i2 MICRO iCON USER’S MANUAL TABLE OF CONTENTS SECTION 1 i2 MICRO iCON PART IDENTIFICATION SECTION 2 i2 MICRO iCON RECEIVER AND ITA ENGAGEMENT AND DISENGAGEMENT SECTION 3 i2 MICRO iCON RECEIVER MOUNTING SECTION 4 i2 MICRO iCON ITA COVER REMOVAL AND INSTALLATION SECTION 5 i2 MICRO iCON CABLE CLAMP REMOVAL AND INSTALLATION SECTION 6 i2 MICRO iCON CONTACT REMOVAL SECTION 7 i2 MICRO iCON ACCESSORIES SECTION 8 i2 MICRO iCON PCB ASSEMBLY, LAYOUT AND MOUNTING SECTION 9 TROUBLESHOOTING Please note that any printed or downloaded User Manuals or Procedure Sheets may not reflect the most current revisions. The information contained in these materials is subject to change. For the most current information available, visit www.vpc.com. 4/23/15 VIRGINIA PANEL CORPORATION i2 MICRO iCON USER’S MANUAL: SECTION 1 i2 MICRO iCON RECEIVER PART IDENTIFICATION PART # 310 130 XXX Figure A points out distinguishing features of the i2 Micro iCon receiver so that the top and bottom can be identified. Features to look for are the numeric keying receptacle on the top side and the alpha keying receptacle on the bottom. By holding the i2 Micro iCon receiver, the top can be determined by holding it so the letters and numbers are readable. The front and rear of the i2 Micro iCon receiver are shown in Figure B. The front has a polarizing feature which prevents the ITA and receiver from being engaged in the incorrect orientation. The front of the i2 Micro iCon receiver can be identified as the side with the latching feature. The i2 Micro iCon receiver is a solid state receiver/ module. The front side mates with the i2 Micro iCon ITA. Wires exit the i2 Micro iCon receiver from the rear side. Top Polarizing Feature Numeric Keying Receptacle Pin 1A Indicator Latching Feature Front Mating Side Rear Wiring Side Alpha Keying Receptacle Bottom Figure A. i2 Micro iCon receiver front view. 1-1 Figure B. i2 Micro iCon receiver side view. For the most current information available, visit www.vpc.com Figure C. Pin location layout. 4/23/15 VIRGINIA PANEL CORPORATION i2 MICRO iCON USER’S MANUAL: SECTION 1 i2 MICRO iCON ITA PART IDENTIFICATION PART # 410 130 XXX Figure A points out distinguishing features of the i2 Micro iCon ITA so that the top and bottom can be identified. Features to look for are the numeric keying receptacle on the top side and the alpha keying receptacle on the bottom. By holding the i2 Micro iCon ITA, the top can be determined by holding it so the letters and numbers are readable. The front and rear of the i2 Micro iCon ITA are easily distinguished as shown in Figure B. The front has a protruding guide plate with locking tabs and the rear has the knob. The front side mates with the i2 Micro iCon receiver. The front has a polarizing feature which prevents the ITA and receiver from being engaged in the incorrect orientation. Wires exit the i2 Micro iCon ITA through the 30° cable exit. Top Polarizing Feature Numeric Keying Receptacle Locking Tabs Front Mating Side Rear Wiring Side Alpha Keying Receptacle 30° Cable Exit Bottom Figure A. i2 Micro iCon ITA front view. 1-2 Figure B. i2 Micro iCon ITA side view. For the most current information available, visit www.vpc.com Figure C. Pin location layout. 