MTQ-Px-DC28

MultiQor™ Plate
Military COTS
Configurable Multi-Output DC-DC Power Supply
1 Output
16V to 40V
Up to 1500W
90%-95%
Standard Configuration
Continuous Operating Input
Total Output Power
Typical Efficiency
Operation: -55°C to 100°C (at cold plate)
MultiQor™ Plate
The MultiQor Plate format of military-grade DC‑DC power
supplies provides one customer defined output voltage
that is isolated from the input and the cold plate. Using
SynQor’s Mil-COTS line of high efficiency, high reliability,
fixed switching frequency DC‑DC converters, this supply
is designed to comply with MIL-STD‑704 for a 28Vin
system when continuous full system power operation
is only needed down to 16Vin. The complete assembly
is designed to withstand the harsh environments of the
Military and Aerospace industries and is compliant with
MIL‑STD‑810G requirements.
Operational Features
♦ Designed to comply with MIL-STD-704 (A - F) Steady State
♦ High efficiency converters (90%-95%)
♦ Fixed frequency switching provides predictable EMI
♦ No minimum load requirement
♦ Soft start of all outputs
Control Features
♦ System On/Off control (isolated)
♦ Output voltage Inhibit control (isolated)
♦ Remote Sense for the output voltage
♦ Output voltage trim (-20%, +10%) available
♦ Input Good signal (isolated)
Optional Features
♦ Remote Sense Jumpers
♦ Output current sharing
Mechanical Features
♦ Multiple physical formats
- P1: 3.80” x 6.90” x 0.97” (Single output)
- P2: 3.80” x 6.90” x 0.97” (Single output)
- P3: 6.70” x 6.93” x 0.97” (Single output)
♦ Refer to mechanical diagrams for weight
♦ Cold plate with mounting holes for connection to
heat removal system
♦ Cover
Protection Features
♦ Input under-voltage lockout
♦ Output current limit and short circuit protection
♦ Output over-voltage protection
♦ Thermal shutdown
♦ Automatic restart for all of the above
♦ Active back bias current limit
Product # MTQ-Px-DC28
Phone 1-888-567-9596
Safety Features
♦ 1500Vdc @ 30 MΩ input-to-output isolation
♦ Internal input fuse
Contents
Page No.
Configurations.......................................................................................2
Converters Listed by Vout.....................................................................3
Block Diagrams......................................................................................4
Family Input Characteristics.................................................................7
Family Charts.........................................................................................8
Qualifications Tests and Screening......................................................9
Mechanical Drawings..........................................................................10
Input Control Circuitry ........................................................................13
Accessory Information........................................................................14
Ordering Information...........................................................................15
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Doc.# 005-0006647 Rev. C
07/10/2015
Page 1
MultiQor™ Plate
Configurations
SINGLE OUTPUT
P1
INPUT
CONVERTER
#1
OUTPUT 1
DUAL OUTPUT
P2
CONVERTER
#1
OUTPUT 1
INPUT
CONVERTER
#2
P1 DC-DC CONVERTER OPTIONS:
• Any Half-Brick converter from the
MCOTS-28 Family
• Size: 3.80” x 6.90” x 0.97”
• Typical Weight: 1.2 LBS (1 HB)
P2 DC-DC CONVERTER OPTIONS:
• Any Half-Brick converters from the
MCOTS-28 Family
• Size: 3.80” x 6.90” x 0.97”
• Typical Weight: 1.3 LBS (2HB)
TRIPLE OUTPUT
P3
CONVERTER
#1
CONVERTER
#2
INPUT
Product # MTQ-Px-DC28
OUTPUT 1
CONVERTER
#3
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P3 DC-DC CONVERTER OPTIONS:
• Any Half-Brick converters from the
MCOTS-28 Family
• Size: 6.70” x 6.93” x 0.97”
• Typical Weight: 2.5 LBS (3 HB)
Doc.# 005-0006647 Rev. C
07/10/2015
Page 2
MultiQor™ Plate
Converters Listed by Vout
Available MCOTS-28 DC-DC Converters
Half-Brick Zeta Series (MCOTS-C-28-xx-HZ)
Vout
1.8
3.3
Power†
Output Current‡
Efficiency @ 28Vin (Full Load)
Ripple & Noise (pk to pk)
Output OVP Setpoint No Load
Input Current
5.0*
300W
7.0
12.0
15.0
24.0
28.0
504W
510W
504W
504W
40.0
48.0
50.0
500W
60A
42A
34A
21A
18A
10A
92%
94%
94%
93%
93%
94%
135mV
100mV
100mV
250mV
100mV
250mV
6.2V
14.8V
18.5V
29.5V
36.4V
—
290mA
310mA
340mA
300mA
340mA
340mA
Full system power operation at –55°C to +100°C, designed for Mil-COTS applications.
