TEN 30-WIN Series Application Note

TEN 30-WIN Series
Application Note
DC/DC Converter 9 to 36Vdc or 18 to 75Vdc Input and 30 Watt Output Power
3.3 to 15Vdc Single Outputs ±5Vdc to ±15Vdc Dual Outputs and 3.3V/5Vdc & ±12/±15VdcTriple Outputs
Features
 RoHS compliant
 Single output up to 8.5A, Dual and Triple Output Converters
 Six-sided continuous shield
 No minimum load required (except Triple Output Version)
 High power density
 High efficiency up to 91%
 Small size 50.825.410.2 mm 2.001.000.40 inch)
 Input to output isolation (1600VDC)
 4:1 ultra wide input voltage range
 Fixed switching frequency
 Input under-voltage protection
 Output over-voltage protection
 Over-current protection
 Output short circuit protection
 Remote on/off
 Case grounding
E188913
Options
 Heatsink
Complete TEN 30-WIN datasheet can be downloaded at:
http://www.tracopower.com/products/ten30win.pdf
Applications
 Wireless Network
 Telecom / Datacom
 Industry Control System
 Measurement
 Semiconductor Equipment
General Description
The TEN 30WIN series offer 30 watts of output power from a 2 x 1.6 x 0.4 inch package. TEN 30WIN series have 4:1 ultra wide
input voltage of 9 – 36Vdc, 18 – 75Vdc. The TEN 30WIN series features 1500VDC of isolation, short circuit protection,
over-voltage protection, over-current protection and six sided shielding. All models are particularly suited to telecommunications,
industrial, mobile telecom and test equipment applications.
Table of contents
Absolute Maximum Rating
Output Specification
Input Specification
General Specification
Characteristic Curves
P2
P2 & P3
P3 & P4
P5
P6 – P58
Testing Configurations
EMC Considerations
Input Source Impedance
Output Over Current Protection
Output Over Voltage Protection
Short circuitry Protection
Output Voltage adjustment
P59
P60 – P64
P64
P64
P65
P65
P65 & P66
Created by Traco Electronic AG Arp.
Thermal Consideration
Heatsink Consideration
Remote ON/OFF Control
Mechanical Data Single & Dual
Recommended Pad Layout Single & Dual
------Mechanical Data Triple
Recommended Pad Layout Triple
Soldering and Reflow Consideration
Packaging Information
Part Number Structure
Safety and Installation Instruction
MTBF and Reliability
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th
P67
P67
P68
P69
P69
P70
P70
P71
P71
P72
P73
P73
Date: December 14 , 2010 / Rev.: 3.0 / Page 1 / 74
Application Note
Created by Traco Electronic AG Arp.
30W Single, Dual & Triple Output
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Date: December 14 , 2010 / Rev.: 3.0 / Page 2 / 74
Application Note
30W Single, Dual & Triple Output
Absolute Maximum Rating
Parameter
Input Voltage
Continuous
Transient (for 100ms max.)
Model
Min
Max
36
75
50
100
TEN 30-24xxWIN
TEN 30-48xxWIN
TEN 30-24xxWIN
TEN 30-48xxWIN
Operating Ambient Temperature
without derating
with derating
Operating Case Temperature
All
Storage Temperature
All
Unit
All
-40
+50
-55
Vdc
+50
+85
+105
°C
°C
+105
°C
Output Specification
Parameter
Output Voltage
(Vin = Vin nom; Full Load; TA = 25°C)
Voltage adjustability (see page 45 page 46)
Model
Min
Nominal
Max
TEN 30-xx07WIN
1.485
1.5
1.515
TEN 30-xx09WIN
2.475
2.5
2.525
TEN 30-xx10WIN
3.267
3.3
3.333
TEN 30-xx11WIN
5.049
5.1
5.151
TEN 30-xx12WIN
11.88
12
12.12
TEN 30-xx13WIN
14.85
15
15.15
TEN 30-xx21WIN
±4.950
±5
±5.15
TEN 30-xx22WIN
±11.88
±12
±12.12
TEN 30-xx23WIN
±14.85
±15
±15.15
TEN 30-xx33WIN
3.267 / ±11.40
3.3 / ±12.0
3.333 / ±12.60
TEN 30-xx34WIN
3.267 / ±14.25
3.3 / ±15.0
3.333 / ±15.75
TEN 30-xx31WIN
4.950 / ±11.40
5.0 / ±12.0
5.050 / ±12.60
TEN 30-xx32WIN
4.950 / ±14.25
5.0 / ±15.0
5.050 / ±15.75
Single Output only
-10
+10
Single & Dual output
-0.2
+0.2
Triple output (Main)
-1.0
+1.0
Triple output (Auxiliary)
-5.0
+5.0
Single output
-0.5
+0.5
Unit
Vdc
%
Output Regulation
Line (Vin min to Vin max at Full Load)
% Vout
Output Regulation
Load (0% to 100% of Full Load)
Load (0% to 100% of Full Load)
Load (Iout min to 100% of Full Load)
Cross Regulation
Asymmetrical Load 25% / 100% of Full Load
Dual Output
-1.0
+1.0
Triple output (Main)
-2.0
+2.0
Triple output (Auxiliary)
-5.0
+5.0
Dual Output
-5.0
+5.0
TEN 30-xx07WIN
100
Peak-to-Peak (5Hz to 20MHz bandwidth)
TEN 30-xx09WIN
100
(Measured with a 1μF/50V MLCC)
TEN 30-xx10WIN
100
TEN 30-xx11WIN
100
TEN 30-xx12WIN
150
TEN 30-xx13WIN
150
TEN 30-xx21WIN
100
TEN 30-xx22WIN
150
TEN 30-xx23WIN
150
Output Ripple & Noise (see page 42)
Created by Traco Electronic AG Arp.
TEN 30-xx33WIN
50 / 75
TEN 30-xx34WIN
50 / 75
TEN 30-xx31WIN
50 / 75
TEN 30-xx32WIN
50 / 75
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th
% Vout
% Vout
mV pk-pk
Date: December 14 , 2010 / Rev.: 3.0 / Page 3 / 74
Application Note
30W Single, Dual & Triple Output
Output Specification (Continued)
Parameter
Temperature Coefficient
Output Voltage Overshoot
(Vin min to Vin max; Full Load; TA = 25°C)
Dynamic Load Response
(Vin = Vin nom; TA = 25°C)
Load step change from
75% to 100% or 100 to 75% of Full Load
Peak Deviation
Setting Time (Vout < 10% peak deviation)
Output Current
Output Over Voltage Protection
(Zener diode clamp)
Output Over Current Protection
Output Short Circuit Protection
Created by Traco Electronic AG Arp.
