF04S GF04S GF04S GF04S GF04S B B B B B B B B B B B B B 101 201 501 102 202 502 103 203 503 104 204 504 105 M M M M M M M M M M M M M GF04S GF04U Through-Hole, U Terminal Style, Single-Slot, Top Adjust 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 101 201 501 102 202 502 103 203 503 104 204 504 105 GF04U GF04U GF04U GF04U GF04U GF04U GF04U GF04U GF04U GF04U GF04U GF04U GF04U B B B B B B B B B B B B B 101 201 501 102 202 502 103 203 503 104 204 504 105 K K K K K K K K K K K K K GF04S Through-Hole, S Terminal Style, Single-Slot, Side Adjust 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 101 201 501 102 202 502 103 203 503 104 204 504 105 GF04S GF04S GF04S GF04S GF04S GF04S GF04S GF04S GF04S GF04S GF04S GF04S GF04S B B B B B B B B B B B B B 101 201 501 102 202 502 103 203 503 104 204 504 105 K K K K K K K K K K K K K TOCOS AMERICA, INC. 34 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 E-mail: [email protected] www.tocos.com GF04 Series Part Numbers Nominal Resistance Value ( Ω ) Catalog No. Bulk Resistance Tolerance 10% Code Resistance Tolerance 20% Potentiometer Styles GF04V Through-Hole, V Terminal Style, Single-Slot, Side Adjust 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 GF04V GF04V GF04V GF04V GF04V GF04V GF04V GF04V GF04V GF04V GF04V GF04V GF04V 101 201 501 102 202 502 103 203 503 104 204 504 105 B B B B B B B B B B B B B 101 201 501 102 202 502 103 203 503 104 204 504 105 K K K K K K K K K K K K K GF04V GF04V GF04V GF04V GF04V GF04V GF04V GF04V GF04V GF04V GF04V GF04V GF04V B B B B B B B B B B B B B 101 201 501 102 202 502 103 203 503 104 204 504 105 M M M M M M M M M M M M M GF04V Packaging Standard: Bulk Packaging Quantity 50 pieces per vinyl bag. 500 pieces per box. Soldering and Cleaning Guidelines For soldering, cleaning and other information, refer to Guidelines and Precautions for Using Potentiometers. TOCOS AMERICA, INC. 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 35 E-mail: [email protected] www.tocos.com TOCOS ® RJC06 Series POTENTIOMETERS 1/4” Round, Single-Turn, Through-Hole Sealed Cermet Trimmers Features 1/4” round, single-turn, through-hole, sealed cermet trimmers Top, side and bottom adjust models 10mm diameter housing for bottom adjust model High setting stability with precious metal multi-contacts Low noise and low TC Gold flushed terminals for superior solderability and longer shelf life PC board stand-offs Meets UL 94V-0 flammability requirements Sealed to withstand wave soldering and immersion cleaning Specifications Electrical Environmental Standard Resistance Range . . . . . . . . . . . . . . 10Ω to 1MΩ (standard 1, 2 & 5 sequence ) Resistance Tolerance . . . . . . . . . . . . . . . 10% and 20% End Resistance . . . . . . . . . . 1% or 3Ω, whichever is greater Resistance Taper . . . . . . . . . . . . . . . . . . . . . . . . . B = Linear Temperature Range . . . . . . . . . . . . . . . . . 55C to 125C High Temperature Exposure . . . . . . . . . 125C, 250 hours ∆T/R )3%, S.S. )1% Load Life . . . . . . . . . . . . . . . . . 70C, 0.5 watt, 1,000 hours ∆T/R )3%, S.S. )3% Power Rating . . . . . . . . 0.5 watt at 70C, 0 watt at 125C Thermal Shock . . . . . . . . . . . . . . . . . . . . . . 55C,125C, 30 minutes each, 5 cycles ∆T/R )2%, S.S. )1% Maximum Input Voltage . . . . . . . . 250VDC or power rating, whichever is smaller Shock . . . . . . . . . . . . . 50G, 6ms, 6 directions, 3 times each ∆T/R )2%, S.S. )1% Temperature Coefficient . . . . 100 ppm /C, 200Ω to 1MΩ 250 ppm /C, other values Vibration . . . . . . . . . . . . . . . . 10-2,000Hz, 1.5mm amplitude, 20G, 12 hours ∆T/R )1%, S.S. )1% Peak Noise (C.R.V.) . . . . . . . 1% or 1Ω, whichever is greater Insulation Resistance . . . . . . 100MΩ minimum at 500VDC Dielectric Strength . . . . . . . . . . . . . . . . . 500VAC, 1 minute Adjustment Travel . . . . . . . . . . . . . . . . . . . . . . . . . 24010 Mechanical Mechanical Travel . . . . . . . . . . . . . . . . . . . . . . . . . 25010 Shaft Torque . . . . . . . . . . . . . . 200 gf • cm (2.77 oz • in) max. Humidity . . . . . . . . . . . . . . . . . . . . . . . . 40C, 90-95%RH, 0.5 watt, 500 hours ∆T/R )5%, S.S. )1% Moisture Resistance . . . . . . 10C to 65C, 80-98%RH, 0.5 watt, 10 cycles, 240 hours ∆T/R )3% Stop Strength . . . . . . . . . . . . . . 500 gf • cm (6.93 oz • in) min. Soldering Heat Resistance . . . . . . . . . . . 350C, 3 seconds ∆T/R )1% Flammability of Plastic Materials . . . . . . . Meets UL 94V-0 Seal Test . . . . . . . . . . . . . . . . .85C, hot water for 1 minute Nominal Weight . . . . . . . . 0.5g (P, W ); 0.6g (S, X ); 1.03g (F ) Rotational Life . . . . . . . . . . 200 cycles without discontinuity ∆T/R )10% Marking . . . . . . . . . . . . . . . . . . . Resistance code, date code ∆T/R = Total Resistance Change; S.S. = Setting Stability ( voltage ratio ) TOCOS AMERICA, INC. 36 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 E-mail: [email protected] www.tocos.com RJC06 Series Dimensions RJC06P RJC06W P Terminal Style, Single-Slot, Top Adjust W Terminal Style, Single-Slot, Top Adjust Ø 6.2 Ø 6.2 Ø 0.50.1 (3) 0.2 Unit: mm Ø 0.50.1 (3) 0.2 #2 #2 2.5 0.8 0.3 #3 #1 #3 #1 2.5 2.5 0.3 SLOT 0.6W2.6L0.8D 0.4 0.3 4.3 SLOT 0.6W2.6L0.8D 5.0 0.3 0.4 15.0 0.5 4.3 2.0 15.0 0.5 2.0 RJC06S RJC06X S Terminal Style, Single-Slot, Side Adjust X Terminal Style, Single-Slot, Side Adjust Ø 6.2 6.0 0.2 Ø 6.2 0.5 0.3 0.3 6.0 0.2 0.5 7.70.3 7.70.3 4.50.3 4.50.3 SLOT 0.6W2.6L0.8D SLOT 0.6W2.6L0.8D 0.4 0.2 0.4 5.01.0 Ø 0.50.1 (3) #1 #2 #3 0.2 5.01.0 Ø 0.50.1 (3) #3 #2 #1 1.0 2.50.2 2.50.2 5.0 5.0 0.3 1.0 0.3 6.8 6.8 0.2 0.2 RJC06F F Terminal Style, Single-Slot, Bottom Adjust 8.0 7.2 1.0 1.0 4.4 0.7 0.3 3 #3 SLOT 0.6W2.6L0.8D 4.4 2 0.3 Ø 10.5 Max. #2 4.4 0.3 1 #1 Ø 0.50.1 (3) TOCOS AMERICA, INC. 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 37 E-mail: [email protected] www.tocos.com RJC06 Series Recommended PCB Layouts P & S Pin-Out W Pin-Out #2 #1 Ø1.0 max. (3 holes) #2 #3 #1 2.5 X Pin-Out F Pin-Out Unit: mm 4.4 4.4 5.0 #3 #1 #1 #3 #3 2.5 Ø1.0 max. (3 holes) 2.5 5.0 4.4 Ø3.0 2.5 Ø1.0 max. (3 holes) #2 Ø1.0 max. (3 holes) #2 Electrical Schematic clockwise ccw #1 #3 cw #2 wiper Part Numbering System RJC06 P B 102 K Resistance Tolerance: K = 10%; M = 20% Resistance Code: Expressed in ohms. A three digit code where the first two digits are significant figures, and the third digit indicates the number of zeros that follow these figures (i.e., 100 = 10Ω; 101 = 100Ω; 102 = 1,000Ω; 105 = 1,000,000Ω ). Resistance Taper: B = Linear. Terminal Style: P, W = 3-Lead Configurations, Top Adjust. S, X = 3-Lead Configurations, Side Adjust. F = 3-Lead Configuration, Bottom Adjust. TOCOS Series Name. Part Numbers Nominal Resistance Value ( Ω ) Code Catalog No. Bulk Resistance Tolerance 10% Resistance Tolerance 20% Potentiometer Styles RJC06P Through-Hole, P Terminal Style, Single-Slot, Top Adjust 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 RJC06P RJC06P RJC06P RJC06P RJC06P RJC06P RJC06P RJC06P RJC06P RJC06P RJC06P RJC06P RJC06P RJC06P RJC06P RJC06P B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 K K K K K K K K K K K K K K K K RJC06P RJC06P RJC06P RJC06P RJC06P RJC06P RJC06P RJC06P RJC06P RJC06P RJC06P RJC06P RJC06P RJC06P RJC06P RJC06P B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 M M M M M M M M M M M M M M M M RJC06P TOCOS AMERICA, INC. 38 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 E-mail: [email protected] www.tocos.com RJC06 Series Part Numbers Nominal Resistance Value ( Ω ) Code Catalog No. Bulk Resistance Tolerance 10% Resistance Tolerance 20% Potentiometer Styles RJC06W Through-Hole, W Terminal Style, Single-Slot, Top Adjust 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 RJC06W RJC06W RJC06W RJC06W RJC06W RJC06W RJC06W RJC06W RJC06W RJC06W RJC06W RJC06W RJC06W RJC06W RJC06W RJC06W B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 K K K K K K K K K K K K K K K K RJC06W RJC06W RJC06W RJC06W RJC06W RJC06W RJC06W RJC06W RJC06W RJC06W RJC06W RJC06W RJC06W RJC06W RJC06W RJC06W B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 M M M M M M M M M M M M M M M M RJC06W RJC06S RJC06S RJC06S RJC06S RJC06S RJC06S RJC06S RJC06S RJC06S RJC06S RJC06S RJC06S RJC06S RJC06S RJC06S RJC06S B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 M M M M M M M M M M M M M M M M RJC06S RJC06X RJC06X RJC06X RJC06X RJC06X RJC06X RJC06X RJC06X RJC06X RJC06X RJC06X RJC06X RJC06X RJC06X RJC06X RJC06X B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 M M M M M M M M M M M M M M M M RJC06X RJC06S Through-Hole, S Terminal Style, Single-Slot, Side Adjust 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 RJC06S RJC06S RJC06S RJC06S RJC06S RJC06S RJC06S RJC06S RJC06S RJC06S RJC06S RJC06S RJC06S RJC06S RJC06S RJC06S B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 K K K K K K K K K K K K K K K K RJC06X Through-Hole, X Terminal Style, Single-Slot, Side Adjust 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 RJC06X RJC06X RJC06X RJC06X RJC06X RJC06X RJC06X RJC06X RJC06X RJC06X RJC06X RJC06X RJC06X RJC06X RJC06X RJC06X B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 K K K K K K K K K K K K K K K K TOCOS AMERICA, INC. 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 39 E-mail: [email protected] www.tocos.com RJC06 Series Part Numbers Nominal Resistance Value ( Ω ) Catalog No. Bulk Resistance Tolerance 10% Code Resistance Tolerance 20% Potentiometer Styles RJC06F Through-Hole, F Terminal Style, Single-Slot, Bottom Adjust 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 RJC06F RJC06F RJC06F RJC06F RJC06F RJC06F RJC06F RJC06F RJC06F RJC06F RJC06F RJC06F RJC06F RJC06F RJC06F RJC06F 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 K K K K K K K K K K K K K K K K RJC06F RJC06F RJC06F RJC06F RJC06F RJC06F RJC06F RJC06F RJC06F RJC06F RJC06F RJC06F RJC06F RJC06F RJC06F RJC06F B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 M M M M M M M M M M M M M M M M RJC06F Packaging Standard: Bulk Packaging Quantity 50 pieces per vinyl bag. Soldering and Cleaning Guidelines For soldering, cleaning and other information, refer to Guidelines and Precautions for Using Potentiometers. TOCOS AMERICA, INC. 40 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 E-mail: [email protected] www.tocos.com TOCOS ® GF06 Series POTENTIOMETERS 1/4’’ Square, Single-Turn, Through-Hole Sealed Cermet Trimmers Features 1/4” square, single-turn, through-hole, sealed cermet trimmers Top and side adjust styles available 14 pin configurations including the popular 3/8” pin styles Precious metal multi-contact wiper design Zero backlash Cross-slot design for automatic machine adjustment Meets UL 94V-0 flammability requirements Sealed to withstand wave soldering and immersion cleaning Taping available, reel or ammo packaging Specifications Electrical Environmental Standard Resistance Range . . . . . . . . . . . . . . 10Ω to 5MΩ (standard 1, 2 & 5 sequence ) Resistance Tolerance . . . . . . . . . . . . . . . 10% and 20% End Resistance . . . . . . . . . . 1% or 1Ω, whichever is greater Resistance Taper . . . . . . . . . . . . . . . . . . . . . . . . . B = Linear Peak Noise (C.R.V.) . . . . . . . 1% or 1Ω, whichever is greater Power Rating . . . . . . . . 0.5 watt at 70C, 0 watt at 125C Maximum Input Voltage . . . . . . . . 250VDC or power rating, whichever is smaller Temperature Coefficient . . . . . . . . . . . . . . . . 100ppm /C Insulation Resistance . . . . . 1,000MΩ minimum at 500VDC Dielectric Strength . . . . . . . . . . . . . . . . . 900VAC, 1 minute Adjustment Travel . . . . . . . . . . . . . . . . . . . . . . . . . 21010 Mechanical Mechanical Travel . . . . . . . . . . . . . . . . . . . . . . . . . 25010 Shaft Torque . . . . . . . . . . . . . . 200 gf • cm (2.77 oz • in) max. Stop Strength . . . . . . . . . . . . . . 500 gf • cm (6.93 oz • in) min. Flammability of Plastic Materials . . . . . . . Meets UL 94V-0 Nominal Weight . . . . . . . . . . . . . . . . . . . . . 0.4g (P, P1, W, U) 0.68g (P2, S, S1, X, X1, U1, Y, Y1, V, V1) Marking . . . . . . . . . Resistance code, date code, model type Temperature Range . . . . . . . . . . . . . . . . . 55C to 125C Low Temperature Operation . . . . 55C, 0.5 watt, 2 hours ∆T/R )2%, S.S. )2% High Temperature Exposure . . . . . . . . . 125C, 250 hours ∆T/R )2%, S.S. )2% Load Life . . . . . . . . . . . . . . . . . 70C, 0.5 watt, 1,000 hours ∆T/R )3%, S.S. )2% Thermal Shock . . . . . . . . . . . . . . . . . . . . . . 55C,125C, 30 minutes each, 5 cycles ∆T/R )1%, S.S. )1% Shock . . . . . . . . . . . . 100G, 6ms, 6 directions, 3 times each ∆T/R )1%, S.S. )1% Vibration . . . . . . . . . . . . . . . . 10-2,000Hz, 1.5mm amplitude, 20G, 12 hours ∆T/R )1%, S.S. )1% Humidity . . . . . . . . . . . . . . . . . . . . . . . . 40C, 90-95%RH, 0.5 watt, 500 hours ∆T/R )3%, S.S. )2% Moisture Resistance . . . . . . 10C to 65C, 80-98%RH, 0.5 watt, 10 cycles, 240 hours ∆T/R )2% Soldering Heat Resistance . . . . . . . . . . . 350C, 3 seconds ∆T/R )1% Seal Test . . . . . . . . . . . . . . . . .85C, hot water for 1 minute Rotational Life . . . . . . . . . . 100 cycles without discontinuity ∆T/R )(2Ω3%) ∆T/R = Total Resistance Change; S.S. = Setting Stability ( voltage ratio ) TOCOS AMERICA, INC. 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 41 E-mail: [email protected] www.tocos.com GF06 Series Dimensions GF06P Cross-Slot, Top Adjust, GF06P1 Cross-Slot, Top Adjust, GF06P2 Cross-Slot, Top Adjust, P Terminal Style P1 Terminal Style P2 Terminal Style 3.0 3.8 0.2 0.2 Ø 3.0 Ø 3.0 6.80.3 8.00.3 6.80.3 6.8 6.8 6.8 0.4 0.4 0.4 0.5 Max. 0.2 0.2 0.2 0.2 Ø 3.0 Unit: mm 3.0 3.8 3.0 3.8 0.5 Max. 5.50.3 0.5 Max. 5.50.3 6.50.3 0.50.2 0.5 x 0.3 (3) 0.5 x 0.3 (3) 5.01.0 0.1 0.1 5.01.0 0.1 0.1 0.5 x 0.3 (3) 5.01.0 0.1 0.1 3.4 4.0 0.2 0.6 3.4 0.2 #3 #3 2.5 5.0 0.6 2.5 0.3 0.6 2.5 0.3 #3 0.3 5.0 #2 2.5 #2 5.0 2.5 0.6 0.3 #1 #1 2.5 0.3 #2 2.5 0.3 #1 2.5 0.3 0.3 2.5 0.3 Recommended PCB Layout #1 #2 5.0 #3 #2 5.0 Ø1.0 max. (3 holes) #3 Ø1.0 max. (3 holes) Recommended PCB Layout #1 #2 5.0 max. (3 holes) Recommended PCB Layout #1 #3 Ø1.0 2.5 GF06W Cross-Slot, Top Adjust, W Terminal Style GF06U Cross-Slot, Top Adjust, U† Terminal Style 0.2 Ø 3.0 Ø 3.0 8.00.3 6.80.3 6.80.3 6.8 6.8 6.8 0.4 0.4 0.4 0.5 Max. 3.0 3.8 0.2 0.2 0.2 0.2 Ø 3.0 GF06U1 Cross-Slot, Top Adjust, U1 Terminal Style 3.0 3.8 3.0 3.8 0.2 2.5 2.5 0.5 Max. 5.50.3 0.5 Max. 5.50.3 6.50.3 0.50.2 0.5 x 0.3 (3) 5.01.0 0.1 0.1 0.5 x 0.3 (3) 0.5 x 0.3 (3) 5.01.0 0.1 0.1 3.4 2.0 0.2 0.3 2.5 0.3 5.01.0 0.1 0.1 0.90.3 #3 #3 2.5 5.0 #2 0.6 #2 2.5 0.3 #1 #3 †16mm long lead 0.3 #1 available for U terminal style as special option. 2.5 5.0 0.6 0.3 #2 2.5 0.3 #1 2.5 0.3 2.5 0.3 2.5 Recommended PCB Layout #1 #1 2.5 #2 5.0 2.5 2.5 #3 Ø1.0 max. (3 holes) Recommended PCB Layout #2 #1 2.5 #2 2.5 #3 5.0 #3 Ø1.0 max. (3 holes) Recommended PCB Layout Ø1.0 max. (3 holes) TOCOS AMERICA, INC. 42 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 E-mail: [email protected] www.tocos.com GF06 Series Dimensions GF06Y Unit: mm GF06Y1 Y Terminal Style, Cross-Slot, Top Adjust Y1 Terminal Style, Cross-Slot, Top Adjust 3.0 3.8 0.2 0.2 3.0 3.8 0.2 0.2 Ø 3.0 Ø 3.0 8.00.3 8.00.3 6.8 0.4 6.8 0.4 0.5 Max. 6.50.3 0.5 Max. 0.50.2 0.5 x 0.3 (3) 0.50.2 5.01.0 0.1 0.1 6.50.3 0.5 x 0.3 (3) 5.01.0 0.1 0.1 #3 #3 2.5 5.0 0.6 0.3 2.5 #2 0.3 5.0 2.5 0.6 0.3 #2 2.5 #1 0.3 #1 5.0 0.3 5.0 0.3 Recommended PCB Layout #1 #2 5.0 Recommended PCB Layout #1 #2 5.0 Ø1.0 max. (3 holes) #3 max. (3 holes) #3 Ø1.0 5.0 5.0 GF06S GF06S1 S Terminal Style, Cross-Slot, Side Adjust S1 Terminal Style, Cross-Slot, Side Adjust 0.5 Max. 0.5 Max. Ø 3.0 8.20.4 8.20.4 Ø 3.0 4.40.4 5.20.4 5.01.0 0.5 x 0.3 (3) 5.01.0 0.5 x 0.3 (3) 0.1 0.50.1 0.50.1 0.1 0.1 0.1 6.1 0.3 6.1 0.3 2.90.3 2.90.3 #1 2.50.3 #2 2.5 0.3 #3 Recommended PCB Layout #3 2.5 0.3 #1 5.0 #3 2.5 0.6 6.8 0.3 max. (3 holes) 2.5 #2 0.3 5.0 #3 0.6 6.8 Ø1.0 Recommended PCB Layout 2.50.3 #2 #2 2.5 0.3 #1 0.3 5.0 max. (3 holes) #1 2.5 Ø1.0 5.0 TOCOS AMERICA, INC. 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 43 E-mail: [email protected] www.tocos.com GF06 Series Dimensions GF06X GF06X1 X Terminal Style, Cross-Slot, Side Adjust X1 Terminal Style, Cross-Slot, Side Adjust Unit: mm 0.5 Max. 0.5 Max. Ø 3.0 8.20.4 8.20.4 Ø 3.0 4.40.4 5.20.4 5.01.0 0.5 x 0.3 (3) 5.01.0 0.5 x 0.3 (3) 0.1 0.50.1 0.50.1 0.1 0.1 0.1 6.1 0.3 6.1 0.3 2.90.3 2.90.3 #2 #2 #3 #1 2.5 0.3 2.50.3 #3 Recommended PCB Layout #1 2.5 Recommended PCB Layout 2.5 0.3 2.5 0.3 2.50.3 0.3 5.0 5.0 5.0 5.0 #1 0.6 0.6 #3 #1 #3 6.8 6.8 0.3 2.5 0.3 2.5 #2 Ø1.0 max. (3 holes) #2 Ø1.0 max. (3 holes) GF06V GF06V1 V Terminal Style, Cross-Slot, Side Adjust V1 Terminal Style, Cross-Slot, Side Adjust 0.5 Max. 0.5 Max. Ø 3.0 8.20.4 8.20.4 Ø 3.0 4.40.4 5.20.4 5.01.0 0.5 x 0.3 (3) 5.01.0 0.5 x 0.3 (3) 0.1 0.50.1 0.50.1 0.1 0.1 0.1 6.1 0.3 6.1 0.3 #1 #2 #3 2.90.3 #3 Recommended PCB Layout 5.0 2.5 0.3 2.5 0.3 2.5 0.3 #1 5.0 max. (3 holes) #2 #3 6.8 0.3 2.5 Recommended PCB Layout 5.0 2.5 #3 5.0 max. (3 holes) 6.8 Rotor and Slot Dimensions #2 #1 2.5 2.5 Ø1.0 0.3 2.5 All GF06 Models 2.90.3 0.3 0.6 Ø1.0 0.6 #1 #2 Electrical Schematic Unit: mm clockwise Ø 3.0 1.5 0.1 0.1 1.0 ccw #1 2.2 0.1 #3 cw 0.60.05 0.680.05 #2 wiper 0.50.1,0.0 2.50.1 TOCOS AMERICA, INC. 44 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 E-mail: [email protected] www.tocos.com GF06 Series Tape, Reel & Ammo Box Specifications Tape Dimensions Unit: mm Conforms to EIA-468-B and JIS-C-0805 3.4 0.2 UT & UT2 1.3 Max. 2.0 Max. 1.3 Max. 2.0 Max. 0.5 Max. 5.5 0.3 0.5 x 0.3 (3) 0.1 0.1 #1 #2 #3 1.0 Max. 16.0 20.0 1.0 0,2.0 6.0 0.3 9.0 0.5 18.0 1.0,0.5 Ø 4.00.2 12.70.3 0.40.1 6.35 0.4 Direction of Reel Feed 12.70.3 2.90.3 VT & VT2 1.3 Max. 2.0 Max. 1.3 Max. 2.0 Max. 8.2 0.4 0.5 x 0.3 (3) 0.1 0.1 #1 #2 #3 1.0 Max. 16.0 20.0 1.0 0,2.0 6.0 0.3 9.0 0.5 18.0 1.0,0.5 Ø 4.00.2 12.70.3 0.40.1 6.35 0.4 Direction of Reel Feed 12.70.3 Reel Dimensions Ammo Box Dimensions Conforms to EIA-468-B and JIS-C-0805 Conforms to EIA-468-B and JIS-C-0805 UT & VT UT2 & VT2 43.0 2.0 325.0 1,000 Pieces Per 14.3” Reel First Terminal is #3 3 1,000 Pieces Per Box Ø 30.01.0 Ø 79.0 310.0 1.0 First Terminal is #1 Ø 363.0 Max. 39mm minimum leader at both ends 1 43.0 52.0 1.0 TOCOS AMERICA, INC. 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 45 E-mail: [email protected] www.tocos.com GF06 Series GF06 P1 T2 Part Numbering System B 102 K Resistance Tolerance: K = 10%; M = 20% Resistance Code: Expressed in ohms. A three digit code where the first two digits are significant figures, and the third digit indicates the number of zeros that follow these figures (i.e., 100 = 10Ω; 101 = 100Ω; 102 = 1,000Ω; 105 = 1,000,000Ω ). Resistance Taper: B = Linear. Packaging: T = Tape & Reel; T2 = Tape & Ammo Box; Blank = Bulk. Terminal Style: P, P1, P2, W, U,* U1, Y, Y1 = 3-Lead Configurations, Top Adjust. S, S1, X, X1, V, V1 = 3-Lead Configurations, Side Adjust. *16mm long lead available for U terminal style as special option. TOCOS Series Name. Part Numbers Nominal Resistance Value ( Ω ) Code Resistance Tolerance: K = 10% (see footnote for M = 20% ) *Catalog No.* Tape & Reel *Catalog No.* Tape & Ammo Box *Catalog No.* Bulk Potentiometer Styles GF06P Through-Hole, P Terminal Style, Cross-Slot, Top Adjust 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 2,000,000 5,000,000 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — GF06P GF06P GF06P GF06P GF06P GF06P GF06P GF06P GF06P GF06P GF06P GF06P GF06P GF06P GF06P GF06P GF06P GF06P B B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 K K K K K K K K K K K K K K K K K K GF06P GF06P1 Through-Hole, P1 Terminal Style, Cross-Slot, Top Adjust 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 2,000,000 5,000,000 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — GF06P1 GF06P1 GF06P1 GF06P1 GF06P1 GF06P1 GF06P1 GF06P1 GF06P1 GF06P1 GF06P1 GF06P1 GF06P1 GF06P1 GF06P1 GF06P1 GF06P1 GF06P1 B B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 K K K K K K K K K K K K K K K K K K GF06P1 * Substitute code letter M in place of K at end of catalog part number for 20% resistance tolerance. TOCOS AMERICA, INC. 46 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 E-mail: [email protected] www.tocos.com GF06 Series Nominal Resistance Value ( Ω ) Code Part Numbers Resistance Tolerance: K = 10% (see footnote for M = 20% ) *Catalog No.* Tape & Reel *Catalog No.* Tape & Ammo Box *Catalog No.* Bulk Potentiometer Styles GF06P2 Through-Hole, P2 Terminal Style, Cross-Slot, Top Adjust 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 2,000,000 5,000,000 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — GF06P2 GF06P2 GF06P2 GF06P2 GF06P2 GF06P2 GF06P2 GF06P2 GF06P2 GF06P2 GF06P2 GF06P2 GF06P2 GF06P2 GF06P2 GF06P2 GF06P2 GF06P2 B B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 K K K K K K K K K K K K K K K K K K GF06P2 GF06W GF06W GF06W GF06W GF06W GF06W GF06W GF06W GF06W GF06W GF06W GF06W GF06W GF06W GF06W GF06W GF06W GF06W B B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 K K K K K K K K K K K K K K K K K K GF06W GF06U GF06U GF06U GF06U GF06U GF06U GF06U GF06U GF06U GF06U GF06U GF06U GF06U GF06U GF06U GF06U GF06U GF06U B B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 K K K K K K K K K K K K K K K K K K GF06U GF06W Through-Hole, W Terminal Style, Cross-Slot, Top Adjust 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 2,000,000 5,000,000 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — GF06U Through-Hole, U Terminal Style, Cross-Slot, Top Adjust 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 2,000,000 5,000,000 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 GF06UT GF06UT GF06UT GF06UT GF06UT GF06UT GF06UT GF06UT GF06UT GF06UT GF06UT GF06UT GF06UT GF06UT GF06UT GF06UT GF06UT GF06UT B B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 K K K K K K K K K K K K K K K K K K GF06UT2 GF06UT2 GF06UT2 GF06UT2 GF06UT2 GF06UT2 GF06UT2 GF06UT2 GF06UT2 GF06UT2 GF06UT2 GF06UT2 GF06UT2 GF06UT2 GF06UT2 GF06UT2 GF06UT2 GF06UT2 B B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 K K K K K K K K K K K K K K K K K K * Substitute code letter M in place of K at end of catalog part number for 20% resistance tolerance. TOCOS AMERICA, INC. 