* 5V output option does not require output power derating; full-power is available across the entire input range of 16-40Vin.
† Available output power is derated based on operating input voltage. See charts on page 8 for derating curves.
‡ Multiple output cables wired in parallel may be required depending on desired output current and configuration selected.
Product # MTQ-Px-DC28
Phone 1-888-567-9596
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Doc.# 005-0006647 Rev. C
07/10/2015
Page 3
MultiQor™ Plate
Block Diagram for P1
V1 +
V1RTN
V1
Vin+
V1MONITOR+
V1SNS +
V1TRIM
V1SNS –
V1MONITOR-
Isolated
DC-DC Converter
Vin rtn
LOAD
Plate
V1 INH
Supervisory Circuit
System ON/OFF
(with Isolation)
AGND
INPUT GOOD
Product # MTQ-Px-DC28
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Doc.# 005-0006647 Rev. C
07/10/2015
Page 4
MultiQor™ Plate
Block Diagram for P2
V1 +
V1RTN
V1
Vin+
V1MONITOR+
V1SNS +
Isolated
DC-DC Converter
Vin rtn
LOAD
V1SNS –
V1MONITOR-
Plate
V2
Isolated
DC-DC Converter
V1, 2 INH
Supervisory Circuit
System ON/OFF
(with Isolation)
AGND
INPUT GOOD
Product # MTQ-Px-DC28
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Doc.# 005-0006647 Rev. C
07/10/2015
Page 5
MultiQor™ Plate
Block Diagram for P3
V1 +
V1RTN
V1
Vin+
V1MONITOR+
V1SNS +
Isolated
DC-DC Converter
Vin rtn
LOAD
V1SNS –
V1MONITOR-
Plate
V2
Isolated
DC-DC Converter
V3
Isolated
DC-DC Converter
V1, 2, 3 INH
Supervisory Circuit
System ON/OFF
(with Isolation)
AGND
INPUT GOOD
Product # MTQ-Px-DC28
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Doc.# 005-0006647 Rev. C
07/10/2015
Page 6
MultiQor™ Plate
MTQ-Px-DC28 Family Input Characteristics
Parameter
ABSOLUTE MAXIMUM RATINGS
Input Voltage
Continuous
Transient (≤ 1 s)
Isolation Voltage
Operating Temperature
Storage Temperature
ELECTRICAL CHARACTERISTICS
Input Voltage
Continuous
Transient
Under-Voltage Lockout
Turn-On Input Voltage Threshold
FEATURE CHARACTERISTICS
System On/Off Control
System On-State Voltage
System Off-State Voltage
Inhibit Control
Converter On-State Voltage
Converter Off-State Voltage
Min.
Typ.
Max.
Units
60
50
1500
100
135
V
V
V
°C
°C
40
50
V
V
15.7
V
-0.5
2.5
0.7
8
V
V
-0.5
2.5
0.7
8
V
V
-1
-1500
-55
-65
16
15.1
15.4
Notes & Conditions
Non-Operationg
100ms transient, square
Input/Output to Plate
Plate Temperature
50V transient for 100ms
Pin 9 (P1/P2) or Pin 10 (P3) of J5, referenced to AGND
Pin can also be left open
Pin 2 (P1/P2) or Pin 5 (P3) of J5, referenced to AGND
Pin can also be left open
See individual DC-DC Converter and Filter Datasheets for more information regarding performance specifications, (MCOTS-C-28-xx-HZ).