Model
All
Nominal
Max
+0.02
Unit
% Vout /°C
All
0
5
% Vout
All
All
300
250
TEN 30-xx07WIN
TEN 30-xx09WIN
TEN 30-xx10WIN
TEN 30-xx11WIN
TEN 30-xx12WIN
TEN 30-xx13WIN
TEN 30-xx21WIN
TEN 30-xx22WIN
TEN 30-xx23WIN
TEN 30-xx33WIN
TEN 30-xx34WIN
TEN 30-xx31WIN
TEN 30-xx32WIN
TEN 30-xx07WIN
TEN 30-xx09WIN
TEN 30-xx10WIN
TEN 30-xx11WIN
TEN 30-xx12WIN
TEN 30-xx13WIN
TEN 30-xx21WIN
TEN 30-xx22WIN
TEN 30-xx23WIN
TEN 30-xx33WIN
TEN 30-xx34WIN
TEN 30-xx31WIN
TEN 30-xx32WIN
All
All
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Min
-0.02
0
0
0
0
0
0
0
0
0
500 / ±42
500 / ±33
400 / ±42
400 / ±33
mV
μs
8500
8000
7500
6000
2500
2000
±3000
±1250
±1000
5000 / ±416
5000 / ±333
4000 / ±416
4000 / ±333
2.0
3.3
3.9
6.2
15
18
6.2
15
18
3.9 / 15
3.9 / 18
6.2 / 15
6.2 / 18
150
Hiccup, automatics recovery
th
mA
Vdc
% FL.
Date: December 14 , 2010 / Rev.: 3.0 / Page 4 / 74
Application Note
30W Single, Dual & Triple Output
Input Specification
Parameter
Operating Input Voltage
Under Voltage Lockout Turn-on Threshold
Under Voltage Lockout Turn-off Threshold
Input reflected ripple current (see page 42)
(5 to 20MHz, 12μH source impedance)
Start Up Time
(Vin = Vin nom and constant resistive load)
Power up
Remote ON/OFF
Input Current
(Maximum value at Vin = Vin nom; Full Load)
Created by Traco Electronic AG Arp.
Model
TEN 30-24xxWIN
TEN 30-48xxWIN
TEN 30-24xxWIN
TEN 30-48xxWIN
TEN 30-24xxWIN
TEN 30-48xxWIN
Nominal
24
48
9
18
8
16
All
20
All
Min
9
18
Vdc
Vdc
mA pk-pk
ms
700
1054
1258
1517
1471
1471
1488
1506
1506
1330
1330
1488
1488
350
520
629
759
727
718
744
744
744
665
665
744
744
th
Unit
Vdc
30
30
TEN 30-2407WIN
TEN 30-2409WIN
TEN 30-2410WIN
TEN 30-2411WIN
TEN 30-2412WIN
TEN 30-2413WIN
TEN 30-2421WIN
TEN 30-2422WIN
TEN 30-2423WIN
TEN 30-2433WIN
TEN 30-2434WIN
TEN 30-2431WIN
TEN 30-2432WIN
TEN 30-4807WIN
TEN 30-4809WIN
TEN 30-4810WIN
TEN 30-4811WIN
TEN 30-4812WIN
TEN 30-4813WIN
TEN 30-4821WIN
TEN 30-4822WIN
TEN 30-4823WIN
TEN 30-4833WIN
TEN 30-4834WIN
TEN 30-4831WIN
TEN 30-4832WIN
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Max
36
75
mA
Date: December 14 , 2010 / Rev.: 3.0 / Page 5 / 74
Application Note
30W Single, Dual & Triple Output
Input Specification
Parameter
Input Standby current
(Typical value at Vin = Vin nom; No Load)
Remote ON/OFF Control (see page 48)
(The On/Off pin voltage is referenced to -Vin)
Positive logic
On/Off pin High Voltage (Remote ON)
On/Off pin Low Voltage (Remote OFF)
Remote Off Stand by Input Current
Input Current of Remote Control Pin
Created by Traco Electronic AG Arp.
Model
TEN 30-2407WIN
TEN 30-2409WIN
TEN 30-2410WIN
TEN 30-2411WIN
TEN 30-2412WIN
TEN 30-2413WIN
TEN 30-2421WIN
TEN 30-2422WIN
TEN 30-2423WIN
TEN 30-2433WIN
TEN 30-2434WIN
TEN 30-2431WIN
TEN 30-2432WIN
TEN 30-4807WIN
TEN 30-4809WIN
TEN 30-4810WIN
TEN 30-4811WIN
TEN 30-4812WIN
TEN 30-4813WIN
TEN 30-4821WIN
TEN 30-4822WIN
TEN 30-4823WIN
TEN 30-4833WIN
TEN 30-4834WIN
TEN 30-4831WIN
TEN 30-4832WIN
Min
Nominal
70
70
70
105
20
30
90
25
25
105
105
105
105
30
45
45
65
60
50
50
15
15
55
55
55
55
Max
Unit
mA
All
3.0
0
All
All
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12
1.2
3
-0.5
0.5
th
Vdc
Vdc
mA
mA
Date: December 14 , 2010 / Rev.: 3.0 / Page 6 / 74
Application Note
30W Single, Dual & Triple Output
General Specification
Parameter
Efficiency (see page 42)
(Vin = Vin nom; Full Load; TA = 25°C)
Case grounding
Isolation voltage
Input to Output (for 60 seconds)
Input to Case, Output to Case (for 60 seconds)
Isolation resistance
Isolation capacitance
Switching Frequency
Weight
MTBF
Bellcore TR-NWT-000332, TC = 40°C
MIL-STD-217F
Over temperature protection (see page 46)
Created by Traco Electronic AG Arp.
Model
TEN 30-2407WIN
TEN 30-2409WIN
TEN 30-2410WIN
TEN 30-2411WIN
TEN 30-2412WIN
TEN 30-2413WIN
TEN 30-2421WIN
TEN 30-2422WIN
TEN 30-2423WIN
TEN 30-2433WIN
TEN 30-2434WIN
TEN 30-2431WIN
TEN 30-2432WIN
TEN 30-4807WIN
TEN 30-4809WIN
TEN 30-4810WIN
TEN 30-4811WIN
TEN 30-4812WIN
TEN 30-4813WIN
TEN 30-4821WIN
TEN 30-4822WIN
TEN 30-4823WIN
TEN 30-4833WIN
TEN 30-4834WIN
TEN 30-4831WIN
TEN 30-4832WIN
All
All
All
All
Single & Dual
output
Triple output
All
All
All
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Min
Nominal
Max
Unit
80.0
83.0
86.0
88.0
89.0
89.0
88.0
87.0
87.0
87.0
87.0
88.0
88.0
%
80.0
84.0
86.0
88.0
90.0
91.0
88.0
88.0
88.0
87.0
87.0
88.0
88.0
Connect case to –Vin with decoupling Y cap.