4/23/15 VIRGINIA PANEL CORPORATION i2 MICRO iCON USER’S MANUAL: SECTION 2 i2 MICRO iCON RECEIVER & ITA ENGAGEMENT AND DISENGAGEMENT RECEIVER • PART # 310 130 XXX ITA • PART # 410 130 XXX ENGAGEMENT INSTRUCTIONS 1. Turn the engagement knob counter-clockwise to the open, disengaged position (Figure A). The triangle will point down. 2. Align the ITA with the receiver and push the ITA onto the receiver. There will be about a 0.25″ [6.35 mm] gap. NOTE: The i2 Micro iCon connector is polarized; the ITA will not align if it is upside down. NOTE: The i2 Micro iCon ITA can be left in this position without engaging the system. 3. Rotate the knob clockwise to engage (Figure B). NOTE: For optimum performance and system longevity, distribute the load evenly. DISENGAGEMENT INSTRUCTIONS 1. Turn the engagement knob counter-clockwise to the open, disengaged position (Figure A). The triangle will point down. Figure A. Disengaged ITA and receiver. 2. Remove ITA. NOTE: For unbalanced load, add force to the lower pin load during disengagement to prevent binding. Figure B. Engaged ITA and receiver. 2-1 For the most current information available, visit www.vpc.com 4/23/15 VIRGINIA PANEL CORPORATION i2 MICRO iCON USER’S MANUAL: SECTION 3 i2 MICRO iCON RECEIVER MOUNTING PART # 310 130 XXX 4 FOR MOUNTING PLATES .09" THICK OR LESS .100 THRU, TYP. 4 PLCS FOR MOUNTING PLATES THICKER THAN .09" .086-56UNC-2B THRU, TYP. 4 PLCS. 16.26 .640 TYP. 1.27 .050 TYP. TOOLS REQUIRED Phillips Head Screwdriver 5.7 .23 MOUNTING INSTRUCTIONS 1. Prepare the mounting surface using the dimensions provided in Figure A. 2. Attach the i2 Micro iCon receiver to the panel with the provided 2-56 Phillips head screws and nuts (Figure B). Torque screws to 2 in-lbs [0.23 Nm]. NOTE: If the mounting surface is thicker than 0.125” [3.18 mm], longer screws may be needed. 100.07 3.940 88.6 3.49 5 NOTE: If the mounting surface has threaded holes, the nuts will not be needed. NOTE: M2 hardware can be used in place of the provided 2-56 hardware. NOTE: The dimensions shown reflect using a laser cutting or punch press process. If using conventional machining processes the 3.49” [88.65] dimension will be 3.69” [93.73] and a .09” [2.29] radius needs to be added to the corners. 5 TYP. 4.8 .19 TYP. 5 9.1 .36 TYP. 18.8 .74 TOLERANCES ARE: .XX = [.25].01 .XXX = [.13] .005 UNLESS OTHERWISE SPECIFIED 2.3 R.09 TYP. TABLE 1 PART NUMBER DESCRIPTION 410130101 410130104 ITA, i2 Micro iCon, 168 Position ITA, i2 Micro iCon, 120/12 Position Hybrid 410130106 410130115 ITA, i2 Micro iCon, 168 Position with Oversized Backshell ITA, i2 Micro iCon, 120/12 Position Hybrid with Oversized Backshell RECEIVER CUTOUT SPACING 1.00 [25.40] 1.00 [25.40] 2.19[55.63] 2.19[55.63] 4 SEE TABLE 1 FOR MINIMUM DISTANCE OF SUBSEQUENT SIDE BY SIDE CUTOUTS. *SPACING IS APPLICATION SPECIFIC, .80" MINIMUM, 1.00" RECOMMENDED Figure A. Recommended panel cutout. Figure B. If metric hardware is preferred, the supplied 2-56 hardware can be replaced with M2 hardware. 3-1 For the most current information available, visit www.vpc.com 4/23/15 VIRGINIA PANEL CORPORATION i2 MICRO iCON USER’S MANUAL: SECTION 4 i2 MICRO iCON ITA COVER REMOVAL PART # 410 130 XXX TOOLS REQUIRED Phillips Head Screwdriver Flat Head Screwdriver REMOVAL INSTRUCTIONS 1. Disengage the ITA from the receiver. 