ELECTRICAL SOLUTIONS A. System Overview Tooling Selection Guide for PANDUIT Terminals, Splices, and Disconnects B1. Cable Ties 7/32 16 – 14 9/32 DNF-FI Nylon, fully insulated disconnect DPF-FI Premium nylon, fully insulated disconnect 22 16 12 12 18 14 10 10 9/32 9/32 3/8 3/8 X X X X DNF-FIB, DNF-FIM, DNF-FIMB, DPF-FIB, DPF-FIMB, DNF-LPB, DPF-LPB Nylon and premium grade nylon, fully insulated, funnel entry, male/female couplers (not .110/.111) 22 – 18 16 – 14 12 – 10 9/32 9/32 3/8 X X X X X X X X X X DNF-FIB, DPF-FIB Nylon and premium grade nylon, fully insulated, funnel entry disconnect, 110/.111 tab size Nylon, expanded wire entry fully insulated 22 – 18 7/32 X X X X 22 – 18 X-9/32 X X 16 – 14 X-9/32 DNF-FIBX – – – – CT-720 22 – 18 CT-520CH Nylon, funnel entry barrel insulated disconnect, .110/.111 tab size DNF-110, DNF-111 X X X X CT-500CH X CT-1701 X X X X X CT-2500 X X CT-1570 X 9/32 DNF CT-1551 9/32 16 – 14 D-MB, DR-B Non-insulated male disconnect Non-insulated right angle female disc. and non-insulated male butted seam disc. Nylon, funnel entry, barrel insulated disconnect (not .110/.111) CT-1525 22 – 18 D-M CT-1550 X D-M Non-insulated sleeved barrel disconnects (includes right angle disconnect) Non-insulated male blade adapters CT-1015 9/32 D, DR Vinyl insulated butt splices CT-460 16 – 14 BSV X X X CT-1014 X Nylon insulated butt splices X X X CT-310 9/32 BSN X X X X CT-400 22 – 18 Heat shrink splices X X X X CT-300-1 X X BSH CT-260 X X X Non-insulated butt splices CT-200 9/32 9/32 9/32 Terminal Description CT-160 22 – 18 16 – 14 12 – 10 PANDUIT Terminal Series BS CT-100A Std. Wire Range (AWG) 26 – 22 22 – 18 16 – 14 12 – 10 22 – 18 16 – 14 12 – 10 26 – 22 22 – 18 16 – 14 12 – 10 22 – 18 16 – 14 12 – 10 22 – 18 16 – 14 12 – 10 CT-570CH Controlled Cycle Hand Tools Wire Strip Length (In.) [+1/32;-0] 1/4 9/32 9/32 9/32 5/16 5/16 5/16 1/4 9/32 9/32 9/32 5/16 5/16 5/16 9/32 9/32 9/32 CT-550CH Plier Tools Crimp Heads for Pneumatic CT-600-A Tool Mechanical X X X B3. Stainless Steel Ties C1. Wiring Duct X X X X X X X X X X X X X B2. Cable Accessories X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X C2. Surface Raceway X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X C4. Cable Management D1. Terminals D2. Power Connectors X X C3. Abrasion Protection X D3. Grounding Connectors X X X X X X X X Tool/product approved combinations indicated on individual product pages. Table continues on page D1.90 For technical assistance in the U.S., call 866-405-6654 (outside the U.S., see inside back cover for directory) E1. Labeling Systems E2. Labels E3. Pre-Printed & Write-On Markers E4. Permanent Identification E5. Lockout/ Tagout & Safety Solutions F. Index D1.89 ELECTRICAL SOLUTIONS A. System Overview Tooling Selection Guide for PANDUIT Terminals, Splices, and Disconnects (continued) B1. Cable Ties X X Nylon butted seam, right angle disconnects 22 – 18 16 – 14 11/32 11/32 C2. Surface Raceway DNG-FB 22 – 18 16 – 14 1/4 1/4 C3. Abrasion Protection DNG-FL SUPRA GRIP ™ nylon, fully insulated disc., (except DNG14-187FB and DNG14-188FB) DISCO-LOK ™ nylon, fully insulated disconnects Heat shrink disconnects 22 – 18 16 – 14 1/4 1/4 DNH C4. Cable Management DV DV-B D1. Terminals DV-M D2. Power Connectors D3. Grounding Connectors DV-M DV-MB DV-P DVF E1. Labeling Systems J E2. Labels JN E3. Pre-Printed & Write-On Markers E4. Permanent Identification E5. Lockout/ Tagout & Safety Solutions F. Index D1.90 P-HDR P-P P-R 22 16 12 Vinyl barrel insulated 12 sleeved disconnects X X X X X X X X X X X 18 14 10 10 5/16 5/16 5/16 9/32 X Vinyl insulated, butted seam disconnects 22 – 18 1/4 X X X X 16 – 14 1/4 X X X X Vinyl barrel insulated male blade adapters 22 – 18 16 – 14 12 – 10 9/32 9/32 9/32 X X X 22 – 18 9/32 X X 16 – 14 9/32 X X Vinyl insulated piggyback disconnects 22 – 18 1/4 X X X X 16 – 14 1/4 X X X X Vinyl funnel entry barrel insulated female disconnect 22 – 18 9/32 16 – 14 9/32 14 – 12 18 – 12 16 – 10 1/2 1/2 3/4 X X 24 22 18 14 16 16 16 12 12 12 7/16 7/16 1/2 5/8 9/32 X X X 22 – 18 16 – 14 12 – 10 8 6 4 2 9/32 9/32 9/32 3/8 7/16 1/2 1/2 X X X Vinyl insulated male disconnects Vinyl insulated butted seam male disconnects Non-insulated wire joints J214-312 J318-412 J216-410 Nylon insulated wire joints JN224-318 JN218-216 JN418-212 JN314-412 Non-insulated heavy duty rings Non-insulated pin terminals Non-insulated large ring terminals – – – – – – – – – CT-720 X DNFR-FIB CT-550CH X X CT-570CH 9/32 9/32 CT-520CH 22 – 18 16 – 14 CT-1570 X X X CT-1701 X CT-1525 X X CT-1015 X X X CT-1014 X X X CT-460 X X X CT-310 X X X CT-400 X X X CT-300-1 X 9/32 9/32 CT-260 X 16 – 14 12 – 10 CT-200 CT-500CH C1. Wiring Duct CT-2500 DNFR-B Nylon insulated, funnel entry, barrel insulated, male disconnects Nylon pre-insulated, right angle disconnects CT-1551 B3. Stainless Steel Ties Terminal Description CT-160 PANDUIT Terminal Series DNF-M CT-100A B2. Cable Accessories Controlled Cycle Hand Tools Wire Strip Std. Length Wire (In.) Range (AWG) [+1/32;-0] X 22 – 18 9/32 CT-1550 Plier Tools Crimp Heads for Pneumatic CT-600-A Tool Mechanical X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X Tool/product approved combinations indicated on individual product pages. Order number of pieces required, in multiples of Standard Package Quantity. Prime items appear in BOLD. ELECTRICAL SOLUTIONS A. System Overview Tooling Selection Guide for PANDUIT Terminals, Splices, and Disconnects (continued) PH PN-R, PN-RX, PN-F, PN-LF, PN-FF, PNF-R, PNF-F, PNF-LF PN-HDR, PN-HDRX Nylon insulated heavy duty and nylon expanded insulated heavy duty rings 16 – 12 9/32 PN-SLF, PNF-SLF Nylon insulated