Light Load High Efficiency ,31V, Current Mode Step-Down 4A Switcing Regulator IC NR111D Sep./15/2015 DIP8 Package General Descriptions The NR111D is buck regulator ICs integrates High-side power MOSFETs. The feature increasing efficiency at light loads allows the device to be used in the energy-saving applications. With the current mode control, ultra low ESR capacitors such as ceramic capacitors can be used. The ICs have protection functions such as Over-Current Protection (OCP), Under-Voltage Lockout (UVLO) and Thermal Shutdown (TSD). An adjustable Soft-Start by an external capacitor prevents the excessive inrush current at turn-on. The ICs integrate phase compensation circuit which reduces the number of external components and simplifies the design of customer application. The ON/OFF pin (EN Pin) turns the regulator on or off and helps to achieve low power consumption requirements. The NR111D is available in an 8-pin DIP package. BS IN EN NR111D Features & Benefits SS SW Iset GND FB Electrical Characteristics Current mode PWM control Up to 94% Efficiency, Up to 68% Efficiency at IO = 20mA Light Load Stable with low ESR ceramic output capacitors Built-in protection function Over Current Protection (OCP) Thermal Shutdown (TSD) Under Voltage Lockout (UVLO) Built-in phase compensation Adjustable Soft-Start with an external capacitor Turn ON/OF the regulator function 4A output current Operating input range VIN = 6.5V~31V Output adjustable VO= 0.8V~24V Fixed 350kHz frequency Applications LCD TV / Blu-Ray / Set top box Home appliance Green Electronic products Other power supply Package Typical Application Circuit VIN R3 VIN_s 2 IN R1 7 C2 EN C1 C10 SW 3 SS GND 4 Vo L1 Vo_s NR111D NR111E 8 GND 1 BS R5 FB ISET 6 C4 C5 5 R4 GND C9 R6 R7 D1 SW C1, C2: 10μF / 35V C4, C5: 22μF / 16V C9: 0.1μF C10: 0.1μF Rev.1.4 R1: 510kΩ L1: 10μH R3: 22Ω R4: 18kΩ, R5: 2.7kΩ (Vo=5.0V) R6: 3.9kΩ SANKEN ELECTRIC CO., LTD. http://www.sanken-ele.co.jp 1 Light Load High Efficiency ,31V, Current Mode Step-Down 4A Switcing Regulator IC NR111D Sep./15/2015 Series Lineup (1) Product No. fSW NR111D 350kHz VIN VO (1) 8V to 31V IO (2) 0.8V to 24V 4A The minimum input voltage shall be either of 6.5V or VO+3V, whichever is higher. The I/O condition is limited by the Minimum on-time (TON(MIN)). (2) Absolute Maximum Ratings 項目 記号 規格値 単位 DC input voltage VIN 35 V BS Pin voltage VBS 44 V 8 VBS-SW BS-SW Pin voltage DC V 12 SW Pin voltage VSW 35 V FB Pin voltage VFB 5.5 V EN Pin voltage VEN 35 V SS Pin voltage VSS 5.5 V Pulse width ≦30ns Glass-epoxy board mounting in a 70×60mm. (copper area in a 1310mm2) Max TJ =150°C Power dissipation (3) PD 1.47 W Junction temperature (4) TJ 30 to 150 °C Storage temperature TS 40 to 150 °C Thermal resistance (junction- Pin No. 7) θJP 41 °C /W Thermal resistance (junction-ambient air) θJA 85 °C /W (3) (4) 条件 Glass-epoxy board mounting in a 70×60mm. (copper area in a 1310mm2) Limited by thermal shutdown. The temperature detection of thermal shutdown is about 160°C Recommended Operating Conditions Parameter DC input voltage Symbol (5) Ratings Units MIN MAX VIN Vo+3 31 V Io 0 4.0 A Vo 0.8 24 V Conditions (6) DC output current (7) Output voltage Ambient operating temperature Top 85 °C 40 The minimum value of input voltage is taken as the larger one of either 6.5V or Vo +3V. (6) Recommended circuit refer to Typical Application Circuit (P.7). (7) To be used within the allowable