2. If the ITA is wired, remove cable clamp/strain relief bar (see Section 5). 3. Using a flat head screwdriver, remove the engagement knob screw and engagement knob (Figure A). 4. Using a Phillips head screwdriver, loosen the four screws (captive) that secure the cover to the ITA/module (Figure B). 5. Slide the cover down (Figure C) so that the insert clears the bottom of the ITA/module. 6. Remove the insert from the cover by sliding it toward the mating face of the ITA/module (Figure C). 7. Remove the cover from the ITA/module (Figure D). Figure A. Remove engagement knob. Figure B. Loosen cover mounting screws. Figure C. Remove insert from cover. 4-1 Figure D. Remove cover. For the most current information available, visit www.vpc.com 4/23/15 VIRGINIA PANEL CORPORATION i2 MICRO iCON USER’S MANUAL: SECTION 4 i2 MICRO iCON ITA COVER INSTALLATION PART # 410 130 XXX TOOLS REQUIRED Phillips Head Screwdriver Flat Head Screwdriver INSTALLATION INSTRUCTIONS 1. With the necessary wires/contacts installed in the ITA/ module, distribute the wires evenly around the drive shaft (Figure A). 2. Place the cable bundle in the U-shaped cable clamp portion of the cover and position the cover against the wiring side of the ITA/module (Figure B). 3. With the cover against the wiring side of the ITA/module, slide the cover down so that the slot for the cover insert clears the bottom of the ITA/module (Detail A in Figure C). 4. Slide the insert into the cover in the orientation shown (Figure C). Figure A. Distribute wires evenly around drive shaft. Continued on next page... Figure B. Position cover. Figure C. Slide cover down and install insert. 4-2 For the most current information available, visit www.vpc.com 4/23/15 VIRGINIA PANEL CORPORATION i2 MICRO iCON USER’S MANUAL: SECTION 4 i2 MICRO iCON ITA COVER INSTALLATION PART # 410 130 XXX INSTALLATION INSTRUCTIONS, CONTINUED 5. Secure the cover to the ITA/module by tightening the four Phillips head screws (Figure D) in a crisscross pattern using a Phillips head screwdriver. Torque to 2 in-lbs [0.23 Nm]. 6. Install the engagement knob and tighten the engagement knob screw using a flat head screwdriver (Figure E). Torque to 4 in-lbs [0.46 Nm]. 7. Secure the cable bundle using the strain relief bar. Refer to Section 5 for more information. Figure D. Secure cover to ITA/module. Figure E. Reinstall engagement knob. 4-3 For the most current information available, visit www.vpc.com 4/23/15 VIRGINIA PANEL CORPORATION i2 MICRO iCON USER’S MANUAL: SECTION 5 i2 MICRO iCON CABLE CLAMP REMOVAL AND INSTALLATION PART # 410 130 XXX TOOLS REQUIRED Phillips Head Screwdriver REMOVAL INSTRUCTIONS 1. Remove the two 4-40 x 1.5” screws and strain relief bar from the ITA cover (Figure A). INSTALLATION INSTRUCTIONS 1. Install the two 4-40 x 1.5” screws and strain relief bar from the ITA cover (Figure A). 