short locking forks PS Non-insulated parallel splices 22 16 12 22 20 14 22 20 14 22 16 12 16 7/32 7/32 9/32 5/16 5/16 7/16 5/16 5/16 7/16 7/32 7/32 9/32 5/16 PSN Nylon insulated parallel splices – – – – – – – – – – – – – 18 14 10 18 16 12 18 16 12 18 14 10 12 PK-R KYNAR ■ rings PV-HDR, PV-HDRX PV-LF, PV-LFX Vinyl insulated heavy duty rings Vinyl insulated locking 22 – 18 forks (includes 16 – 14 expanded insulation) 12 – 10 PV-P Vinyl insulated pin terminals PV-R, PV-F, PV-FF, PV-RX, PV-FX Vinyl insulated rings and forks (includes expanded insulation) PV-R, PV-RX Vinyl insulated large ring terminals PV-SLF Vinyl insulated short locking forks X X X X X X X X X X CT-720 CT-570CH CT-550CH CT-520CH CT-500CH CT-1570 X X X X X X X X X X X X X X X X X X X X X 5/16 5/16 5/16 3/16 5/16 5/16 5/16 X X X X X X X 8 6 4 2 22 – 18 16 – 14 12 – 10 3/8 7/16 1/2 1/2 5/16 5/16 5/16 X X X X X X X X X X X X X X X X X X X X X X C1. Wiring Duct C2. Surface Raceway X X X X X C3. Abrasion Protection C4. Cable Management X X X X X X D1. Terminals X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X D2. Power Connectors X X X X X X X X X X X 18 14 10 22 18 14 10 X X X X X X X X X X X X X X X X X B2. Cable Accessories B3. Stainless Steel Ties X X X X X X – – – – – – – CT-1550 X X X CT-1551 X X X CT-1015 X X X CT-1525 X X X CT-1014 X X X CT-460 X X X CT-400 X X X X CT-310 X X X X 5/16 5/16 5/16 22 16 12 26 22 16 12 CT-300-1 X X X CT-2500 9/32 9/32 9/32 5/16 5/16 5/16 3/16 7/32 7/32 9/32 X X X X CT-1701 18 14 10 18 14 10 22 18 14 10 CT-200 – – – – – – – – – – CT-260 P-RHT6 High temperature rings 22 16 12 Heat shrink terminals 22 16 12 26 Nylon and nylon funnel entry forks, 22 locking forks, flanged 16 forks (includes 12 expanded insulation) CT-160 P-R, P-F, P-LF, P-SLF, P-FF CT-100A PANDUIT Terminal Series Wire Strip Std. Length Wire (In.) Range Terminal Description (AWG) [+1/32;-0] 26 – 22 3/16 Non-insulated rings, forks, locking forks, 22 – 18 7/32 short locking forks, 16 – 14 7/32 flanged forks 12 – 10 9/32 Crimp Heads for Pneumatic CT-600-A Tool Mechanical Controlled Cycle Hand Tools Plier Tools B1. Cable Ties X X X X X X X X X D3. Grounding Connectors E1. Labeling Systems E2. Labels E3. Pre-Printed & Write-On Markers X‡ X‡ X‡ X‡ X X X ■ KYNAR is a registered trademark of Atonfina Chemicals, Inc. ‡Use Die CD-720PV8-2. E4. Permanent Identification E5. Lockout/ Tagout & Safety Solutions F. Index For technical assistance in the U.S., call 866-405-6654 (outside the U.S., see inside back cover for directory) D1.91 ELECTRICAL SOLUTIONS A. System Overview Tooling Selection Guide for PANDUIT Tubular Ring Terminals B1. Cable Ties Tooling B2. Cable Accessories B3. Stainless Steel Ties C1. Wiring Duct C2. Surface Raceway C3. Abrasion Protection C4. Cable Management D1. Terminals D2. Power Connectors