package power dissipation characteristics (P.9) (7) (5) Rev.1.4 SANKEN ELECTRIC CO., LTD. http://www.sanken-ele.co.jp 2 Light Load High Efficiency ,31V, Current Mode Step-Down 4A Switcing Regulator IC NR111D Sep./15/2015 Electrical Characteristics Ta = 25°C Parameter Symbol Reference voltage Output voltage temperature coefficient Switching frequency Ratings MIN TYP MAX VREF 0.784 0.800 0.816 ⊿VREF/⊿T ― ±0.05 ― fSW 280 350 420 Units Test conditions V VIN = 12V,IO = 1.0A V = 12V, IO = 1.0A mV/°C IN 40°C to +85°C VIN=12V, VO=5.0V, kHz IO=1A VIN=8V~31V, VO =5.0V, mV IO=1A VIN=12V, VO=5.0V, mV IO=0.1A~2.0A VIN =12V, VO =5.0V ISET=OPEN A VIN =12V, VO =5.0V ISET=SHORT VIN = 12V mA VEN=10kΩ pull up to VIN VIN =12V, IO =0A, μA VEN=0V Line regulation (8) VLine ― 50 ― Load regulation (8) VLoad ― 50 ― IS1 ― 1.5 ― IS2 ― 5.5 ― IIN ― 1 ― IIN(off) 0 1 ― IEN/SS 6 10 14 μA VSS=0V, VIN =12V 20 50 μA VEN= 10V 1.4 2.1 V VIN =12V V VIN =12V Overcurrent protection threshold Supply Current Shutdown Supply Current SS Pin EN Pin ISET Pin Max on-duty Source current at low level voltage Sink current IEN Threshold voltage VC/EH Open voltage VISET (8) (8) DMAX 0.7 1.5 ― Minimum on-time TON(MIN) ― Thermal shutdown threshold (8) TSD 151 temperature Thermal shutdown (8) restart hysteresis TSD_hys ― of temperature (8) Guaranteed by design,not tested. The input and output condition is limited by Minimum on-time. Rev.1.4 90 ― % 150 ― nsec 165 ― °C 20 ― °C SANKEN ELECTRIC CO., LTD. http://www.sanken-ele.co.jp 3 Light Load High Efficiency ,31V, Current Mode Step-Down 4A Switcing Regulator IC NR111D Sep./15/2015 Typical characteristics (1)Efficiency NR111D Vo=3.3V 100 η [%] Efficiency 90 80 VIN=6.5V 8V 12V 24V 70 60 50 40 30 0.01 0.1 1 Output current NR111D 10 IO [A] Vo=5V 100 90 η [%] Efficiency 80 VIN=8V 12V 24V 70 60 50 40 30 0.01 0.1 Output current 1 10 IO [A] NR111D Vo=12V 100 90 η [%] Efficiency 80 VIN=24V 70 60 50 0.01 0.1 Output current Rev.1.4 1 10 IO [A] SANKEN ELECTRIC CO., LTD. http://www.sanken-ele.co.jp 4 Light Load High Efficiency ,31V, Current Mode Step-Down 4A Switcing Regulator IC NR111D Sep./15/2015 NR114K UVLO (2)Output start-up Load=CR NR110K/111K OCP. (5)Over current protection Vo=3.3V L=47uH Vo=5.0V L=10uH VO=3.3V Output voltage Vo [V] VO [V] Output voltage VO[V] VO [V] 7.0 6.5 6.0 5.5 5.0 4.5 4.0 3.5 3.0 2.5 2.0 1.5 1.0 0.5 0.0 6.00 5.50 5.00 4.50 4.00 3.50 3.00 2.50 2.00 1.50 1.00 0.50 0.00 ISET=OPEN 0.0 4.0 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.0 8.5 9.0 9.5 10.0 1.0 2.0 ISET=SHORT 3.0 4.0 5.0 6.0 7.0 VIN=12V 15V 20V 24V 8.0 9.0 Output current Io [A] IO [A] Input voltage VIN[V] VIN [V] (3)Load Regulation : VLoad (6) Supply current : IIN NR114K/115K,NR116K,NR117K IQ At No-load V =5.0V O 5.0 5.1 4.5 Input current Iin [mA] Output voltage VO [V] 5.08 Vin=8v 12v 24v 5.06 5.04 Iin [mA] 5.02 5 4.98 4.96 4.94 4.92 4.9 0 1 2 3 4.0 3.5 3.0 2.5 2.0 1.5 1.0 0.5 0.0 4 0.0 Output current IO [A] 5.0 10.0 (4)Shut down supply current : IIN(off) Frequency fosc [kHz] fOSC [kHz] current Input Iin [mA] Iin [mA] 0.35 0.30 0.25 0.20 0.15 0.10 0.05 0.00 -0.05 -0.10 10.0 15.0 30.0 20.0 25.0 30.0 500 480 460 440 420 400 380 360 340 320 300 280 260 240 220 200 0.0 1.0 Input voltage VIN[V] VIN [V] Rev.1.4 25.0 NR110K focs Vo=3.3V L=10uH 0.40 5.0 20.0 (7) Switching Frequency : fsw NR110K,111K,114K,115K,116K,117K VENIQ_off =0V 0.0 15.0 VIN[V] VIN [V] Input voltage SANKEN ELECTRIC