Technical Specification ACuQor Single Output Industrial Grade AC/DC Power Supply With PFC 85-264Vrms 12/15/24/28/48V Input Voltage Semi-Regulated Output 1400W 1800W 92% Output Continuous Output Transient Full Load Efficiency 4. 75 " 7" Product Features • High efficiency (92% for 48 VOUT Model at 1400W) • Universal input voltage range • Semi-regulated output for bus stability • Integral fan cooling with speed control • Active PFC; EN61000-3-2 compliant • Low noise; EN55011 / EN55022 Class B compliant Product # AQ1400IUxx Phone 1-888-567-9596 • Over–current, over–voltage, & over–temp protection • DC Power Good / AC Power Good signals • Fan status output / Remote enable input • Small size: 4.75" x 7" x 1.625" (encased) • RoHS 6/6 compliant • 5 V (500 mW) standby output www.SynQor.com Doc.# 005-0005979 Rev. D 08/21/15 Page 1 AC Input: DC Output: Power: Grade: 85-264Vrms 12/15/24/28/48V 1400W Industrial ACuQor 1400W Series Electrical Characteristics All specifications typical with TA = 25 °C, unless otherwise specified. Specifications subject to change without notice. MAIN OUTPUT SPECIFICATIONS Output power (continuous) 85-132/170-264 Vrms (5 s transient) 85-132/170-264 Vrms 132-170 Vrms Nominal DC output 12 Vout voltage (at 800W) 15 Vout (Semi-regulated) 24 Vout 28 Vout 48 Vout Efficiency (see figs. 1 - 10) 12 Vout, 115 Vrms, 1400W 1400W 1800W See Figure 12 12.4 V 15.6 V 25 V 29 V 50 V 87% typ. 24 Vout, 115 Vrms, 1400W 89% typ. 48 12 24 48 Hold-up time (to -20%) 12 24 Maximum load capacitance 12 15 24 28 48 Output ripple voltage Vout, 115 Vrms, Vout, 230 Vrms, Vout, 230 Vrms, Vout, 230 Vrms, / 15 Vout / 28 / 48 Vout Vout Vout Vout Vout Vout 1400W 1400W 1400W 1400W Switching frequency (20 MHz BW) Twice line frequency (at 800W) Turn-on delay Transient response Overvoltage protection Short circuit protection Total regulation Auxiliary Output Thermal protection REMOTE_ENABLE Iout steps from 50-75% At 0.2 A/µs Cyclic restart Cyclic operation Over line, load and temperature Always on (See Note 1) Automatic recovery Input Low Voltage Input High Voltage INPUT SPECIFICATIONS AC input voltage Input frequency Input current Power factor Input surge current Internal input fuses 90% typ. 89.5% typ. 90.5% typ. 91.5% typ. 10 ms @ 1400W 12 ms @ 1400W 48,000 µF 40,500 µF 24,000 µF 19,200 µF 6,000 µF Fundamental ripple freq. Audible noise Weight MTBF Isolation voltage Insulation resistance 115 Vrms @ 1400W 230 Vrms @ 1400W 264 Vrms (cold start) Both AC lines 85-264 Vrms 47-63 Hz 14 Arms 7 Arms >0.98 50 A max. 20 A ISOLATION SPECIFICATIONS Input to output Input to ground Output to ground Output to ground 500 kHz 250 kHz 45 dBA @ 1 m max. 998 g (35.2 oz) 1179 g (41.6 oz) 1179 g (41.6 oz) 533 kHours TBD kHours 3000 Vrms 1500 Vrms 500 Vrms 10 MΩ min. Leakage currents See Note 2 ENVIRONMENTAL CHARACTERISTICS Thermal performance Operating ambient (see Fig 11) Non-operating ambient Relative humidity Non-condensing 0.5% p-p Altitude 5.0% p-p Random vibration 2 s max. Shock 3% typ / 6% max. dev. 100 ms recovery Conducted emissions 110-120% 115% rated Iout Line frequency harmonics ±6.0% 5 V @ 100 mA Voltage fluctuations +125 ºC (PCB Temp) ESD air 0.45 V (max) ESD contact 4.15 V (min) Radiated immunity Universal range GENERAL SPECIFICATIONS Input Output Fan speed varies with temp. ( AQ0800xxxxGC ) ( AQ1100xxxxGC ) ( AQ1400xxxxGC ) MIL-217 Demonstrated Operating Non-operating 5-500 Hz Half-sine, 10 ms, 3 axes EMC CHARACTERISTICS EN55011 and EN55022, FCC part15 EN61000-3-2 -40 ºC to +70 ºC -40 ºC to +85 ºC 5-95% RH 10,000 ft max. 30,000 ft max. 0.03 g2/Hz 20 g peak Level B Class A EN61000-3-3 Clause 5b EN61000-4-2 Level 3 EN61000-4-2 Level 3 EN61000-4-3 Level 3 Fast transients EN61000-4-4 Level 3 Line surge immunity EN61000-4-5 Level 3 Conducted immunity EN61000-4-6 Level 3 Power freq. mag. field EN61000-4-8 Voltage dip immunity EN61000-4-11 3 A/m Perf Criteria B, A, B <5% UT 10 ms, 70% UT 500 ms, 40% UT 100 ms NOTES: 1. Derate 2 mA per °C above 50 °C ambient temperature. 