1500
1500
1
Vdc
1500
GΩ
pF
430
400
KHz
30.5
g
3.17 × 106
4.35 × 105
115
hours
th
°C
Date: December 14 , 2010 / Rev.: 3.0 / Page 7 / 74
Application Note
30W Single, Dual & Triple Output
Characteristic Curves
All test conditions are at 25°C.The figures are identical for TEN 30-2407WIN
Efficiency Versus Output Current
Typical Output Ripple and Noise.
Vin = Vin nom; Full Load
Efficiency Versus Input Voltage. Full Load
Derating Output Current Versus Ambient Temperature and Airflow
Vin = Vin nom
Created by Traco Electronic AG Arp.
www.tracopower.com
Transient Response to Dynamic Load Change from
100% to 75% to 100% of Full Load ; Vin = Vin nom
Typical Input Start-Up and Output Rise Characteristic
Vin = Vin nom; Full Load
th
Date: December 14 , 2010 / Rev.: 3.0 / Page 8 / 74
Application Note
30W Single, Dual & Triple Output
Characteristic Curves
All test conditions are at 25°C.The figures are identical for TEN 30-2407WIN (Continued)
Conduction Emission of EN55022 Class A
Vin = Vin nom; Full Load
Using ON/OFF Voltage Start-Up and Vout Rise Characteristic
Vin = Vin nom; Full Load
Power Dissipation Versus Output Current
Created by Traco Electronic AG Arp.
www.tracopower.com
th
Date: December 14 , 2010 / Rev.: 3.0 / Page 9 / 74
Application Note
30W Single, Dual & Triple Output
Characteristic Curves
All test conditions are at 25°C.The figures are identical for TEN 30-2409WIN
Efficiency Versus Output Current
Typical Output Ripple and Noise.
Vin = Vin nom; Full Load
Efficiency Versus Input Voltage. Full Load
Derating Output Current Versus Ambient Temperature and Airflow
Vin = Vin nom
Created by Traco Electronic AG Arp.
www.tracopower.com
Transient Response to Dynamic Load Change from
100% to 75% to 100% of Full Load ; Vin = Vin nom
Typical Input Start-Up and Output Rise Characteristic
Vin = Vin nom; Full Load
th
Date: December 14 , 2010 / Rev.: 3.0 / Page 10 / 74
Application Note
30W Single, Dual & Triple Output
Characteristic Curves
All test conditions are at 25°C.The figures are identical for TEN 30-2409WIN (Continued)
Conduction Emission of EN55022 Class A
Vin = Vin nom; Full Load
Using ON/OFF Voltage Start-Up and Vout Rise Characteristic
Vin = Vin nom; Full Load
Power Dissipation Versus Output Current
Created by Traco Electronic AG Arp.
www.tracopower.com
th
Date: December 14 , 2010 / Rev.: 3.0 / Page 11 / 74
Application Note
30W Single, Dual & Triple Output
Characteristic Curves
All test conditions are at 25°C.The figures are identical for TEN 30-2410WIN
Efficiency Versus Output Current
Typical Output Ripple and Noise.
Vin = Vin nom; Full Load
Efficiency Versus Input Voltage. Full Load
Derating Output Current Versus Ambient Temperature and Airflow
Vin = Vin nom
Created by Traco Electronic AG Arp.
www.tracopower.com
Transient Response to Dynamic Load Change from
100% to 75% to 100% of Full Load ; Vin = Vin nom
Typical Input Start-Up and Output Rise Characteristic
Vin = Vin nom; Full Load
th
Date: December 14 , 2010 / Rev.: 3.0 / Page 12 / 74
Application Note
30W Single, Dual & Triple Output
Characteristic Curves
All test conditions are at 25°C.The figures are identical for TEN 30-2410WIN (Continued)
Conduction Emission of EN55022 Class A
Vin = Vin nom; Full Load
Using ON/OFF Voltage Start-Up and Vout Rise Characteristic
Vin = Vin nom; Full Load
Power Dissipation Versus Output Current
Created by Traco Electronic AG Arp.
www.tracopower.com
th
Date: December 14 , 2010 / Rev.: 3.0 / Page 13 / 74
Application Note
30W Single, Dual & Triple Output
Characteristic Curves
All test conditions are at 25°C.The figures are identical for TEN 30-2411WIN
Efficiency Versus Output Current
Typical Output Ripple and Noise.
Vin = Vin nom; Full Load
Efficiency Versus Input Voltage. Full Load
Derating Output Current Versus Ambient Temperature and Airflow
Vin = Vin nom
Created by Traco Electronic AG Arp.
www.tracopower.com
Transient Response to Dynamic Load Change from
100% to 75% to 100% of Full Load ; Vin = Vin nom
Typical Input Start-Up and Output Rise Characteristic
Vin = Vin nom; Full Load
th
Date: December 14 , 2010 / Rev.: 3.0 / Page 14 / 74
Application Note
30W Single, Dual & Triple Output
Characteristic Curves
All test conditions are at 25°C.The figures are identical for TEN 30-2411WIN (Continued)
Conduction Emission of EN55022 Class A
Vin = Vin nom; Full Load
Using ON/OFF Voltage Start-Up and Vout Rise Characteristic
Vin = Vin nom; Full Load
Power Dissipation Versus Output Current
Created by Traco Electronic AG Arp.
www.tracopower.com
th
Date: December 14 , 2010 / Rev.: 3.0 / Page 15 / 74
Application Note
30W Single, Dual & Triple Output
Characteristic Curves
All test conditions are at 25°C.The figures are identical for TEN 30-2412WIN
Efficiency Versus Output Current
Typical Output Ripple and Noise.
Vin = Vin nom; Full Load
Efficiency Versus Input Voltage. Full Load
Derating Output Current Versus Ambient Temperature and Airflow
Vin = Vin nom
Created by Traco Electronic AG Arp.
www.tracopower.com
Transient Response to Dynamic Load Change from
100% to 75% to 100% of Full Load ; Vin = Vin nom
Typical Input Start-Up and Output Rise Characteristic
Vin = Vin nom; Full Load
th
Date: December 14 , 2010 / Rev.: 3.0 / Page 16 / 74
Application Note
30W Single, Dual & Triple Output
Characteristic Curves
All test conditions are at 25°C.The figures are identical for TEN 30-2412WIN (Continued)
Conduction Emission of EN55022 Class A
Vin = Vin nom; Full Load
Using ON/OFF Voltage Start-Up and Vout Rise Characteristic
Vin = Vin nom; Full Load
Power Dissipation Versus Output Current
Created by Traco Electronic AG Arp.
www.tracopower.com
th
Date: December 14 , 2010 / Rev.: 3.0 / Page 17 / 74
Application Note
30W Single, Dual & Triple Output
Characteristic Curves
All test conditions are at 25°C.The figures are identical for TEN 30-2413WIN
Efficiency Versus Output Current
Typical Output Ripple and Noise.