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 47 E-mail: [email protected] www.tocos.com GF06 Series Nominal Resistance Value ( Ω ) Code Part Numbers Resistance Tolerance: K = 10% (see footnote for M = 20% ) *Catalog No.* Tape & Reel *Catalog No.* Tape & Ammo Box *Catalog No.* Bulk Potentiometer Styles GF06U1 Through-Hole, U1 Terminal Style, Cross-Slot, Top Adjust 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 2,000,000 5,000,000 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — GF06U1 GF06U1 GF06U1 GF06U1 GF06U1 GF06U1 GF06U1 GF06U1 GF06U1 GF06U1 GF06U1 GF06U1 GF06U1 GF06U1 GF06U1 GF06U1 GF06U1 GF06U1 B B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 K K K K K K K K K K K K K K K K K K GF06U1 GF06Y Through-Hole, Y Terminal Style, Cross-Slot, Top Adjust 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 2,000,000 5,000,000 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 — — — — — — — — — — — — — — — — — — GF06Y GF06Y GF06Y GF06Y GF06Y GF06Y GF06Y GF06Y GF06Y GF06Y GF06Y GF06Y GF06Y GF06Y GF06Y GF06Y GF06Y GF06Y — — — — — — — — — — — — — — — — — — B B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 K K K K K K K K K K K K K K K K K K GF06Y GF06Y1 Through-Hole, Y1 Terminal Style, Cross-Slot, Top Adjust 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 2,000,000 5,000,000 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — GF06Y1 GF06Y1 GF06Y1 GF06Y1 GF06Y1 GF06Y1 GF06Y1 GF06Y1 GF06Y1 GF06Y1 GF06Y1 GF06Y1 GF06Y1 GF06Y1 GF06Y1 GF06Y1 GF06Y1 GF06Y1 B B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 K K K K K K K K K K K K K K K K K K GF06Y1 * Substitute code letter M in place of K at end of catalog part number for 20% resistance tolerance. TOCOS AMERICA, INC. 48 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 E-mail: [email protected] www.tocos.com GF06 Series Nominal Resistance Value ( Ω ) Code Part Numbers Resistance Tolerance: K = 10% (see footnote for M = 20% ) *Catalog No.* Tape & Reel *Catalog No.* Tape & Ammo Box *Catalog No.* Bulk Potentiometer Styles GF06S Through-Hole, S Terminal Style, Cross-Slot, Side Adjust 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 2,000,000 5,000,000 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 — — — — — — — — — — — — — — — — — — GF06S GF06S GF06S GF06S GF06S GF06S GF06S GF06S GF06S GF06S GF06S GF06S GF06S GF06S GF06S GF06S GF06S GF06S — — — — — — — — — — — — — — — — — — B B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 K K K K K K K K K K K K K K K K K K GF06S GF06S1 Through-Hole, S1 Terminal Style, Cross-Slot, Side Adjust 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 2,000,000 5,000,000 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — GF06S1 GF06S1 GF06S1 GF06S1 GF06S1 GF06S1 GF06S1 GF06S1 GF06S1 GF06S1 GF06S1 GF06S1 GF06S1 GF06S1 GF06S1 GF06S1 GF06S1 GF06S1 B B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 K K K K K K K K K K K K K K K K K K GF06S1 GF06X Through-Hole, X Terminal Style, Cross-Slot, Side Adjust 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 2,000,000 5,000,000 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — GF06X GF06X GF06X GF06X GF06X GF06X GF06X GF06X GF06X GF06X GF06X GF06X GF06X GF06X GF06X GF06X GF06X GF06X B B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 K K K K K K K K K K K K K K K K K K GF06X * Substitute code letter M in place of K at end of catalog part number for 20% resistance tolerance. TOCOS AMERICA, INC. 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 49 E-mail: [email protected] www.tocos.com GF06 Series Nominal Resistance Value ( Ω ) Code Part Numbers Resistance Tolerance: K = 10% (see footnote for M = 20% ) *Catalog No.* Tape & Reel *Catalog No.* Tape & Ammo Box *Catalog No.* Bulk Potentiometer Styles GF06X1 Through-Hole, X1 Terminal Style, Cross-Slot, Side Adjust 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 2,000,000 5,000,000 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 — — — — — — — — — — — — — — — — — — GF06X1 GF06X1 GF06X1 GF06X1 GF06X1 GF06X1 GF06X1 GF06X1 GF06X1 GF06X1 GF06X1 GF06X1 GF06X1 GF06X1 GF06X1 GF06X1 GF06X1 GF06X1 — — — — — — — — — — — — — — — — — — B B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 K K K K K K K K K K K K K K K K K K GF06X1 GF06V Through-Hole, V Terminal Style, Cross-Slot, Side Adjust 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 2,000,000 5,000,000 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 GF06VT B 100 K GF06VT B 200 K GF06VT B 500 K GF06VT B 101 K GF06VT B 201 K GF06VT B 501 K GF06VT B 102 K GF06VT B 202 K GF06VT B 502 K GF06VT B 103 K GF06VT B 203 K GF06VT B 503 K GF06VT B 104 K GF06VT B 204 K GF06VT B 504 K GF06VT B 105 K GF06VT B 205 K GF06T B 505 K GF06VT2 GF06VT2 GF06VT2 GF06VT2 GF06VT2 GF06VT2 GF06VT2 GF06VT2 GF06VT2 GF06VT2 GF06VT2 GF06VT2 GF06VT2 GF06VT2 GF06VT2 GF06VT2 GF06VT2 GF06VT2 B B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 K K K K K K K K K K K K K K K K K K GF06V GF06V GF06V GF06V GF06V GF06V GF06V GF06V GF06V GF06V GF06V GF06V GF06V GF06V GF06V GF06V GF06V GF06V B B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 K K K K K K K K K K K K K K K K K K GF06V GF06V1 Through-Hole, V1 Terminal Style, Cross-Slot, Side Adjust 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 2,000,000 5,000,000 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — GF06V1 GF06V1 GF06V1 GF06V1 GF06V1 GF06V1 GF06V1 GF06V1 GF06V1 GF06V1 GF06V1 GF06V1 GF06V1 GF06V1 GF06V1 GF06V1 GF06V1 GF06V1 B B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 K K K K K K K K K K K K K K K K K K GF06V1 * Substitute code letter M in place of K at end of catalog part number for 20% resistance tolerance. TOCOS AMERICA, INC. 50 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 E-mail: [email protected] www.tocos.com GF06 Series Standard: Packaging Tape & Reel Packaging Bulk Packaging UT & VT 1,000 pieces per 14.3” reel. All GF063 Models 50 pieces per vinyl bag. 500 pieces per box. Tape & Ammo Packaging UT2 & VT2 1,000 pieces per ammo box. Soldering and Cleaning Guidelines For soldering, cleaning and other information, refer to Guidelines and Precautions for Using Potentiometers. TOCOS AMERICA, INC. 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 51 E-mail: [email protected] www.tocos.com TOCOS ® GF063 Series POTENTIOMETERS 1/4’’ Square, Single-Turn, Through-Hole Sealed Cermet Trimmers Features 1/4” square, single-turn, through-hole, sealed cermet trimmers Top and side adjust styles available Larger diameter rotor than GF06 series for easier adjustment Precious metal, multi-contact wiper design Cross-slot design allows automatic machine adjustment Meets UL 94V-0 flammability requirements Sealed to withstand wave soldering and immersion cleaning processes Taping available, reel or ammo packaging Specifications Electrical Environmental Standard Resistance Range . . . . . . . . . . . . . . 10Ω to 5MΩ (standard 1, 2 & 5 sequence ) Resistance Tolerance . . . . . . . . . . . . . . . 10% and 20% End Resistance . . . . . . . . . . 1% or 1Ω, whichever is greater Resistance Taper . . . . . . . . . . . . . . . . . . . . . . . . . B = Linear Peak Noise (C.R.V.) . . . . . . . 1% or 1Ω, whichever is greater Power Rating . . . . . . . . 0.5 watt at 70C, 0 watt at 125C Maximum Input Voltage . . . . . . . . 250VDC or power rating, whichever is smaller Temperature Coefficient . . . . . . . . . . . . . . . . 100ppm /C Insulation Resistance . . . . . 1,000MΩ minimum at 500VDC Dielectric Strength . . . . . . . . . . . . . . . . . 900VAC, 1 minute Adjustment Travel . . . . . . . . . . . . . . . . . . . . . . . . . 21010 Mechanical Mechanical Travel . . . . . . . . . . . . . . . . . . . . . . . . . 25010 Shaft Torque . . . . . . . . . . . . . . 200 gf • cm (2.77 oz • in) max. Stop Strength . . . . . . . . . . . . . . 500 gf • cm (6.93 oz • in) min. Flammability of Plastic Materials . . . . . . . Meets UL 94V-0 Nominal Weight . . . . . . . . . . . . . . . . . . . . . 0.4g (P, P1, W, U) 0.5g (P2, S, S1, X, X1, U1, Y, Y1, V, V1) Marking . . . . . . . . . Resistance code, date code, model type For GF063 models available with a knob, refer to the GF063-K Series on page 64. Temperature Range . . . . . . . . . . . . . . . . . 55C to 125C Low Temperature Operation . . . . 55C, 0.5 watt, 2 hours ∆T/R )2%, S.S. )2% High Temperature Exposure . . . . . . . . . 125C, 250 hours ∆T/R )2%, S.S. )2% Load Life . . . . . . . . . . . . . . . . . 70C, 0.5 watt, 1,000 hours ∆T/R )3%, S.S. )2% Thermal Shock . . . . . . . . . . . . . . . . . . . . . . 55C,125C, 30 minutes each, 5 cycles ∆T/R )1%, S.S. )1% Shock . . . . . . . . . . . . 100G, 6ms, 6 directions, 3 times each ∆T/R )1%, S.S. )1% Vibration . . . . . . . . . . . . . . . . 10-2,000Hz, 1.5mm amplitude, 20G, 12 hours ∆T/R )1%, S.S. )1% Humidity . . . . . . . . . . . . . . . . . . . . . . . . 40C, 90-95%RH, 0.5 watt, 500 hours ∆T/R )3%, S.S. )2% Moisture Resistance . . . . . . 10C to 65C, 80-98%RH, 0.5 watt, 10 cycles, 240 hours ∆T/R )2% Soldering Heat Resistance . . . . . . . . . . . 350C, 3 seconds ∆T/R )1% Seal Test . . . . . . . . . . . . . . . . .85C, hot water for 1 minute Rotational Life . . . . . . . . . . 100 cycles without discontinuity ∆T/R )(2Ω3%) ∆T/R = Total Resistance Change; S.S. = Setting Stability ( voltage ratio ) TOCOS AMERICA, INC. 52 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 E-mail: [email protected] www.tocos.com GF063 Series Dimensions GF063P Cross-Slot, Top Adjust, P Terminal Style GF063P1 Cross-Slot, Top Adjust, P1, P1-3* & P1-LM* Terminal Styles GF063P2 Cross-Slot, Top Adjust, P2 Terminal Style Unit: mm 3.0 3.8 0.2 0.2 0.2 0.2 0.2 0.2 3.0 3.8 3.0 3.8 8.00.3 6.80.3 6.80.3 6.8 6.8 6.8 0.4 0.4 0.4 6.50.3 5.50.3 5.50.3 0.50.2 0.5 x 0.3 (3) 5.01.0 0.1 0.1 0.5 x 0.3 (3) 5.01.0 0.1 0.1 0.5 x 0.3 (3) 5.01.0 0.1 0.1 3.4 4.0 0.2 0.6 0.3 5.0 #2 0.6 2.5 0.3 GF063P1-3 with 3mm leads or GF063P1-LM with 6.5mm leads available as special options. 2.5 2.5 5.0 0.6 * Models #3 #3 0.3 #2 2.5 0.3 #1 #1 3.4 0.2 #3 2.5 5.0 0.6 0.3 #2 2.5 0.3 #1 2.5 2.5 0.3 0.3 2.5 0.3 #1 #2 5.0 #1 Recommended PCB Layout #2 5.0 #3 max. (3 holes) max. (3 holes) Recommended PCB Layout #2 5.0 Ø1.0 max. (3 holes) #3 Ø1.0 #1 Recommended PCB Layout #3 Ø1.0 2.5 GF063W Cross-Slot, Top Adjust, W Terminal Style GF063U Cross-Slot, Top Adjust, U† Terminal Style 3.0 3.8 GF063U1 Cross-Slot, Top Adjust, U1 Terminal Style 3.0 3.8 0.2 0.2 2.5 2.5 6.80.3 3.0 3.8 0.2 0.2 0.2 0.2 6.80.3 6.8 8.00.3 6.8 0.4 6.8 0.4 0.4 5.50.3 5.50.3 6.50.3 0.50.2 0.5 x 0.3 (3) 5.01.0 0.1 0.1 0.5 x 0.3 (3) 5.01.0 0.1 0.1 5.01.0 0.5 x 0.3 (3) 0.1 0.1 3.4 2.0 0.2 0.3 2.5 0.3 0.90.3 #3 #3 2.5 5.0 #2 0.6 0.3 #2 2.5 0.3 #1 #1 †16mm long lead available for U terminal style as special option. #3 2.5 5.0 0.6 0.3 #2 2.5 0.3 #1 2.5 0.3 2.5 0.3 2.5 Recommended PCB Layout #1 #2 #1 2.5 5.0 2.5 2.5 #3 Ø1.0 max. (3 holes) Recommended PCB Layout #2 #1 2.5 #2 2.5 #3 5.0 #3 Recommended PCB Layout Ø1.0 max. (3 holes) Ø1.0 max. (3 holes) TOCOS AMERICA, INC. 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 53 E-mail: [email protected] www.tocos.com GF063 Series Dimensions GF063Y GF063Y1 Y Terminal Style, Cross-Slot, Top Adjust Y1 Terminal Style, Cross-Slot, Top Adjust Unit: mm 3.0 3.8 3.0 3.8 0.2 0.2 0.2 0.2 8.00.3 8.00.3 6.8 6.8 0.4 0.4 6.50.3 6.50.3 0.50.2 0.50.2 5.01.0 0.5 x 0.3 (3) 5.01.0 0.5 x 0.3 (3) 0.1 0.1 0.1 0.1 #3 #3 2.5 2.5 0.3 5.0 0.6 #2 0.6 2.5 0.3 0.3 5.0 #2 2.5 0.3 #1 #1 5.0 5.0 0.3 0.3 Recommended PCB Layout #1 #2 5.0 Recommended PCB Layout #1 #2 5.0 Ø1.0 max. (3 holes) #3 max. (3 holes) #3 Ø1.0 5.0 5.0 GF063S GF063S1 S Terminal Style, Cross-Slot, Side Adjust S1 Terminal Style, Cross-Slot, Side Adjust 8.20.4 8.20.4 4.40.4 5.20.4 0.50.1 0.50.1 0.3 0.3 0.5 x 0.3 (3) 0.1 0.1 0.5 x 0.3 (3) 0.1 5.01.0 0.1 5.01.0 0.1 0.1 1.2 1.2 6.1 0.3 6.1 2.90.3 0.3 2.90.3 #1 #3 #3 Recommended PCB Layout 2.50.3 #2 #1 2.5 2.5 0.3 2.5 #1 0.6 6.8 Recommended PCB Layout 2.5 0.3 #2 5.0 5.0 0.3 0.3 #2 0.3 2.50.3 #2 #3 2.5 0.6 #3 #1 2.5 6.8 max. (3 holes) 0.3 Ø1.0 5.0 Ø1.0 max. (3 holes) 5.0 TOCOS AMERICA, INC. 54 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 E-mail: [email protected] www.tocos.com GF063 Series Dimensions GF063X GF063X1 X Terminal Style, Cross-Slot, Side Adjust X1 Terminal Style, Cross-Slot, Side Adjust Unit: mm 8.20.4 8.20.4 4.40.4 5.20.4 0.50.1 0.50.1 0.3 0.3 0.1 0.5 x 0.3 (3) 0.1 0.1 0.5 x 0.3 (3) 0.1 5.01.0 5.01.0 0.1 0.1 1.2 1.2 6.1 0.3 6.1 2.90.3 0.3 2.90.3 #2 #2 #3 #1 #3 2.50.3 Recommended PCB Layout 2.5 2.5 0.3 2.5 0.3 2.50.3 #1 Recommended PCB Layout 0.3 5.0 2.5 0.3 5.0 5.0 0.6 5.0 #1 0.6 #3 6.8 6.8 0.3 2.5 0.3 2.5 #2 Ø1.0 max. (3 holes) #1 #3 #2 Ø1.0 max. (3 holes) GF063V GF063V1 V & V-3* Terminal Styles, Cross-Slot, Side Adjust V1 Terminal Style, Cross-Slot, Side Adjust 8.20.4 8.20.4 4.40.4 5.20.4 0.3 0.3 0.1 0.5 x 0.3 (3) 0.1 0.50.1 0.50.1 0.1 0.5 x 0.3 (3) 5.01.0 0.1 0.1 5.01.0 0.1 1.2 1.2 6.1 0.3 6.1 0.3 #1 #2 #3 #3 2.90.3 2.90.3 #1 #2 Recommended PCB Layout 2.5 0.3 Recommended PCB Layout 2.5 0.3 2.5 0.3 5.0 5.0 #1 0.6 #2 2.5 0.3 5.0 5.0 0.6 #3 #3 #2 #1 2.5 2.5 6.8 6.8 max. (3 holes) 0.3 Ø1.0 0.3 2.5 Ø1.0 max. (3 holes) 2.5 *GF063V-3 with shorter 3mm leads available as special option. Rotor and Slot Dimensions All GF063 Models Electrical Schematic Unit: mm clockwise 1.7 1.5 0.1 ccw #1 Ø 3.0 #3 cw 1.0 Ø 3.50.1 0.1 0.60.05 #2 wiper 0.650.05 2.2 TOCOS AMERICA, INC. 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 55 E-mail: [email protected] www.tocos.com GF063 Series Tape, Reel & Ammo Box Specifications Tape Dimensions Unit: mm Conforms to EIA-468-B and JIS-C-0805 PT, PT2, P1T, P1T2 4.0 3.4 0.6 1.3 Max. 0.2 2.0 Max. 1.3 Max. 2.0 Max. 2.0 Max. 2.0 Max. PT & PT2 P1T & P1T2 5.5 0.3 0.1 #1 #2 #3 1.0 2.50.3 2.50.3 Max. 16.0 18.0 3.00.5 3.00.5 0.5 x 0.3 (3) 0.1 1.0 2.0,0 15.0 6.0 0.3 9.0 0.5 18.0 1.0,0.5 Ø 4.00.2 12.70.3 0.40.1 0.40.1 6.35 0.4 Direction of Reel Feed 12.70.3 UT, UT2 3.4 0.2 1.3 Max. 2.0 Max. 1.3 Max. 2.0 Max. 5.5 0.3 0.5 x 0.3 (3) 0.1 0.1 #1 #2 #3 1.0 Max. 16.0 18.0 1.0 2.0,0 6.0 0.3 9.0 0.5 18.0 1.0,0.5 Ø 4.00.2 12.70.3 0.40.1 6.35 0.4 Direction of Reel Feed 12.70.3 ST, ST2, XT2 ( XT not available) 2.90.3 1.3 Max. 2.0 Max. 1.3 Max. 2.0 Max. 8.2 0.4 3.00.5 0.5 x 0.3 (3) 0.1 0.1 #1 #2 #3 1.0 2.50.3 Max. 16.0 18.0 1.0 2.0,0 15.0 6.0 0.3 9.0 0.5 18.0 1.0,0.5 Ø 4.00.2 12.70.3 0.40.1 6.35 0.4 Direction of Reel Feed 12.70.3 TOCOS AMERICA, INC. 56 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 E-mail: [email protected] www.tocos.com GF063 Series Tape, Reel & Ammo Box Specifications Tape Dimensions Unit: mm Conforms to EIA-468-B and JIS-C-0805 2.90.3 S1T, S1T2 1.3 Max. 2.0 Max. 1.3 Max. 2.0 Max. 8.2 0.4 3.00.5 0.5 x 0.3 (3) 0.1 0.1 #3 #2 #1 1.0 18.0 2.50.3 Max. 16.0 1.0 2.0,0 15.0 6.0 0.3 9.0 0.5 18.0 1.0,0.5 Ø 4.00.2 12.70.3 0.40.1 6.35 0.4 Direction of Reel Feed 12.70.3 5.4 0.3 X1T2 ( X1T not available) 1.3 Max. 2.0 1.3 Max. Max. 2.0 Max. 8.2 0.4 3.00.5 0.5 x 0.3 (3) 0.1 0.1 #3 #2 #1 1.0 2.50.3 Max. 16.0 18.0 1.0 2.0,0 15.0 6.0 0.3 9.0 0.5 18.0 1.0,0.5 Ø 4.00.2 12.70.3 0.40.1 6.35 0.4 12.70.3 VT, VT2 2.90.3 1.3 Max. 2.0 Max. 1.3 Max. 2.0 Max. 8.2 0.4 0.5 x 0.3 (3) 0.1 0.1 #1 #2 #3 1.0 Max. 16.0 18.0 1.0 2.0,0 6.0 0.3 9.0 0.5 18.0 1.0,0.5 Ø 4.00.2 12.70.3 0.40.1 6.35 0.4 Direction of Reel Feed 12.70.3 TOCOS AMERICA, INC. 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 57 E-mail: [email protected] www.tocos.com GF063 Series Tape, Reel & Ammo Box Specifications Tape Dimensions Unit: mm Conforms to EIA-468-B and JIS-C-0805 2.90.3 V1T, V1T2 1.3 Max. 2.0 Max. 1.3 Max. 2.0 Max. 8.2 0.4 0.5 x 0.3 (3) 0.1 0.1 #3 #2 #1 1.0 Max. 16.0 18.0 1.0 2.0,0 15.0 6.0 0.3 9.0 0.5 18.0 1.0,0.5 Ø 4.00.2 12.70.3 0.40.1 6.35 0.4 Direction of Reel Feed 12.70.3 Reel Dimensions Ammo Box Dimensions Conforms to EIA-468-B and JIS-C-0805 Conforms to EIA-468-B and JIS-C-0805 PT, P1T, UT, ST, S1T, VT, V1T PT2, P1T2, UT2, ST2, S1T2, XT2, X1T2, VT2, V1T2 43.0 2.0 1,000 Pieces Per 14.3” Reel 325.0 First Terminal is #3 3 1,000 Pieces Per Box Ø 30.01.0 Ø 79.0 1.0 310.0 First Terminal is #1 Ø 363.0 Max. 52.0 39mm minimum leader at both ends 1 43.0 1.0 Part Numbering System GF063 P1 T2 B 102 K Resistance Tolerance: K = 10%; M = 20% Resistance Code: Expressed in ohms. A three digit code where the first two digits are significant figures, and the third digit indicates the number of zeros that follow these figures (i.e., 100 = 10Ω; 101 = 100Ω; 102 = 1,000Ω; 105 = 1,000,000Ω ). Resistance Taper: B = Linear. Packaging: T = Tape & Reel; T2 = Tape & Ammo Box; Blank = Bulk. Terminal Style: P, P1, P2, W, U,* U1, Y, Y1 = 3-Lead Configurations, Top Adjust. S, S1, X, X1, V, V1 = 3-Lead Configurations, Side Adjust. P1-3 = Special Option, 3mm Leads, Top Adjust. P1-LM = Special Option, 6.5mm Leads, Top Adjust. V-3 = Special Option, 3mm Leads, Side Adjust. *16mm long lead available for U terminal style as special option. TOCOS Series Name. TOCOS AMERICA, INC. 58 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 E-mail: [email protected] www.tocos.com GF063 Series Nominal Resistance Value ( Ω ) Code Part Numbers Resistance Tolerance: K = 10% (see footnote for M = 20% ) *Catalog No.* Tape & Reel *Catalog No.* Tape & Ammo Box *Catalog No.* Bulk Potentiometer Styles GF063P Through-Hole, P Terminal Style, Cross-Slot, Top Adjust 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 2,000,000 5,000,000 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 GF063PT GF063PT GF063PT GF063PT GF063PT GF063PT GF063PT GF063PT GF063PT GF063PT GF063PT GF063PT GF063PT GF063PT GF063PT GF063PT GF063PT GF063PT B B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 K K K K K K K K K K K K K K K K K K GF063PT2 GF063PT2 GF063PT2 GF063PT2 GF063PT2 GF063PT2 GF063PT2 GF063PT2 GF063PT2 GF063PT2 GF063PT2 GF063PT2 GF063PT2 GF063PT2 GF063PT2 GF063PT2 GF063PT2 GF063PT2 B B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 K K K K K K K K K K K K K K K K K K GF063P GF063P GF063P GF063P GF063P GF063P GF063P GF063P GF063P GF063P GF063P GF063P GF063P GF063P GF063P GF063P GF063P GF063P B B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 K K K K K K K K K K K K K K K K K K GF063P GF063P1 Through-Hole, P1 Terminal Style, Cross-Slot, Top Adjust 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 2,000,000 5,000,000 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 GF063P1T GF063P1T GF063P1T GF063P1T GF063P1T GF063P1T GF063P1T GF063P1T GF063P1T GF063P1T GF063P1T GF063P1T GF063P1T GF063P1T GF063P1T GF063P1T GF063P1T GF063P1T B B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 K K K K K K K K K K K K K K K K K K GF063P1T2 GF063P1T2 GF063P1T2 GF063P1T2 GF063P1T2 GF063P1T2 GF063P1T2 GF063P1T2 GF063P1T2 GF063P1T2 GF063P1T2 GF063P1T2 GF063P1T2 GF063P1T2 GF063P1T2 GF063P1T2 GF063P1T2 GF063P1T2 B B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 K K K K K K K K K K K K K K K K K K GF063P1 GF063P1 GF063P1 GF063P1 GF063P1 GF063P1 GF063P1 GF063P1 GF063P1 GF063P1 GF063P1 GF063P1 GF063P1 GF063P1 GF063P1 GF063P1 GF063P1 GF063P1 B B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 K K K K K K K K K K K K K K K K K K GF063P1 GF063P2 GF063P2 GF063P2 GF063P2 GF063P2 GF063P2 GF063P2 GF063P2 GF063P2 GF063P2 GF063P2 GF063P2 GF063P2 GF063P2 GF063P2 GF063P2 GF063P2 GF063P2 B B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 K K K K K K K K K K K K K K K K K K GF063P2 GF063P2 Through-Hole, P2 Terminal Style, Cross-Slot, Top Adjust 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 2,000,000 5,000,000 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — * Substitute code letter M in place of K at end of catalog part number for 20% resistance tolerance. TOCOS AMERICA, INC. 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 59 E-mail: [email protected] www.tocos.com GF063 Series Nominal Resistance Value ( Ω ) Code Part Numbers Resistance Tolerance: K = 10% (see footnote for M = 20% ) *Catalog No.* Tape & Reel *Catalog No.* Tape & Ammo Box *Catalog No.