CO., LTD. http://www.sanken-ele.co.jp 2.0 3.0 4.0 5.0 OutputIo current IO [A] [A] 5 Light Load High Efficiency ,31V, Current Mode Step-Down 4A Switcing Regulator IC NR111D Sep./15/2015 Functional Block Diagram VIN 2 R1 Σ OSC 7 3 EN ON/ OFF P.REG VREF 6 ISET C1 IN C2 D2 ( Option) Current Sense Amp OCP 6 Drive REG 1 BS OCP_REF 0.8V PWM LOGIC 7 5 4 3 R3 C10 L1 SW R5 OCP_REF D1 ISET OVP C4 C5 R4 Compensation FB VO FB 0.8V Err Amp 8 5 FB UVLO R6 SS TSD 1 SS GND 4 1 8 C9 Pin Assignment & Functions Pin Assign Pin Assign & Functions Pin Symbol No. Description High-side Boost input. BS supplies the drive for High-side Nch-MOSFET switch. Connect a capacitor and a resistor between SW to BS. Power input. IN supplies the power to the IC as well as the regulator switches 1 BS 2 IN 3 SW 4 GND 5 FB 6 Iset 7 EN Feedback input Pin to compare Reference Voltage. The feedback threshold is 0.8V. To set the output voltage, FB Pin is required to connect between resistive voltage divider R4 and R6. Adjust Pin of OCP starting current.OCP starting current can be adjusted by connecting a resistor to ISET Pin.In the case of using at Maximum Io, ISET Pin is required to connect to GND. Enable input. Drive EN Pin high to turn on the regulator, low to turn it off. 8 SS Soft-Start control input. To set the soft-start period, connect to a capacitor between GND. Rev.1.4 Power switching output.SW supplies power to the output. Connect the LC filter from SW to the output. Note that a capacitor is required from SW to BS to supply the power the High-side switch Ground.Connect the exposed pad to Pin No.4 SANKEN ELECTRIC CO., LTD. http://www.sanken-ele.co.jp 6 Light Load High Efficiency ,31V, Current Mode Step-Down 4A Switcing Regulator IC NR111D Sep./15/2015 Example Application Circuit VIN R3 VIN_s 2 IN R1 7 C2 EN C1 8 1 BS NR111D NR111E SS GND 4 C10 3 SW Vo L1 Vo_s R5 C4 C5 5 FB ISET 6 R4 GND C9 GND R6 R7 D1 SW C1, C2: 10μF / 35V C4, C5: 22μF / 16V C9: 0.1μF C10: 0.1μF R1: 510kΩ L1: 10μH R3: 22Ω R4: 18kΩ, R5: 2.7kΩ (Vo=5.0V) R6: 3.9kΩ A design guide of External Components (1)Diode D1 ・The schottky-barrier diode must be used for D1. If other diodes like fast recovery diodes are used, IC may be destroyed because of the reverse voltage applied by the recovery voltage or ON voltage. (2)Choke coil L1 ・If the winding resistance of the choke coil is too high, the efficiency may go down to the extent that it is out of the rating. ・As the start current of the over current protection is approximately 4A, attention must be paid to the heating of the choke coil by the magnetic saturation due to overload or short-circulated load. (3)Capacitor C1( C2), C4(C5), C9 ・As large ripple currents across C1 (C2) and C4 (C5), capacitors with high frequency and low impedance for SMPS must be used. Especially when the impedance of C4 (C5) is high, the switching waveform may not be normal at low temperature. ・C9 is a capacitor for soft start. In case soft start function is not used, please keep Pin No.2 open. (4)Resistor R4, R5,R6 ・R4, R5, R6 are resistor to the Output Voltage. IADJ is required to set to 0.2mA. R4, R5, R6 are calculated by the equation (1). R 4 R5 VO VFB VO 0.8 I FB 0.2 10 3 , R6 VFB I FB 0.8 ≒ 4.0k ------- (1) 0.2 10 3 IFB:The electric current which flows to R6 Rev.1.4 SANKEN ELECTRIC CO., LTD. http://www.sanken-ele.co.jp 7 Light Load High Efficiency ,31V, Current Mode Step-Down 4A Switcing Regulator IC NR111D Sep./15/2015 (5)Resistor R7 ・R7 is resistor to adjust OCP starting current . RISET-ILpeak The graph shows the relationship between R7 and OCP . The OCP output current is calculated in terms of the equation (2),(3),(4)。 