Vin = Vin nom; Full Load
Efficiency Versus Input Voltage. Full Load
Derating Output Current Versus Ambient Temperature and Airflow
Vin = Vin nom
Created by Traco Electronic AG Arp.
www.tracopower.com
Transient Response to Dynamic Load Change from
100% to 75% to 100% of Full Load ; Vin = Vin nom
Typical Input Start-Up and Output Rise Characteristic
Vin = Vin nom; Full Load
th
Date: December 14 , 2010 / Rev.: 3.0 / Page 18 / 74
Application Note
30W Single, Dual & Triple Output
Characteristic Curves
All test conditions are at 25°C.The figures are identical for TEN 30-2413WIN (Continued)
Conduction Emission of EN55022 Class A
Vin = Vin nom; Full Load
Using ON/OFF Voltage Start-Up and Vout Rise Characteristic
Vin = Vin nom; Full Load
Power Dissipation Versus Output Current
Created by Traco Electronic AG Arp.
www.tracopower.com
th
Date: December 14 , 2010 / Rev.: 3.0 / Page 19 / 74
Application Note
30W Single, Dual & Triple Output
Characteristic Curves
All test conditions are at 25°C.The figures are identical for TEN 30-2421WIN
Efficiency Versus Output Current
Typical Output Ripple and Noise.
Vin = Vin nom; Full Load
Efficiency Versus Input Voltage. Full Load
Derating Output Current Versus Ambient Temperature and Airflow
Vin = Vin nom
Created by Traco Electronic AG Arp.
www.tracopower.com
Transient Response to Dynamic Load Change from
100% to 75% to 100% of Full Load ; Vin = Vin nom
Typical Input Start-Up and Output Rise Characteristic
Vin = Vin nom; Full Load
th
Date: December 14 , 2010 / Rev.: 3.0 / Page 20 / 74
Application Note
30W Single, Dual & Triple Output
Characteristic Curves
All test conditions are at 25°C.The figures are identical for TEN 30-2421WIN (Continued)
Conduction Emission of EN55022 Class A
Vin = Vin nom; Full Load
Using ON/OFF Voltage Start-Up and Vout Rise Characteristic
Vin = Vin nom; Full Load
Power Dissipation Versus Output Current
Created by Traco Electronic AG Arp.
www.tracopower.com
th
Date: December 14 , 2010 / Rev.: 3.0 / Page 21 / 74
Application Note
30W Single, Dual & Triple Output
Characteristic Curves
All test conditions are at 25°C.The figures are identical for TEN 30-2422WIN
Efficiency Versus Output Current
Typical Output Ripple and Noise.
Vin = Vin nom; Full Load
Efficiency Versus Input Voltage. Full Load
Derating Output Current Versus Ambient Temperature and Airflow
Vin = Vin nom
Created by Traco Electronic AG Arp.
www.tracopower.com
Transient Response to Dynamic Load Change from
100% to 75% to 100% of Full Load ; Vin = Vin nom
Typical Input Start-Up and Output Rise Characteristic
Vin = Vin nom; Full Load
th
Date: December 14 , 2010 / Rev.: 3.0 / Page 22 / 74
Application Note
30W Single, Dual & Triple Output
Characteristic Curves
All test conditions are at 25°C.The figures are identical for TEN 30-2422WIN (Continued)
Conduction Emission of EN55022 Class A
Vin = Vin nom; Full Load
Using ON/OFF Voltage Start-Up and Vout Rise Characteristic
Vin = Vin nom; Full Load
Power Dissipation Versus Output Current
Created by Traco Electronic AG Arp.
www.tracopower.com
th
Date: December 14 , 2010 / Rev.: 3.0 / Page 23 / 74
Application Note
30W Single, Dual & Triple Output
Characteristic Curves
All test conditions are at 25°C.The figures are identical for TEN 30-2423WIN
Efficiency Versus Output Current
Typical Output Ripple and Noise.
Vin = Vin nom; Full Load
Efficiency Versus Input Voltage. Full Load
Derating Output Current Versus Ambient Temperature and Airflow
Vin = Vin nom
Created by Traco Electronic AG Arp.
www.tracopower.com
Transient Response to Dynamic Load Change from
100% to 75% to 100% of Full Load ; Vin = Vin nom
Typical Input Start-Up and Output Rise Characteristic
Vin = Vin nom; Full Load
th
Date: December 14 , 2010 / Rev.: 3.0 / Page 24 / 74
Application Note
30W Single, Dual & Triple Output
Characteristic Curves
All test conditions are at 25°C.The figures are identical for TEN 30-2423WIN (Continued)
Conduction Emission of EN55022 Class A
Vin = Vin nom; Full Load
Using ON/OFF Voltage Start-Up and Vout Rise Characteristic
Vin = Vin nom; Full Load
Power Dissipation Versus Output Current
Created by Traco Electronic AG Arp.
www.tracopower.com
th
Date: December 14 , 2010 / Rev.: 3.0 / Page 25 / 74
Application Note
30W Single, Dual & Triple Output
Characteristic Curves
All test conditions are at 25°C. The figures are identical for TEN 30-2433WIN
Efficiency Versus Output Current
Power Dissipation Versus Output Current
Efficiency Versus Input Voltage. Full Load
Derating Output Current Versus Ambient Temperature and Airflow
Vin = Vin nom
Derating Output Current Versus Ambient Temperature with
Heat-Sink and Airflow, Vin = Vin nom
Created by Traco Electronic AG Arp.
www.tracopower.com
th
Date: December 14 , 2010 / Rev.: 3.0 / Page 26 / 74
Application Note
30W Single, Dual & Triple Output
Characteristic Curves (Continued)
All test conditions are at 25°C. The figures are identical for TEN 30-2433WIN
Typical Output Ripple and Noise.