* Bulk Potentiometer Styles GF063W Through-Hole, W Terminal Style, Cross-Slot, Top Adjust 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 2,000,000 5,000,000 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — GF063W GF063W GF063W GF063W GF063W GF063W GF063W GF063W GF063W GF063W GF063W GF063W GF063W GF063W GF063W GF063W GF063W GF063W B B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 K K K K K K K K K K K K K K K K K K GF063W GF063U GF063U GF063U GF063U GF063U GF063U GF063U GF063U GF063U GF063U GF063U GF063U GF063U GF063U GF063U GF063U GF063U GF063U B B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 K K K K K K K K K K K K K K K K K K GF063U GF063U Through-Hole, U Terminal Style, Cross-Slot, Top Adjust 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 2,000,000 5,000,000 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 GF063UT GF063UT GF063UT GF063UT GF063UT GF063UT GF063UT GF063UT GF063UT GF063UT GF063UT GF063UT GF063UT GF063UT GF063UT GF063UT GF063UT GF063UT B B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 K K K K K K K K K K K K K K K K K K GF063UT2 GF063UT2 GF063UT2 GF063UT2 GF063UT2 GF063UT2 GF063UT2 GF063UT2 GF063UT2 GF063UT2 GF063UT2 GF063UT2 GF063UT2 GF063UT2 GF063UT2 GF063UT2 GF063UT2 GF063UT2 B B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 K K K K K K K K K K K K K K K K K K GF063U1 Through-Hole, U1 Terminal Style, Cross-Slot, Top Adjust 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 2,000,000 5,000,000 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — GF063U1 GF063U1 GF063U1 GF063U1 GF063U1 GF063U1 GF063U1 GF063U1 GF063U1 GF063U1 GF063U1 GF063U1 GF063U1 GF063U1 GF063U1 GF063U1 GF063U1 GF063U1 B B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 K K K K K K K K K K K K K K K K K K GF063U1 * Substitute code letter M in place of K at end of catalog part number for 20% resistance tolerance. TOCOS AMERICA, INC. 60 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 E-mail: [email protected] www.tocos.com GF063 Series Nominal Resistance Value ( Ω ) Code Part Numbers Resistance Tolerance: K = 10% (see footnote for M = 20% ) *Catalog No.* Tape & Reel *Catalog No.* Tape & Ammo Box *Catalog No.* Bulk Potentiometer Styles GF063Y Through-Hole, Y Terminal Style, Cross-Slot, Top Adjust 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 2,000,000 5,000,000 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 — — — — — — — — — — — — — — — — — — GF063Y GF063Y GF063Y GF063Y GF063Y GF063Y GF063Y GF063Y GF063Y GF063Y GF063Y GF063Y GF063Y GF063Y GF063Y GF063Y GF063Y GF063Y — — — — — — — — — — — — — — — — — — B B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 K K K K K K K K K K K K K K K K K K GF063Y GF063Y1 Through-Hole, Y1 Terminal Style, Cross-Slot, Top Adjust 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 2,000,000 5,000,000 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 — — — — — — — — — — — — — — — — — — GF063Y1 GF063Y1 GF063Y1 GF063Y1 GF063Y1 GF063Y1 GF063Y1 GF063Y1 GF063Y1 GF063Y1 GF063Y1 GF063Y1 GF063Y1 GF063Y1 GF063Y1 GF063Y1 GF063Y1 GF063Y1 — — — — — — — — — — — — — — — — — — B B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 K K K K K K K K K K K K K K K K K K GF063Y1 GF063S Through-Hole, S Terminal Style, Cross-Slot, Side Adjust 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 2,000,000 5,000,000 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 GF063ST GF063ST GF063ST GF063ST GF063ST GF063ST GF063ST GF063ST GF063ST GF063ST GF063ST GF063ST GF063ST GF063ST GF063ST GF063ST GF063ST GF063ST B B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 K K K K K K K K K K K K K K K K K K GF063ST2 GF063ST2 GF063ST2 GF063ST2 GF063ST2 GF063ST2 GF063ST2 GF063ST2 GF063ST2 GF063ST2 GF063ST2 GF063ST2 GF063ST2 GF063ST2 GF063ST2 GF063ST2 GF063ST2 GF063ST2 B B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 K K K K K K K K K K K K K K K K K K GF063S GF063S GF063S GF063S GF063S GF063S GF063S GF063S GF063S GF063S GF063S GF063S GF063S GF063S GF063S GF063S GF063S GF063S B B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 K K K K K K K K K K K K K K K K K K GF063S * Substitute code letter M in place of K at end of catalog part number for 20% resistance tolerance. TOCOS AMERICA, INC. 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 61 E-mail: [email protected] www.tocos.com GF063 Series Nominal Resistance Value ( Ω ) Code Part Numbers Resistance Tolerance: K = 10% (see footnote for M = 20% ) *Catalog No.* Tape & Reel *Catalog No.* Tape & Ammo Box *Catalog No.* Bulk Potentiometer Styles GF063S1 Through-Hole, S1 Terminal Style, Cross-Slot, Side Adjust 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 2,000,000 5,000,000 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 GF063S1T GF063S1T GF063S1T GF063S1T GF063S1T GF063S1T GF063S1T GF063S1T GF063S1T GF063S1T GF063S1T GF063S1T GF063S1T GF063S1T GF063S1T GF063S1T GF063S1T GF063S1T B B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 K K K K K K K K K K K K K K K K K K GF063S1T2 GF063S1T2 GF063S1T2 GF063S1T2 GF063S1T2 GF063S1T2 GF063S1T2 GF063S1T2 GF063S1T2 GF063S1T2 GF063S1T2 GF063S1T2 GF063S1T2 GF063S1T2 GF063S1T2 GF063S1T2 GF063S1T2 GF063S1T2 B B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 K K K K K K K K K K K K K K K K K K GF063S1 GF063S1 GF063S1 GF063S1 GF063S1 GF063S1 GF063S1 GF063S1 GF063S1 GF063S1 GF063S1 GF063S1 GF063S1 GF063S1 GF063S1 GF063S1 GF063S1 GF063S1 B B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 K K K K K K K K K K K K K K K K K K GF063S1 GF063X Through-Hole, X Terminal Style, Cross-Slot, Side Adjust 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 2,000,000 5,000,000 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 — — — — — — — — — — — — — — — — — — GF063XT2 GF063XT2 GF063XT2 GF063XT2 GF063XT2 GF063XT2 GF063XT2 GF063XT2 GF063XT2 GF063XT2 GF063XT2 GF063XT2 GF063XT2 GF063XT2 GF063XT2 GF063XT2 GF063XT2 GF063XT2 B B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 K K K K K K K K K K K K K K K K K K GF063X GF063X GF063X GF063X GF063X GF063X GF063X GF063X GF063X GF063X GF063X GF063X GF063X GF063X GF063X GF063X GF063X GF063X B B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 K K K K K K K K K K K K K K K K K K GF063X GF063X1 Through-Hole, X1 Terminal Style, Cross-Slot, Side Adjust 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 2,000,000 5,000,000 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 — — — — — — — — — — — — — — — — — — GF063X1T2 GF063X1T2 GF063X1T2 GF063X1T2 GF063X1T2 GF063X1T2 GF063X1T2 GF063X1T2 GF063X1T2 GF063X1T2 GF063X1T2 GF063X1T2 GF063X1T2 GF063X1T2 GF063X1T2 GF063X1T2 GF063X1T2 GF063X1T2 B B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 K K K K K K K K K K K K K K K K K K GF063X1 GF063X1 GF063X1 GF063X1 GF063X1 GF063X1 GF063X1 GF063X1 GF063X1 GF063X1 GF063X1 GF063X1 GF063X1 GF063X1 GF063X1 GF063X1 GF063X1 GF063X1 B B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 K K K K K K K K K K K K K K K K K K GF063X1 * Substitute code letter M in place of K at end of catalog part number for 20% resistance tolerance. TOCOS AMERICA, INC. 62 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 E-mail: [email protected] www.tocos.com GF063 Series Part Numbers Resistance Tolerance: K = 10% (see footnote for M = 20% ) Nominal Resistance Value ( Ω ) Code *Catalog No.* Tape & Reel *Catalog No.* Tape & Ammo Box *Catalog No.* Bulk Potentiometer Styles GF063V Through-Hole, V Terminal Style, Cross-Slot, Side Adjust 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 2,000,000 5,000,000 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 GF063VT GF063VT GF063VT GF063VT GF063VT GF063VT GF063VT GF063VT GF063VT GF063VT GF063VT GF063VT GF063VT GF063VT GF063VT GF063VT GF063VT GF063VT B B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 K K K K K K K K K K K K K K K K K K GF063VT2 GF063VT2 GF063VT2 GF063VT2 GF063VT2 GF063VT2 GF063VT2 GF063VT2 GF063VT2 GF063VT2 GF063VT2 GF063VT2 GF063VT2 GF063VT2 GF063VT2 GF063VT2 GF063VT2 GF063VT2 B B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 K K K K K K K K K K K K K K K K K K GF063V GF063V GF063V GF063V GF063V GF063V GF063V GF063V GF063V GF063V GF063V GF063V GF063V GF063V GF063V GF063V GF063V GF063V B B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 K K K K K K K K K K K K K K K K K K GF063V GF063V1 Through-Hole, V1 Terminal Style, Cross-Slot, Side Adjust 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 2,000,000 5,000,000 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 GF063V1T GF063V1T GF063V1T GF063V1T GF063V1T GF063V1T GF063V1T GF063V1T GF063V1T GF063V1T GF063V1T GF063V1T GF063V1T GF063V1T GF063V1T GF063V1T GF063V1T GF063V1T B B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 K K K K K K K K K K K K K K K K K K GF063V1T2 GF063V1T2 GF063V1T2 GF063V1T2 GF063V1T2 GF063V1T2 GF063V1T2 GF063V1T2 GF063V1T2 GF063V1T2 GF063V1T2 GF063V1T2 GF063V1T2 GF063V1T2 GF063V1T2 GF063V1T2 GF063V1T2 GF063V1T2 B B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 K K K K K K K K K K K K K K K K K K GF063V1 GF063V1 GF063V1 GF063V1 GF063V1 GF063V1 GF063V1 GF063V1 GF063V1 GF063V1 GF063V1 GF063V1 GF063V1 GF063V1 GF063V1 GF063V1 GF063V1 GF063V1 B B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 K K K K K K K K K K K K K K K K K K GF063V1 * Substitute code letter M in place of K at end of catalog part number for 20% resistance tolerance. Packaging Standard: Tape & Reel Packaging Bulk Packaging PT, P1T, UT, ST, S1T, VT, V1T 1,000 pieces per 14.3” reel. All GF063 Models 50 pieces per vinyl bag. 500 pieces per box. Tape & Ammo Packaging PT2, P1T2, UT2, ST2, S1T2, XT2, X1T2, VT2, V1T2 1,000 pieces per ammo box. Soldering and Cleaning Guidelines For soldering, cleaning and other information, refer to Guidelines and Precautions for Using Potentiometers. TOCOS AMERICA, INC. 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 63 E-mail: [email protected] www.tocos.com GF063-K Series with Knob TOCOS ® POTENTIOMETERS 1/4’’ Square, Single-Turn, Through-Hole Sealed Cermet Trimmers Features 1/4” square, single-turn, through-hole, sealed cermet trimmers Top and side adjust styles available Knob on all models for convenient fingertip adjustment Same design and housing sizes as GF063 series Precious metal, multi-contact wiper design Meets UL 94V-0 flammability requirements Sealed to withstand immersion cleaning processes Tape and ammo box available for PK, P1K and UK models Specifications Electrical Environmental Standard Resistance Range . . . . . . . . . . . . . . 10Ω to 5MΩ (standard 1, 2 & 5 sequence ) Resistance Tolerance . . . . . . . . . . . . . . . 10% and 20% End Resistance . . . . . . . . . . 1% or 1Ω, whichever is greater Resistance Taper . . . . . . . . . . . . . . . . . . . . . . . . . B = Linear Peak Noise (C.R.V.) . . . . . . . 1% or 1Ω, whichever is greater Power Rating . . . . . . . . 0.5 watt at 70C, 0 watt at 125C Maximum Input Voltage . . . . . . . . 250VDC or power rating, whichever is smaller Temperature Coefficient . . . . . . . . . . . . . . . . 100ppm /C Insulation Resistance . . . . . 1,000MΩ minimum at 500VDC Dielectric Strength . . . . . . . . . . . . . . . . . 900VAC, 1 minute Adjustment Travel . . . . . . . . . . . . . . . . . . . . . . . . . 21010 Mechanical Mechanical Travel . . . . . . . . . . . . . . . . . . . . . . . . . 25010 Shaft Torque . . . . . . . . . . . . . . 200 gf • cm (2.77 oz • in) max. Stop Strength . . . . . . . . . . . . . . 500 gf • cm (6.93 oz • in) min. Flammability of Plastic Materials . . . . . . . Meets UL 94V-0 Nominal Weight . . . . . . . . . . . . . . 0.54g (PK, P1K, WK, UK ) 0.64g (SK, S1K, XK, X1K, VK, V1K ) Marking . . . . . . . . . Resistance code, date code, model type All GF063-K models are available without knobs. Refer to GF063 Series on page 52. Temperature Range . . . . . . . . . . . . . . . . . 55C to 125C Low Temperature Operation . . . . 55C, 0.5 watt, 2 hours ∆T/R )2%, S.S. )2% High Temperature Exposure . . . . . . . . . 125C, 250 hours ∆T/R )2%, S.S. )2% Load Life . . . . . . . . . . . . . . . . . 70C, 0.5 watt, 1,000 hours ∆T/R )3%, S.S. )2% Thermal Shock . . . . . . . . . . . . . . . . . . . . . . 55C,125C, 30 minutes each, 5 cycles ∆T/R )1%, S.S. )1% Shock . . . . . . . . . . . . 100G, 6ms, 6 directions, 3 times each ∆T/R )1%, S.S. )1% Vibration . . . . . . . . . . . . . . . . 10-2,000Hz, 1.5mm amplitude, 20G, 12 hours ∆T/R )1%, S.S. )1% Humidity . . . . . . . . . . . . . . . . . . . . . . . . 40C, 90-95%RH, 0.5 watt, 500 hours ∆T/R )3%, S.S. )2% Moisture Resistance . . . . . . 10C to 65C, 80-98%RH, 0.5 watt, 10 cycles, 240 hours ∆T/R )2% Soldering Heat Resistance . . . . . . . . . . . 350C, 3 seconds ∆T/R )1% Seal Test . . . . . . . . . . . . . . . . .85C, hot water for 1 minute Rotational Life . . . . . . . . . . 100 cycles without discontinuity ∆T/R )(2Ω3%) ∆T/R = Total Resistance Change; S.S. = Setting Stability ( voltage ratio ) TOCOS AMERICA, INC. 64 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 E-mail: [email protected] www.tocos.com GF063-K Series Dimensions GF063PK Unit: mm GF063P1K P Terminal Style, Top Adjust Knob P1 Terminal Style, Top Adjust Knob 3.0 3.8 3.0 3.8 0.2 0.2 0.2 0.2 6.80.3 6.80.3 6.8 6.8 0.4 0.4 0.5 x 0.3 (3) 5.00.5 5.00.5 5.50.3 5.50.3 0.5 x 0.3 (3) 5.01.0 0.1 0.1 5.01.0 0.1 0.1 Recommended PCB Layout 4.0 0.2 0.6 #1 #3 5.0 #1 #3 2.5 0.6 Recommended PCB Layout 3.4 2.5 0.3 #2 #2 5.0 2.5 0.3 5.0 0.6 max. (3 holes) #2 #3 #1 Ø1.0 2.5 0.3 Ø1.0 max. (3 holes) 2.5 2.5 0.3 GF063WK GF063UK W Terminal Style, Top Adjust Knob U Terminal Style, Top Adjust Knob 3.0 3.8 0.2 0.2 6.80.3 6.80.3 6.8 6.8 0.4 0.4 5.00.5 5.00.5 5.50.3 5.50.3 5.01.0 0.5 x 0.3 (3) 0.1 0.1 0.5 x 0.3 (3) 2.0 3.4 0.3 0.3 0.2 2.5 #1 #3 #3 #1 #3 5.0 0.6 2.5 Recommended PCB Layout 2.5 #2 #2 #1 5.01.0 0.1 0.1 Recommended PCB Layout 2.5 2.5 3.0 3.8 0.2 0.2 #2 5.0 2.5 0.3 #3 #1 0.3 Ø1.0 max. (3 holes) 0.3 #2 #2 2.5 #3 5.0 2.5 0.3 2.5 #1 Ø1.0 max. (3 holes) 2.5 0.3 TOCOS AMERICA, INC. 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 65 E-mail: [email protected] www.tocos.com GF063-K Series Dimensions GF063SK GF063S1K S Terminal Style, Side Adjust Knob S1 Terminal Style, Side Adjust Knob Unit: mm 8.20.4 8.20.4 5.20.4 0.3 0.1 0.5 x 0.3 (3) 0.1 4.40.4 0.50.1 0.50.1 0.3 5.01.0 0.1 0.5 x 0.3 (3) 0.1 0.1 5.01.0 0.1 1.2 1.2 6.1 6.1 0.3 0.3 5.00.5 5.00.5 Recommended PCB Layout 2.90.3 #1 #3 #3 #2 2.50.3 #2 #1 2.5 2.5 0.3 max. (3 holes) #1 #3 2.5 2.5 0.3 5.0 5.0 #2 2.50.3 2.5 Ø1.0 0.3 #1 #2 #3 Recommended PCB Layout 2.90.3 max. (3 holes) 2.5 Ø1.0 0.3 5.0 5.0 0.6 0.6 6.8 6.8 0.3 0.3 GF063XK GF063X1K X Terminal Style, Side Adjust Knob X1 Terminal Style, Side Adjust Knob 8.20.4 8.20.4 4.40.4 5.20.4 0.3 0.3 0.5 x 0.3 (3) 0.1 0.50.1 0.50.1 0.1 0.5 x 0.3 (3) 5.01.0 0.1 0.1 0.1 5.01.0 0.1 1.2 1.2 6.1 0.3 6.1 0.3 5.00.5 5.00.5 Recommended PCB Layout 2.90.3 2.90.3 #2 #2 #3 #1 2.50.3 0.3 #3 2.5 2.5 2.5 0.3 #1 #3 5.0 #1 2.5 Recommended PCB Layout 0.3 2.50.3 5.0 2.5 0.3 2.5 5.0 5.0 0.6 Ø1.0 max. (3 holes) 0.6 #2 #1 #3 6.8 Ø1.0 max. (3 holes) #2 0.3 6.8 0.3 TOCOS AMERICA, INC. 66 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 E-mail: [email protected] www.tocos.com GF063-K Series Dimensions GF063VK GF063V1K V Terminal Style, Side Adjust Knob V1 Terminal Style, Side Adjust Knob Unit: mm 8.20.4 8.20.4 5.20.4 0.50.1 0.50.1 0.3 0.3 0.1 0.5 x 0.3 (3) 0.1 4.40.4 5.01.0 0.1 0.5 x 0.3 (3) 0.1 0.1 5.01.0 0.1 1.2 1.2 6.1 6.1 0.3 0.3 5.00.5 #1 #2 #3 5.00.5 Recommended PCB Layout 2.90.3 #3 2.90.3 #1 #2 Recommended PCB Layout 5.0 #1 2.5 0.3 2.5 0.3 max. (3 holes) 5.0 #2 #3 2.5 2.5 #3 Ø1.0 2.5 0.3 max. (3 holes) #2 #1 2.5 2.5 Ø1.0 2.5 0.3 5.0 5.0 0.6 0.6 6.8 6.8 0.3 0.3 Knob Dimensions All GF063-K Models Unit: mm 5.0 3.6 1.6 0.70.1 Ø 4.8 3.1 2.5 Adjustment cross-slot depth 2.0 3.3 5.0 1.7 Electrical Schematic clockwise ccw #1 #3 cw #2 wiper TOCOS AMERICA, INC. 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 67 E-mail: [email protected] www.tocos.com GF063-K Series Tape & Ammo Box Specifications Tape Dimensions Unit: mm Conforms to EIA-468 Specifications 4.0 3.4 0.6 PKT2, P1KT2 1.3 Max. 0.2 2.0 Max. 1.3 Max. 2.0 Max. 2.0 Max. 2.0 Max. PKT2 P1KT2 3.00.5 3.00.5 5.5 0.3 0.5 x 0.3 (3) 0.1 0.1 #1 #2 #3 1.0 18.0 2.50.3 Max. 16.0 2.50.3 1.0 2.0,0 15.0 6.0 9.0 0.3 0.5 18.0 1.0,0.5 Ø 4.00.2 12.70.3 0.40.1 0.40.1 6.35 0.4 12.70.3 UKT2 3.4 0.2 1.3 Max. 2.0 Max. 1.3 Max. 2.0 Max. 5.5 0.3 0.5 x 0.3 (3) 0.1 0.1 #1 #2 #3 1.0 Max. 16.0 18.0 1.0 2.0,0 6.0 0.3 9.0 0.5 18.0 1.0,0.5 Ø 4.00.2 12.70.3 0.40.1 6.35 0.4 12.70.3 Ammo Box Dimensions Conforms to EIA-468-B and JIS-C-0805 325.0 First Terminal is #3 PKT2, P1KT2, UKT2 3 1,000 Pieces Per Box 310.0 First Terminal is #1 1 39mm minimum leader at both ends 43.0 TOCOS AMERICA, INC. 68 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 E-mail: [email protected] www.tocos.com GF063-K Series GF063 P1 K T2 Part Numbering System B 102 K Resistance Tolerance: K = 10%; M = 20% Resistance Code: Expressed in ohms. A three digit code where the first two digits are significant figures, and the third digit indicates the number of zeros that follow these figures (i.e., 100 = 10Ω; 101 = 100Ω; 102 = 1,000Ω; 105 = 1,000,000Ω ). Resistance Taper: B = Linear. Packaging: T2 = Tape and Ammo Box, PK, P1K and UK Top Adjust Models. Adjustment Knob: K = Knob. Terminal Style: P, P1, W, U = 3-Lead Configurations, Top Adjust. S, S1, X, X1, V, V1 = 3-Lead Configurations, Side Adjust. TOCOS Series Name. Part Numbers Nominal Resistance Value ( Ω ) Code Resistance Tolerance 10% Catalog No. Tape & Ammo Box Resistance Tolerance 20% Catalog No. Bulk Catalog No. Tape & Ammo Box Potentiometer Styles Catalog No. Bulk GF063PK Through-Hole, P Terminal Style, Top Adjust Knob 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 2,000,000 5,000,000 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 GF063PKT2 GF063PKT2 GF063PKT2 GF063PKT2 GF063PKT2 GF063PKT2 GF063PKT2 GF063PKT2 GF063PKT2 GF063PKT2 GF063PKT2 GF063PKT2 GF063PKT2 GF063PKT2 GF063PKT2 GF063PKT2 GF063PKT2 GF063PKT2 B B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 K K K K K K K K K K K K K K K K K K GF063PK GF063PK GF063PK GF063PK GF063PK GF063PK GF063PK GF063PK GF063PK GF063PK GF063PK GF063PK GF063PK GF063PK GF063PK GF063PK GF063PK GF063PK B B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 K K K K K K K K K K K K K K K K K K GF063PKT2 GF063PKT2 GF063PKT2 GF063PKT2 GF063PKT2 GF063PKT2 GF063PKT2 GF063PKT2 GF063PKT2 GF063PKT2 GF063PKT2 GF063PKT2 GF063PKT2 GF063PKT2 GF063PKT2 GF063PKT2 GF063PKT2 GF063PKT2 B B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 M M M M M M M M M M M M M M M M M M GF063PK GF063PK GF063PK GF063PK GF063PK GF063PK GF063PK GF063PK GF063PK GF063PK GF063PK GF063PK GF063PK GF063PK GF063PK GF063PK GF063PK GF063PK B B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 M M M M M M M M M M M M M M M M M M GF063PK GF063P1K Through-Hole, P1 Terminal Style, Top Adjust Knob 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 2,000,000 5,000,000 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 GF063P1KT2 GF063P1KT2 GF063P1KT2 GF063P1KT2 GF063P1KT2 GF063P1KT2 GF063P1KT2 GF063P1KT2 GF063P1KT2 GF063P1KT2 GF063P1KT2 GF063P1KT2 GF063P1KT2 GF063P1KT2 GF063P1KT2 GF063P1KT2 GF063P1KT2 GF063P1KT2 B B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 K K K K K K K K K K K K K K K K K K GF063P1K GF063P1K GF063P1K GF063P1K GF063P1K GF063P1K GF063P1K GF063P1K GF063P1K GF063P1K GF063P1K GF063P1K GF063P1K GF063P1K GF063P1K GF063P1K GF063P1K GF063P1K B B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 K K K K K K K K K K K K K K K K K K GF063P1KT2 GF063P1KT2 GF063P1KT2 GF063P1KT2 GF063P1KT2 GF063P1KT2 GF063P1KT2 GF063P1KT2 GF063P1KT2 GF063P1KT2 GF063P1KT2 GF063P1KT2 GF063P1KT2 GF063P1KT2 GF063P1KT2 GF063P1KT2 GF063P1KT2 GF063P1KT2 B B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 M M M M M M M M M M M M M M M M M M GF063P1K GF063P1K GF063P1K GF063P1K GF063P1K GF063P1K GF063P1K GF063P1K GF063P1K GF063P1K GF063P1K GF063P1K GF063P1K GF063P1K GF063P1K GF063P1K GF063P1K GF063P1K B B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 M M M M M M M M M M M M M M M M M M GF063P1K TOCOS AMERICA, INC. 