2. Leakage currents see page 4. SAFETY AGENCY CERTIFICATIONS CAN/CSA-C22.2 No. 60950-1:2007 UL 60950-1:2007 EN 60950-1/A1:2010 CE Marked Product # AQ1400IUxx Phone 1-888-567-9596 www.SynQor.com Doc.# 005-0005979 Rev. D 08/21/15 Page 2 AC Input: DC Output: Power: Grade: 85-264Vrms 12/15/24/28/48V 1400W Industrial EFFICIENCY, DERATING, AND VOUT DROOP CURVES 100 95 Efficiency (%) 90 85 80 75 115 Vrms 230 Vrms 70 65 0 300 600 900 1200 Output Power (W) 1500 1800 Figure 1: 12 VOUT efficiency curves. Figure 2: 12 VOUT droop characteristic. 100 95 Efficiency (%) 90 85 80 75 115 Vrms 230 Vrms 70 65 0 300 600 900 1200 Output Power (W) 1500 1800 Figure 4: 15 VOUT droop characteristic. Figure 3: 15 VOUT efficiency curves. 100 95 Efficiency (%) 90 85 80 75 115 Vrms 230 Vrms 70 65 0 300 600 900 1200 Output Power (W) Figure 5: 24 VOUT efficiency curves. Product # AQ1400IUxx Phone 1-888-567-9596 1500 1800 Figure 6: 24 VOUT droop characteristic. www.SynQor.com Doc.# 005-0005979 Rev. D 08/21/15 Page 3 AC Input: DC Output: Power: Grade: 85-264Vrms 12/15/24/28/48V 1400W Industrial 100 95 Efficiency (%) 90 85 80 75 115 Vrms 230 Vrms 70 65 0 300 600 900 1200 1500 Output Power (W) 1800 Figure 7: 28 VOUT efficiency curves. Figure 8: 28 VOUT droop characteristics. 100 95 Efficiency (%) 90 85 80 75 115 Vrms 230 Vrms 70 65 0 300 600 900 1200 1500 Output Power (W) 1800 Figure 9: 48 VOUT efficiency curves. Figure 10: 48 VOUT droop characteristics. AC Leakage Current from Input to Earth AC Line Connection Normal Open Neutral Condition Fault ACuQor Typical at 110% nominal input voltage 60 Hz 240 V L-N, 1 phase 400 µA 800 µA 208 V L-L, 120 V L-N, 1 of 3 phases 200 µA 400 µA 240 V L-N-L, 120 V L-N, split phase 200 µA 400 µA Table 1: Leakage Currents Product # AQ1400IUxx Phone 1-888-567-9596 www.SynQor.com Doc.# 005-0005979 Rev. D 08/21/15 Page 4 1600 1500 1400 1300 1200 1100 1000 900 800 700 600 500 400 300 200 100 0 Power (W) Power (W) AC Input: DC Output: Power: Grade: 0 10 20 30 40 50 60 70 2000 1900 1800 1700 1600 1500 1400 1300 1200 1100 1000 900 800 700 600 500 400 300 200 100 0 12/15/24/28/48V 1400W Industrial Transient Continuous 85 80 110 105 140 132 170 190 264 Input AC Voltage (VRMS) Ambient / Case Temperature (ºC) Figure 11: Continuous power derating curve in natural convection. 85-264Vrms Figure 12: Rated output power vs Input AC Voltage. OUTPUT DATA CONNECTOR PINOUT Pin 1 Reserved Reserved for future use. Pin 2 Reserved Reserved for future use. Pin 3 VOUT(–) Pin 4 REMOTE_ENABLE Pin 5 FAN_GOOD Pin 6 AC_POWER_GOOD Pin 7 DC_POWER_GOOD Negative Output Voltage Logic input. See Figure B. Pull high to enable main output. Open collector with internal 5 V pullup. See Figure A. Pulsed low on fan failure, 100 ms, 50% duty. Open collector with internal 5 V pullup. See Figure A. Pulled low on AC power dropout. Open collector with internal 5 V pullup. See Figure A. Pulled low during startup ramp and within 5ºC of temperature shutdown threshold. Pin 8 5V_STANDBY Pin 1 VOUT(+) Positive Output Voltage Pin 2 VOUT(–) Negative Output Voltage Pin 3 VOUT(+) Positive Output Voltage Pin 4 VOUT(–) Negative Output Voltage Pin 5 VOUT(+) Positive Output Voltage Pin 6 VOUT(–) Negative Output Voltage Pin 7 VOUT(+) Positive Output Voltage Pin 8 VOUT(–) Negative Output Voltage Figure A: Power good and fan good interface circuitry. 