設定値_MAX Inductor peak current Ip[A] current Protection at Over 過電流開始ピーク電流 [A] 8.00 VIN:Input voltage Vo:Output voltage Io:Output current 設定値_MIN L:Inductance f:Switching Frequency ⊿IL:Inductor ripple current Ip:Inductor peak current at Over current protection 7.00 6.00 5.00 4.00 3.00 2.00 1.00 0.00 10k 10 100k 100 1M 1000 10M 10000 100M 100000 OCP Adjust resistance value RISET[Ω] 過電流開始電流 設定抵抗Rset [kΩ] *Ip becomes the peak value of inductor ripple current. Calculate it in accordance with the following equation. In case of continuous inductor current・・・ ⊿IL Ip- ⊿IL 2 In case of discontinuous inductor current・・・ Io ------- (2) VIN L f 2 Vo (VIN - Vo ) Ip2 1 2 ⊿IL Ip2 ------ (3) *Inductor ripple current ・・・・ ⊿IL Vo Vo (1 ) ------- (4) L f VIN In order to have optimum operating condition, each component must be connected with the minimum distance. Rev.1.4 SANKEN ELECTRIC CO., LTD. http://www.sanken-ele.co.jp 8 Light Load High Efficiency ,31V, Current Mode Step-Down 4A Switcing Regulator IC NR111D Sep./15/2015 Allowable package power dissipation 1.6 許容損失 PD[W] Power Dissipation 1.4 1.2 1.0 0.8 0.6 0.4 0.2 0.0 -25 0 25 50 75 100 125 周囲温度 Ta[℃] Ambient Temperature NOTES: 1) Glass-epoxy board mounting in a 30×30mm 2) copper area : 25×25mm 3) The power dissipation is calculated at the junction temperature 125 °C 4) Losses can be calculated by the following equation. As the efficiency is subject to the input voltage and output current, it shall be obtained from the efficiency curve and substituted in percent 5) Thermal design for D1 shall be made separately. 100 V PD VO I O 1 VF I O 1 O x VIN VO: Output voltage VIN: Input voltage IO: Output current ηx: Efficiency(%) VF: Diode forward voltage SJPB-L4…0.55V(IO=3A) Rev.1.4 SANKEN ELECTRIC CO., LTD. http://www.sanken-ele.co.jp 9 Light Load High Efficiency ,31V, Current Mode Step-Down 4A Switcing Regulator IC NR111D Sep./15/2015 PCB layout recommendation *The demonstration Printed circuit board. It can mount a part for the experiment ,except for the Example Application Circuit. Front Side: Component Side (double sided board) Back Side: GND Side (double sided board) Note 1) Size of the PCB is about 40mm × 40mm 2)Dimension is in millimeters, dimension in bracket is in inches. 3) Drawing is not to scale. 8×φ0.8 (Reference) DIP8 package About the position of the lead-insertion hole Rev.1.4 SANKEN ELECTRIC CO., LTD. http://www.sanken-ele.co.jp 10 Light Load High Efficiency ,31V, Current Mode Step-Down 4A Switcing Regulator IC NR111D Sep./15/2015 Package outline & Dimension An outside size is supplied by either Package type A or Package Package type B. A 9.4±0.127 NR111D *4 SK *2 *1 6.35±0.127 *3 (1.524) (1.524) (1.524) 7.938±0.3175 6.35±0.127 0.2032~0.3810 3.302±0.127 0.381min 3.302±0.254 0.356~0.559 8.636±0.762 (2.54) Mariking PIN Assignment 1.NC 2.IN 3.SW 4.GND 5.FB 6.EN 7.SS 8.BS *1. Type number *2. Lot number (three digit) 1st letter: The last digit of year 2nd letter: Month (1 to 9 for Jan. to Sept., O for Oct. N for Nov. D for Dec.) 3rd letter week 01~03:Arabic Numerical Note: 1) Dimension is in millimeters. 