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 69 E-mail: [email protected] www.tocos.com GF063-K Series Nominal Resistance Value ( Ω ) Code Part Numbers Resistance Tolerance 10% Catalog No. Tape & Ammo Box Resistance Tolerance 20% Catalog No. Bulk Catalog No. Tape & Ammo Box Potentiometer Styles Catalog No. Bulk GF063WK Through-Hole, W Terminal Style, Top Adjust Knob 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 2,000,000 5,000,000 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 — — — — — — — — — — — — — — — — — — GF063WK GF063WK GF063WK GF063WK GF063WK GF063WK GF063WK GF063WK GF063WK GF063WK GF063WK GF063WK GF063WK GF063WK GF063WK GF063WK GF063WK GF063WK B B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 K K K K K K K K K K K K K K K K K K — — — — — — — — — — — — — — — — — — GF063WK GF063WK GF063WK GF063WK GF063WK GF063WK GF063WK GF063WK GF063WK GF063WK GF063WK GF063WK GF063WK GF063WK GF063WK GF063WK GF063WK GF063WK B B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 M M M M M M M M M M M M M M M M M M GF063WK GF063UK GF063UK GF063UK GF063UK GF063UK GF063UK GF063UK GF063UK GF063UK GF063UK GF063UK GF063UK GF063UK GF063UK GF063UK GF063UK GF063UK GF063UK B B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 M M M M M M M M M M M M M M M M M M GF063UK GF063SK GF063SK GF063SK GF063SK GF063SK GF063SK GF063SK GF063SK GF063SK GF063SK GF063SK GF063SK GF063SK GF063SK GF063SK GF063SK GF063SK GF063SK B B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 M M M M M M M M M M M M M M M M M M GF063SK GF063UK Through-Hole, U Terminal Style, Top Adjust Knob 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 2,000,000 5,000,000 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 GF063UKT2 GF063UKT2 GF063UKT2 GF063UKT2 GF063UKT2 GF063UKT2 GF063UKT2 GF063UKT2 GF063UKT2 GF063UKT2 GF063UKT2 GF063UKT2 GF063UKT2 GF063UKT2 GF063UKT2 GF063UKT2 GF063UKT2 GF063UKT2 B B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 K K K K K K K K K K K K K K K K K K GF063UK GF063UK GF063UK GF063UK GF063UK GF063UK GF063UK GF063UK GF063UK GF063UK GF063UK GF063UK GF063UK GF063UK GF063UK GF063UK GF063UK GF063UK B B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 K K K K K K K K K K K K K K K K K K GF063UKT2 GF063UKT2 GF063UKT2 GF063UKT2 GF063UKT2 GF063UKT2 GF063UKT2 GF063UKT2 GF063UKT2 GF063UKT2 GF063UKT2 GF063UKT2 GF063UKT2 GF063UKT2 GF063UKT2 GF063UKT2 GF063UKT2 GF063UKT2 B B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 M M M M M M M M M M M M M M M M M M GF063SK Through-Hole, S Terminal Style, Side Adjust Knob 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 2,000,000 5,000,000 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 — — — — — — — — — — — — — — — — — — GF063SK GF063SK GF063SK GF063SK GF063SK GF063SK GF063SK GF063SK GF063SK GF063SK GF063SK GF063SK GF063SK GF063SK GF063SK GF063SK GF063SK GF063SK B B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 K K K K K K K K K K K K K K K K K K — — — — — — — — — — — — — — — — — — TOCOS AMERICA, INC. 70 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 E-mail: [email protected] www.tocos.com GF063-K Series Nominal Resistance Value ( Ω ) Code Part Numbers Resistance Tolerance 10% Catalog No. Tape & Ammo Box Resistance Tolerance 20% Catalog No. Bulk Catalog No. Tape & Ammo Box Potentiometer Styles Catalog No. Bulk GF063S1K Through-Hole, S1 Terminal Style, Side Adjust Knob 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 2,000,000 5,000,000 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 — — — — — — — — — — — — — — — — — — GF063S1K GF063S1K GF063S1K GF063S1K GF063S1K GF063S1K GF063S1K GF063S1K GF063S1K GF063S1K GF063S1K GF063S1K GF063S1K GF063S1K GF063S1K GF063S1K GF063S1K GF063S1K B B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 K K K K K K K K K K K K K K K K K K — — — — — — — — — — — — — — — — — — GF063S1K GF063S1K GF063S1K GF063S1K GF063S1K GF063S1K GF063S1K GF063S1K GF063S1K GF063S1K GF063S1K GF063S1K GF063S1K GF063S1K GF063S1K GF063S1K GF063S1K GF063S1K — — — — — — — — — — — — — — — — — — GF063XK GF063XK GF063XK GF063XK GF063XK GF063XK GF063XK GF063XK GF063XK GF063XK GF063XK GF063XK GF063XK GF063XK GF063XK GF063XK GF063XK GF063XK — — — — — — — — — — — — — — — — — — GF063X1K GF063X1K GF063X1K GF063X1K GF063X1K GF063X1K GF063X1K GF063X1K GF063X1K GF063X1K GF063X1K GF063X1K GF063X1K GF063X1K GF063X1K GF063X1K GF063X1K GF063X1K B B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 M M M M M M M M M M M M M M M M M M GF063S1K GF063XK Through-Hole, X Terminal Style, Side Adjust Knob 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 2,000,000 5,000,000 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 — — — — — — — — — — — — — — — — — — GF063XK GF063XK GF063XK GF063XK GF063XK GF063XK GF063XK GF063XK GF063XK GF063XK GF063XK GF063XK GF063XK GF063XK GF063XK GF063XK GF063XK GF063XK B B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 K K K K K K K K K K K K K K K K K K B B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 M M M M M M M M M M M M M M M M M M GF063XK GF063X1K Through-Hole, X1 Terminal Style, Side Adjust Knob 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 2,000,000 5,000,000 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 — — — — — — — — — — — — — — — — — — GF063X1K GF063X1K GF063X1K GF063X1K GF063X1K GF063X1K GF063X1K GF063X1K GF063X1K GF063X1K GF063X1K GF063X1K GF063X1K GF063X1K GF063X1K GF063X1K GF063X1K GF063X1K B B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 K K K K K K K K K K K K K K K K K K B B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 M M M M M M M M M M M M M M M M M M GF063X1K TOCOS AMERICA, INC. 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 71 E-mail: [email protected] www.tocos.com GF063-K Series Nominal Resistance Value ( Ω ) Code Part Numbers Resistance Tolerance 10% Catalog No. Tape & Ammo Box Resistance Tolerance 20% Catalog No. Bulk Catalog No. Tape & Ammo Box Potentiometer Styles Catalog No. Bulk GF063VK Through-Hole, V Terminal Style, Side Adjust Knob 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 2,000,000 5,000,000 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 — — — — — — — — — — — — — — — — — — GF063VK GF063VK GF063VK GF063VK GF063VK GF063VK GF063VK GF063VK GF063VK GF063VK GF063VK GF063VK GF063VK GF063VK GF063VK GF063VK GF063VK GF063VK B B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 K K K K K K K K K K K K K K K K K K — — — — — — — — — — — — — — — — — — GF063VK GF063VK GF063VK GF063VK GF063VK GF063VK GF063VK GF063VK GF063VK GF063VK GF063VK GF063VK GF063VK GF063VK GF063VK GF063VK GF063VK GF063VK — — — — — — — — — — — — — — — — — — GF063V1K GF063V1K GF063V1K GF063V1K GF063V1K GF063V1K GF063V1K GF063V1K GF063V1K GF063V1K GF063V1K GF063V1K GF063V1K GF063V1K GF063V1K GF063V1K GF063V1K GF063V1K B B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 M M M M M M M M M M M M M M M M M M GF063VK GF063V1K Through-Hole, V1 Terminal Style, Side Adjust Knob 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 2,000,000 5,000,000 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 — — — — — — — — — — — — — — — — — — GF063V1K GF063V1K GF063V1K GF063V1K GF063V1K GF063V1K GF063V1K GF063V1K GF063V1K GF063V1K GF063V1K GF063V1K GF063V1K GF063V1K GF063V1K GF063V1K GF063V1K GF063V1K B B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 K K K K K K K K K K K K K K K K K K B B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 505 M M M M M M M M M M M M M M M M M M GF063V1K Packaging Standard: Tape & Ammo Packaging Bulk Packaging PKT2, P1KT2 & UT2 1,000 pieces per ammo box. All GF063-K Models 50 pieces per vinyl bag. 500 pieces per box. Soldering and Cleaning Guidelines For soldering, cleaning and other information, refer to Guidelines and Precautions for Using Potentiometers. TOCOS AMERICA, INC. 72 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 E-mail: [email protected] www.tocos.com TOCOS ® GF12 Series POTENTIOMETERS 12mm Square, Single-Turn, Through-Hole Sealed Cermet Trimmers Features 12mm square, single-turn, through-hole, sealed cermet trimmers Stable, infinite resolution cermet element Unique 5,000 cycle rotational life Meets UL 94V-0 flammability requirements Top and side adjust models 4 standard styles, single-slot flush rotor, 5mm or 10mm single-slot metal shaft, or 8.2mm knurled plastic shaft Sealed to withstand wave soldering and immersion cleaning Optional 15, 20, 22, 25 or 30mm metal shafts available Specifications Electrical Environmental Standard Resistance Range . . . . . . . . . . . . . . 10Ω to 1MΩ (standard 1, 2 & 5 sequence ) Resistance Tolerance . . . . . . . . . . . . . . . 10% and 20% End Resistance . . . . . . . . . . 1% or 3Ω, whichever is greater Resistance Taper . . . . . . . . . . . . . . . . . . . . . . . . . B = Linear Temperature Range . . . . . . . . . . . . . . . . . 55C to 125C High Temperature Exposure . . . . . . . . . 125C, 250 hours ∆T/R )3%, S.S. )1% Load Life . . . . . . . . . . . . . . . . 70C, 0.75 watt, 1,000 hours ∆T/R )3%, S.S. )1% Power Rating . . . . . . . 0.75 watt at 70C, 0 watt at 125C Thermal Shock . . . . . . . . . . . . . . . . . . . . . . 55C,125C, 30 minutes each, 5 cycles ∆T/R )2%, S.S. )1% Maximum Input Voltage . . . . . . . . 300VDC or power rating, whichever is smaller Shock . . . . . . . . . . . . . 50G, 6ms, 6 directions, 3 times each ∆T/R )1%, S.S. )1% Temperature Coefficient . . .100 ppm /C, 200Ω to 500kΩ 250 ppm /C, other values Vibration . . . . . . . . . . . . . . . . 10-2,000Hz, 1.5mm amplitude, 20G, 12 hours ∆T/R )1%, S.S. )1% Peak Noise (C.R.V.) . . . . . . 2% or 3Ω, whichever is greater Insulation Resistance . . . . . . 100MΩ minimum at 500VDC Dielectric Strength . . . . . . . . . . . . . . . . . 900VAC, 1 minute Adjustment Travel . . . . . . . . . . . . . . . . . . . . . . . . . 27010 Mechanical Mechanical Travel . . . . . . . . . . . . . . . . . . . . . . . . . 30010 Shaft Torque . . . . . . . . . . . . . . 300 gf • cm (4.16 oz • in) max. Humidity . . . . . . . . . . . . . . . . . . . . . . . . 40C, 90-95%RH, 0.75 watt, 500 hours ∆T/R )3%, S.S. )1% Moisture Resistance . . . . . . 10C to 65C, 80-98%RH, 0.75 watt, 10 cycles, 240 hours ∆T/R )3% Stop Strength . . . . . . . . . . . . . . 1 kgf • cm (12.86 oz • in) min. Soldering Heat Resistance . . . . . . . . . . . 350C, 3 seconds ∆T/R )1% Flammability of Plastic Materials . . . . . . . Meets UL 94V-0 Seal Test . . . . . . . . . . . . . . . .85C, hot water for 1 minute Nominal Weight . . . . . . . . . . 1.4g (P); 1.8g (S, X, R) no shaft 1.8g (P); 2.2g (S, X, R) 5mm metal shaft 2.1g (P); 2.5g (S, X, R) 10mm metal shaft 1.7g (P); 2.1g (S, X, R) with knurled plastic shaft Rotational Life . . . . . . . . 5,000 cycles without discontinuity ∆T/R )5% ∆T/R = Total Resistance Change; S.S. = Setting Stability ( voltage ratio ) Marking . . . . . . . . . Resistance code, date code, model type TOCOS AMERICA, INC. 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 73 E-mail: [email protected] www.tocos.com GF12 Series Dimensions GF12P0S GF12P5S No Shaft, Flush Single-Slot, Top Adjust P Terminal Style 5mm Metal Shaft, Single-Slot, Top Adjust P Terminal Style Unit: mm 12.0 SLOT: 0.60.2 W 3.00,0.1 L 1.00.2 D 12.0 0.3 0.3 SLOT: 0.60.2 W 4.70.2 L 1.20.2 D 12.0 12.0 0.3 0.3 Ø 3.0 0,0.1 6.2 0.3 Ø 5.5 5.0 0.2 0.5 5.0 0.70.3 (3) 1.0 0.1 6.2 0.1 1.0 Max. 0.3 5.0 0.70.3 (3) 1.0 0.1 0.1 #3 5.0 #2 0.3 #1 #3 5.0 #2 0.3 2.5 #1 0.3 2.5 0.3 GF12P10S GF12P8.2SK 10mm Metal Shaft, Single-Slot, Top Adjust P Terminal Style 8.2mm Knurled Plastic Shaft, Top Adjust P Terminal Style SLOT: 0.60.2 W 3.00,0.1 L 1.00.2 D 12.0 0.3 12.0 0.3 12.0 12.0 0.3 0.3 Ø 5.0 Ø 3.0 0.5 0,0.1 8.2 0.4 10.0 0.5 Ø 5.5 0.2 6.2 0.3 6.2 1.0 Max. 0.3 5.0 0.70.3 (3) 1.0 5.0 0.1 0.70.3 (3) 1.0 0.1 0.1 0.1 #3 #3 5.0 5.0 #2 0.3 #2 0.3 #1 #1 2.5 0.3 2.5 0.3 Recommended PCB Layout P Pin-Out Electrical Schematic for P Models Unit: mm #1 #2 5.0 clockwise ccw #1 #3 cw #3 Ø1.2 max. (3 holes) 2.5 #2 wiper TOCOS AMERICA, INC. 74 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 E-mail: [email protected] www.tocos.com GF12 Series Dimensions GF12S0S GF12S5S No Shaft, Flush Single-Slot, Side Adjust S Terminal Style 5mm Metal Shaft, Single-Slot, Side Adjust S Terminal Style 12.0 SLOT: 0.60.2 W 4.70.2 L 1.20.2 D 0.3 Unit: mm 12.0 7.0 SLOT: 0.60.2 W 3.00,0.1 L 1.00.2 D 0.3 0.3 14.3 7.0 0.3 14.3 0.3 0.3 8.5 0.70.3 (3) 0.1 5.0 0.5 8.5 0.3 0.3 5.0 5.0 0.70.3 (3) 1.0 0.1 #1 0.1 2.5 Ø 5.5 0.2 1.0 0.1 #3 1.0 Max. #2 1.0 5.0 0.3 Ø 3.0 0,0.1 #1 0.3 0.3 #3 #2 2.5 1.0 5.0 0.3 0.3 0.3 GF12S10S GF12S8.2SK 10mm Metal Shaft, Single-Slot, Side Adjust S Terminal Style 8.2mm Knurled Plastic Shaft, Side Adjust S Terminal Style 12.0 SLOT: 0.60.2 W 3.00,0.1 L 1.00.2 D 0.3 10.0 12.0 7.0 0.5 14.3 0.5 8.5 Ø 3.0 0.3 0,0.1 0.3 Ø 5.5 0.2 5.0 0.70.3 (3) 5.0 0.70.3 (3) 1.0 0.1 0.3 Ø 5.0 0.3 8.5 7.0 0.4 14.3 0.3 0.1 8.2 0.3 0.3 0.1 1.0 0.1 1.0 Max. #1 #1 #3 2.5 0.3 5.0 0.3 #3 #2 #2 1.0 2.5 0.3 0.3 Recommended PCB Layout S Pin-Out 5.0 0.3 1.0 0.3 Electrical Schematic for S Models Unit: mm clockwise #2 #1 max. (3 holes) #3 ccw #1 2.5 #3 cw Ø1.2 5.0 #2 wiper TOCOS AMERICA, INC. 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 75 E-mail: [email protected] www.tocos.com GF12 Series Dimensions GF12X0S GF12X5S No Shaft, Flush Single-Slot, Side Adjust X Terminal Style 5mm Metal Shaft, Single-Slot, Side Adjust X Terminal Style 12.0 SLOT: 0.60.2 W 4.70.2 L 1.20.2 D 0.3 Unit: mm 12.0 7.0 SLOT: 0.60.2 W 3.00,0.1 L 1.00.2 D 0.3 0.3 14.3 7.0 0.3 14.3 0.3 0.3 8.5 0.70.3 (3) 0.1 5.0 0.5 8.5 0.3 0.3 5.0 5.0 0.70.3 (3) 1.0 0.1 0.1 Ø 3.0 0,0.1 Ø 5.5 0.2 1.0 0.1 #2 #1 2.5 1.0 5.0 0.3 1.0 Max. #3 #2 0.3 0.3 #1 2.5 #3 1.0 5.0 0.3 0.3 0.3 GF12X10S GF12X8.2SK 10mm Metal Shaft, Single-Slot, Side Adjust X Terminal Style 8.2mm Knurled Plastic Shaft, Side Adjust X Terminal Style 12.0 SLOT: 0.60.2 W 3.00,0.1 L 1.00.2 D 0.3 10.0 12.0 7.0 0.5 14.3 0.5 8.5 Ø 3.0 0.3 0,0.1 0.3 Ø 5.5 0.2 5.0 0.70.3 (3) 5.0 0.70.3 (3) 1.0 0.1 0.3 Ø 5.0 0.3 8.5 7.0 0.4 14.3 0.3 0.1 8.2 0.3 0.3 0.1 1.0 0.1 1.0 Max. #2 #1 2.5 0.3 #2 #1 #3 1.0 5.0 2.5 0.3 0.3 0.3 Recommended PCB Layout X Pin-Out #3 5.0 0.3 1.0 0.3 Electrical Schematic for X Models Unit: mm clockwise 5.0 #1 ccw #1 #3 #3 cw 2.5 Ø1.2 max. (3 holes) #2 #2 wiper TOCOS AMERICA, INC. 76 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 E-mail: [email protected] www.tocos.com GF12 Series Dimensions GF12R0S GF12R5S No Shaft, Flush Single-Slot, Side Adjust R Terminal Style 5mm Metal Shaft, Single-Slot, Side Adjust R Terminal Style 12.0 SLOT: 0.60.2 W 4.70.2 L 1.20.2 D 0.3 Unit: mm 12.0 7.0 SLOT: 0.60.2 W 3.00,0.1 L 1.00.2 D 0.3 0.3 14.3 0.3 8.5 0.70.3 (3) #1 5.0 8.5 0.3 0.3 5.0 5.0 0.70.3 (3) 1.0 0.1 0.3 0.1 Ø 3.0 0,0.1 Ø 5.5 0.2 1.0 0.1 #3 1.0 Max. #2 1.0 5.0 0.3 0.3 5.0 #1 0.3 #3 #2 1.0 5.0 0.3 0.3 GF12R10S GF12R8.2SK 10mm Metal Shaft, Single-Slot, Side Adjust R Terminal Style 8.2mm Knurled Plastic Shaft, Side Adjust R Terminal Style 12.0 SLOT: 0.60.2 W 3.00,0.1 L 1.00.2 D 0.3 10.0 12.0 7.0 0.5 8.2 0.3 0.3 14.3 Ø 3.0 0.3 0,0.1 0.5 8.5 0.3 Ø 5.5 0.2 5.0 0.70.3 (3) 5.0 0.70.3 (3) 1.0 0.1 0.3 Ø 5.0 0.3 8.5 7.0 0.4 14.3 0.3 0.1 7.0 0.3 14.3 0.3 0.1 5.0 0.5 0.1 1.0 0.1 1.0 Max. #1 5.0 0.3 #3 5.0 5.0 0.3 1.0 R Pin-Out #3 #2 5.0 0.3 0.3 Recommended PCB Layout Ø1.2 clockwise ccw #1 5.0 #1 1.0 0.3 Electrical Schematic for R Models Unit: mm #2 max. (3 holes) #1 0.3 #2 #3 cw #3 5.0 #2 wiper TOCOS AMERICA, INC. 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 77 E-mail: [email protected] www.tocos.com GF12 Series GF12 P 0 S Part Numbering System K B 102 K Resistance Tolerance: K = 10%; M = 20% Resistance Code: Expressed in ohms. A three digit code where the first two digits are significant figures, and the third digit indicates the number of zeros that follow these figures (i.e., 100 = 10Ω; 101 = 100Ω; 102 = 1,000Ω; 105 = 1,000,000Ω ). Resistance Taper: B = Linear. Adjustment: K = Knurled Plastic Shaft. Blank = Flush Rotor or Metal Shafts. Shaft Style: S = Single-Slot. F = Flat (available upon request for metal shafts only). Shaft Length: 0 = No Shaft, Rotor Flush with Housing. 5 = 5mm Metal Shaft. 10 = 10mm Metal Shaft. 8.2 = 8.2mm Knurled Plastic Shaft. Note: 15, 20, 22, 25 or 30mm metal shafts available upon request. Terminal Style: P = 3-Lead Configuration, Top Adjust. S, X, R = 3-Lead Configurations, Side Adjust. TOCOS Series Name. Part Numbers Nominal Resistance Value ( Ω ) Code Catalog No. Bulk Resistance Tolerance 10% Resistance Tolerance 20% Potentiometer Styles GF12P 0S Through-Hole, P Terminal Style, No Shaft, Flush Single-Slot, Top Adjust 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 GF12P GF12P GF12P GF12P GF12P GF12P GF12P GF12P GF12P GF12P GF12P GF12P GF12P GF12P GF12P GF12P 0S 0S 0S 0S 0S 0S 0S 0S 0S 0S 0S 0S 0S 0S 0S 0S B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 K K K K K K K K K K K K K K K K GF12P GF12P GF12P GF12P GF12P GF12P GF12P GF12P GF12P GF12P GF12P GF12P GF12P GF12P GF12P GF12P 0S 0S 0S 0S 0S 0S 0S 0S 0S 0S 0S 0S 0S 0S 0S 0S B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 M M M M M M M M M M M M M M M M GF12P 0S M M M M M M M M M M M M M M M M GF12P 5S GF12P 5S Through-Hole, P Terminal Style, 5mm Metal Shaft, Single-Slot, Top Adjust 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 GF12P GF12P GF12P GF12P GF12P GF12P GF12P GF12P GF12P GF12P GF12P GF12P GF12P GF12P GF12P GF12P 5S 5S 5S 5S 5S 5S 5S 5S 5S 5S 5S 5S 5S 5S 5S 5S B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 K K K K K K K K K K K K K K K K GF12P GF12P GF12P GF12P GF12P GF12P GF12P GF12P GF12P GF12P GF12P GF12P GF12P GF12P GF12P GF12P 5S 5S 5S 5S 5S 5S 5S 5S 5S 5S 5S 5S 5S 5S 5S 5S B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 TOCOS AMERICA, INC. 78 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 E-mail: [email protected] www.tocos.com GF12 Series Part Numbers Nominal Resistance Value ( Ω ) Code Catalog No. Bulk Resistance Tolerance 10% Potentiometer Styles Resistance Tolerance 20% GF12P 10S Through-Hole, P Terminal Style, 10mm Metal Shaft, Single-Slot, Top Adjust 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 GF12P GF12P GF12P GF12P GF12P GF12P GF12P GF12P GF12P GF12P GF12P GF12P GF12P GF12P GF12P GF12P 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 K K K K K K K K K K K K K K K K GF12P GF12P GF12P GF12P GF12P GF12P GF12P GF12P GF12P GF12P GF12P GF12P GF12P GF12P GF12P GF12P 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 M M M M M M M M M M M M M M M M GF12P 10S GF12P 8.2SK Through-Hole, P Terminal Style, 8.2mm Knurled Plastic Shaft, Top Adjust 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 GF12P GF12P GF12P GF12P GF12P GF12P GF12P GF12P GF12P GF12P GF12P GF12P GF12P GF12P GF12P GF12P 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 K K K K K K K K K K K K K K K K GF12P GF12P GF12P GF12P GF12P GF12P GF12P GF12P GF12P GF12P GF12P GF12P GF12P GF12P GF12P GF12P 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 M M M M M M M M M M M M M M M M GF12P 8.2SK GF12S 0S Through-Hole, S Terminal Style, No Shaft, Flush Single-Slot, Side Adjust 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 GF12S GF12S GF12S GF12S GF12S GF12S GF12S GF12S GF12S GF12S GF12S GF12S GF12S GF12S GF12S GF12S 0S 0S 0S 0S 0S 0S 0S 0S 0S 0S 0S 0S 0S 0S 0S 0S B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 K K K K K K K K K K K K K K K K GF12S GF12S GF12S GF12S GF12S GF12S GF12S GF12S GF12S GF12S GF12S GF12S GF12S GF12S GF12S GF12S 0S 0S 0S 0S 0S 0S 0S 0S 0S 0S 0S 0S 0S 0S 0S 0S B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 M M M M M M M M M M M M M M M M GF12S 0S TOCOS AMERICA, INC. 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 79 E-mail: [email protected] www.tocos.com GF12 Series Part Numbers Nominal Resistance Value ( Ω ) Code Catalog No. Bulk Resistance Tolerance 10% Potentiometer Styles Resistance Tolerance 20% GF12S 5S Through-Hole, S Terminal Style, 5mm Metal Shaft, Single-Slot, Side Adjust 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 GF12S GF12S GF12S GF12S GF12S GF12S GF12S GF12S GF12S GF12S GF12S GF12S GF12S GF12S GF12S GF12S 5S 5S 5S 5S 5S 5S 5S 5S 5S 5S 5S 5S 5S 5S 5S 5S B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 K K K K K K K K K K K K K K K K GF12S GF12S GF12S GF12S GF12S GF12S GF12S GF12S GF12S GF12S GF12S GF12S GF12S GF12S GF12S GF12S 5S 5S 5S 5S 5S 5S 5S 5S 5S 5S 5S 5S 5S 5S 5S 5S B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 M M M M M M M M M M M M M M M M GF12S 5S GF12S 10S Through-Hole, S Terminal Style, 10mm Metal Shaft, Single-Slot, Side Adjust 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 GF12S GF12S GF12S GF12S GF12S GF12S GF12S GF12S GF12S GF12S GF12S GF12S GF12S GF12S GF12S GF12S 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 K K K K K K K K K K K K K K K K GF12S GF12S GF12S GF12S GF12S GF12S GF12S GF12S GF12S GF12S GF12S GF12S GF12S GF12S GF12S GF12S 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 M M M M M M M M M M M M M M M M GF12S 10S GF12S 8.2SK Through-Hole, S Terminal Style, 8.2mm Knurled Plastic Shaft, Side Adjust 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 GF12S GF12S GF12S GF12S GF12S GF12S GF12S GF12S GF12S GF12S GF12S GF12S GF12S GF12S GF12S GF12S 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 K K K K K K K K K K K K K K K K GF12S GF12S GF12S GF12S GF12S GF12S GF12S GF12S GF12S GF12S GF12S GF12S GF12S GF12S GF12S GF12S 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 M M M M M M M M M M M M M M M M GF12S 8.2SK TOCOS AMERICA, INC. 80 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 E-mail: [email protected] www.tocos.com GF12 Series Part Numbers Nominal Resistance Value ( Ω ) Code Catalog No. Bulk Resistance Tolerance 10% Resistance Tolerance 20% Potentiometer Styles GF12X 0S Through-Hole, X Terminal Style, No Shaft, Flush Single-Slot, Side Adjust 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 GF12X GF12X GF12X GF12X GF12X GF12X GF12X GF12X GF12X GF12X GF12X GF12X GF12X GF12X GF12X GF12X 0S 0S 0S 0S 0S 0S 0S 0S 0S 0S 0S 0S 0S 0S 0S 0S B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 K K K K K K K K K K K K K K K K GF12X GF12X GF12X GF12X GF12X GF12X GF12X GF12X GF12X GF12X GF12X GF12X GF12X GF12X GF12X GF12X 0S 0S 0S 0S 0S 0S 0S 0S 0S 0S 0S 0S 0S 0S 0S 0S B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 M M M M M M M M M M M M M M M M GF12X 0S M M M M M M M M M M M M M M M M GF12X 5S GF12X 5S Through-Hole, X Terminal Style, 5mm Metal Shaft, Single-Slot, Side Adjust 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 GF12X GF12X GF12X GF12X GF12X GF12X GF12X GF12X GF12X GF12X GF12X GF12X GF12X GF12X GF12X GF12X 5S 5S 5S 5S 5S 5S 5S 5S 5S 5S 5S 5S 5S 5S 5S 5S B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 K K K K K K K K K K K K K K K K GF12X GF12X GF12X GF12X GF12X GF12X GF12X GF12X GF12X GF12X GF12X GF12X GF12X GF12X GF12X GF12X 5S 5S 5S 5S 5S 5S 5S 5S 5S 5S 5S 5S 5S 5S 5S 5S B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 GF12X 10S Through-Hole, X Terminal Style, 10mm Metal Shaft, Single-Slot, Side Adjust 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 GF12X GF12X GF12X GF12X GF12X GF12X GF12X GF12X GF12X GF12X GF12X GF12X GF12X GF12X GF12X GF12X 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 K K K K K K K K K K K K K K K K GF12X GF12X GF12X GF12X GF12X GF12X GF12X GF12X GF12X GF12X GF12X GF12X GF12X GF12X GF12X GF12X 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 M M M M M M M M M M M M M M M M GF12X 10S TOCOS AMERICA, INC. 