5 V @ 100 mA available whenever AC power is applied. OUTPUT POWER CONNECTOR PINOUT 1 3 INPUT CONNECTOR PINOUT Pin 1 Ground Pin 2 AC Neutral Pin 3 AC Line Product # AQ1400IUxx Figure B: Remote enable interface circuitry. Phone 1-888-567-9596 MATING CONNECTORS Connector Type Contact OUTPUT (Power) Positronic PLA08M7 Positronic MS112N OUTPUT (Data) Molex 43025-0800 Molex 43030-0008 INPUT Hirose DF22B-3S-7.92C Hirose DF22A-1012SC www.SynQor.com Doc.# 005-0005979 Rev. D 08/21/15 Page 5 AC Input: DC Output: Power: Grade: 85-264Vrms 12/15/24/28/48V 1400W Industrial MECHANICAL DRAWINGS .19 PLASTIC RIVET OD. [ 4,8 ] 6-32 SELF CLINCHING INSERT MOUNTING SCREW SHALL NOT PROTRUDE 3/8" INTO THE CHASSIS x4 7.00 [177,8] 6.60 [167,6 ] 6.63 [168,3] 4.30 [109,2 ] .75 [19,1 ] 2.28 4.75 4.84 [57,8 ] .16 [4,1 ] .20 [5,1 ] .25 [6,4 ] 4.25 [108 ] [120,7] [123 ] FRONT VIEW BACK VIEW 1.03 .04 [26,1 1 ] .62 .03 [15,8 0,7 ] .51 .03 [13 0,7 ] 1.63 [41,3 ] 1.31 .03 [33,3 0,7 ] OUTPUT POWER PIN 1 .89 .03 [ 22,5 0,7 ] INPUT PIN 1 3.47 .03 [88,2 0,7 ] OUTPUT DATA PIN 1 NOTES 1. Recommended screw tightening torque of 6in.. lbs. 2. Undimensioned components are shown for visual reference only 3. All dimensions in inches [mm] Tolerances: x.xx in ± 0.02 x.xxx in ± 0.010 Product # AQ1400IUxx Phone 1-888-567-9596 www.SynQor.com Doc.# 005-0005979 Rev. D 08/21/15 Page 6 AC Input: DC Output: Power: Grade: 85-264Vrms 12/15/24/28/48V 1400W Industrial INSTALLATION INSTRUCTIONS GENERAL INFORMATION: ACuQor AC/DC power supplies are intended for use as components in medical and industrial equipment. ACuQor units must be properly installed within end use equipment before they can be safely applied as described in this document. The suitability of the ACuQor/equipment combination must be verified through end product investigation. MOUNTING: Refer to the Mechanical Drawings section. ACuQor units are provided with threaded stainlesssteel stand-offs or inserts for mounting. This mounting hardware is internally connected to the input connector protective-earth terminal for functional-earth EMC control. Any orientation (vertical, horizontal, etc.) may be used. Adequate air space should be provided over the fan intake (top) and exhaust (sides) to allow for exchange of cooling air. ACuQor is designed for a pollution degree 2 environment. A minimum of 5 mm electrical clearance should be allowed from the connector ends of encased models. INPUT: Refer to the Connector Details section for input connector wiring. ACuQor products require a single phase AC power source of 100-240V 50/60Hz nominal. Refer to nameplate label for input current ratings. A protectiveearth connection is also required. Minimum wire size of 14 AWG (2.5mm2) is recommended. Both sides of the AC line are internally fused (see table for specific models). These fuses are not user replaceable. MODEL AQ0800 AQ1100 AQ1400 Input Fuses (in Both AC Lines) Cooper Bussmann 20A 250V GBB-20 Cooper Bussmann 20A 250V GBB-20 Cooper Bussmann 20A 250V GBB-20 OUTPUT: Refer to the Connector Details section for the output connector wiring and signal I/O functionality. Refer to nameplate label for output current ratings. Main DC output (Vout+, Vout-) pins should use 12 AWG (4.0mm2) wire size. Individual main output pins should not be loaded to more than 30 A. For currents greater than 30 A, multiple main output pins/wires must be used in parallel. All signal I/O pins are referenced to Vout-. EMC: ACuQor products have been tested to the EMC specifications listed in the section of the datasheet titled Electrical