Transient Response to Dynamic Load Change from
Vin = Vin nom; Full Load
100% to 75% to 100% of Full Load ; Vin = Vin nom
Typical Input Start-Up and Output Rise Characteristic
Using ON/OFF Voltage Start-Up and Vout Rise Characteristic
Vin = Vin nom; Full Load
Vin = Vin nom; Full Load
Conduction Emission of EN55022 Class A
Conduction Emission of EN55022 Class B
Vin = Vin nom; Full Load
Vin = Vin nom; Full Load
Created by Traco Electronic AG Arp.
www.tracopower.com
th
Date: December 14 , 2010 / Rev.: 3.0 / Page 27 / 74
Application Note
30W Single, Dual & Triple Output
Characteristic Curves (Continued)
All test conditions are at 25°C. The figures are identical for TEN 30-2434WIN
Efficiency Versus Output Current
Power Dissipation Versus Output Current
Efficiency Versus Input Voltage. Full Load
Derating Output Current Versus Ambient Temperature and Airflow
Vin = Vin nom
Derating Output Current Versus Ambient Temperature with Heat-Sink and
Airflow, Vin = Vin nom
Created by Traco Electronic AG Arp.
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Date: December 14 , 2010 / Rev.: 3.0 / Page 28 / 74
Application Note
30W Single, Dual & Triple Output
Characteristic Curves (Continued)
All test conditions are at 25°C. The figures are identical for TEN 30-2434WIN
Typical Output Ripple and Noise.
Transient Response to Dynamic Load Change from
Vin = Vin nom; Full Load
100% to 75% to 100% of Full Load ; Vin = Vin nom
Typical Input Start-Up and Output Rise Characteristic
Using ON/OFF Voltage Start-Up and Vout Rise Characteristic
Vin = Vin nom; Full Load
Vin = Vin nom; Full Load
Conduction Emission of EN55022 Class A
Conduction Emission of EN55022 Class B
Vin = Vin nom; Full Load
Vin = Vin nom; Full Load
Created by Traco Electronic AG Arp.
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Date: December 14 , 2010 / Rev.: 3.0 / Page 29 / 74
Application Note
30W Single, Dual & Triple Output
Characteristic Curves (Continued)
All test conditions are at 25°C. The figures are identical for TEN 30-2431WIN
Efficiency Versus Output Current
Power Dissipation Versus Output Current
Efficiency Versus Input Voltage. Full Load
Derating Output Current Versus Ambient Temperature and Airflow
Vin = Vin nom
Derating Output Current Versus Ambient Temperature with Heat-Sink and
Airflow, Vin = Vin nom
Created by Traco Electronic AG Arp.
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Date: December 14 , 2010 / Rev.: 3.0 / Page 30 / 74
Application Note
30W Single, Dual & Triple Output
Characteristic Curves (Continued)
All test conditions are at 25°C. The figures are identical for TEN 30-2431WIN
Typical Output Ripple and Noise.
Transient Response to Dynamic Load Change from
Vin = Vin nom; Full Load
100% to 75% to 100% of Full Load ; Vin = Vin nom
Typical Input Start-Up and Output Rise Characteristic
Using ON/OFF Voltage Start-Up and Vout Rise Characteristic
Vin = Vin nom; Full Load
Vin = Vin nom; Full Load
Conduction Emission of EN55022 Class A
Conduction Emission of EN55022 Class B
Vin = Vin nom; Full Load
Vin = Vin nom; Full Load
Created by Traco Electronic AG Arp.
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Date: December 14 , 2010 / Rev.: 3.0 / Page 31 / 74
Application Note
30W Single, Dual & Triple Output
Characteristic Curves (Continued)
All test conditions are at 25°C. The figures are identical for TEN 30-2432WIN
Efficiency Versus Output Current
Power Dissipation Versus Output Current
Efficiency Versus Input Voltage. Full Load
Derating Output Current Versus Ambient Temperature and Airflow
Vin = Vin nom
Derating Output Current Versus Ambient Temperature with Heat-Sink and
Airflow, Vin = Vin nom
Created by Traco Electronic AG Arp.
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Date: December 14 , 2010 / Rev.: 3.0 / Page 32 / 74
Application Note
30W Single, Dual & Triple Output
Characteristic Curves (Continued)
All test conditions are at 25°C. The figures are identical for TEN 30-2432WIN
Typical Output Ripple and Noise.
Transient Response to Dynamic Load Change from
Vin = Vin nom; Full Load
100% to 75% to 100% of Full Load ; Vin = Vin nom
Typical Input Start-Up and Output Rise Characteristic
Using ON/OFF Voltage Start-Up and Vout Rise Characteristic
Vin = Vin nom; Full Load
Vin = Vin nom; Full Load
Conduction Emission of EN55022 Class A
Conduction Emission of EN55022 Class B
Vin = Vin nom; Full Load
Vin = Vin nom; Full Load
Created by Traco Electronic AG Arp.
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Date: December 14 , 2010 / Rev.: 3.0 / Page 33 / 74
Application Note
30W Single, Dual & Triple Output
Characteristic Curves
All test conditions are at 25°C.The figures are identical for TEN 30-4807WIN
Efficiency Versus Output Current
Typical Output Ripple and Noise.
Vin = Vin nom; Full Load
Efficiency Versus Input Voltage. Full Load
Derating Output Current Versus Ambient Temperature and Airflow
Vin = Vin nom
Created by Traco Electronic AG Arp.
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Transient Response to Dynamic Load Change from
100% to 75% to 100% of Full Load ; Vin = Vin nom
Typical Input Start-Up and Output Rise Characteristic
Vin = Vin nom; Full Load
th
Date: December 14 , 2010 / Rev.: 3.0 / Page 34 / 74
Application Note
30W Single, Dual & Triple Output
Characteristic Curves
All test conditions are at 25°C.The figures are identical for TEN 30-4807WIN (Continued)
Conduction Emission of EN55022 Class A
Vin = Vin nom; Full Load
Using ON/OFF Voltage Start-Up and Vout Rise Characteristic
Vin = Vin nom; Full Load
Power Dissipation Versus Output Current
Created by Traco Electronic AG Arp.
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Date: December 14 , 2010 / Rev.: 3.0 / Page 35 / 74
Application Note
30W Single, Dual & Triple Output
Characteristic Curves
All test conditions are at 25°C.The figures are identical for TEN 30-4809WIN
Efficiency Versus Output Current
Typical Output Ripple and Noise.
Vin = Vin nom; Full Load
Efficiency Versus Input Voltage. Full Load
Derating Output Current Versus Ambient Temperature and Airflow
Vin = Vin nom
Created by Traco Electronic AG Arp.