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 81 E-mail: [email protected] www.tocos.com GF12 Series Part Numbers Nominal Resistance Value ( Ω ) Code Catalog No. Bulk Resistance Tolerance 10% Resistance Tolerance 20% Potentiometer Styles GF12X 8.2SK Through-Hole, X Terminal Style, 8.2mm Knurled Plastic Shaft, Side Adjust 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 GF12X GF12X GF12X GF12X GF12X GF12X GF12X GF12X GF12X GF12X GF12X GF12X GF12X GF12X GF12X GF12X 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 K K K K K K K K K K K K K K K K GF12X GF12X GF12X GF12X GF12X GF12X GF12X GF12X GF12X GF12X GF12X GF12X GF12X GF12X GF12X GF12X 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK B B B B B B B B B B B B B B B B 100M 200M 500M 101M 201M 501M 102M 202M 502M 103M 203M 503M 104M 204M 504M 105M GF12X 8.2SK GF12R 0S Through-Hole, R Terminal Style, No Shaft, Flush Single-Slot, Side Adjust 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 GF12R GF12R GF12R GF12R GF12R GF12R GF12R GF12R GF12R GF12R GF12R GF12R GF12R GF12R GF12R GF12R 0S 0S 0S 0S 0S 0S 0S 0S 0S 0S 0S 0S 0S 0S 0S 0S B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 K K K K K K K K K K K K K K K K GF12R GF12R GF12R GF12R GF12R GF12R GF12R GF12R GF12R GF12R GF12R GF12R GF12R GF12R GF12R GF12R 0S 0S 0S 0S 0S 0S 0S 0S 0S 0S 0S 0S 0S 0S 0S 0S B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 M M M M M M M M M M M M M M M M GF12R 0S M M M M M M M M M M M M M M M M GF12R 5S GF12R 5S Through-Hole, R Terminal Style, 5mm Metal Shaft, Single-Slot, Side Adjust 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 GF12R GF12R GF12R GF12R GF12R GF12R GF12R GF12R GF12R GF12R GF12R GF12R GF12R GF12R GF12R GF12R 5S 5S 5S 5S 5S 5S 5S 5S 5S 5S 5S 5S 5S 5S 5S 5S B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 K K K K K K K K K K K K K K K K GF12R GF12R GF12R GF12R GF12R GF12R GF12R GF12R GF12R GF12R GF12R GF12R GF12R GF12R GF12R GF12R 5S 5S 5S 5S 5S 5S 5S 5S 5S 5S 5S 5S 5S 5S 5S 5S B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 TOCOS AMERICA, INC. 82 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 E-mail: [email protected] www.tocos.com GF12 Series Part Numbers Nominal Resistance Value ( Ω ) Catalog No. Bulk Resistance Tolerance 10% Code Potentiometer Styles Resistance Tolerance 20% GF12R 10S Through-Hole, R Terminal Style, 10mm Metal Shaft, Single-Slot, Side Adjust 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 GF12R GF12R GF12R GF12R GF12R GF12R GF12R GF12R GF12R GF12R GF12R GF12R GF12R GF12R GF12R GF12R 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 K K K K K K K K K K K K K K K K GF12R GF12R GF12R GF12R GF12R GF12R GF12R GF12R GF12R GF12R GF12R GF12R GF12R GF12R GF12R GF12R 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 M M M M M M M M M M M M M M M M GF12R 10S GF12R 8.2SK Through-Hole, R Terminal Style, 8.2mm Knurled Plastic Shaft, Side Adjust 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 GF12R GF12R GF12R GF12R GF12R GF12R GF12R GF12R GF12R GF12R GF12R GF12R GF12R GF12R GF12R GF12R 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 K K K K K K K K K K K K K K K K GF12R GF12R GF12R GF12R GF12R GF12R GF12R GF12R GF12R GF12R GF12R GF12R GF12R GF12R GF12R GF12R 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK 8.2SK B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 M M M M M M M M M M M M M M M M GF12R 8.2SK Packaging Standard: Bulk Packaging Quantity 50 pieces per vinyl bag. 200 pieces per box. Soldering and Cleaning Guidelines For soldering, cleaning and other information, refer to Guidelines and Precautions for Using Potentiometers. TOCOS AMERICA, INC. 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 83 E-mail: [email protected] www.tocos.com TOCOS ® G12 Series POTENTIOMETERS 1/2” Round, Single-Turn, Through-Hole Sealed Cermet Trimmers Features 1/2” round, single-turn, through-hole, sealed cermet trimmers Dial markings for quick adjustment 3 standard models, top and side adjust Cross-slot adjustment flush with housing PC board stand-offs 1.0 watt power rating Low noise and low TC Wide temperature range of 55C to 125C Meets UL 94V-0 flammability requirements Sealed to withstand wave soldering and immersion cleaning processes Specifications Electrical Environmental Standard Resistance Range . . . . . . . . . . . . . . 10Ω to 1MΩ (standard 1, 2 & 5 sequence ) Resistance Tolerance . . . . . . . . . . . . . . . 10% and 20% End Resistance . . . . . . . . . . 1% or 3Ω, whichever is greater Resistance Taper . . . . . . . . . . . . . . . . . . . . . . . . . B = Linear Peak Noise (C.R.V.) . . . . . . . 1% or 1Ω, whichever is greater Power Rating . . . . . . . . 1.0 watt at 70C, 0 watt at 125C Temperature Range . . . . . . . . . . . . . . . . . 55C to 125C Low Temperature Exposure . . . . . . . . . . . . 55C, 2 hours ∆T/R )1% High Temperature Exposure . . . . . . . . . 125C, 250 hours ∆T/R )2%, S.S. )1% Load Life . . . . . . . . . . . . . . . . . 70C, 1.0 watt, 1,000 hours ∆T/R )3%, S.S. )1% Maximum Input Voltage . . . . . . . . 300VDC or power rating, whichever is smaller Thermal Shock . . . . . . . . . . . . . . . . . . . . . . 55C,125C, 30 minutes each, 5 cycles ∆T/R )1%, S.S. )1% Temperature Coefficient . . .100 ppm /C, 200Ω to 500kΩ 250 ppm /C, other values Shock . . . . . . . . . . . . . 50G, 6ms, 6 directions, 3 times each ∆T/R )2%, S.S. )1% Insulation Resistance . . . . . 1,000MΩ minimum at 500VDC Vibration . . . . . . . . . . . . . . . . 10-2,000Hz, 1.5mm amplitude, 20G, 12 hours ∆T/R )1%, S.S. )1% Dielectric Strength . . . . . . . . . . . . . . . . . 900VAC, 1 minute Adjustment Travel . . . . . . . . . . . . . . . . . . . . . . . . . 27010 Mechanical Mechanical Travel . . . . . . . . . . . . . . . . . . . . . . . . . 30010 Shaft Torque . . . . . . . . . . . . . . 350 gf • cm (4.85 oz • in) max. Stop Strength . . . . . . . . . . . . . . 2 kgf • cm (27.73 oz • in) min. Flammability of Plastic Materials . . . . . . . Meets UL 94V-0 Nominal Weight . . . . . . . . . . . . . . . . . . . 1.5g (P); 2.4g (S, X ) Marking . . . . . . . . Resistance code, date code, model type, terminal identification (side adjust only) Humidity . . . . . . . . . . . . . . . . . . . . . . . . 40C, 90-95%RH, 1.0 watt, 500 hours ∆T/R )3%, S.S. )1% Moisture Resistance . . . . . . 10C to 65C, 80-98%RH, 1.0 watt, 10 cycles, 240 hours ∆T/R )3% Soldering Heat Resistance . . . . . . . . . . . 350C, 3 seconds ∆T/R )1% Seal Test . . . . . . . . . . . . . . . .85C, hot water for 1 minute Rotational Life . . . . . . . . . . 100 cycles without discontinuity ∆T/R )2% ∆T/R = Total Resistance Change; S.S. = Setting Stability ( voltage ratio ) TOCOS AMERICA, INC. 84 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 E-mail: [email protected] www.tocos.com G12 Series Dimensions G12P Unit: mm P Terminal Style, Cross-Slot, Top Adjust Ø 0.7 (3) SLOT: 0.7 W 5.0 L 2.2 D 5 #2 Ø12.6 0.5 0 #1 #3 2.5 0.1 10 6.3 5.0 0.5 5.0 1.0 0.2 G12S G12X S Terminal Style, Cross-Slot, Side Adjust X Terminal Style, Cross-Slot, Side Adjust Ø12.6 Ø12.6 8.8 0.5 SLOT: 0.7 W 5.0 L 2.2 D 8.8 0.5 0.5 SLOT: 0.7 W 5.0 L 2.2 D 5 0.5 5 14.8 14.8 0.5 0 8.5 0.5 Ø 0.7 10 (3) 0.5 0.5 0.3 5.01.0 #1 0 8.5 Ø 0.7 0.3 (3) 5.01.0 #2 #3 #2 5.0 10 2.50.2 #1 1.7 2.50.2 #3 1.7 5.0 0.2 0.2 Recommended PCB Layouts P & S Pin-Out X Pin-Out 5.0 #2 #1 Unit: mm #3 #1 2.5 #3 2.5 Ø1.2 max. (3 holes) 5.0 Ø1.2 max. (3 holes) #2 Electrical Schematic clockwise ccw #1 #3 cw #2 wiper TOCOS AMERICA, INC. 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 85 E-mail: [email protected] www.tocos.com G12 Series G12 P B Part Numbering System 102 K Resistance Tolerance: K = 10%; M = 20% Resistance Code: Expressed in ohms. A three digit code where the first two digits are significant figures, and the third digit indicates the number of zeros that follow these figures (i.e., 100 = 10Ω; 101 = 100Ω; 102 = 1,000Ω; 105 = 1,000,000Ω ). Resistance Taper: B = Linear. Terminal Style: P = 3-Lead Configuration, Top Adjust. S, X = 3-Lead Configurations, Side Adjust. TOCOS Series Name. Part Numbers Nominal Resistance Value ( Ω ) Code Catalog No. Bulk Resistance Tolerance 10% Resistance Tolerance 20% Potentiometer Styles G12P Through-Hole, P Terminal Style, Cross-Slot, Top Adjust 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 G12P G12P G12P G12P G12P G12P G12P G12P G12P G12P G12P G12P G12P G12P G12P G12P B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 K K K K K K K K K K K K K K K K G12P G12P G12P G12P G12P G12P G12P G12P G12P G12P G12P G12P G12P G12P G12P G12P B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 M M M M M M M M M M M M M M M M G12P G12S G12S G12S G12S G12S G12S G12S G12S G12S G12S G12S G12S G12S G12S G12S G12S B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 M M M M M M M M M M M M M M M M G12S G12S Through-Hole, S Terminal Style, Cross-Slot, Side Adjust 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 G12S G12S G12S G12S G12S G12S G12S G12S G12S G12S G12S G12S G12S G12S G12S G12S B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 K K K K K K K K K K K K K K K K TOCOS AMERICA, INC. 86 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 E-mail: [email protected] www.tocos.com G12 Series Part Numbers Nominal Resistance Value ( Ω ) Catalog No. Bulk Resistance Tolerance 10% Code Resistance Tolerance 20% Potentiometer Styles G12X Through-Hole, X Terminal Style, Cross-Slot, Side Adjust 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 G12X G12X G12X G12X G12X G12X G12X G12X G12X G12X G12X G12X G12X G12X G12X G12X 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 K K K K K K K K K K K K K K K K G12X G12X G12X G12X G12X G12X G12X G12X G12X G12X G12X G12X G12X G12X G12X G12X B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 M M M M M M M M M M M M M M M M G12X Packaging Standard: Bulk Packaging Quantity 10 pieces per vinyl bag. 200 pieces per box. Soldering and Cleaning Guidelines For soldering, cleaning and other information, refer to Guidelines and Precautions for Using Potentiometers. TOCOS AMERICA, INC. 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 87 E-mail: [email protected] www.tocos.com TOCOS ® RA12 Series POTENTIOMETERS 12mm Round, Single-Turn, Through-Hole Sealed Wirewound Trimmers Features 12mm round, single-turn, through-hole, sealed wirewound trimmers Top and side adjust styles available Low equivalent noise resistance High setting stability Low temperature coefficient Long rotational life Meets UL 94V-0 flammability requirements Sealed to withstand wave soldering and immersion cleaning processes Specifications Electrical Environmental Standard Resistance Range . . . . . . . . . . . . . 10Ω to 20kΩ (standard 1, 2 & 5 sequence ) Resistance Tolerance . . . . . . . . . . . . . . . . . 10% standard End Resistance . . . . . . . . 0.2% or 1Ω, whichever is greater Resistance Taper . . . . . . . . . . . . . . . . . . . . . . . . . B = Linear Peak Noise (C.R.V.) . . . . . 0.5% or 2Ω, whichever is greater Power Rating . . . . . . . . 0.5 watt at 70C, 0 watt at 125C Temperature Coefficient . . . . . . . . . . . . . . . . . 50ppm /C Insulation Resistance . . . . . 1,000MΩ minimum at 500VDC Dielectric Strength . . . . . . . . . . . . . . . . . 900VAC, 1 minute Adjustment Travel . . . . . . . . . . . . . . . . . . . . . . . . . 27010 Temperature Range . . . . . . . . . . . . . . . . . 55C to 125C Low Temperature Exposure . . . . . . . . . . . . 55C, 1 hours ∆T/R )1%0.05Ω High Temperature Exposure . . . . . . . . . 125C, 250 hours ∆T/R )1%0.05Ω Load Life . . . . . . . . . . . . . . . . . 70C, 0.5 watt, 1,000 hours ∆T/R )2% Thermal Shock . . . . . . . . . . . . . . . . . . . . . . 55C,125C, 30 minutes each, 5 cycles ∆T/R )1%0.05Ω Humidity . . . . . . . . . . . . . . . . . . . . . . . . 40C, 90-95%RH, 0.5 watt, 500 hours ∆T/R )2% Mechanical Soldering Heat Resistance . . . . . . . . . . . 350C, 5 seconds ∆T/R )1%0.05Ω Mechanical Travel . . . . . . . . . . . . . . . . . . . . . . . . . 30010 Seal Test . . . . . . . . . . . . . . . . .85C, hot water for 1 minute Shaft Torque . . . . . . . . 30 to 300 gf • cm (0.42 to 4.16 oz • in) Rotational Life . . . . . . . . . . 200 cycles without discontinuity ∆T/R )2% Stop Strength . . . . . . . . . . . . . . 1 kgf • cm (13.86 oz • in) min. Flammability of Plastic Materials . . . . . . . Meets UL 94V-0 ∆T/R = Total Resistance Change; S.S. = Setting Stability ( voltage ratio ) Nominal Weight . . . . . . . . . . . . . . . . . . . 1.5g (P); 2.4g (S, X ) Marking . . . . . . . . . . . . . . . . . . Resistance code, date code, model type, terminal identification TOCOS AMERICA, INC. 88 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 E-mail: [email protected] www.tocos.com RA12 Series Dimensions RA12P Unit: mm P Terminal Style, Single-Slot, Top Adjust Ø 0.7 SLOT: 0.8 W5.0 L1.6 D (3) 501 #2 Ø12.5 1.0 #3 #1 2.5 0.1 Ø 5.0 10.0 6.0 5.0 1.0 1.0 0.2 RA12S RA12X S Terminal Style, Single-Slot, Side Adjust X Terminal Style, Single-Slot, Side Adjust Ø12.5 Ø12.5 1.0 1.0 Ø 5.0 SLOT: 0.8 W 5.0 L 1.6 D Ø 5.0 8.5 1.0 SLOT: 0.8 W 5.0 L 1.6 D 501 8.5 1.0 501 14.75 14.75 0.5 0.5 8.5 8.5 0.5 Ø 0.7 0.5 0.3 (3) 5.01.0 Ø 2.0 #1 Ø 0.7 0.3 (3) 5.01.0 Ø 2.0 (4) #2 #3 #2 5.0 (4) 2.50.2 #1 2.50.2 #3 1.7 1.7 5.0 0.2 0.2 Recommended PCB Layouts P & S Pin-Out X Pin-Out 5.0 #2 #1 Unit: mm #3 #1 2.5 #3 2.5 Ø1.2 max. (3 holes) 5.0 Ø1.2 max. (3 holes) #2 Electrical Schematic clockwise ccw #1 #3 cw #2 wiper TOCOS AMERICA, INC. 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 89 E-mail: [email protected] www.tocos.com RA12 Series RA12 P B Part Numbering System 102 K Resistance Tolerance: K = 10% Resistance Code: Expressed in ohms. A three digit code where the first two digits are significant figures, and the third digit indicates the number of zeros that follow these figures (i.e., 100 = 10Ω; 101 = 100Ω; 102 = 1,000Ω; 105 = 1,000,000Ω ). Resistance Taper: B = Linear. Terminal Style: P = 3-Lead Configuration, Top Adjust. S, X = 3-Lead Configurations, Side Adjust. TOCOS Series Name. Part Numbers Nominal Resistance Value ( Ω ) Code Resolution Catalog No. Bulk Percent ( % ) Potentiometer Styles 0.11 0.18 0.34 0.51 0.81 2.20 3.90 6.04 10.4 18.9 27.6 1.13 0.90 0.69 0.51 0.41 0.44 0.39 0.30 0.20 0.19 0.14 RA12P 0.11 0.18 0.34 0.51 0.81 2.20 3.90 6.04 10.4 18.9 27.6 1.13 0.90 0.69 0.51 0.41 0.44 0.39 0.30 0.20 0.19 0.14 RA12S 0.11 0.18 0.34 0.51 0.81 2.20 3.90 6.04 10.4 18.9 27.6 1.13 0.90 0.69 0.51 0.41 0.44 0.39 0.30 0.20 0.19 0.14 RA12X Ohms ( Ω ) RA12P Through-Hole, P Terminal Style, Single-Slot, Top Adjust 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 100 200 500 101 201 501 102 202 502 103 203 RA12P RA12P RA12P RA12P RA12P RA12P RA12P RA12P RA12P RA12P RA12P B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 K K K K K K K K K K K RA12S Through-Hole, S Terminal Style, Single-Slot, Side Adjust 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 100 200 500 101 201 501 102 202 502 103 203 RA12S RA12S RA12S RA12S RA12S RA12S RA12S RA12S RA12S RA12S RA12S B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 K K K K K K K K K K K RA12X Through-Hole, X Terminal Style, Single-Slot, Side Adjust 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 100 200 500 101 201 501 102 202 502 103 203 RA12X RA12X RA12X RA12X RA12X RA12X RA12X RA12X RA12X RA12X RA12X B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 K K K K K K K K K K K Packaging Standard: Bulk Packaging Quantity 10 pieces per vinyl bag; 100 pieces per box. Soldering and Cleaning Guidelines For soldering, cleaning and other information, refer to Guidelines and Precautions for Using Potentiometers. TOCOS AMERICA, INC. 90 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 E-mail: [email protected] www.tocos.com TOCOS ® RJC26 Series POTENTIOMETERS 1/4” Square, Multi-Turn, Through-Hole Sealed Cermet Trimmers Features 1/4” square, multi-turn, through-hole, sealed cermet trimmers 11-turn design for more accurate setting State-of-the-art brush contact design Stop-clutch action at ends of element Top and side adjust models Meets UL 94V-0 flammability requirements Sealed to withstand wave soldering and immersion cleaning Specifications Electrical Environmental Standard Resistance Range . . . . . . . . . . . . . 100Ω to 5MΩ (standard 1, 2 & 5 sequence plus 3MΩ rating) Resistance Tolerance . . . . . 10% and 20% (up to 2MΩ) 30%,20% (3MΩ and 5MΩ) End Resistance . . . . . . . . . . 1% or 3Ω, whichever is greater Resistance Taper . . . . . . . . . . . . . . . . . . . . . . . . . B = Linear Peak Noise (C.R.V.) . . . . . . 2% or 3Ω, whichever is greater Power Rating . . . . . . . 0.25 watt at 70C, 0 watt at 125C Maximum Input Voltage . . . . . . . . 300VDC or power rating, whichever is smaller Temperature Coefficient . . . . 100 ppm /C, 200Ω to 1MΩ 250 ppm /C, other values Insulation Resistance . . . . . 1,000MΩ minimum at 500VDC Dielectric Strength . . . . . . . . . . . . . . . . . . 600VAC, 1 minute Adjustment Travel . . . . . . . . . . . . . . . . . . . . . . . 8.5 turns1 Mechanical Mechanical Travel . . . . . . . . . . . . . . . . . . . . . . . 11 turns1 Shaft Torque . . . . . . . . . . . . . . 200 gf • cm (2.77 oz • in) max. Temperature Range . . . . . . . . . . . . . . . . . 55C to 125C Low Temperature Operation . . . . 55C, 0.25 watt, 1 hour ∆T/R )2% High Temperature Exposure . . . . . . . . . 125C, 250 hours ∆T/R )2%, S.S. )1% Load Life . . . . . . . . . . . . . . . . 70C, 0.25 watt, 1,000 hours ∆T/R )2%, S.S. )3% Thermal Shock . . . . . . . . . . . . . . . . . . . . . . 55C,125C, 30 minutes each, 5 cycles ∆T/R )1%, S.S. )1% Shock . . . . . . . . . . . . 100G, 6ms, 6 directions, 3 times each ∆T/R )1%, S.S. )1% Vibration . . . . . . . . . . . . . . . . 10-2,000Hz, 1.5mm amplitude, 20G, 12 hours ∆T/R )1%, S.S. )1% Humidity . . . . . . . . . . . . . . . . . . . . . . . . 40C, 90-95%RH, 0.25 watt, 500 hours ∆T/R )3%, S.S. )1% Moisture Resistance . . . . . . 10C to 65C, 80-98%RH, 0.25 watt, 10 cycles, 240 hours ∆T/R )3% Stop Strength . . . . . . . . . . . . . . . . . . . . . . . . . . Clutch action Soldering Heat Resistance . . . . . . . . . . . 350C, 3 seconds ∆T/R )1% Flammability of Plastic Materials . . . . . . . Meets UL 94V-0 Seal Test . . . . . . . . . . . . . . . . .85C, hot water for 1 minute Nominal Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.35g Rotational Life . . . . . . . . . . 200 cycles without discontinuity ∆T/R )5% Marking . . . . . . . . . . . . . . . . . . Resistance code, date code, model type, terminal identification ∆T/R = Total Resistance Change; S.S. = Setting Stability ( voltage ratio ) TOCOS AMERICA, INC. 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 91 E-mail: [email protected] www.tocos.com RJC26 Series Dimensions RJC26W RJC26X W Terminal Style, Single-Slot, Top Adjust X Terminal Style, Single-Slot, Side Adjust Unit: mm 6.00.2 6.00.2 Ø1.80.2 4.30.2 4.30.2 103 501 1.150.2 Ø1.80.2 1.30.3 1.20.2 SLOT: 0.60.2 W 1.80.2 L 0.60.2 D 1.00.2 1.150.2 1.00.3 1.15 0.2 6.750.2 SLOT: 0.60.2 W 1.80.2 L 0.60.2 D 0.20.2 5.01.0 0.50.1 x 0.25(3) #3 #2 6.750.2 0.20.2 5.01.0 0.50.1 x 0.25(3) #3 #1 #2 #1 4.3 4.3 0.2 0.2 3.5 3.5 0.2 0.2 1.30.3 1.30.3 2.50.3 2.50.3 2.5 0.3 2.5 2.5 0.3 0.3 2.5 0.3 Recommended PCB Layout W & X Pin-Out Unit: mm 5.0 #1 #3 2.5 #2 Ø1.0 max. (3 holes) Electrical Schematic clockwise ccw #1 #3 cw #2 wiper TOCOS AMERICA, INC. 92 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 E-mail: [email protected] www.tocos.com RJC26 Series RJC26 X B Part Numbering System 102 K Resistance Tolerance: K = 10%; M = 20%; Blank = 30%,20% Resistance Code: Expressed in ohms. A three digit code where the first two digits are significant figures, and the third digit indicates the number of zeros that follow these figures (i.e., 100 = 10Ω; 101 = 100Ω; 102 = 1,000Ω; 105 = 1,000,000Ω ). Resistance Taper: B = Linear. Terminal Style: W = 3-Lead Configuration, Top Adjust. X = 3-Lead Configuration, Side Adjust. TOCOS Series Name. Part Numbers Nominal Resistance Value ( Ω ) Catalog No. Bulk Resistance Tolerance 10% Code Resistance Tolerance 20% Potentiometer Styles RJC26W Through-Hole, W Terminal Style, Single-Slot, Top Adjust 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 2,000,000 3,000,000 5,000,000 RJC26W RJC26W RJC26W RJC26W RJC26W RJC26W RJC26W RJC26W RJC26W RJC26W RJC26W RJC26W RJC26W RJC26W RJC26W RJC26W 101 201 501 102 202 502 103 203 503 104 204 504 105 205 305 505 B B B B B B B B B B B B B B B B 101 201 501 102 202 502 103 203 503 104 204 504 105 205 305 505 K K K K K K K K K K K K K K RJC26W RJC26W RJC26W RJC26W RJC26W RJC26W RJC26W RJC26W RJC26W RJC26W RJC26W RJC26W RJC26W RJC26W (Blank = 30%,20%) (Blank = 30%,20%) B B B B B B B B B B B B B B 101 201 501 102 202 502 103 203 503 104 204 504 105 205 M M M M M M M M M M M M M M RJC26W RJC26X Through-Hole, X Terminal Style, Single-Slot, Side Adjust 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 2,000,000 3,000,000 5,000,000 RJC26X RJC26X RJC26X RJC26X RJC26X RJC26X RJC26X RJC26X RJC26X RJC26X RJC26X RJC26X RJC26X RJC26X RJC26X RJC26X 101 201 501 102 202 502 103 203 503 104 204 504 105 205 305 505 B B B B B B B B B B B B B B B B 101 201 501 102 202 502 103 203 503 104 204 504 105 205 305 505 K K K K K K K K K K K K K K RJC26X B RJC26X B RJC26X B RJC26X B RJC26X B RJC26X B RJC26X B RJC26X B RJC26X B RJC26X B RJC26X B RJC26X B RJC26X B RJC26X B (Blank = 30%,20%) (Blank = 30%,20%) 101 201 501 102 202 502 103 203 503 104 204 504 105 205 M M M M M M M M M M M M M M RJC26X Packaging Standard: Bulk Packaging Quantity 50 pieces per vinyl bag. 500 pieces per box. Soldering and Cleaning Guidelines For soldering, cleaning and other information, refer to Guidelines and Precautions for Using Potentiometers. TOCOS AMERICA, INC. 