Characteristics, on page two. However, end use equipment must be tested to verify EMC compliance. HIPOT TESTING: ACuQor products are rated for Hipot testing levels of 1500 Vac input to protective-earth, 500 Vac output to protective-earth, and 3000 Vac input to output. When performing the 3000 Vac input to output test, the test voltage must be balanced evenly 1500 Vac input and output to protective-earth. Two oppositely phased test voltage sources or a single test voltage source with external balancing impedances (capacitors) may be used to prevent overstressing input or output to protective-earth insulation per IEC/EN 60950-1. CONDUCTIVE COOLING: This product requires supplemental conductive cooling through its case to maintain the rated output power. The case should be mounted to a system chassis or heat sink with a thermally conductive interface material and kept at 50°C maximum to maintain full power rating of the product. For detailed applications assistance, consult Applications Engineering through the sales channel. Fuses Total 2 2 2 Table 2: AC line fuse for specific ACuQor Industrial Models Product # AQ1400IUxx Phone 1-888-567-9596 www.SynQor.com Doc.# 005-0005979 Rev. D 08/21/15 Page 7 AC Input: DC Output: Power: Grade: 85-264Vrms 12/15/24/28/48V 1400W Industrial PART NUMBERING SYSTEM The part numbering system for SynQor’s ACuQor AC/DC power supplies follows the format shown in the table below. Not all combinations make valid part numbers, please contact SynQor for availability. Family AQ: ACuQor series of AC-DC semi-regulated output power supplies Output Power 0800: 800W 1100: 1100W 1400: 1400W Grade Range M: (Medical) I: (Industrial) U: Universal (85-264 VRMS) Output Voltage 12: 12V 15: 15V 24: 24V 28: 28V 48: 48V Package Type G: 1 unit (5"x7") Thermal Design C: Encased Options Medical Grade B: B isolation rating BF: BF isolation rating CF: CF isolation rating CFD: CF isolation rating defibrillator proof IND: Industrial Grade Example: AQ1400IU24GCIND ACCESSORIES SynQor offers a series of assemblies that can be ordered according to the table below. Mechanical drawings for these accessories are available for download in pdf format from the SynQor website. Part Number AQ-CBL-INPUT1CG AQ-CBL-OUT1CDG Description Input mating cable with pre-stripped wire ends (36” long) Output mating cables (Signal and Power) with pre-stripped wire ends (18” long) APPLICATION NOTES A variety of application notes and technical white papers can be downloaded in pdf format from the SynQor website. Online Application Notes Online Library of Technical White Papers SynQor website. Contact SynQor for further information and to order: Phone: 978-849-0600 Toll Free: 888-567-9596 Fax: 978-849-0602 E-mail: [email protected] Web: http://www.synqor.com/ Address: 155 Swanson Road Boxborough, MA 01719 USA Product # AQ1400IUxx Phone 1-888-567-9596 PATENTS SynQor holds numerous U.S. patents, one or more of which apply to most of its power converter products. Any that apply to the product(s) listed in this document are identified by markings on the product(s) or on internal components of the product(s) in accordance with U.S. patent laws. SynQor’s patents include the following: 5,999,417 6,222,742 6,545,890 6,594,159 6,731,520 6,894,468 6,896,526 6,927,987 7,050,309 7,072,190 7,085,146 7,119,524 7,269,034 7,272,021 7,272,023 7,558,083 7,564,702 7,765,687 7,787,261 8,023,290 8,149,597 8,493,751 8,644,027 Warranty SynQor offers a two (2) year limited warranty. Complete warranty information is listed on our website or is available upon request from SynQor. www.SynQor.com Doc.# 005-0005979 Rev. D 08/21/15 Page 8