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Transient Response to Dynamic Load Change from
100% to 75% to 100% of Full Load ; Vin = Vin nom
Typical Input Start-Up and Output Rise Characteristic
Vin = Vin nom; Full Load
th
Date: December 14 , 2010 / Rev.: 3.0 / Page 36 / 74
Application Note
30W Single, Dual & Triple Output
Characteristic Curves
All test conditions are at 25°C.The figures are identical for TEN 30-4809WIN(Continued)
Conduction Emission of EN55022 Class A
Vin = Vin nom; Full Load
Using ON/OFF Voltage Start-Up and Vout Rise Characteristic
Vin = Vin nom; Full Load
Power Dissipation Versus Output Current
Created by Traco Electronic AG Arp.
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Date: December 14 , 2010 / Rev.: 3.0 / Page 37 / 74
Application Note
30W Single, Dual & Triple Output
Characteristic Curves
All test conditions are at 25°C.The figures are identical for TEN 30-4810WIN
Efficiency Versus Output Current
Typical Output Ripple and Noise.
Vin = Vin nom; Full Load
Efficiency Versus Input Voltage. Full Load
Derating Output Current Versus Ambient Temperature and Airflow
Vin = Vin nom
Created by Traco Electronic AG Arp.
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Transient Response to Dynamic Load Change from
100% to 75% to 100% of Full Load ; Vin = Vin nom
Typical Input Start-Up and Output Rise Characteristic
Vin = Vin nom; Full Load
th
Date: December 14 , 2010 / Rev.: 3.0 / Page 38 / 74
Application Note
30W Single, Dual & Triple Output
Characteristic Curves
All test conditions are at 25°C.The figures are identical for TEN 30-4810WIN (Continued)
Conduction Emission of EN55022 Class A
Vin = Vin nom; Full Load
Using ON/OFF Voltage Start-Up and Vout Rise Characteristic
Vin = Vin nom; Full Load
Power Dissipation Versus Output Current
Created by Traco Electronic AG Arp.
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Date: December 14 , 2010 / Rev.: 3.0 / Page 39 / 74
Application Note
30W Single, Dual & Triple Output
Characteristic Curves
All test conditions are at 25°C.The figures are identical for TEN 30-4811WIN
Efficiency Versus Output Current
Typical Output Ripple and Noise.
Vin = Vin nom; Full Load
Efficiency Versus Input Voltage. Full Load
Derating Output Current Versus Ambient Temperature and Airflow
Vin = Vin nom
Created by Traco Electronic AG Arp.
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Transient Response to Dynamic Load Change from
100% to 75% to 100% of Full Load ; Vin = Vin nom
Typical Input Start-Up and Output Rise Characteristic
Vin = Vin nom; Full Load
th
Date: December 14 , 2010 / Rev.: 3.0 / Page 40 / 74
Application Note
30W Single, Dual & Triple Output
Characteristic Curves
All test conditions are at 25°C.The figures are identical for TEN 30-4811WIN (Continued)
Conduction Emission of EN55022 Class A
Vin = Vin nom; Full Load
Using ON/OFF Voltage Start-Up and Vout Rise Characteristic
Vin = Vin nom; Full Load
Power Dissipation Versus Output Current
Created by Traco Electronic AG Arp.
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Date: December 14 , 2010 / Rev.: 3.0 / Page 41 / 74
Application Note
30W Single, Dual & Triple Output
Characteristic Curves
All test conditions are at 25°C.The figures are identical for TEN 30-4812WIN
Efficiency Versus Output Current
Typical Output Ripple and Noise.
Vin = Vin nom; Full Load
Efficiency Versus Input Voltage. Full Load
Derating Output Current Versus Ambient Temperature and Airflow
Vin = Vin nom
Created by Traco Electronic AG Arp.
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Transient Response to Dynamic Load Change from
100% to 75% to 100% of Full Load ; Vin = Vin nom
Typical Input Start-Up and Output Rise Characteristic
Vin = Vin nom; Full Load
th
Date: December 14 , 2010 / Rev.: 3.0 / Page 42 / 74
Application Note
30W Single, Dual & Triple Output
Characteristic Curves
All test conditions are at 25°C.The figures are identical for TEN 30-4812WIN (Continued)
Conduction Emission of EN55022 Class A
Vin = Vin nom; Full Load
Using ON/OFF Voltage Start-Up and Vout Rise Characteristic
Vin = Vin nom; Full Load
Power Dissipation Versus Output Current
Created by Traco Electronic AG Arp.
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Date: December 14 , 2010 / Rev.: 3.0 / Page 43 / 74
Application Note
30W Single, Dual & Triple Output
Characteristic Curves
All test conditions are at 25°C.The figures are identical for TEN 30-4813WIN
Efficiency Versus Output Current
Typical Output Ripple and Noise.
Vin = Vin nom; Full Load
Efficiency Versus Input Voltage. Full Load
Derating Output Current Versus Ambient Temperature and Airflow
Vin = Vin nom
Created by Traco Electronic AG Arp.
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Transient Response to Dynamic Load Change from
100% to 75% to 100% of Full Load ; Vin = Vin nom
Typical Input Start-Up and Output Rise Characteristic
Vin = Vin nom; Full Load
th
Date: December 14 , 2010 / Rev.: 3.0 / Page 44 / 74
Application Note
30W Single, Dual & Triple Output
Characteristic Curves
All test conditions are at 25°C.The figures are identical for TEN 30-4813WIN (Continued)
Conduction Emission of EN55022 Class A
Vin = Vin nom; Full Load
Using ON/OFF Voltage Start-Up and Vout Rise Characteristic
Vin = Vin nom; Full Load
Power Dissipation Versus Output Current
Created by Traco Electronic AG Arp.
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Date: December 14 , 2010 / Rev.: 3.0 / Page 45 / 74
Application Note
30W Single, Dual & Triple Output
Characteristic Curves
All test conditions are at 25°C.The figures are identical for TEN 30-4821WIN
Efficiency Versus Output Current
Typical Output Ripple and Noise.
Vin = Vin nom; Full Load
Efficiency Versus Input Voltage. Full Load
Derating Output Current Versus Ambient Temperature and Airflow
Vin = Vin nom
Created by Traco Electronic AG Arp.
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Transient Response to Dynamic Load Change from
100% to 75% to 100% of Full Load ; Vin = Vin nom
Typical Input Start-Up and Output Rise Characteristic
Vin = Vin nom; Full Load
th
Date: December 14 , 2010 / Rev.: 3.0 / Page 46 / 74
Application Note
30W Single, Dual & Triple Output
Characteristic Curves
All test conditions are at 25°C.The figures are identical for TEN 30-4821WIN (Continued)
Conduction Emission of EN55022 Class A
Vin = Vin nom; Full Load
Using ON/OFF Voltage Start-Up and Vout Rise Characteristic
Vin = Vin nom; Full Load
Power Dissipation Versus Output Current
Created by Traco Electronic AG Arp.