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 93 E-mail: [email protected] www.tocos.com TOCOS ® RJC097 Series POTENTIOMETERS 3/4’’ Rectilinear, 15-Turn, Through-Hole, Sealed Cermet Trimmers Features 3/4” rectilinear, 15-turn, through-hole, sealed cermet trimmers Miniature design for component density Side adjust with single-slot standard or extended shaft Knob styles available for easier adjustment State-of-the-art brush contact design Excellent stability and low noise PC board solderable pins Sealed to withstand wave soldering and immersion cleaning Meets UL flammability standards Specifications Electrical Environmental Standard Resistance Range . . . . . . . . . . . . . . 10Ω to 1MΩ (standard 1, 2 & 5 sequence ) Resistance Tolerance . . . . . . . . . . . . . . . 10% and 20% End Resistance . . . . . . . . . . 1% or 3Ω, whichever is greater Resistance Taper . . . . . . . . . . . . . . . . . . . . . . . . . B = Linear Peak Noise (C.R.V.) . . . . . . . 1% or 1Ω, whichever is greater Power Rating . . . . . . 0.75 watt at 70C, 0 watt at 125C Maximum Input Voltage . . . . . . . . 300VDC or power rating, whichever is smaller Temperature Coefficient . . . . 100ppm /C, 200Ω to 1MΩ 250ppm /C, other values Insulation Resistance . . . . . 1,000MΩ minimum at 500VDC Dielectric Strength . . . . . . . . . . . . . . . . . 900VAC, 1 minute Adjustment Travel . . . . . . . . . . . . . . . . . . . . . . . .153 turns Mechanical Mechanical Travel . . . . . . . . . . . . . . . . . . . . . . . .153 turns Shaft Torque . . . . . . . . . . . . . . . 300 gf • cm (4.16 oz • in) max. Stop Strength . . . . . . . . . . . . . . . . . . . . . . . . . . Clutch action Flammability of Plastic Materials . . UL 94V-0 for housing; UL 94HB for knob Nominal Weight . . . . . . . . . . . . . . . . . . . . 1.1g (P); 1.3g (PK ) 1.7g (PK1 with knob attached & PK2) Marking . . . . . . . . . . . . . . . . . . . Resistance code, date code, model type, wiring diagram Temperature Range . . . . . . . . . . . . . . . . . 55C to 125C Low Temperature Operation . . . . . . . . . 55C, 0.75 watt, 45 minutes ∆T/R )3%, S.S. )1% High Temperature Exposure . . . . . . . . . 125C, 250 hours ∆T/R )3%, S.S. )1% Load Life . . . . . . . . . . . . . . . . 70C, 0.75 watt, 1,000 hours ∆T/R )3%, S.S. )3% Thermal Shock . . . . . . . . . . . . . . . . . . . . . . 55C,125C, 30 minutes each, 5 cycles ∆T/R )2%, S.S. )1% Shock . . . . . . . . . . . . . 50G, 6ms, 6 directions, 3 times each ∆T/R )1%, S.S. )1% Vibration . . . . . . . . . . . . . . . . 10-2,000Hz, 1.5mm amplitude, 20G, 12 hours ∆T/R )1%, S.S. )1% Humidity . . . . . . . . . . . . . . . . . . . . . . . . 40C, 90-95%RH, 0.75 watt, 1,000 hours ∆T/R )3%, S.S. )1% Moisture Resistance . . . . . . 10C to 65C, 80-98%RH, 0.75 watt, 10 cycles, 240 hours ∆T/R )3% Soldering Heat Resistance . . . . . . . . . . . 350C, 3 seconds ∆T/R )1% Seal Test . . . . . . . . . . . . . . . . .85C, hot water for 1 minute Rotational Life . . . . . . . . . . 200 cycles without discontinuity ∆T/R )3% ∆T/R = Total Resistance Change; S.S. = Setting Stability ( voltage ratio ) TOCOS AMERICA, INC. 94 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 E-mail: [email protected] www.tocos.com RJC097 Series Dimensions RJC097P RJC097PK Single-Slot, Short Shaft, Side Adjust Short Shaft, Permanent Small Knob, Side Adjust 1.50.2 Unit: mm 2.6 4.7 0.3 Ø 2.80.2 0.6 4.70.3 0.60.1 (3) 0.3 0.2 0.50.2 (4) 0.40.1 (3) 12.7 5.01.0 0.30.1 6.40.4 4.70.3 0.60.1 (3) 0.3 0.2 2.50.3 3.5 0.3 5.1 0.3 2.50.3 3.5 0.3 0.3 0.5 0.5 #2 #1 5.01.0 0.30.1 19.0 19.0 4.70.3 0.50.2 (4) 0.40.1 (3) 12.7 5.1 0.3 0.3 0.3 0.60.1 0.1 6.40.4 4.7 Ø 4.70.2 0.30.1 4.70.3 #3 #2 #1 #3 18 18 RJC097PK1 RJC097PK2 Single-Slot, Extended Shaft, Side Adjust, Removable Large Knob (same knob as PK2) Extended Shaft, Permanent Large Knob, Side Adjust 5.3 4.7 1.0 12.0 Ø 8.8 2.0 Ø4.0 0.5 0.3 3.0 0.5 0.8 0.3 1.0 Ø 3.7 0.6 0.1 6.40.4 4.70.3 Ø 2.6 6.40.4 4.70.3 0.05 0.60.1 (3) 0.3 0.2 0.50.2 (4) 0.40.1 (3) 12.7 5.01.0 0.30.1 0.60.1 (3) 0.3 0.2 0.40.1 (3) 12.7 5.1 0.3 2.50.3 3.5 0.3 0.3 0.3 #2 5.1 0.3 2.50.3 3.5 0.3 0.5 0.5 #1 5.01.0 0.30.1 19.0 19.0 4.70.3 0.50.2 (4) 4.70.3 #3 #2 #1 Ø 6.2 Ø 6.7 #3 18 18 The knob shipped with the PK1 is the same style and size as the PK2 knob. With the knob attached, the dimensions and weight of PK1 are the same as the PK2 model. Recommended PCB Layout P, PK, PK1 & PK2 Pin-Out Electrical Schematic Unit: mm clockwise Ø1.0 max. (3 holes) 5.0 #1 ccw #1 #3 cw #3 2.5 #2 #2 12.7 wiper TOCOS AMERICA, INC. 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 95 E-mail: [email protected] www.tocos.com RJC097 Series RJC097 P K1 Part Numbering System B 102 K Resistance Tolerance: K = 10%; M = 20% Resistance Code: Expressed in ohms. A three digit code where the first two digits are significant figures, and the third digit indicates the number of zeros that follow these figures (i.e., 100 = 10Ω; 101 = 100Ω; 102 = 1,000Ω; 105 = 1,000,000Ω ). Resistance Taper: B = Linear. Adjustment Knob: K = Permanent Small Knob, Short Shaft. K1 = Removable Large Knob, Extended Shaft, Single-Slot. K2 = Permanent Large Knob, Extended Shaft. Blank = No Knob, Short Shaft, Single-Slot. Terminal Style: P = 3 -Lead Configuration. TOCOS Series Name. Part Numbers Nominal Resistance Value ( Ω ) Code Catalog No. Bulk Resistance Tolerance 10% Potentiometer Styles Resistance Tolerance 20% RJC097P Through-Hole, P Terminal Style, Single-Slot, Short Shaft, Side Adjust 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 RJC097P RJC097P RJC097P RJC097P RJC097P RJC097P RJC097P RJC097P RJC097P RJC097P RJC097P RJC097P RJC097P RJC097P RJC097P RJC097P B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 K K K K K K K K K K K K K K K K RJC097P RJC097P RJC097P RJC097P RJC097P RJC097P RJC097P RJC097P RJC097P RJC097P RJC097P RJC097P RJC097P RJC097P RJC097P RJC097P B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 M M M M M M M M M M M M M M M M RJC097P RJC097PK Through-Hole, P Terminal Style, Short Shaft, Permanent Small Knob, Side Adjust 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 RJC097PK RJC097PK RJC097PK RJC097PK RJC097PK RJC097PK RJC097PK RJC097PK RJC097PK RJC097PK RJC097PK RJC097PK RJC097PK RJC097PK RJC097PK RJC097PK B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 K K K K K K K K K K K K K K K K RJC097PK RJC097PK RJC097PK RJC097PK RJC097PK RJC097PK RJC097PK RJC097PK RJC097PK RJC097PK RJC097PK RJC097PK RJC097PK RJC097PK RJC097PK RJC097PK B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 M M M M M M M M M M M M M M M M RJC097PK TOCOS AMERICA, INC. 96 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 E-mail: [email protected] www.tocos.com RJC097 Series Part Numbers Nominal Resistance Value ( Ω ) Code Catalog No. Bulk Resistance Tolerance 10% Potentiometer Styles Resistance Tolerance 20% RJC097PK1 Through-Hole, P Terminal Style, Single-Slot, Extended Shaft, Removable Large Knob, Side Adjust 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 RJC097PK1 RJC097PK1 RJC097PK1 RJC097PK1 RJC097PK1 RJC097PK1 RJC097PK1 RJC097PK1 RJC097PK1 RJC097PK1 RJC097PK1 RJC097PK1 RJC097PK1 RJC097PK1 RJC097PK1 RJC097PK1 B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 K K K K K K K K K K K K K K K K RJC097PK1 RJC097PK1 RJC097PK1 RJC097PK1 RJC097PK1 RJC097PK1 RJC097PK1 RJC097PK1 RJC097PK1 RJC097PK1 RJC097PK1 RJC097PK1 RJC097PK1 RJC097PK1 RJC097PK1 RJC097PK1 B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 M M M M M M M M M M M M M M M M RJC097PK1 RJC097PK2 Through-Hole, P Terminal Style, Extended Shaft, Permanent Large Knob, Side Adjust 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 RJC097PK2 RJC097PK2 RJC097PK2 RJC097PK2 RJC097PK2 RJC097PK2 RJC097PK2 RJC097PK2 RJC097PK2 RJC097PK2 RJC097PK2 RJC097PK2 RJC097PK2 RJC097PK2 RJC097PK2 RJC097PK2 B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 K K K K K K K K K K K K K K K K RJC097PK2 RJC097PK2 RJC097PK2 RJC097PK2 RJC097PK2 RJC097PK2 RJC097PK2 RJC097PK2 RJC097PK2 RJC097PK2 RJC097PK2 RJC097PK2 RJC097PK2 RJC097PK2 RJC097PK2 RJC097PK2 B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 M M M M M M M M M M M M M M M M RJC097PK2 Packaging Standard: Bulk Packaging Quantity P & PK: 20 pieces per vinyl bag. 200 pieces per box. PK1 & PK2: 10 pieces per vinyl bag. 100 pieces per box. Soldering and Cleaning Guidelines For soldering, cleaning and other information, refer to Guidelines and Precautions for Using Potentiometers. TOCOS AMERICA, INC. 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 97 E-mail: [email protected] www.tocos.com TOCOS ® RJC07R Series POTENTIOMETERS 3/4’’ Rectilinear, 13-Turn, Through-Hole, Sealed Cermet Trimmers Features 3/4” rectilinear, 13-turn, through-hole, sealed cermet trimmers Space-saving vertical mount design Single-slot top adjustment Knob style available for easier adjustment High performance, excellent stability Wide operating temperature range of 55C to 125C PC board solderable pins Sealed to withstand wave soldering and immersion cleaning Meets UL flammability standards Specifications Electrical Environmental Standard Resistance Range . . . . . . . . . . . . . . 10Ω to 1MΩ (standard 1, 2 & 5 sequence ) Resistance Tolerance . . . . . . . . . . . . . . . 10% and 20% End Resistance . . . . . . . . . . 1% or 3Ω, whichever is greater Resistance Taper . . . . . . . . . . . . . . . . . . . . . . . . . B = Linear Peak Noise (C.R.V.) . . . . . . . 1% or 1Ω, whichever is greater for ) 10kΩ; 2% max. for 0 20kΩ Power Rating . . . . . . . 0.75 watt at 40C, 0 watt at 125C Maximum Input Voltage . . . . . . . . 300VDC or power rating, whichever is smaller Temperature Coefficient . . . 100ppm /C, 200Ω to 500kΩ 250ppm /C, other values Insulation Resistance . . . . . . .100MΩ minimum at 500VDC Dielectric Strength . . . . . . . . . . . . . . . . . . 900VAC, 1 minute Adjustment Travel . . . . . . . . . . . . . . . . . . . . . . . .133 turns Mechanical Mechanical Travel . . . . . . . . . . . . . . . . . . . . . . . .133 turns Temperature Range . . . . . . . . . . . . . . . . . 55C to 125C High Temperature Exposure . . . . . . . . . 125C, 250 hours ∆T/R )3%, S.S. )1% Load Life . . . . . . . . . . . . . . . . 40C, 0.75 watt, 1,000 hours ∆T/R )3%, S.S. )2% Thermal Shock . . . . . . . . . . . . . . . . . . . . . . 55C,125C, 30 minutes each, 5 cycles ∆T/R )2%, S.S. )1% Shock . . . . . . . . . . . . . 50G, 6ms, 6 directions, 3 times each ∆T/R )1%, S.S. )1% Vibration . . . . . . . . . . . . . . . . 10-2,000Hz, 1.5mm amplitude, 20G, 12 hours ∆T/R )1%, S.S. )1% Humidity . . . . . . . . . . . . . . . . . . . . . . . . .40C, 90-95%RH, 0.75 watt, 1,000 hours ∆T/R )3%, S.S. )1% Moisture Resistance . . . . . . 10C to 65C, 80-98%RH, 0.75 watt, 10 cycles, 240 hours ∆T/R )3% Shaft Torque . . . . . . . . 7.2 to 300 gf • cm (0.10 to 4.16 oz • in) Soldering Heat Resistance . . . . . . . . . . . 350C, 3 seconds ∆T/R )1% Stop Strength . . . . . . . . . . . . . . . . . . . . . . . . . Clutch action Seal Test . . . . . . . . . . . . . . . .85C, hot water for 1 minute Flammability of Plastic Materials . . UL 94V-0 for housing; UL 94HB for knob Rotational Life . . . . . . . . . . 200 cycles without discontinuity ∆T/R )5% Nominal Weight . . . . . . . . . . . . . . . . . . 1.4g; 1.8g with knob ∆T/R = Total Resistance Change; S.S. = Setting Stability ( voltage ratio ) Marking . . . . . . . . . . . . . . . . . . Resistance code, date code, model type, wiring diagram TOCOS AMERICA, INC. 98 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 E-mail: [email protected] www.tocos.com RJC07R Series Dimensions RJC07R RJC07RK2 Single-Slot, Short Shaft, Top Adjust Extended Shaft, Permanent Knob, Top Adjust Unit: mm 7.0 0.5,0.2 Ø 8.8 Ø 4.0 0.3 3.5 6.60.3 Ø 6.7 Ø 6.2 5.0 Ø 2.8 0.6 0.50.2 12.0 0.5 1.0 Ø 3.7 17.5 17 2.0 0.3 17 0.8 (3) 5 #1 #2 #3 0.6 0.8 (3) 0.35 (3) 5 #1 #2 #3 0.6 5.00.5 2.50.2 0.35 (3) 5.00.5 2.50.2 2.50.2 2.50.2 Recommended PCB Layout RJC07R & RJC07RK2 Pin-Out Unit: mm #2 Ø1.2 max. (3 holes) 5.0 #1 #3 5.0 Electrical Schematic clockwise ccw #1 #3 cw #2 wiper TOCOS AMERICA, INC. 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 99 E-mail: [email protected] www.tocos.com RJC07R Series RJC07R K2 B Part Numbering System 102 K Resistance Tolerance: K = 10%; M = 20% Resistance Code: Expressed in ohms. A three digit code where the first two digits are significant figures, and the third digit indicates the number of zeros that follow these figures (i.e., 100 = 10Ω; 101 = 100Ω; 102 = 1,000Ω; 105 = 1,000,000Ω ). Resistance Taper: B = Linear. Adjustment Knob: K2 = Permanent Large Knob, Extended Shaft. Blank = No Knob, Single-Slot, Short Shaft. TOCOS Series Name. Part Numbers Nominal Resistance Value ( Ω ) Code Catalog No. Bulk Resistance Tolerance 10% Potentiometer Styles Resistance Tolerance 20% RJC07R Through-Hole, Single-Slot, Short Shaft, Top Adjust 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 RJC07R RJC07R RJC07R RJC07R RJC07R RJC07R RJC07R RJC07R RJC07R RJC07R RJC07R RJC07R RJC07R RJC07R RJC07R RJC07R B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 K K K K K K K K K K K K K K K K RJC07R RJC07R RJC07R RJC07R RJC07R RJC07R RJC07R RJC07R RJC07R RJC07R RJC07R RJC07R RJC07R RJC07R RJC07R RJC07R B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 M M M M M M M M M M M M M M M M RJC07R RJC07RK2 Through-Hole, Extended Shaft, Permanent Knob, Top Adjust 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 RJC07RK2 RJC07RK2 RJC07RK2 RJC07RK2 RJC07RK2 RJC07RK2 RJC07RK2 RJC07RK2 RJC07RK2 RJC07RK2 RJC07RK2 RJC07RK2 RJC07RK2 RJC07RK2 RJC07RK2 RJC07RK2 B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 K K K K K K K K K K K K K K K K RJC07RK2 RJC07RK2 RJC07RK2 RJC07RK2 RJC07RK2 RJC07RK2 RJC07RK2 RJC07RK2 RJC07RK2 RJC07RK2 RJC07RK2 RJC07RK2 RJC07RK2 RJC07RK2 RJC07RK2 RJC07RK2 B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 M M M M M M M M M M M M M M M M RJC07RK2 Packaging Standard: Bulk Packaging Quantity RJC07R: 20 pieces per vinyl bag; 200 pieces per box. RJC07RK2: 50 pieces per vinyl bag; 200 pieces per box. Soldering and Cleaning Guidelines For soldering, cleaning and other information, refer to Guidelines and Precautions for Using Potentiometers. TOCOS AMERICA, INC. 100 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 E-mail: [email protected] www.tocos.com TOCOS ® GV6 Series POTENTIOMETERS 1/4” Square, Multi-Turn, Through-Hole Sealed Cermet Trimmers Features 1/4” square, multi-turn, through-hole, sealed cermet trimmers Top and side adjust styles available 2-turn adjustment travel for quick setting Space-saving, low profile design Excellent stability and low noise Wide temperature range of 55C to 125C Meets UL 94V-0 flammability requirements Sealed to withstand wave soldering and immersion cleaning Taping available, reel or ammo packaging Specifications Electrical Environmental Standard Resistance Range . . . . . . . . . . . . . . 10Ω to 1MΩ (standard 1, 2 & 5 sequence ) Resistance Tolerance . . . . . . . . . . . . . . . 10% and 20% End Resistance . . . . . . . . . . 1% or 3Ω, whichever is greater Resistance Taper . . . . . . . . . . . . . . . . . . . . . . . . . B = Linear Peak Noise (C.R.V.) . . . . . . . 1% or 1Ω, whichever is greater Power Rating . . . . . . . . 0.5 watt at 70C, 0 watt at 125C Temperature Range . . . . . . . . . . . . . . . . . 55C to 125C Low Temperature Operation . . . . . 55C, 0.5 watt, 1 hour ∆T/R )2% High Temperature Exposure . . . . . . . . . 125C, 250 hours ∆T/R )2%, S.S. )1% Load Life . . . . . . . . . . . . . . . . . 70C, 0.5 watt, 1,000 hours ∆T/R )3%, S.S. )1% Maximum Input Voltage . . . . . . . . 250VDC or power rating, whichever is smaller Thermal Shock . . . . . . . . . . . . . . . . . . . . . . 55C,125C, 30 minutes each, 5 cycles ∆T/R )1%, S.S. )1% Temperature Coefficient . . . . 100 ppm /C, 200Ω to 1MΩ 250 ppm /C, other values Shock . . . . . . . . . . . . 100G, 6ms, 6 directions, 3 times each ∆T/R )2%, S.S. )1% Insulation Resistance . . . . . . 100MΩ minimum at 500VDC Vibration . . . . . . . . . . . . . . . . 10-2,000Hz, 1.5mm amplitude, 20G, 12 hours ∆T/R )1%, S.S. )1% Dielectric Strength . . . . . . . . . . . . . . . . . 500VAC, 1 minute Adjustment Travel . . . . . . . . . . . . . . . . . . 2 turns (73510) Mechanical Mechanical Travel . . . . . . . . . . . . . . . . . . 2 turns (73510) Shaft Torque . . . . . . . . . . . . . . 200 gf • cm (2.77 oz • in) max. Stop Strength . . . . . . . . . . . . . . 300 gf • cm (4.16 oz • in) min. Flammability of Plastic Materials . . . . . . . Meets UL 94V-0 Nominal Weight . . . . . . . . . . . . . . . . . 0.5g (P, U ); 0.6g (S, V ) Marking . . . . . . . . . . . . . . . . . . . Resistance code, date code Humidity . . . . . . . . . . . . . . . . . . . . . . . . 40C, 90-95%RH, 0.5 watt, 500 hours ∆T/R )3%, S.S. )1% Moisture Resistance . . . . . . 10C to 65C, 80-98%RH, 0.5 watt, 10 cycles, 240 hours ∆T/R )3% Soldering Heat Resistance . . . . . . . . . . . 350C, 3 seconds ∆T/R )1% Seal Test . . . . . . . . . . . . . . . . .85C, hot water for 1 minute Rotational Life . . . . . . . . . . 200 cycles without discontinuity ∆T/R )5% ∆T/R = Total Resistance Change; S.S. = Setting Stability ( voltage ratio ) TOCOS AMERICA, INC. 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 101 E-mail: [email protected] www.tocos.com GV6 Series Dimensions GV6P GV6U P Terminal Style, Single-Slot, Top Adjust U Terminal Style, Single-Slot, Top Adjust 2.00.3 SLOT 0.5W2.5L0.5D Unit: mm 2.00.3 SLOT 0.5W2.5L0.5D 6.80.3 6.80.3 Ø2.5 6.8 Ø2.5 6.8 0.4 0.4 6.80.3 0.5 x 0.3 (3) 6.80.3 5.01.0 0.1 0.1 0.5 x 0.3 (3) 5.01.0 0.1 0.1 1.5 3.4 0.3 #3 2.5 0.3 #3 2.5 0.3 5.0 0.2 5.0 #2 0.3 2.5 0.3 0.3 #2 2.5 0.3 #1 #1 2.5 0.3 GV6S GV6V S Terminal Style, Single-Slot, Side Adjust V Terminal Style, Single-Slot, Side Adjust 6.8 0.3 6.8 7.8 Ø2.5 0.3 Max. 0.3 Max. 8.20.4 6.20.4 SLOT 0.5W 2.5L 0.5D 0.50.1 Max. 0.50.1 5.01.0 0.5 x 0.3 (3) 0.1 0.1 4.10.3 #1 0.3 Max. 8.20.4 6.20.4 SLOT 0.5W 2.5L 0.5D 5.01.0 0.5 x 0.3 (3) 0.1 7.8 Ø2.5 0.1 4.10.3 #3 2.5 #1 2.50.3 #2 2.5 0.3 #2 2.5 0.3 0.3 5.0 2.5 0.3 5.0 0.3 0.3 Recommended PCB Layout P & S Pin-Out #3 U & V Pin-Out Electrical Schematic Unit: mm clockwise #2 #3 5.0 #1 5.0 2.5 Ø1.0 max. (3 holes) #1 ccw #1 #2 #3 2.5 2.5 #3 cw Ø1.0 max. (3 holes) #2 wiper TOCOS AMERICA, INC. 102 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 E-mail: [email protected] www.tocos.com GV6 Series Tape, Reel & Ammo Box Specifications Tape Dimensions Unit: mm Conforms to EIA-468-B and JIS-C-0805 3.4 0.2 GV6UT & GV6UT2 1.3 Max. 2.0 Max. 1.3 Max. 2.0 Max. 6.8 0.3 0.5 x 0.3 (3) #1 #2 #3 26.8 0.1 0.1 16 0.5 1.0 Max. 20.0 1.0,0.5 6.0 0.3 9.0 0.5 18.0 1.0,0.5 Ø 4.00.2 12.70.3 0.40.1 6.35 0.4 Direction of Reel Feed 12.70.3 3.2 GV6VT & GV6VT2 0.3 1.3 Max. 2.0 Max. 1.3 Max. 2.0 Max. 6.8 0.3 0.5 x 0.3 (3) #1 #2 #3 28.2 0.1 17.1 0.4 0.1 1.0 Max. 20.0 1.0,0.5 6.0 0.3 9.0 0.5 18.0 1.0,0.5 Ø 4.00.2 12.70.3 0.40.1 6.35 0.4 Direction of Reel Feed 12.70.3 Reel Dimensions Ammo Box Dimensions Conforms to EIA-468-B and JIS-C-0805 Conforms to EIA-468-B and JIS-C-0805 UT & VT UT2 & VT2 43.0 2.0 1,000 Pieces Per 14.3” Reel 325.0 First Terminal is #3 3 1,000 Pieces Per Box Ø 30.01.0 Ø 79.0 1.0 310.0 First Terminal is #1 Ø 363.0 Max. 52.0 39mm minimum leader at both ends 1 43.0 1.0 TOCOS AMERICA, INC. 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 103 E-mail: [email protected] www.tocos.com GV6 Series GV6 P T Part Numbering System B 102 K Resistance Tolerance: K = 10%; M = 20% Resistance Code: Expressed in ohms. A three digit code where the first two digits are significant figures, and the third digit indicates the number of zeros that follow these figures (i.e., 100 = 10Ω; 101 = 100Ω; 102 = 1,000Ω; 105 = 1,000,000Ω ). Resistance Taper: B = Linear. Packaging: T = Tape & Reel; T2 = Tape & Ammo Box; Blank = Bulk. Terminal Style: P, U = 3-Lead Configurations, Top Adjust. S, V = 3-Lead Configurations, Side Adjust. TOCOS Series Name. Part Numbers Nominal Resistance Value ( Ω ) Code Resistance Tolerance: K = 10% (see footnote for M = 20% ) *Catalog No.* Tape & Reel *Catalog No.* Tape & Ammo Box *Catalog No.* Bulk Potentiometer Styles GV6P Through-Hole, P Terminal Style, Single-Slot, Top Adjust 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 — — — — — — — — — — — — — — — — 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 — — — — — — — — — — — — — — — — GV6P GV6P GV6P GV6P GV6P GV6P GV6P GV6P GV6P GV6P GV6P GV6P GV6P GV6P GV6P GV6P B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 K K K K K K K K K K K K K K K K GV6P GV6U GV6U GV6U GV6U GV6U GV6U GV6U GV6U GV6U GV6U GV6U GV6U GV6U GV6U GV6U GV6U B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 K K K K K K K K K K K K K K K K GV6U GV6U Through-Hole, U Terminal Style, Single-Slot, Top Adjust 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 GV6UT GV6UT GV6UT GV6UT GV6UT GV6UT GV6UT GV6UT GV6UT GV6UT GV6UT GV6UT GV6UT GV6UT GV6UT GV6UT B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 K K K K K K K K K K K K K K K K GV6UT2 GV6UT2 GV6UT2 GV6UT2 GV6UT2 GV6UT2 GV6UT2 GV6UT2 GV6UT2 GV6UT2 GV6UT2 GV6UT2 GV6UT2 GV6UT2 GV6UT2 GV6UT2 B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 K K K K K K K K K K K K K K K K * Substitute code letter M in place of K at end of catalog part number for 20% resistance tolerance. TOCOS AMERICA, INC. 104 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 E-mail: [email protected] www.tocos.com GV6 Series Part Numbers Resistance Tolerance: K = 10% (see footnote for M = 20% ) Nominal Resistance Value ( Ω ) Code *Catalog No.* Tape & Reel *Catalog No.