2. Slowly alternate tightening the 4-40 x 1.5” screws until the strain relief bar has tightly closed on the cable bundle (Figure B). NOTE: Reverse the orientation of the strain relief bar to accommodate smaller cable bundles. FORMULA TO CALCULATE THE MAXIMUM NUMBER OF WIRES IN A CABLE BUNDLE B = 1.2 √(N1d12+ N2d22 . . . +Nndn2) B = Wire Bundle Diameter N1 = Quantity of d1 = Outside Diameter first wire type of first wire type N2 = Quantity of d2 = Outside Diameter second wire type of second wire type Nn = Quantity of dn = Outside Diameter nth wire type of nth wire type Ø [in] # WIRES BUNDLE Ø [in] 26AWG 16878/4 WIRE TYPE 0.043 221 0.77 24AWG 16878/4 0.048 177 0.77 22AWG 16878/4 0.054 141 0.77 M27500-26ml2t08 0.114 31 0.76 M27500-24ml2t08 0.126 26 0.77 M27500-22ml2t08 0.140 21 0.77 M27500-22ml1t08 0.087 54 0.77 22AWG 16878/4 T/P 0.108 35 0.77 24AWG 16878/4 T/P 0.096 44 0.76 NOTE: Acceptable bundle dimension must be reduced when using sleeving and shrink tubing. 5-1 Figure A. Removal/Installation of the strain relief bar. Flatten larger wire bundles to fit oblong cable exit Figure B. Cable clamp exit area. For the most current information available, visit www.vpc.com 4/23/15 VIRGINIA PANEL CORPORATION i2 MICRO iCON USER’S MANUAL: SECTION 5 RECOMMENDED SLEEVING INSTRUCTIONS In order to prevent protective sleeving slippage for cable assemblies, VPC recommends lacing to secure the wire to sleeve or wrapping with silicone tape. We have internal procedures to resolve these types of issues in order to provide optimal outcomes for your system. Please contact us with any questions. Below are VPC best practices for securing protective sleeving. TOOLS REQUIRED Blunt Sewing Needle Wax Lacing Tape Cable Sleeving Silicone Tape (optional) OPTIONAL CABLE SLEEVING INSTRUCTIONS 1. Fold the end of the sleeving under. 2. Sew the sleeving to the wires with lacing tape using a ‘figure 8’ pattern for a better hold (Figure A). 3. Use silcone tape to increase cable diameter, if necessary, for a secure clamp (Figure B & C). 4. When possible, place sleeving under the inside of the clamp. Figure A. Lacing. NOTE: The preferred method is to place sleeving inside clamp regardless of tape use. Figure B. Example of silicone tape usage. Figure C. Example of silicone tape on circular connector. 5-2 For the most current information available, visit www.vpc.com 4/23/15 VIRGINIA PANEL CORPORATION i2 MICRO iCON USER’S MANUAL: SECTION 6 i2 MICRO iCON CONTACT REMOVAL PART # 310 130 XXX, 410 130 XXX TOOLS REQUIRED Phillips Head Screwdriver Flat Blade Screwdriver Assembly Screws Panel Mounting Screws RECEIVER INSTRUCTIONS 1. Remove strain relief or keying pins (Section 7) if needed. 2. Using the Phillips head screwdriver, remove the four panel mounting screws from the top and bottom of the receiver (Figure A). 3. Using the flat head screwdriver, remove the two flat head assembly screws from the back of the receiver (Figure A). 4. Insert the flat blade screwdriver into the slot on the top of the receiver and pry the end of the receiver using a twisting motion until visible separation is indicated. Repeat on the opposite end of the receiver. 5. Grasp the receiver halves and apply force in opposite directions, rocking the ends of the receiver while slightly pulling the front of the receiver away from the mating back section. Be sure to open both sides of the receiver simultaneously or contacts could be damaged. 