Product # MTQ-Px-DC28
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Doc.# 005-0006647 Rev. C
07/10/2015
Page 7
MultiQor™ Plate
520
24 Vout
505
28 Vout
490
490
50 Vout
475
475
15 Vout
Output Power (W)
Output Power (W)
520
12 Vout
505
460
445
430
415
460
445
430
415
400
400
385
385
370
370
40
38
36
34
32
30
28
26
24
22
20
18
40
16
38
36
34
32
Input Voltage (V)
1000
12 Vout
970
26
24
22
20
1000
18
16
24 Vout
970
28 Vout
940
940
50 Vout
910
910
15 Vout
Output Power (W)
Output Power (W)
28
Figure 2. MTQ-P1 24V/28V/50V Output Power Derating Across Entire Input/
Thermal Operating Range
Figure 1. MTQ-P1 12V/15V Output Power Derating Across Entire Input/
Thermal Operating Range
880
850
820
790
760
880
850
820
790
760
730
730
700
700
670
670
40
38
36
34
32
30
28
26
24
22
20
18
16
40
38
36
34
32
Input Voltage (V)
30
28
26
24
22
20
18
16
Input Voltage (V)
Figure 3. MTQ-P2 12V/15V Output Power Derating Across Entire Input/
Thermal Operating Range
1500
Figure 4. MTQ-P2 24V/28V/50V Output Power Derating Across Entire Input/
Thermal Operating Range
1500
12 Vout
1460
24 Vout
1460
15 Vout
1420
28 Vout
1420
1380
1380
1340
1340
Output Power (W)
Output Power (W)
30
Input Voltage (V)
1300
1260
1220
1180
1140
1300
1260
1220
1180
1140
1100
1100
1060
1060
1020
1020
980
50 Vout
980
40
38
36
34
32
30
28
26
24
22
20
18
16
40
Input Voltage (V)
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36
34
32
30
28
26
24
22
20
18
16
Input Voltage (V)
Figure 5. MTQ-P3 12V/15V Output Power Derating Across Entire Input/
Thermal Operating Range
Product # MTQ-Px-DC28
38
Figure 6. MTQ-P3 24V/28V/50V Output Power Derating Across Entire Input/
Thermal Operating Range
www.synqor.com
Doc.# 005-0006647 Rev. C
07/10/2015
Page 8
MultiQor™ Plate
Mil-COTS DC-DC Converter Qualification
Details
# Tested
(# Failed)
Consistent with
MIL-STD-883F
Method
Life Testing
Visual, mechanical and electrical testing before, during and
after 1000 hour burn-in @ full load
15
(0)
Method 1005.8
Shock-Vibration
Visual, mechanical and electrical testing before, during and
after shock and vibration tests
5
(0)
+85˚C, 95%RH, 1000 hours, 2 minutes on/6 hours off
8
(0)
Method 1004.7
500 cycles of -55˚C to +100˚C (30 minute dwell at each
temperature
10
(0)
Method 1010.8
15 pins
15
(0)
Method 2003
-65˚C to +110˚C across full line and load specifications in
5˚C steps
7
(0)
70,000 feet (21 km), see Note
2
(0)
Test Name
Humidity
Temperature Cycling
Solderability
DMT
Altitude
Consistent with
MIL-STD-883F
Method 5005
MIL-STD-202,
Methods 201A &
213B
Condition A
Note: A conductive cooling design is generally needed for high altitude applications because of naturally poor convective cooling at rare
atmospheres.