* Tape & Ammo Box *Catalog No.* Bulk Potentiometer Styles GV6S Through-Hole, S Terminal Style, Single-Slot, Side Adjust 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 — — — — — — — — — — — — — — — — 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 — — — — — — — — — — — — — — — — GV6S GV6S GV6S GV6S GV6S GV6S GV6S GV6S GV6S GV6S GV6S GV6S GV6S GV6S GV6S GV6S B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 K K K K K K K K K K K K K K K K GV6S GV6V GV6V GV6V GV6V GV6V GV6V GV6V GV6V GV6V GV6V GV6V GV6V GV6V GV6V GV6V GV6V B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 K K K K K K K K K K K K K K K K GV6V GV6V Through-Hole, V Terminal Style, Single-Slot, Side Adjust 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 GV6VT GV6VT GV6VT GV6VT GV6VT GV6VT GV6VT GV6VT GV6VT GV6VT GV6VT GV6VT GV6VT GV6VT GV6VT GV6VT B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 K K K K K K K K K K K K K K K K GV6VT2 GV6VT2 GV6VT2 GV6VT2 GV6VT2 GV6VT2 GV6VT2 GV6VT2 GV6VT2 GV6VT2 GV6VT2 GV6VT2 GV6VT2 GV6VT2 GV6VT2 GV6VT2 B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 K K K K K K K K K K K K K K K K * Substitute code letter M in place of K at end of catalog part number for 20% resistance tolerance. Packaging Standard: Tape & Reel Packaging Bulk Packaging UT & VT 1,000 pieces per 14.3” reel. All GV6 Models 50 pieces per vinyl bag. 500 pieces per box. Tape & Ammo Packaging UT2 & VT2 1,000 pieces per ammo box. Soldering and Cleaning Guidelines For soldering, cleaning and other information, refer to Guidelines and Precautions for Using Potentiometers. TOCOS AMERICA, INC. 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 105 E-mail: [email protected] www.tocos.com TOCOS ® Guidelines & Precautions For Using Trimmer Potentiometers TOCOS Trimmer Potentiometers are designed and manufactured with emphasis on dependability and costeffectiveness. For reliable performance and general safety, follow these guidelines and precautions for using trimmer potentiometers when designing, manufacturing and operating devices. POTENTIOMETERS wiper. Remember that the power capability is always proportional to the amount of element in use in a rheostat connection. If wiper current is not specified for the trimmer, then you may safely use the current rating (not to exceed 100 mA) that produces maximum power dissipation when applied through the element only. Guidelines for Circuit Design 1. Terminal Arrangement. When using trimmer potentiometers in circuit designs, be aware of the terminal arrangement, and in which rotational direction the shaft or rotor is turned to increase or decrease the resistance. As shown in Figure 1, turning the shaft or rotor clockwise will increase the resistance between the #1 and #2 terminals. Potentiometer Clockwise Shaft Rotation ccw #1 Rheostat Figure 3 5. Applied Voltage. When DC voltage is applied, local resistance may be abnormally high depending on how the trimmer potentiometer is connected. Always connect the positive () current to the wiper terminal as illustrated in Figure 4. #3 cw #2 wiper Figure 1 2. Power Rating and Performance Testing. Always use the trimmer potentiometer when testing rated performance. Carefully check the rated power, maximum operating voltage, operating temperature range, and other rated performance specifications. Increase or decrease the rated power according to the power derating curve. A typical power derating curve is shown in Figure 2. Use a trimmer potentiometer with sufficient allowable power rating to maintain stable performance over a long period of time. TOCOS recommends that the maximum working power should not be more than one-half the rated power of the trimmer potentiometer. Figure 2: Example of Power Derating Curve 3. Trimmer Accessibility. During design of the board layout, always take into consideration the accessibility of trimmer potentiometers. The style of trimmer and its board location should be convenient for setting and resetting. Also consider when and how adjustment will be performed, on the assembly line or in the field, manually or by robotics. 4. Trimmer Applications. Normally, as shown in Figure 3, a trimmer may be used in a circuit as a potentiometer (three-terminal voltage divider) or as a rheostat (twoterminal variable resistor where all the current passes through the wiper). Wiper current, therefore, is especially important in rheostat applications. The potentiometer circuit is preferred because of more stable performance; however, if the trimmer is used as a rheostat, the resistance constriction and temperature coefficient should be checked carefully. Since the rated power is a partial load, it is increased or decreased in proportion to the position of the Figure 4 If you have any questions concerning the use of trimmer potentiometers, please do not hesitate to contact us. Guidelines for Production Processes It is very important to consider the environmental extremes of the production line as well as those typically taken into account when selecting trimmers and other components for new circuit designs. The mounting, soldering and cleaning processes used during production may be more severe than any conditions encountered during actual end use. Follow the recommended guidelines and precautions to minimize production line stress and don’t overlook testing and verifying the ability of trimmers and other components to withstand your assembly operations. Typical operations during production as illustrated in Figure 5 are similar for both surface mount and through-hole products. Mounting * Flux * Pre-Heat * Soldering * * ^ Cooling * Wash Rinse Dry Figure 5 Mounting 1. Mounting SMD Trimmers. Because surface mount products have been designed for automatic assembly systems, the operations involved for handling SMD products is more complicated, but far more reliable and cost effective in the long run than the techniques now used for leaded components. TOCOS AMERICA, INC. 106 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 E-mail: [email protected] www.tocos.com TOCOS ® Guidelines & Precautions For Using Trimmer Potentiometers Packaged in embossed tape on reels, SMD trimmers are automatically mounted by pick-and-place equipment. The alignment, leveling, orientation and stability of these SMD trimmers and other board components before soldering are critical factors during this operation. It is therefore very important to follow the recommended PC board land patterns for all SMD trimmer models. In preparation for mounting SMD trimmers by flow or reflow soldering, solder paste land patterns are printed on the PC board. The density, thickness and joint quality of the solder paste is essential for reliable connections. Sn 63% Pb 37% is recommended for the solder paste and should be 8 to 10 mils thick. All solder paste residue must be removed during the cleaning process because it usually contains a high percentage of activators. If no-clean, low solids paste is used, the cleaning is not as critical. When using the flow soldering method for mounting SMD trimmers, an adhesive must be applied to assure placement stability during physical handling and the curing process. The amount of adhesive to use is dependent upon its holding strength, and the curing time and temperature should be in accordance with manufacturer’s specifications. Be sure the curing time is sufficient for changing the liquid adhesive into a solid before soldering. An epoxy is recommended but should be used sparingly, as with any adhesive, to avoid overflow onto solder pads and terminals. 2. Mounting Through-Hole Trimmers. Always use the recommended PC board mounting hole layouts and specified maximum hole diameters for through-hole trimmers. Do not force lead terminals into PC board holes that do not match the lead spacing of the trimmer unit. To avoid undue stress on the lead wires from vibration or mechanical shock, mount the trimmer body as close as possible to the PC board. Clinch lead wires after insertion to prevent any stress on the body of the trimmer before soldering. Never bend or pull lead wires unnecessarily and avoid applying excessive bending stress to the terminals during normal insertion operations. Flux Application Flux Application. Before soldering, flux is applied to remove surface oxides, prevent reoxidation and promote wetting to ensure reliable intermetallic connections. The most common application method is controlled foam. Do not allow flux to adhere to any part of the trimmer other than the terminals. Flux residue may penetrate the trimmer housing causing poor wiper contact or malfunction of the adjustment mechanism. Resin based or no-clean synthetic resin based (SRB) fluxes are recommended. Highly activated fluxes should be avoided. If an organic acid (OA) will be used, please consult TOCOS before use. Pre-Heating Pre-heating is the controlled gradual heating of trimmers, other components and PC boards in order to stabilize temperature conditions before entering the actual solder zone. Pre-heating prevents thermal shock and also POTENTIOMETERS vaporizes all solder paste solvents and moisture. To minimize temperature difference between the top and bottom of a PC board, pre-heat both sides of the board. To avoid any adverse affect on trimmer performance and reliability, use the lowest possible pre-heat temperature. For screw actuated trimmers, make sure the position of the wiper is not in contact with either end termination before pre-heating and soldering as illustrated in Figure 6. Good Bad Figure 6 1. Surface Mount Trimmers. For pre-heat time and temperature for surface mount trimmers and the specially designed G4C through-hole series, refer to the reflow and flow temperature profiles specified for individual trimmer series. A typical temperature profile in shown is Figure 7. 2. Through-Hole Trimmers. Because the through-hole trimmer series encompass an extensive group of products, individual temperature profiles are not included under each through-hole trimmer series. The recommended pre-heating parameters for through-hole trimmers are 50C to 150C within a maximum exposure time of 3 minutes. The preheating and soldering temperature profile is specified in Figure 9 under Soldering, Subsection 3. Soldering Using the appropriate soldering technique during the production process ensures good solder connections without degrading electrical and mechanical performance of trimmers and other components. Generally, controlling the maximum temperature and exposure time is the most important concern during the soldering phase. 1. General Soldering Precautions. Before pre-heating and soldering screw actuated trimmers, make sure the position of the wiper is not in contact with the end terminals, as illustrated in Figure 6, to avoid malfunction of trimmers. Avoid soldering more than once using the reflow system. Do not allow solder to flow onto any portion of the PC board or any part of the trimmer other than the terminals. Follow the recommended maximum temperature and exposure time specified for each trimmer product. Limit solder exposure time to the shortest time possible. Use a minimum soldering temperature of 215C. After soldering, allow appropriate cooling time for trimmers, other components and PC board to prevent extreme temperature difference between the soldering stage and the washing cycle. 2. Soldering Surface Mount Trimmers. Reflow or flow soldering may be used for SMD trimmer assembly. Usually, four methods may be used for soldering SMD products: IR (infrared), forced hot air convection, or vapor phase for reflow soldering, and dual wave system for flow soldering. TOCOS AMERICA, INC. 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 107 E-mail: [email protected] www.tocos.com TOCOS ® Guidelines & Precautions For Using Trimmer Potentiometers The recommended temperature profiles for flow and reflow soldering methods are specified under each series of SMD products. Examples of flow and reflow temperature profiles are shown in Figure 7 and Figure 8. TP 260°C Max. POTENTIOMETERS Because there are many variations of board types and circuit designs with similar or mixed components, the parameters in Figure 9 will serve as a guideline for user’s production process. User must always test and verify the pre-heating and soldering parameters as well as other phases of production before final production. TP 260°C Max. TM 180°C Solder Melting Temp. 200 250 ts.*3~4 sec. Solder Melting Time 150 100 Pre-Heat Zone 50 1 2 Time (min.) 3 4 Temperature (°C) Temperature (°C) 250 TM 180°C Solder Melting Temp. 200 ts.*5 sec. Solder Melting Time 150 100 Pre-Heat Zone 50 1 Figure 7: Example of Flow Soldering Temperature Profile For SMD Trimmers 2 Time (min.) 3 4 Figure 9: Recommended Flow Soldering Temperature Profiles For Through-Hole Trimmers. TP*240°C Max. Temperature (°C) 240 TM 180°C Solder Melting Temp. 200 150 ts.*10 sec. Solder Melting Time 100 Pre-Heat Zone 50 1 2 Time (min.) 3 4 Figure 8: Example of Reflow Soldering Temperature Profile For SMD Trimmers However, it should be noted that soldering temperature and exposure time may have to be adjusted depending on which heating source is used for reflow. If infrared radiation is the heat source, the temperature increase of trimmers and other components should be carefully checked because the radiation absorption rate depends on the color and structure of material of trimmers and other components. User must always test and verify pre-heating and soldering processes as well as other production-line assembly before final production. If the solder temperature exceeds the maximum allowable limit, trimmers with silver terminations may have degraded solder joints and loss of mechanical function due to the leaching of silver into the solder. 3. Soldering Through-Hole Trimmers. Through-hole trimmers are soldered using flow (wave) equipment. Two popular methods for flow soldering are single wave or drag system. Since temperature profiles are not specified under each series of through-hole trimmers, follow the pre-heating and soldering temperature profile for through-hole trimmers specified in Figure 9. Note: The G4C series trimmers are through-hole versions of the surface mount G4 series and are designed to withstand either flow or reflow soldering. Follow the recommended temperature profiles specified for the SMD G4 series. 4. Using A Soldering Iron. Use the appropriate soldering iron size, shape and heat capacity for soldering trimmer potentiometers. Do not exceed the maximum time and temperature parameters specified for each trimmer series. Soldering should be performed in the shortest amount of time possible to avoid flux and solder from adhering to the caulked area around the base of the terminals or to any other part of the trimmer. Never touch the body of a trimmer with the soldering iron. When inserting leaded terminals of a trimmer into the PC board, do not apply excessive force when bending or forming the wire leads. Always crimp wire leads to prevent stress on the body of the trimmer and to provide stability before soldering. To avoid poor connections and possible component or circuit damage, do not expose trimmers to excessive or repeated high temperature while using a soldering iron. 5. Board Reworking. When board reworking is necessary such as removing and replacing components or resoldering connections, keep in mind that excessive and repeated exposure to high temperatures may affect the performance and reliability of a trimmer. If a soldering iron is used, follow the guidelines specified in the previous section. For reworking surface mount trimmers, it is not advisable to use a soldering iron or flow (wave) soldering. Hot air reflow is the safest method for SMD trimmers. No matter what soldering method is used for reworking, be sure to monitor the internal and external temperature of the trimmer to avoid extreme temperature changes which may damage trimmers. 6. Wire Soldering. If wiring is required such as external wire jumpers, avoid using solid wire. Use stranded wire to minimize stress on the terminals. If vibration is a problem, use longer wire to alleviate added stress. When soldering wire to a PC board, use the shortest time possible to avoid excessive heat which may damage the copper foil traces. TOCOS AMERICA, INC. 108 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 E-mail: [email protected] www.tocos.com TOCOS ® Guidelines & Precautions For Using Trimmer Potentiometers Cleaning The cleaning process is a combination of washing, rinsing and drying cycles that are necessary to remove flux and contaminants from the PC board after soldering. Extra cleaning precautions should always be taken for trimmers because of their moving parts that are typically sealed with a silicone O-ring or the more advanced chevron seal design. The following guidelines will protect trimmers from the harsh environment of the cleaning process and prevent deterioration, degradation of performance and short circuit. To prevent thermal shock and excessive saturation from the washing and rinsing solutions, the temperature, exposure time, spraying pressure and drying techniques must be strictly controlled as the trimmer enters each cleaning cycle. To protect the seal from high-pressure cleaning sprays, select a suitable style trimmer that can be mounted on the PC board so the rotor is not directly exposed to highpressure sprays. TOCOS sealed trimmer potentiometers are designed for immersion cleaning in a variety of cleaning agents. To insure compatibility with any cleaning agent, test for adverse reactions with the materials of the trimmer such as the housing, shaft and O-ring, and also, make sure the integrity of the markings is not affected after testing. Avoid using cleaning solvents such as trichloroethane or Freon® which endanger the environment. Temperature control, especially during the transition from the soldering process to the cleaning process, is extremely important. After soldering, gradually cool down trimmers to room temperature (25C) before the cleaning phase. If a trimmer is not sufficiently cooled down before entering the lower temperature of the wash cycle, and it is soaked with a cleaning solution, the sudden drop in air temperature will create a partial vacuum within the trimmer causing the cleaning solution to be sucked into the trimmer. Also, minimize temperature variations as trimmers move through the cleaning cycles to avoid thermal shock and trimmer damage during the cleaning process. POTENTIOMETERS 2. Adjustment and Terminations. For electrical stability, the setting position of the wiper in relationship to the termination at either end of the resistive element is very important when adjusting trimmers. Set the resistance within a range that excludes at least 10% at each end of the total electrical operation range (adjustment travel). Never set the wiper at either end stop or in the dead band area of a continuous rotation trimmer. If you find that the wiper contact of a trimmer is set too close to either end termination after adjustment testing, select a trimmer with a more appropriately rated resistance value that will allow more latitude for setting within the recommended 80% range of adjustment travel. To prevent electrical or mechanical damage while testing trimmer performance, avoid using test equipment that may inadvertently apply current greater than the maximum allowable limit. 3. Locking Paint, Coating and Potting. Special processes may be required during production such as the application of locking paint, coating or potting materials. Make sure that the substances used for these processes do not corrode metals or attack plastic materials of the trimmers. Do not subject trimmers to excessive heat during the curing of any substance used for locking, coating or potting. Because a trimmer is normally the only component on a PC board with moving parts, the quantity, viscosity and application of these substances is critical. Locking paint, which is used to seal the position of the rotor after adjustment, as well as coating and potting materials should be of optimum viscosity. Low viscous substances (too thin) will flow into moving parts of a trimmer; high viscous substances (too thick) will impede the movement of the adjustment mechanism. Use the minimal amount of any substance and avoid applying them in the adjustment slots or obliterating critical markings. For example, the proper placement of locking paint is shown in Figure 10. To avoid the effects of excessive moisture during the cleaning process, limit the wash-rinse and rinse-dry cycles to as few as possible. Good Make sure cleaning solutions are completely evaporated during the drying cycle before any adjustment is made. Because of the variations in time, temperature, cleaning agents and board types, the cleaning processes should be tested and verified before final production. Adjustment Guidelines 1. Adjustment Tool. Use the appropriate adjustment tool which conforms to the geometric slot design of the trimmer. Do not use a tool that is designed for high torque applications. For better control, the tool should have an adequate length and comfortable handle or knurled shaft. During actuation, the applied rotational force should be within the shaft torque range specified for each trimmer series. To prevent discontinuity or mechanical damage, never apply any force greater than the stop torque specified for the trimmer. Bad Figure 10 4. Environmental Conditions. If a trimmer is wet or condensation has formed on the terminals and housing, do not attempt any adjustment. Actuation under these conditions may allow moisture to penetrate into the trimmer causing silver migration and eventual burning or short circuit. It is important to note that silver migration is also likely to occur if high DC current is applied under high humidity and high temperature conditions. Avoid exposing the adjustment mechanism, terminals and other portions of trimmers to solvents such as ammonium, alcohol, esters, halogenized hydrocarbons and silicone, or to any toxic gas or oil. TOCOS AMERICA, INC. 