2) Drawing is not to scale. Rev.1.4 *3. Control number (four digit) *4 .Logo: SK SANKEN ELECTRIC CO., LTD. http://www.sanken-ele.co.jp 11 Light Load High Efficiency ,31V, Current Mode Step-Down 4A Switcing Regulator IC NR111D Package Sep./15/2015 B 9.2±0.2 NR111D *1 *2 *4 6.4±0.2 SK *3 7.62±0.3 0.282±0.078 (2.54) 3.4±0.2 4.01±0.3 3.3±0.3 0.51min 0.475±0.095 8.7±0.3 (1.524) PIN Assignment 1.NC 2.IN 3.SW 4.GND 5.FB 6.EN 7.SS 8.BS Marking *1. Type number *2. Lot number (three digit) 1st letter: The last digit of year Note: 1) Dimension is in millimeters. 2) Drawing is not to scale. 2nd letter: Month (1 to 9 for Jan. to Sept., O for Oct. N for Nov. D for Dec.) 3rd letter week 01~03:Arabic Numerical *3. Control number (four digit) *4 .Logo: SK Rev.1.4 SANKEN ELECTRIC CO., LTD. http://www.sanken-ele.co.jp 12 Light Load High Efficiency ,31V, Current Mode Step-Down 4A Switcing Regulator IC NR111D Sep./15/2015 OPERATING PRECAUTIONS Reliability can be affected adversely by improper storage environments and handling methods. Please observe the following cautions. Heat dissipation and reliability Thermal performance of the surface mo unt package IC depends on the material and area size of PCB and its copper plane. Design thermal condition with sufficient margin Parallel operation The parallel operation to increase the current is not available. Thermal shut down The NR111D has a thermal protection circuit. This circuit protects the IC from the heat generation by the over load. This circuit cannot guarantee the long-term reliability against the continuously over load status. Cautions for Storage Ensure that storage conditions comply with the standard temperature (5 to 35°C) and the standard relative humidity (around 40 to 75%); avoid storage locations that experience extreme changes in temperature or humidity. Avoid locations where dust or harmful gases are present and avoid direct sunlight. Reinspect for rust on leads and solderability of products that have been stored for a long time. Cautions for Testing and Handling When tests are carried out during inspection testing and other standard test periods, protect the products from power surges from the testing products, shorts between the product pins, and wrong connections. In addition, avoid tests exceeded ratings Soldering When soldering the products, please be sure to minimize the working time, within the following limits. ・Reflow Preheat ; 180°C / 90±30s Heat ; 250°C / 10±1s (260°C peak ,2times) ・Soldering iron ; 380±10°C / 3.5±0.5s (1time) Electrostatic Discharge When handling the products, the operator must be grounded. Grounded wrist straps worn should have at least 1MΩ of resistance from the operator to ground to prevent shock hazard, and it should be placed near the operator. Workbenches where the products are handled should be grounded and be provided with conductive table and floor mats. When using measuring equipment such as a curve tracer, the equipment should be grounded. When soldering the products, the head of a soldering irons or the solder bath must be grounded in order to prevent leak voltages generated by them from being applied to the products. The products should always be stored and transported in Sanken shipping containers or conductive containers, or be wrapped in aluminum foil. Rev.1.4 SANKEN ELECTRIC CO., LTD. http://www.sanken-ele.co.jp 13 Light Load High Efficiency ,31V, Current Mode Step-Down 4A Switcing Regulator IC NR111D Sep./15/2015 IMPORTANTS NOTES The contents in this document are subject to changes, for