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Date: December 14 , 2010 / Rev.: 3.0 / Page 47 / 74
Application Note
30W Single, Dual & Triple Output
Characteristic Curves
All test conditions are at 25°C.The figures are identical for TEN 30-4822WIN
Efficiency Versus Output Current
Typical Output Ripple and Noise.
Vin = Vin nom; Full Load
Efficiency Versus Input Voltage. Full Load
Derating Output Current Versus Ambient Temperature and Airflow
Vin = Vin nom
Created by Traco Electronic AG Arp.
www.tracopower.com
Transient Response to Dynamic Load Change from
100% to 75% to 100% of Full Load ; Vin = Vin nom
Typical Input Start-Up and Output Rise Characteristic
Vin = Vin nom; Full Load
th
Date: December 14 , 2010 / Rev.: 3.0 / Page 48 / 74
Application Note
30W Single, Dual & Triple Output
Characteristic Curves
All test conditions are at 25°C.The figures are identical for TEN 30-4822WIN (Continued)
Conduction Emission of EN55022 Class A
Vin = Vin nom; Full Load
Using ON/OFF Voltage Start-Up and Vout Rise Characteristic
Vin = Vin nom; Full Load
Power Dissipation Versus Output Current
Created by Traco Electronic AG Arp.
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Date: December 14 , 2010 / Rev.: 3.0 / Page 49 / 74
Application Note
30W Single, Dual & Triple Output
Characteristic Curves
All test conditions are at 25°C.The figures are identical for TEN 30-4823WIN
Efficiency Versus Output Current
Typical Output Ripple and Noise.
Vin = Vin nom; Full Load
Efficiency Versus Input Voltage. Full Load
Derating Output Current Versus Ambient Temperature and Airflow
Vin = Vin nom
Created by Traco Electronic AG Arp.
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Transient Response to Dynamic Load Change from
100% to 75% to 100% of Full Load ; Vin = Vin nom
Typical Input Start-Up and Output Rise Characteristic
Vin = Vin nom; Full Load
th
Date: December 14 , 2010 / Rev.: 3.0 / Page 50 / 74
Application Note
30W Single, Dual & Triple Output
Characteristic Curves
All test conditions are at 25°C.The figures are identical for TEN 30-4823WIN (Continued)
Conduction Emission of EN55022 Class A
Vin = Vin nom; Full Load
Using ON/OFF Voltage Start-Up and Vout Rise Characteristic
Vin = Vin nom; Full Load
Power Dissipation Versus Output Current
Created by Traco Electronic AG Arp.
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Date: December 14 , 2010 / Rev.: 3.0 / Page 51 / 74
Application Note
30W Single, Dual & Triple Output
Characteristic Curves (Continued)
All test conditions are at 25°C. The figures are identical for TEN 30-4833WIN
Efficiency Versus Output Current
Power Dissipation Versus Output Current
Efficiency Versus Input Voltage. Full Load
Derating Output Current Versus Ambient Temperature and Airflow
Vin = Vin nom
Derating Output Current Versus Ambient Temperature with
Heat-Sink and Airflow, Vin = Vin nom
Created by Traco Electronic AG Arp.
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Date: December 14 , 2010 / Rev.: 3.0 / Page 52 / 74
Application Note
30W Single, Dual & Triple Output
Characteristic Curves (Continued)
All test conditions are at 25°C. The figures are identical for TEN 30-4833WIN
Transient Response to Dynamic Load Change from
100% to 75% to 100% of Full Load ; Vin = Vin nom
Typical Output Ripple and Noise.
Vin = Vin nom; Full Load
Typical Input Start-Up and Output Rise Characteristic
Vin = Vin nom; Full Load
Using ON/OFF Voltage Start-Up and Vout Rise Characteristic
Vin = Vin nom; Full Load
Conduction Emission of EN55022 Class A
Vin = Vin nom; Full Load
Conduction Emission of EN55022 Class B
Vin = Vin nom; Full Load
Created by Traco Electronic AG Arp.
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Date: December 14 , 2010 / Rev.: 3.0 / Page 53 / 74
Application Note
30W Single, Dual & Triple Output
Characteristic Curves (Continued)
All test conditions are at 25°C. The figures are identical for TEN 30-4834WIN
Efficiency Versus Output Current
Power Dissipation Versus Output Current
Efficiency Versus Input Voltage. Full Load
Derating Output Current Versus Ambient Temperature and Airflow
Vin = Vin nom; Full Load
Derating Output Current Versus Ambient Temperature with
Heat-Sink and Airflow, Vin = Vin nom
Created by Traco Electronic AG Arp.
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Date: December 14 , 2010 / Rev.: 3.0 / Page 54 / 74
Application Note
30W Single, Dual & Triple Output
Characteristic Curves (Continued)
All test conditions are at 25°C. The figures are identical for TEN 30-4834WIN
Transient Response to Dynamic Load Change from
100% to 75% to 100% of Full Load ; Vin = Vin nom
Typical Output Ripple and Noise.
Vin = Vin nom; Full Load
Typical Input Start-Up and Output Rise Characteristic
Vin = Vin nom; Full Load
Using ON/OFF Voltage Start-Up and Vout Rise Characteristic
Vin = Vin nom; Full Load
Conduction Emission of EN55022 Class A
Vin = Vin nom; Full Load
Conduction Emission of EN55022 Class B
Vin = Vin nom; Full Load
Created by Traco Electronic AG Arp.
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Date: December 14 , 2010 / Rev.: 3.0 / Page 55 / 74
Application Note
30W Single, Dual & Triple Output
Characteristic Curves (Continued)
All test conditions are at 25°C. The figures are identical for TEN 30-4831WIN
Efficiency Versus Output Current
Power Dissipation Versus Output Current
Efficiency Versus Input Voltage. Full Load
Derating Output Current Versus Ambient Temperature and Airflow
Vin = Vin nom; Full Load
Derating Output Current Versus Ambient Temperature with
Heat-Sink and Airflow, Vin = Vin nom
Created by Traco Electronic AG Arp.
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Date: December 14 , 2010 / Rev.: 3.0 / Page 56 / 74
Application Note
30W Single, Dual & Triple Output
Characteristic Curves (Continued)
All test conditions are at 25°C. The figures are identical for TEN 30-4831WIN
Transient Response to Dynamic Load Change from
100% to 75% to 100% of Full Load ; Vin = Vin nom
Typical Output Ripple and Noise.
Vin = Vin nom; Full Load
Typical Input Start-Up and Output Rise Characteristic
Vin = Vin nom; Full Load
Using ON/OFF Voltage Start-Up and Vout Rise Characteristic
Vin = Vin nom; Full Load
Conduction Emission of EN55022 Class A
Vin = Vin nom; Full Load
Conduction Emission of EN55022 Class B
Vin = Vin nom; Full Load
Created by Traco Electronic AG Arp.