Mil-COTS DC-DC Converter Screening
Screening
Baseplate Operating Temperature
Storage Temperature
Pre-Cap Inspection
Temperature Cycling
Burn-In
Final Electrical Test
Final Visual Inspection
Process Description
S-Grade
-55˚C to +100˚C
-65˚C to +135˚C
Yes
IPC-610, Class III
Method 1010,
Condition B,
10 Cycles
100˚C Baseplate
100%
MIL-STD-2008
M-Grade
-55˚C to +100˚C
-65˚C to +135˚C
Yes
Yes
12 Hours
25˚C
Yes
96 Hours
-55˚C, +25˚C, +100˚C
Yes
MTQ-Px-DC28 Assembly Qualification
Environment Tests
Vibration
Shock/Drop
ESD
Product # MTQ-Px-DC28
Process
Description
Method 514.6
Method 516.6
EN 61000-4-2
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Details
Specification
Procedure I
Procedure I
Contact Discharge
20G’s (0.2 g 2/Hz); 10-2000Hz
40G’s (11ms); 75G’speak (6ms); Sawtooth Pulse
Level 2
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Doc.# 005-0006647 Rev. C
07/10/2015
Page 9
MultiQor™ Plate
Mechanical Drawings P1
1.49
[37.8]
1.852
[47.04]
A3
4-40
THREAD
(x2)
0.15
[3.9]
3.490
[88.65]
5
1
10
0.48
[12.3]
3.80
[96.5]
A2
A1
6
Input Connector (J5) 13W3
Pin
1
2
3
4
5
6
7
Name
AGND
INH
NC
NC
NC
INPUT_GOOD
NC
Function
Analog Ground
Inhibit [Ref to AGND]
Not Connected
Not Connected
Not Connected
[Ref to AGND]
Not Connected
8
9
10
A1
A2
A3
NC
ON/OFF
VIN—
COM IN
VIN—
VIN+
Not Connected
[Ref to AGND]
[Signal Connection]
Chassis
[Power connection]
[Power connection]
123
456
A3
2.50
[63.5]
A2
5
1
10
A1
6
6.90
[175.3]
123
456
Output Connector (J1)
2.50
[63.5]
0.177
[ 4.50 ]
(x6)
See Note 5
0.61
[15.5]
2.65 [67.3]
0.65 [16.5]
0.24
[6.0]
0.97
[24.6]
Pin
1
2
3
4
5
6
Name
MONITOR+
NC
MONITOR—
VSENSE+
NC
VSENSE—
NOTES:
1. All dimensions in inches [MM}
2. Tolerances: X.XX
±0.02 IN
[±0.5MM]
X.XXX
±0.010 IN
[±0.25MM]
3. Connector Part Numbers:
J5
COMBO-D 13W3 MALE
J1-2
MOLEX 430450606
4. Weight:
0.221
[5.61]
Product # MTQ-Px-DC28
1.000
[25.40]
1.000
[25.40]
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OUTPUT POWER
TERMINAL
(x4) M4
THREADED POST
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Function
Output Monitor Positive
Not Connected
Output Monitor Negative
Sense Positive
Not Connected
Sense Negative
Total assembly weight depends on
actual converter used.
Typical Weight:
1.16 LBS (1 HB)
5. Torque Spec for Output Terminals, 6in—lbs.
Doc.# 005-0006647 Rev. C
07/10/2015
Page 10
MultiQor™ Plate
Mechanical Drawings P2
1.49
[37.8]
1.852
[47.04]
A3
4-40
THREAD
(x2)
0.15
[3.9]
3.490
[88.65]
5
1
10
0.48
[12.3]
3.80
[96.5]
A2
A1
6
Input Connector (J5) 13W3
Pin
1
2
3
4
5
6
7
8
9
10
A1
A2
A3
Name
AGND
INH
NC
NC
NC
INPUT_GOOD
NC
NC
ON/OFF
VIN—
COM IN
VIN—
VIN+
Function
Analog Ground
Inhibit [Ref to AGND]
Not Connected
Not Connected
Not Connected
[Ref to AGND]
Not Connected
Not Connected
[Ref to AGND]
[Signal Connection]
Chassis
[Power connection]
[Power connection]
123
456
A3
2.50
[63.5]
A2
5
1
10
A1
6
6.90
[175.3]
123
456
Output Connector (J1)
2.50
[63.5]
0.177
[ 4.50 ]
(x6)
See Note 5
0.61
[15.5]
2.65 [67.3]
0.65 [16.5]
0.24
[6.0]
0.97
[24.6]
Pin
1
2
3
Name
MONITOR+
NC
MONITOR—
4
5
6
VSENSE+
NC
VSENSE—
Product # MTQ-Px-DC28
1.000
[25.40]
1.000
[25.40]
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OUTPUT POWER
TERMINAL
(x4) M4
THREADED POST
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Sense Positive
Not Connected
Sense Negative
NOTES:
1. All dimensions in inches [MM}
2. Tolerances: X.XX
±0.02 IN
[±0.5MM]
X.XXX
±0.010 IN
[±0.25MM]
3. Connector Part Numbers:
J5
COMBO-D 13W3 MALE
J1-2
MOLEX 430450606
4. Weight:
0.221
[5.61]
Function
Output Monitor Positive
Not Connected
Output Monitor Negative
Total assembly weight depends on
actual converter used.