6. Extract the signal contact per the QuadraPaddle Users Manual. Reference Contact Part # 610 138 200 for Receiver Part # 310 130 101 or Contact Part # 610 138 216 for Receiver Part # 310 130 102. For Hybrid Receivers (Part #s 310 130 104 or 310 130 105): 7. Extract the power contact per the Micro Power Users Manual. Reference Contact Part # 610 142 101. Figure A. i2 Micro iCon Receiver separation. Panel Mounting Screws Assembly Screws 8. Extract the coaxial contact per the Micro Coaxial Users Manual. Reference Contact Part # 610 140 XXX. ITA INSTRUCTIONS 1. Refer to Section 4 for ITA Cover Removal Instructions. 2. Extract the signal contact per the QuadraPaddle Users Manual. Reference Contact Part # 610 138 109 or 610 138 112. For Hybrid ITA (Part # 410 130 104): 3. Extract the power contact per the Micro Power Users Manual. Reference Contact Part # 610 143 101. 4. Extract the coaxial contact per the Micro Coaxial Users Manual. Reference Contact Part # 610 141 XXX. 6-1 Figure B. i2 Micro iCon Hybrid Receiver separation. For the most current information available, visit www.vpc.com 4/23/15 VIRGINIA PANEL CORPORATION i2 MICRO iCON USER’S MANUAL: SECTION 7 i2 MICRO iCON ACCESSORIES ● i2 MICRO iCON RECEIVER STRAIN RELIEF ASSEMBLY PART # 310 113 559 TOOLS REQUIRED Phillips Head Screwdriver ASSEMBLY INSTRUCTIONS 1. Using the Phillips head screwdriver, fasten the strain relief to the back (wiring) side of the i2 Micro iCon receiver with the 2-56 screws and nuts provided (Figure A). Place the nuts in the keying positions from the front side of the receiver. NOTE: If using the keying features, replace the 2-56 nuts with the keying pins (Figure B). 2. Torque screws to 2 in-lbs [0.23 Nm]. NOTE: Four wiring ties are included with the strain relief for restraining wires. Figure A. i2 Micro iCon receiver strain relief. Figure B. i2 Micro iCon receiver strain relief with keying pins. 7-1 For the most current information available, visit www.vpc.com 4/23/15 VIRGINIA PANEL CORPORATION i2 MICRO iCON USER’S MANUAL: SECTION 7 i2 MICRO ICON ACCESSORIES ● RECEIVER PROTECTIVE COVER REPLACEMENT PART # 310 113 569 INSTALLATION AND REMOVAL INSTRUCTIONS 1. Press the cover onto the receiver until the cover is held firmly in place. 2. To remove, grasp both sides of the cover and pull backwards with even force. Figure B shows the protective cover with a 6” [152.4mm] beaded chain lanyard securing the cover to the receiver on a panel. This can be achieved using a pan head 2-56 screw included with the receiver. NOTE: Max temperature for protective cover is 40°C. Figure A. i2 Micro iCon receiver protective cover. Figure B. The eyelet coupling can be used to attach the protective cover to the receiver using the 2-56 screw on the cable clamp. 7-2 For the most current information available, visit www.vpc.com 4/23/15 VIRGINIA PANEL CORPORATION i2 MICRO iCON USER’S MANUAL: SECTION 7 i2 MICRO ICON ACCESSORIES ● ITA PROTECTIVE COVER REPLACEMENT PART # 410 112 924 INSTALLATION AND REMOVAL INSTRUCTIONS 1. Press the cover onto the ITA until the cover is held firmly in place. 