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 109 E-mail: [email protected] www.tocos.com TOCOS ® Guidelines & Precautions For Using Trimmer Potentiometers POTENTIOMETERS Storage Avoid storing trimmer potentiometers in high temperature and high humidity areas. The recommended storage conditions are 25C (room temperature) at a maximum relative humidity of 75%. An air-conditioned area is the most ideal storage environment. Keep trimmers in a dust-free area, and do not store them in direct sunlight. Do not store trimmers within the vicinity of any corrosive gases such as hydrogen sulfide, sulfurous acid, chlorine or ammonium. The oxidation of metals caused by such toxic gases may affect solderability as well as the electrical and mechanical performance of these products. Keep trimmer products in the original packages until just before use, and unpack only the quantity needed. Always seal any opened packages to protect trimmers from oxidation and contaminants. If any special storage conditions are specified for trimmer products, it is the user’s responsibility to comply with the special requirements. Explanation of Terms The following explanation of terms, based on the booklet of industrial standards published by the Variable Electronic Components Institute (VECI), will help you understand the purpose, construction and applications for trimmer potentiometers. General Terms Trimmer Potentiometer. An electrical mechanical variable resistor with three terminals. Two of the terminals are connected to the resistive element (one at each end), and one terminal is connected to a movable conductive contact which slides over the element, thus allowing the input voltage to be divided as a result of the mechanical input. It is designed to function as a voltage divider or rheostat. These trimmers are commonly included in a circuit for easy adjustment and are used to correct variations in other circuit components or for changes due to aging. They are used for infrequent adjustment and, therefore, usually not accessible to the operator. Wirewound Trimmer Potentiometer. A trimming potentiometer characterized by a resistance element made up of turns of wire on which the wiper contacts only a small portion of each turn. Non-Wirewound Trimmer Potentiometer. A trimming potentiometer characterized by the continuous nature of the surface area of the resistance element to be contacted. Contact is maintained over a continuous, unbroken path. The resistance is achieved by using material compositions other than wire such as cermet, carbon, conductive plastic or metal film. Resistance Element. A continuous, unbroken length of resistive material without joints, bonds or welds except at the junction of the element and the electrical terminals connected to each end of the element. Terminal. An external part that provides electrical access to the resistance element and wiper. Leadwire Type Terminal. Flexible insulated conductor. Printed Circuit Terminal. Rigid uninsulated electrical conductor suitable for printed circuit board plug-in. Solder Lug Terminal. Rigid uninsulated electrical conductor suitable for external lead attachment. Wiper. The part of a trimmer which makes contact with the resistive element that allows the output to be varied when the adjustment shaft is rotated. Stop, Clutch Action. An internal device which allows the wiper to idle at the ends of the resistive element without damage as the adjustment shaft continues to be actuated in the same direction. Stop, Solid. A positive limit to mechanical and /or electrical adjustment. Stacking. The mounting of one trimmer potentiometer adjacent to or on top of another utilizing the same mounting hardware. Theoretical Resolution. (wirewound only) The theoretical measurement of sensitivity to which the output ratio may be adjusted and is the reciprocal of the number of turns of wire in resistance winding expressed as a percentage. N = Total number of resistance wire turns. 1 100 = Theoretical resolution percent. N Input and Output Terms Total Applied Voltage. The total voltage applied between the designated input terminals. Output Voltage. The voltage between the wiper terminal and the designated reference point. Unless otherwise specified, the designated reference point is the counterclockwise (CCW ) terminal. Output Ratio. The ratio of the output voltage to the designated input reference voltage. Unless otherwise specified, the reference voltage is the total applied voltage. Load Resistance. An external resistance as seen by the output voltage (connected between the wiper terminal and the designated reference point ). TOCOS AMERICA, INC. 110 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 E-mail: [email protected] www.tocos.com TOCOS ® Explanation of Terms POTENTIOMETERS Adjustment Terms Electrical and Operational Terms Direction of Travel. Clockwise (CW ) or counterclockwise (CCW ) rotation when viewing the adjustment shaft end of the potentiometer. The designation of terminals in the figure below corresponds to the direction of wiper travel. Absolute Minimum Resistance. The resistance measured between the wiper terminal and each end terminal with the wiper positioned to give a minimum value. Clockwise Shaft Rotation ccw #1 #3 cw Adjustability, Output Resistance. The precision with which the output resistance of a device can be set to the desired value. Adjustability, Output Voltage Ratio. The precision with which the output voltage ratio of a device can be set to the desired value. #2 wiper Actuation. Turning the shaft or other mechanical movement of a trimmer in order to move the wiper over the surface of the resistive element. Adjustability. The precision with which the output of a trimmer can be adjusted to the desired value. Adjustment Locking. Refers to the sealing or marking of the position of the adjustment screw after initial setting with viscous paint or other similar substance. Adjustment Shaft. The mechanical input part of a trimmer potentiometer which when actuated causes the wiper to traverse the resistance element resulting in a change in output voltage or resistance. Adjustment Travel, Electrical. The total travel of the adjustment shaft between minimum and maximum output voltages. Backlash. The play or unimpeded motion of the adjustment mechanism which causes poor adjustability. Continuity Travel. The total travel of the shaft over which electrical continuity is maintained between the wiper and the resistive element. Mechanical Cycle. Movement of the wiper from one end of travel to the other and back again. Mechanical Travel, Solid Stops. The total travel of the adjustment shaft between integral stops. Continuity must be maintained throughout the travel. Mechanical Travel, Clutch Action. The total travel of the adjustment shaft between the points where clutch actuation begins. Continuity must be maintained throughout the travel and during clutch actuation. Mechanical Travel, Continuous Rotation. The total travel of the adjustment shaft when the wiper movement is unrestricted at either end of the resistive element as the adjustment shaft continues to be actuated. Multi-Turn Adjustment. Requires more than 360 mechanical input to cause the wiper to traverse the total resistance element. Single-Turn Adjustment. Requires 360 or less mechanical input to cause the wiper to traverse the total resistance element. Adjustment Noise. Random unpredictable and undesirable electrical signals that are superimposed on the output of a trimmer during the adjustment rotation. Contact Resistance Variation (CRV ). The apparent resistance seen between the wiper and the resistance element when the wiper is energized with a specified current and moved over the adjustment travel in either direction at a constant speed. The output variations are measured over a specified frequency bandwidth, exclusive of the effects due to roll-on or roll-off of the terminations and is expressed in ohms or percentage of total resistance. Continuity. Continuity is the maintenance of continuous electrical contact between the wiper and both end terminals of the resistive element. Dielectric Strength. The ability to withstand the application of a specified potential of a given characteristic between the terminals and all other external conducting parts such as shaft, housing and mounting hardware without exceeding a specified leakage current value. End Resistance. The resistance measured between the wiper terminal and an end terminal when the wiper is positioned at the corresponding end of mechanical travel. Absolute minimum resistance and end resistance are synonymous for continuous rotation trimmers. Equivalent Noise Resistance (ENR). (wirewound only) Any spurious variation in the electrical output not present in the input, defined quantitatively in terms of an equivalent parasitic, transient resistance in ohms, appearing between the contact and the resistive element when the shaft is rotated or translated.The ENR is defined independently of the resolution, functional characteristics and the total travel. The magnitude of the ENR is the maximum departure from a specific reference line. The wiper of the potentiometer is required to be excited by a specific current and moved at a specific speed. Inductance. Wirewound trimmers generally exhibit inductance function or phase shift, associated with the construction of the element, when operated in a high frequency application. Insulation Resistance. The resistance to a specified DC voltage impressed between the terminals and all other external conducting parts such as shaft, housing and mounting hardware. Linear Taper. The plot of the trimmer output that is directly proportionate to constant rate of shaft movement. TOCOS AMERICA, INC. 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 111 E-mail: [email protected] www.tocos.com TOCOS ® Explanation of Terms POTENTIOMETERS Load Life. The number of hours at which a device may dissipate rated power under specified operating conditions while remaining within specified allowable degradations. Total Resistance. The DC resistance between the input terminals with the wiper positioned to either end stop, or in dead band for continuous rotation potentiometers. Log Taper. The plot of the trimmer output that is logarithmetically proportionate to constant rate of shaft movement. Wiper Current. The maximum allowable sustained current through the wiper contact. This value is essentially independent of total resistance. It is especially important in rheostat mode applications. Ohm. The basic unit of electrical resistance. Power Rating. The maximum power that a trimmer potentiometer can dissipate across the total resistive element under specified conditions while meeting specified performance requirements. Resistance-Temperature Characteristic (RTC). The difference between the total resistance values measured at a reference temperature of 25C and the specified test temperature expressed as a percent of the total resistance. RTC = R 2R 1 100 R1 Where: R 1 = Resistance at reference temperature (25C) in ohms. R 2 = Resistance at test temperature in ohms. Resistance Tolerance. The total resistance range that can be tolerated by the circuit after giving consideration to changes due to aging and wear. It is NOT a measure of variable resistor quality. This tolerance applies to total resistance only, not to the set point of the wiper circuit. Mechanical Terms Carbon Composition. A type of resistive element made from a mixture of carbon powders in a binder molded into a solid mass, under heat and pressure, as an integral part of its substrate. Cermet. (from CERamic and METals) A type of resistive element consisting of a mixture of metal particles, precious metal oxides and glass powders, which are mixed with a liquid vehicle, screened onto a ceramic substrate and fired at vitrifying temperatures. Collector Rail. The part of a trimmer on which the wiper travels that is electrically connected to the wiper terminal. Contact Force. The force that holds the wiper in contact with the surface of the element. Immersion Sealed. The ability of the unit to withstand submersion in acceptable cleaning solutions used in normal soldering processes without performance degradation under specific environmental conditions. Roll-On Step. The abrupt change in output that occurs as the wiper moves from the termination area onto the resistive material of a non-wirewound element. Potting. Process in which the space between a component and its case is filled with a compound which hardens to provide an airtight, moisture-proof, insulating seal. Resolution. The ability of a trimmer to make very fine adjustments. In a wirewound trimmer, the percent of total output produced by a single turn of wire. Non-wirewound trimmers have essentially infinite resolution. Wirewound trimmers have a step function increase in resistance across the element, so ohmic values between these steps cannot be obtained. Rotor. An insulated part of a trimmer, attached to the shaft, to which the wiper is connected. Rotational Life. The number of cycles obtainable under specific operating conditions while remaining within specified allowable degradation. A cycle is defined as one complete traversal of the wiper over the resistive element in both directions. Setting Stability. The amount of change in the output voltage, without readjustment, expressed as a percentage of the total applied voltage. Temperature Coefficient of Resistance ( TC). The unit change in resistance per degree celsius change from a reference temperature, expressed in parts per million per degree celsius as follows: TC = Where: R 1 R2 T1 T2 = = = = Solderability. The ability of the terminals to accept a uniform coating of solder under specified conditions. Starting Torque. The maximum moment in the clockwise and counterclockwise directions required to initiate shaft adjustment anywhere in the mechanical travel. Stick-Slip. A condition in which starting torque is greater than running torque. This creates a very abrupt transition between the two, making fine adjustments difficult. Stop Torque. The maximum static moment that can be applied to adjustment shaft at each mechanical stop for a specified period of time without loss of continuity or mechanical damage affecting operational characteristics. Terminal Strength. The ability of the terminals to withstand specified mechanical stresses without sustaining damage that would affect utility of the terminals or operation of the trimming potentiometer. Termination. The connection between the resistive element and the terminals. R 2R 1 106 R 1 ( T2T1) Resistance at reference temperature in ohms. Resistance at test temperature in ohms. Reference temperature in degrees celsius. Test temperature in degrees celsius. Weldability. The ability of materials to be welded together under specified conditions. TOCOS AMERICA, INC. 112 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 E-mail: [email protected] www.tocos.com Conversion Tables Centigrade/ Fahrenheit Fraction Conversions Millimeters/Inches C F Fraction Inches mm mm Inches mm Inches mm Inches mm Inches 538 500 482 450 427 400 371 350 316 300 260 250 204 200 190 180 170 160 150 140 130 125 120 110 105 100 95 90 85 80 75 70 65 60 55 50 45 40 35 30 25 20 15 10 5 0 5.0 10.0 15.0 17.8 20.0 20.6 23.3 25.0 26.1 28.9 30.0 31.7 34.4 35.0 37.2 40.0 42.8 45.0 45.6 48.3 50.0 51.1 53.9 55.0 56.7 59.4 60.0 62.2 65.0 67.8 1000 932 900 842 800 752 700 662 600 572 500 482 400 392 374 356 338 320 302 284 266 257 248 230 221 212 203 194 185 176 167 158 149 140 131 122 113 104 95 86 77 68 59 50 41 32 23 14 5 0 4 5 10 13 15 20 22 25 30 31 35 40 45 49 50 55 58 60 65 67 70 75 76 80 85 90 1/64 1/32 3/64 1/16 0.015625 0.03125 0.046875 0.0625 0.39688 0.79375 1.19063 1.5875 0.01 0.02 0.03 0.04 0.00039 0.00079 0.00118 0.00157 0.65 0.66 0.67 0.68 0.02559 0.02598 0.02638 0.02677 29.0 30.0 31.0 32.0 1.14173 1.18110 1.22047 1.25984 91.0 92.0 93.0 94.0 3.58268 3.62205 3.66142 3.70079 5/64 3/32 7/64 1/8 0.078125 0.09375 0.109375 0.125 1.98438 2.38125 2.77813 3.175 0.05 0.06 0.07 0.08 0.00197 0.00236 0.00276 0.00315 0.69 0.70 0.71 0.72 0.02717 0.02756 0.02795 0.02835 33.0 34.0 35.0 36.0 1.29921 1.33858 1.37795 1.41732 95.0 96.0 97.0 98.0 3.74016 3.77953 3.81890 3.85827 9/64 5/32 11/64 3/16 0.140625 0.15625 0.171875 0.1875 3.57188 3.96875 4.36563 4.7625 0.09 0.10 0.11 0.12 0.00354 0.00394 0.00433 0.00472 0.73 0.74 0.75 0.76 0.02874 0.02913 0.02953 0.02992 37.0 38.0 39.0 40.0 1.45669 1.49606 1.53543 1.57480 99.0 100.0 101.0 101.6 3.89764 3.93701 3.97638 4.0 13/64 7/32 15/64 1/4 0.203125 0.21875 0.234375 0.250 5.15938 5.55625 5.95313 6.35 0.13 0.14 0.15 0.16 0.00512 0.00551 0.00591 0.00630 0.77 0.78 0.79 0.80 0.03031 0.03071 0.03110 0.03150 41.0 42.0 43.0 44.0 1.61417 1.65354 1.69291 1.73228 102.0 103.0 104.0 105.0 4.01575 4.05512 4.09449 4.13386 17/64 9/32 19/64 5/16 0.265625 0.28125 0.296875 0.3125 6.74688 7.14375 7.54063 7.9375 0.17 0.18 0.19 0.20 0.00669 0.00709 0.00748 0.00787 0.81 0.82 0.83 0.84 0.03189 0.03228 0.03268 0.03307 45.0 46.0 47.0 48.0 1.77165 1.81102 1.85039 1.88976 106.0 107.0 108.0 109.0 4.17323 4.21260 4.25197 4.29134 21/64 11/32 23/64 3/8 0.328125 0.34375 0.359375 0.375 8.33438 8.73125 9.12813 9.525 0.21 0.22 0.23 0.24 0.00827 0.00866 0.00906 0.00945 0.85 0.86 0.87 0.88 0.03346 0.03386 0.03425 0.03465 49.0 50.0 50.8 51.0 1.92913 1.96850 2.0 2.00787 110.0 111.0 112.0 113.0 4.33071 4.37008 4.40945 4.44882 25/64 13/32 27/64 7/16 0.390625 0.40625 0.421875 0.4375 9.92188 10.31875 10.71563 11.1125 0.25 0.26 0.27 0.28 0.00984 0.01024 0.01063 0.01102 0.89 0.90 0.91 0.92 0.03504 0.03543 0.03583 0.03622 52.0 53.0 54.0 55.0 2.04724 2.08661 2.12598 2.16535 114.0 115.0 116.0 117.0 4.48819 4.52756 4.56693 4.60630 29/64 15/32 31/64 1/2 0.453125 0.46875 0.484375 0.5 11.50938 11.90625 12.30313 12.7 0.29 0.30 0.31 0.32 0.01142 0.01181 0.01220 0.01260 0.93 0.94 0.95 0.96 0.03661 0.03701 0.03740 0.03780 56.0 57.0 58.0 59.0 2.20472 2.24409 2.28346 2.32283 118.0 119.0 120.0 121.0 4.64567 4.68504 4.72441 4.76378 33/64 17/32 35/64 9/16 0.515625 0.53125 0.546875 0.5625 13.09688 13.49375 13.89063 14.2875 0.33 0.34 0.35 0.36 0.01299 0.01339 0.01378 0.01417 0.97 0.98 0.99 1.0 0.03819 0.03858 0.03898 0.03937 60.0 61.0 62.0 63.0 2.36220 2.40157 2.44094 2.48031 122.0 123.0 124.0 125.0 4.80315 4.84252 4.88189 4.92126 37/64 19/32 39/64 5/8 0.578125 0.59375 0.609375 0.625 14.68438 15.08125 15.47813 15.875 0.37 0.38 0.39 0.40 0.01457 0.01496 0.01535 0.01575 2.0 3.0 4.0 5.0 0.07874 0.11811 0.15748 0.19685 64.0 65.0 66.0 67.0 2.51969 2.55906 2.59843 2.63780 126.0 127.0 128.0 129.0 4.96063 5.0 5.03937 5.07874 41/64 21/32 43/64 11/16 0.640625 0.65625 0.671875 0.6875 16.27188 16.66875 17.06563 17.4625 0.41 0.42 0.43 0.44 0.01614 0.01654 0.01693 0.01732 6.0 7.0 8.0 9.0 0.23622 0.27559 0.31496 0.35433 68.0 69.0 70.0 71.0 2.67717 2.71654 2.75591 2.79528 130.0 131.0 132.0 133.0 5.11811 5.15748 5.19685 5.23622 45/64 23/32 47/64 3/4 0.703125 0.71875 0.734375 0.75 17.85938 18.25625 18.65313 19.05 0.45 0.46 0.47 0.48 0.01772 0.01811 0.01850 0.01890 10.0 11.0 12.0 13.0 0.39370 0.43307 0.47244 0.51181 72.0 73.0 74.0 75.0 2.83465 2.87402 2.91339 2.95276 134.0 135.0 136.0 137.0 5.27559 5.31496 5.35433 5.39370 49/64 25/32 51/64 13/16 0.765625 0.78125 0.796875 0.8125 19.44688 19.84375 20.24063 20.6375 0.49 0.50 0.51 0.52 0.01929 0.01969 0.02008 0.02047 14.0 15.0 16.0 17.0 0.55118 0.59055 0.62992 0.66929 76.0 76.2 77.0 78.0 2.99213 3.0 3.03150 3.07087 138.0 139.0 140.0 141.0 5.43307 5.47244 5.51181 5.55118 53/64 27/32 55/64 7/8 0.828125 0.84375 0.859375 0.875 21.03438 21.43125 21.82813 22.225 0.53 0.54 0.55 0.56 0.02087 0.02126 0.02165 0.02205 18.0 19.0 20.0 21.0 0.70866 0.74803 0.78740 0.82677 79.0 80.0 81.0 82.0 3.11024 3.14961 3.18898 3.22835 142.0 143.0 144.0 145.0 5.59055 5.62992 5.66929 5.70866 57/64 29/32 59/64 15/16 0.890625 0.90625 0.921875 0.9375 22.62188 23.01875 23.41563 23.8125 0.57 0.58 0.59 0.60 0.02244 0.02283 0.02323 0.02362 22.0 23.0 24.0 25.0 0.86614 0.90551 0.94488 0.98425 83.0 84.0 85.0 86.0 3.26772 3.30709 3.34646 3.38583 146.0 147.0 148.0 149.0 5.74803 5.78740 5.82677 5.86614 61/64 31/32 63/64 1 0.953125 0.96875 0.984375 1.0 24.20938 24.60625 25.00313 25.4 0.61 0.62 0.63 0.64 0.02402 0.02441 0.02480 0.02520 25.4 26.0 27.0 28.0 1.0 1.02362 1.06299 1.10236 87.0 88.0 89.0 90.0 3.42520 3.46457 3.50394 3.54331 150.0 151.0 152.0 152.4 5.90551 5.94488 5.98425 6.0 C = (F 32 ) 5/9 F = (C 9/5) 32 TOCOS AMERICA, INC. 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 E-mail: [email protected] www.tocos.com TOCOS AMERICA, INC. 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 E-mail: sales @ tocos.com www.tocos.com For further information, please contact: Affiliated With © 2000 TOCOS AMERICA, INC. All Rights Reserved Printed in USA Catalog 2002-0011