improvement and other purposes, without notice. Make sure that this is the latest revision of the document before use. Application and operation examples described in this document are quoted for the sole purpose of reference for the use of the products herein and Sanken can assume no responsibility for any infringement of industrial property rights, intellectual property rights or any other rights of Sanken or any third party which may result from its use. Although Sanken undertakes to enhance the quality and reliability of its products, the occurrence of failure and defect of semiconductor products at a certain rate is inevitable. Users of Sanken products are requested to take, at their own risk, preventative measures including safety design of the equipment or systems against any possible injury, death, fires or damages to the society due to device failure or malfunction. Sanken products listed in this document are designed and intended for the use as components in general purpose electronic equipment or apparatus (home appliances, office equipment, telecommunication equipment, measuring equipment, etc.). When considering the use of Sanken products in the applications where higher reliability is required (transportation equipment and its control systems, traffic signal control systems or equipment, fire/crime alarm systems, various safety devices, etc.), please contact your nearest Sanken sales representative to discuss, prior to the use of the products herein. The use of Sanken products without the written consent of Sanken in the applications where extremely high reliability is required (aerospace equipment, nuclear power control systems, life support systems, etc.) is strictly prohibited. In the case that you use Sanken semiconductor products or design your products by using Sanken semiconductor products, the reliability largely depends on the degree of derating to be made to the rated values. Derating may be interpreted as a case that an operation range is set by derating the load from each rated value or surge voltage or noise is considered for derating in order to assure or improve the reliability. In general, derating factors include electric stresses such as electric voltage, electric current, electric power etc., environmental stresses such as ambient temperature, humidity etc. and thermal stress caused due to self-heating of semiconductor products. For these stresses, instantaneous values, maximum values and minimum values must be taken into consideration. In addition, it should be noted that since power devices or IC’s including power devices have large self-heating value, the degree of derating of junction temperature affects the reliability significantly. When using the products specified herein by either (i) combining other products or materials therewith or (ii) physically, chemically or otherwise processing or treating the products, please duly consider all possible risks that may result from all such uses in advance and proceed therewith at your own responsibility. Anti radioactive ray design is not considered for the products listed herein. Sanken assumes no responsibility for any troubles, such as dropping products caused during transportation out of Sanken’s distribution network. The contents in this document must not be transcribed or copied without Sanken’s written consent. Rev.1.4 SANKEN ELECTRIC CO., LTD. http://www.sanken-ele.co.jp 14