2. To remove, grasp both sides of the cover and pull backwards with even force. NOTE: Max temperature for protective cover is 40°C. Figure A. i2 Micro iCon ITA protective cover. Figure B. The eyelet coupling can be used to attach the protective cover to the ITA using the 6-32 screw on the cable clamp. 7-3 For the most current information available, visit www.vpc.com 4/23/15 VIRGINIA PANEL CORPORATION i2 MICRO iCON USER’S MANUAL: SECTION 7 i2 MICRO iCON ACCESSORIES ● KEYING PIN KIT, RECEIVER AND ITA ASSEMBLY PART # 310 113 461 The iSeries keying kit includes two pins and screws which provide six different keying options. The i2 Micro iCon system is designed to accept two kits which increase the keying options to 36. TOOLS REQUIRED Phillips Head Screwdriver ASSEMBLY INSTRUCTIONS 1. Determine the keying pin’s desired orientation (Figure A). 2. Using a Phillips head screwdriver, secure a keying pin in the i2 Micro iCon receiver with the 2-56 screws provided with the receiver (Figure B). Torque screws to 2 in-lbs [0.23 Nm]. NOTE: If the strain relief plate, Part # 310 113 559, is being used, replace the screws used to secure the keying pins with the screws included with the strain relief plate. 3. Remove the ITA cover (see Section 4). 4. Using a Phillips head screwdriver, secure a keying pin in the i2 Micro iCon ITA with the 2-56 screws provided (Figure C). Torque screws to 2 in-lbs [0.23 Nm]. Figure A. i2 Micro iCon receiver and ITA mating faces. In order to mate the connector, the keying pin must be in the same numeric position in both the receiver and ITA. 5. Replace the i2 Micro iCon ITA cover (see Section 4). Figure B. i2 Micro iCon receiver with keying pins. 7-4 Figure C. i2 Micro iCon ITA with keying pins. For the most current information available, visit www.vpc.com 4/23/15 VIRGINIA PANEL CORPORATION i2 MICRO iCON USER’S MANUAL: SECTION 8 i2 MICRO iCON PCB ASSEMBLY 84 PIN HEADER, PART # 510 109 204 • 60 PIN HEADER, PART # 510 109 206 MOUNTING BRACKET, PART # 310 113 562 TOOLS REQUIRED Phillips Head Screwdriver ASSEMBLY INSTRUCTIONS 1. Assemble two headers to the PCB. See next page for recommended PCB layout. NOTE: To ensure a secure connection without damaging the PCB, the board must be properly supported between the mounting holes to distribute pressure evenly. Otherwise, the insertion force may be high enough to damage or break the board. Reference VPC part # 910 121 199 if a tool is needed. 2. Using the Phillips head screwdriver, secure the headers and mounting bracket (Part # 310 113 562) to the PCB using the supplied 2 mm screws (Figure A). 3. Secure the receiver to the mounting panel (Figure B) following the recommended panel cutout (see Section 3). 4. Using the Phillips head screwdriver, press the PCB and headers onto the receiver and secure the mounting bracket to the receiver using the supplied captive 2-56 screw (Figure C). Figure A. Secure headers and mounting bracket to PCB. Figure B. Secure receiver to mounting panel. 