Typical Weight:
1.49 LBS (2 HB)
5. Torque Spec for Output Terminals, 6in—lbs.
Doc.# 005-0006647 Rev. C
07/10/2015
Page 11
MultiQor™ Plate
Mechanical Drawings P3
3.73
[94.6]
2.500
[63.50]
0.48
[12.3]
A1
A2
1 2 3 4 5 6
A3
A4
A5
7 8 9 10 11 12
Input Connector (J5) 17W5
4-40 THREAD (2X)
6.70
0.16
[3.9]
6.390
[170.2]
[162.31]
2.50
[63.5]
6.93
[176.0]
Pin
1
2
3
4
5
6
7
8
9
10
11
12
A1
A2
A3
A4
A5
Name
Function
PIN
LOCATIONS
INPUT_GOOD
[Ref to AGND]
NC
Not Connected
NC
Not Connected
NC
Not Connected
INH
Inhibit [Ref to AGND]
AGND
Analog Ground
NC
Not Connected
NC
Not Connected
VIN—
[Signal Connection]
ON/OFF
[Ref to AGND]
NC
Not Connected
NC
Not Connected
VIN+
[Power connection]
VIN+
[Power connection]
VIN—
[Power connection]
1
2
3
4
5
6 A3
VIN—
[Power
connection]
A1
A4
A5
A2
COM IN 7 8 9 10 11Chassis
12
123
456
PIN LOCATIONS
2.50
[63.5]
123
456
0.62
[15.9]
0.177 x6
[4.50]
See Note 5
3.35
[85.1]
0.97
[24.6]
0.24
[6.0]
0.222
[5.64]
1.100
[27.95]
1.100
[27.94]
0.780
[19.81]
1.100
[27.95]
0.780
[19.81]
OUTPUT TERMINAL x6
M4 THREADED POST
Output Connector (J1)
Pin
1
2
3
4
5
6
Name
MONITOR+
NC
MONITOR—
VSENSE+
NC
VSENSE—
Function
Output Monitor Positive
Not Connected
Output Monitor Negative
Sense Positive
Not Connected
Sense Negative
NOTES:
1. All dimensions in inches [MM}
2. Tolerances: X.XX
±0.02 IN
[±0.5MM]
X.XXX
±0.010 IN
[±0.25MM]
3. Connector Part Numbers:
J5
COMBO-D 17W5 MALE
J1-3
MOLEX 430450606
4. Weight:
Total assembly weight depends on
actual converter used.
Typical Weight:
2.49 LBS (3 HB)
5. Torque Spec for Output Terminals, 6in—lbs.
Product # MTQ-Px-DC28
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-0006647 Rev. C
07/10/2015
Page 12
MultiQor™ Plate
MultiQor Control Circuitry Features
The MTQ-Px-DC28 has control feature signals available on the connector, J5.
Converter SYSTEM ON/OFF:
The MTQ-Px-DC28T has two options for the user
to control when a converter is on or off. There is a
SYSTEM ON/OFF control, shown in Figure A. The
SYSTEM ON/OFF pin, Pin 9 (P1/P2) or Pin 10 (P3)
of J5, must be pulled high to turn all the converters off.
The SYSTEM ON/OFF controls are referenced to
AGND, Pin 1 (P1/P2) or Pin 6 (P3) of J5.
INHIBIT Controls:
MTQ-Px-DC28 has an INHIBIT control, shown in Figure
B. The specific INHIBIT pin, Pin 2 (P1/P2) or Pin 5
(P3) of J5, must be pulled high to keep the converter(s)
off even when the SYSTEM ON/OFF pin is low.
The INHIBIT controls are referenced to AGND, Pin 1
(P1/P2) or Pin 6 (P3) of J5.
Control Summary
System On/Off
Inhibit
Output(s)
Low
Low
On
High
High
Off
High
x
Off
x
High
Off
Pin 9 (P1/P2) or
Pin 10 (P3)
(System On/Off)
1kΩ
0.1uF
100pF
Pin 1 (P1/P2) or
Pin 6 (P3)
(AGND)
To
Converters
Figure A: An equivalent circuit looking into the SYSTEM ON/OFF pin.