D3. Grounding Connectors E1. Labeling Systems PANDUIT Part Number S8-10R-Q S8-14R-Q S8-56R-Q S8-38R-Q S6-10R-E S6-14R-E S6-56R-E S6-38R-E S4-10R-E S4-14R-E S4-56R-E S4-38R-E S2-10R-X S2-14R-X S2-56R-X S2-38R-X S2-12R-X S1/0-14R-X S1/0-56R-X S1/0-38R-X S1/0-12R-X S2/0-14R-X S2/0-56R-X S2/0-38R-X S2/0-76R-X S2/0-12R-X S3/0-14R-5 S3/0-56R-5 S3/0-38R-5 S3/0-76R-5 S3/0-12R-5 S4/0-38R-5 S4/0-76R-5 S4/012R-5 S250-56R-5 S250-38R-5 S250-76R-5 S250-12R-5 CT-1700 CT-720 CT-930, CT-930CH, CT-920, CT-920CH, CT-980, CT-980CH, CT-2920, CT-940CH CT-2950, CT-2980 CT-2001 PANDUIT Die Part Number Die Index Number (Number of Crimps) P21 (2) CD-720-1 P21 (1) CD-920-8 P21 (1) — CD-2001-8 P21 (1) P24 (2) CD-720-1 P24 (1) CD-920-6 P24 (1) — CD-2001-6 P24 (1) P29 (2) CD-720-1 P29 (1) CD-920-4 P28 (1) STD (1) CD-2001-4 P29 (1) P37 (3) CD-720-2 P37 (1) CD-920-1 P37 (1) STD (1) CD-2001-1 P37 (1) — CD-720-2 P42 (1) CD-920-1/0 P42 (1) STD (1) CD-2001-1/0 P42 (1) — CD-720-2 P45 (2) CD-920-2/0 P45 (1) STD (1) CD-2001-2/0 P45 (2) — CD-720-2 P50 (2) CD-920-3/0 P50 (1) STD (1) CD-2001-3/0 P50 (2) — CD-720-3 P54 (2) CD-920-4/0 P54 (1) STD (1) CD-2001-4/0 P54 (2) — CD-720-3 P62 (2) CD-920-250 P62 (1) STD (1) CD-2001-250 P62 (2) E2. Labels E3. Pre-Printed & Write-On Markers E4. Permanent Identification E5. Lockout/ Tagout & Safety Solutions F. Index D1.92 Order number of pieces required, in multiples of Standard Package Quantity. Prime items appear in BOLD. ELECTRICAL SOLUTIONS A. System Overview Tooling Selection Guide for PANDUIT Ferrules B1. Cable Ties Controlled Cycle Hand Tools PANDUIT Ferrule Series Ferrule Description F Non-insulated ferrules FSD, FSF FTD FSD-DSL FS-DSL Insulated single wire ferrules (DIN or French color code) Insulated twin wire ferrules Insulated single wire ferrules on strips of 50 (DIN or other color code) Wire Range (AWG) 24 22 – 18 16 14 12 10 8 6 4–2 1 26 – 18 16 – 14 12 – 10 8 Wire Range Wire Strip (mm²) Length CT-1000 CT-1002 .25 X .50 – 1.00 X 1.50 X 2.50 X 4.00 X 6.00 X 10.0 16.0 Please 25.0 – 35.0 See 50.0 Ferrule .41 – 1.00 X Tables – X 1.50 – 2.00 Pgs. D1.73 – 4.00 – 6.00 X D1.77 10.0 6 4–2 1 22 – 18 16 – 14 12 10 16.0 25.0 – 35.0 50.0 .50 – 1.00 1.50 – 2.00 4.00 6.00 20 – 14 .50 – 2.50 CT-1003 X X X X X X X X CT-1004 CT-1005 CT-1006 CT-1104 CT-1123 X X X X X X X X X X X X X X X X X X X .31" (8mm) X X X X X X C2. Surface Raceway X X X X B3. Stainless Steel Ties C1. Wiring Duct X X X X X B2. Cable Accessories X X X X X C3. Abrasion Protection C4. Cable Management D1. Terminals D2. Power Connectors D3. Grounding Connectors E1. Labeling Systems E2. Labels E3. Pre-Printed & Write-On Markers E4. Permanent Identification E5. Lockout/ Tagout & Safety Solutions F. Index For technical assistance in the U.S., call 866-405-6654 (outside the U.S., see inside back cover for directory) D1.93