8-1 Figure C. Secure mounting bracket to receiver. For the most current information available, visit www.vpc.com 4/23/15 VIRGINIA PANEL CORPORATION i2 MICRO iCON USER’S MANUAL: SECTION 8 i2 MICRO iCON PCB LAYOUT HEADER, 84 POSITION RIGHT ANGLE WITH COMPLIANT PIN • PART # 510 109 204 1.09 0.97 .043 .038 PLATED THRU HOLE TYP. 84 PLCS. (HASL) TIN/LEAD PLATED .006 A B C 46.86 1.845 44.07 1.735 42.39 1.669 +.002 .072 TYP. - .001 UNPLATED THRU HOLE MOUNTING BOSS 2 PLCS. 12.70 .500 5 EQ. SPCS. @ .100 [2.54] 5.51 .217 3.12±0.05 .123±.002 3.76 .148 13.41 .528 PIN A1 33.02 1.300 13 EQ. [email protected][2.54] B 3.76 .148 C 14.05±0.05 .553±.002 17.78 .700 1 .100 TYP. THRU HOLE MOUNTING SCREW UNPLATED 2 PLCS. HEADER PERIMETER OUTLINE RECOMMENDED PCB LAYOUT CONNECTOR MOUNTS THIS SIDE BOARD THICKNESS = [1.57] .062 OR [2.29] .090 TOLERANCES ARE: .XX = [.25].01 .XXX = [.13].005 UNLESS OTHERWISE SPECIFIED .062±.002 PAD BOTH SIDES PIN F1 R.050 TYP. A Figure A. PCB layout. Connector mounts this side. Board thickness = [1.57] .062 or [2.29] .090 49.53 1.950 COMPLIANT PIN Figure B. Two header layout for 310 130 101 receiver. 8-2 For the most current information available, visit www.vpc.com Figure C. Compliant header pin. 4/23/15 VIRGINIA PANEL CORPORATION i2 MICRO iCON USER’S MANUAL: SECTION 8 i2 MICRO iCON STANDARD PCB LAYOUT i2 RECEIVER • PART # 310 130 101 16.26 .640 1.78 .070 PIN A1 12.70 .500 5 EQ. SPCS. @ [2.54] .100 1 RECOMMENDED PCB LAYOUT CONNECTOR MOUNTS THIS SIDE TOLERANCES ARE: .XX = [.25].01 .XXX = [.13].005 UNLESS OTHERWISE SPECIFIED 8.76 .345 1 33.02 1.300 1 13 EQ. SPCS. @ [2.54] .100 .0021 LOCATION TOLERANCES APPLIES TO PLATED THRU HOLES PIN F1 0.94±0.08 .037±.003 PLATED THRU HOLE TYP. 168 PLCS. 49.53 1.950 100.08 3.940 .060 PAD TYP. 168 PLCS. 2.54 .100 THRU Figure B. i2 receiver, Part # 310 130 101, loaded with twin female contacts, Part # 610 138 200. Twin male headers are used to connect the female contacts to the PCB plated thru holes. Figure A. PCB layout for i2 receiver, Part # 310 130 101. Thru hole and pad diameters are for VPC QuadraPaddle male Adapter Contact, Part # 610 138 117. The size of these holes may be different if a header from a different manufacturer is used. Connector mounts this side. PCB HEADER, .100" SPACING TWIN MALE SOLDERED TO PCB CREATES A SEPERABLE INTERFACE 0.22” [5.6 mm] / 0.45” [11.4 mm] HEADER CARRIER HEIGHT Figure C. Twin male header. i2 RECEIVER NOTE: Figure C details 0.22” [5.59 mm]/0.45” [11.43 mm] min/max engagement. NOTE: Minimum spacer height = 0.24” + header carrier height - panel thickness (if used). Any additional height beyond this minimum must be added to the header post limits shown in Figure C. NOTE: Several manufacturers offer the twin male header: Samtec, TE, MultiComp, Molex. The specific part number required is dependant on the distance the i2 will be located from the PCB, the thickness of the PCB, and the plating type required. 8-3 SPACER (SEE NOTE) Figure D. A PCB can be mounted directly to the back of an i2 receiver as shown above. Four 2-56 or M2 screws are required to mount the receiver. Spacers may be needed to prevent unwanted stress on the PCB. For the most current information available, visit www.vpc.com 4/23/15 VIRGINIA PANEL CORPORATION i2 MICRO iCON USER’S MANUAL: SECTION 8 i2 HYBRID PCB LAYOUT HEADER, 60 POSITION RIGHT ANGLE WITH COMPLIANT PIN • PART # 510 109 206 1.09 0.97 .043 .038 PLATED THRU HOLE TYP. 60 PLCS. (HASL) TIN/LEAD PLATED .006 A B RECOMMENDED PCB LAYOUT CONNECTOR MOUNTS THIS SIDE BOARD THICKNESS = [1.57] .062 OR [2.29] .090 TOLERANCES ARE: .XX = [.25].01 .XXX = [.13].005 UNLESS OTHERWISE SPECIFIED 3.76 .148 1 PIN A1 22.86 .900 9 EQ. [email protected][2.54] B 12.70 .500 5 EQ. SPCS.