Pin 2 (P1/P2) or
Pin 5 (P3)
(INH)
1kΩ
0.1uF
100pF
Pin 1 (P1/P2) or
Pin 6 (P3)
(AGND)
To
Converter
Figure B: An equivalent circuit looking into the INHIBIT pin.
5.0V
Pin 6 (P1/P2) or
Pin 1 (P3) 10kΩ
(Bus Good)
INPUT GOOD:
The INPUT GOOD signal, Pin 6 (P1/P2) or Pin 1 (P3)
of J5, is an open collector output which is pulled low
when the converters have an input voltage above 16V.
This signal is referenced to AGND, Pin 1 (P1/P2) or Pin
6 (P3) of J5. An example external 5V pull-up circuit is
shown in Figure C.
Converter
VIN Detection
External
resistor &
bias
voltage
0.1uF
Pin 1 (P1/P2) or Pin 6 (P3)
(AGND)
Figure C: An equivalent circuit looking into the INPUT GOOD pin with an
example external pull-up circuit.
Product # MTQ-Px-DC28
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Doc.# 005-0006647 Rev. C
07/10/2015
Page 13
MultiQor™ Plate
MultiQor Plate Cables
These cables can be used with MultiQor Plates and Adaptor Boards with multiple output options to accommodate different levels of output current.
Description
Part Number
Input mating cable with pre-stripped wire ends (36”) P1
MTQ-CBL-INPUT1C
Input mating cable with pre-stripped wire ends (36”) P2
MTQ-CBL-INPUT3C
Input mating cable with pre-stripped wire ends (36”) P3
MTQ-CBL-INPUT2C
Output signal mating cable with pre-stripped wire ends (36”)
MTQ-CBL-OUT1CS
Output power mating cable (20A) with pre-stripped wire ends (36”)
MTQ-CBL-OUT1CP20
Output power mating cable (40A) with pre-stripped wire ends (36”)
MTQ-CBL-OUT1CP40
Output power mating cable (60A) with pre-stripped wire ends (36”)
MTQ-CBL-OUT1CP60
POWER CONNECTION
NOTE:
J1 - J4 Monitor Pins are not rated to carry the converter’s output.
Output terminal studs should be used as shown.
Product # MTQ-Px-DC28
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-0006647 Rev. C
07/10/2015
Page 14
MultiQor™ Plate
Ordering Information / Part Numbering
MTQ -
P1
Plate Format
Family (# of
Converters)
P1: 1
converter
P2: 2
MTQ
converters
P3: 3
converters
-
DC28
-
XXXXXXXX
-
S
V
-
MIL-STD Compliance
-
8 Digit Application Identification Number
-
Screening
Optional Character
DC28:
MIL-STD-704 (A-F)
(Steady State)
8 Digit Application Identification Number
S: S-Grade
M: M-Grade
V: Cover
Not all combinations make valid part numbers, please contact SynQor to order a configured solution.
Example: MTQ-P3-DC28-XXXXXXXX-SV
Contact SynQor for further information and to order:
Phone:
Toll Free:
Fax:
E-mail:
Web:
Address:
Product # MTQ-Px-DC28
978-849-0600
888-567-9596
978-849-0602
[email protected]
www.synqor.com
155 Swanson Road
Boxborough, MA 01719
USA
Phone 1-888-567-9596
PATENTS
SynQor holds numerous U.S. patents, one or more of which apply to most of its power converter
products. Any that apply to the product(s) listed in this document are identified by markings on
the product(s) or on internal components of the product(s) in accordance with U.S. patent laws.
SynQor’s patents include the following:
5,999,417
6,222,742
6,545,890
6,594,159
6,731,520
6,894,468
6,896,526
6,927,987
7,050,309
7,072,190
7,085,146
7,119,524
7,269,034
7,272,021
7,272,023
7,558,083
7,564,702
7,765,687
7,787,261
8,023,290
8,149,597
8,493,751
8,644,027
WARRANTY
SynQor offers a two (2) year limited warranty. Complete warranty information
is listed on our website or is available upon request from SynQor.
www.synqor.com
Doc.# 005-0006647 Rev. C
07/10/2015
Page 15