@ .100[2.54] 1.57±0.05 .062±.002 PAD BOTH SIDES A PIN F1 Figure A. PCB layout. Connector mounts this side. Board thickness = [1.57] .062 or [2.29] .090 59.69 2.350 7.14 .281 37.72 1.485 4.09 .161 9.65 .380 .100 TYP. THRU HOLE MOUNTING SCREW UNPLATED Figure B. Two header layout for 310 130 104 receiver. 8-4 For the most current information available, visit www.vpc.com COMPLIANT PIN Figure C. Compliant header pin. 4/23/15 VIRGINIA PANEL CORPORATION i2 MICRO iCON USER’S MANUAL: SECTION 8 i2 HYBRID STANDARD PCB LAYOUT i2 HYBRID RECEIVER • PART # 310 130 104 [16.26] .640 16.26 .640 1.78 .070 PIN A1 12.70 .500 5 EQ. SPCS. @[2.54].100 8.76 .345 100.08 3.940 33.02 1.30 [1.78] .070 [12.70] .500 5 EQ. SPCS. @[ 2.54 ] .100 [8.76] .345 1 22.86 .900 1 9 EQ. SPCS. @ [2.54].100 PIN F1 .0021 LOCATION TOLERANCES APPLIES TO PLATED THRU HOLES [59.69] 2.350 PIN F1 [0.94 0.08] .037 .003 PLATED THRU HOLE TYP. 120 PLCS. CUTOUT FOR ACCESS TO MICRO PIN POSITIONS 59.69 2.350 [27.05] 1.065 [22.86] .900 9 EQ. SPCS. @[ 2.54 ] .100 1 [1.52] Ø.060 PAD TYP. 120 PLCS. [4.70] .185 [50.80] 2.000 [100.08] 3.940 Ø.166 THRU TYP. 12 PLCS. 15.24 .60 1.52 .060 PAD TYP. 120 PLCS. [2.54] .100 THRU TYP. 4 PLCS. [ 0.94 ±0.08 ] Ø.037 ±.003 PLATED THRU HOLE TYP. 120 PLCS. RECOMMENDED PCB LAYOUT CONNECTOR MOUNTS THIS SIDE TOLERANCES ARE: .XX = [.25].01 .XXX = [.13].005 UNLESS OTHERWISE SPECIFIED 1 Figure B. PCB layout for i2 hybrid receiver, Part # 310 130 104. Thru hole and pad diameters are for VPC QuadraPaddle male Adapter Contact, Part # 610 138 117. The size of these holes may be different if a header from a different manufacturer is used. Connector mounts this side. 8-5 1 [2.79] Ø.110 THRU TYP. 4 PLCS. RECOMMENDED PCB LAYOUT CONNECTOR MOUNTS THIS SIDE TOLERANCES ARE: .XX = [.25].01 .XXX = [.13].005 UNLESS OTHERWISE SPECIFIED 1 33.53 1.32 PIN A1 .0021 LOCATION TOLERANCES APPLIES TO PLATED THRU HOLES [3.81] .150 [9.40] .370 2 EQ. SPCS. @ .185 BSC. Figure C. PCB layout for i2 hybrid receiver, Part # 310 130 104. Thru hole and pad diameters are for VPC QuadraPaddle Adapter Contact, Part # 610 138 117 and for Micro Coax and/or Micro Power contacts. The size of these holes may be different if a header from a different manufacturer is used. Connector mounts this side. For the most current information available, visit www.vpc.com 4/23/15 i2 MICRO iCON USER’S MANUAL: SECTION 9 VIRGINIA PANEL CORPORATION TROUBLESHOOTING ITA frame is not lined up when in the process of engagement with receiver This may indicate that the ITA is out of alignment or that a module is not mating with its intended mate. • Remove and inspect the ITA for alignment. • Check for foreign objects/tools. • Inspect the matching of modules - Signal ITA Module to mate with Signal Receiver Module, etc. • The keying pin locations do not mate. • The engagement knob is installed incorrectly. Forceful engagement of the Receiver and the ITA will result in serious damage to multiple parts of the system (modules, receiver, ITA and contacts)! 9-1 For the most current information available, visit www.vpc.com 4/23/15