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Date: December 14 , 2010 / Rev.: 3.0 / Page 57 / 74
Application Note
30W Single, Dual & Triple Output
Characteristic Curves (Continued)
All test conditions are at 25°C. The figures are identical for TEN 30-4832WIN
Efficiency Versus Output Current
Power Dissipation Versus Output Current
Efficiency Versus Input Voltage. Full Load
Derating Output Current Versus Ambient Temperature and Airflow
Vin = Vin nom
Derating Output Current Versus Ambient Temperature with
Heat-Sink and Airflow, Vin = Vin nom
Created by Traco Electronic AG Arp.
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Date: December 14 , 2010 / Rev.: 3.0 / Page 58 / 74
Application Note
30W Single, Dual & Triple Output
Characteristic Curves (Continued)
All test conditions are at 25°C. The figures are identical for TEN 30-4832WIN
Transient Response to Dynamic Load Change from
100% to 75% to 100% of Full Load ; Vin = Vin nom
Typical Output Ripple and Noise.
Vin = Vin nom; Full Load
Typical Input Start-Up and Output Rise Characteristic
Vin = Vin nom; Full Load
Using ON/OFF Voltage Start-Up and Vout Rise Characteristic
Vin = Vin nom; Full Load
Conduction Emission of EN55022 Class A
Vin = Vin nom; Full Load
Conduction Emission of EN55022 Class B
Vin = Vin nom; Full Load
Created by Traco Electronic AG Arp.
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Date: December 14 , 2010 / Rev.: 3.0 / Page 59 / 74
Application Note
30W Single, Dual & Triple Output
Testing Configurations
Input reflected-ripple current measurement test up
Component
L
C
Value
12μH
47μF
Voltage
---100V
Reference
---Aluminum Electrolytic Capacitor
Peak-to-peak output ripple & noise measurement test up
GROUND RING
TO SCOPE
+Vo
-Vo
Resistive Load
Output voltage and efficiency measurement test up
Note: All measurements are taken at the module terminals.
 V  Io
Efficiency   o
 Vin  I in
Created by Traco Electronic AG Arp.

  100%

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Date: December 14 , 2010 / Rev.: 3.0 / Page 60 / 74
Application Note
30W Single, Dual & Triple Output
EMC considerations
Suggested Schematic to comply with EN55022 Conducted Noise Class A
recommended PCB Layout with Input Filter
To comply with conducted noise according to EN55022 CLASS A following components are recommended:
TEN 30-241xWIN & TEN 30-242xWIN
Component
Value
C1
4.7µF
C2, C3
1000pF
Voltage
50V
2KV
Reference
1812 MLCC
1206 MLCC
TEN 30-481xWIN & TEN 30-482xWIN
Component
Value
C1
2.2µF
C2, C3
1000pF
Voltage
100V
2KV
Reference
1812 MLCC
1206 MLCC
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Date: December 14 , 2010 / Rev.: 3.0 / Page 61 / 74
Application Note
30W Single, Dual & Triple Output
EMC considerations
Suggested Schematic to comply with EN55022 Conducted Noise Class A
recommended Layout with Input Filter
To comply with conducted noise according to EN55022 CLASS A following components are recommended:
TEN 30-243xWIN
Component
C1
C2, C3, C4, C5
Value
4.7µF
1000pF
Voltage
50V
3KV
Reference
1812 MLCC
1808 MLCC
TEN 30-483xWIN
Component
C1
C2, C3, C4, C5
Value
2.2µF
1000pF
Voltage
100V
3KV
Reference
1812 MLCC
1808 MLCC
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Date: December 14 , 2010 / Rev.: 3.0 / Page 62 / 74
Application Note
30W Single, Dual & Triple Output
EMC considerations (Continued)
TEN 30-xx1xWIN
TEN 30-xx2xWIN
Suggested Schematic to comply with EN55022 Conducted Noise Class B
recommended Layout with Input Filter
To comply with conducted noise according to EN55022 CLASS B following components are recommended:
TEN 30-241xWIN & TEN 30-242xWIN
Component
Value
C1, C2, C3
4.7µF
C4, C5, C6
1000pF
L1
33.33µH
L2
55.23µH
Voltage
50V
2KV
-----
Reference
1812 MLCC
1808 MLCC
Common Choke, P/N: TCK-075
Common Choke, P/N: TCK-076
TEN 30-481xWIN & TEN 30-482xWIN
Component
Value
C1, C2, C3
2.2µF
C4, C5, C6
1000pF
L1
33.33µH
L2
55.23µH
Voltage
100V
3KV
-----
Reference
1812 MLCC
1808 MLCC
Common Choke, P/N: TCK-075
Common Choke, P/N: TCK-076
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Date: December 14 , 2010 / Rev.: 3.0 / Page 63 / 74
Application Note
30W Single, Dual & Triple Output
EMC considerations (Continued)
TEN 30-xx3xWIN
Suggested Schematic to comply with EN55022 Conducted Noise Class B
recommended Layout with Input Filter
To comply with conducted noise according to EN55022 CLASS B following components are required:
TEN 30-243xWIN
Component
C1, C2, C3
C4, C5, C7
C6
L1’
L2’
Value
4.7µF
150pF
1000pF
450µH
145µH
TEN 30-483xWIN
Component
C1, C2, C3
C4, C5, C7
C6
L1’
L2’
Value
2.2µF
150pF
1000pF
450µH
145µH
Created by Traco Electronic AG Arp.
Voltage
50V
2KV
3KV
-------
Voltage
100V
2KV
3KV
-------
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Reference
1812 MLCC
1206 MLCC
1808 MLCC
Common Choke, P/N: TCK-048
Common Choke, P/N: TCK-051
Reference
1812 MLCC
1206 MLCC
1808 MLCC
Common Choke, P/N: TCK-048
Common Choke, P/N: TCK-051
th
Date: December 14 , 2010 / Rev.: 3.0 / Page 64 / 74
Application Note
30W Single, Dual & Triple Output
EMC Considerations (Continued)
Specs of Common Mode Choke L1 for TEN 30-241xWIN and TEN 30-242xWIN see following:
■ TCK-075
L: 33.33μH ±35% / DCR: 10m, max
A height: 8.8mm, Max
Specs of Common Mode Choke L2 for TEN 30-481xWIN and TEN 30-482xWIN see following:
■ TCK-076
L: 53.23μH ±35% / DCR: 7m, max
A height: 8.8mm, Max
Specs of Common Mode Choke L1’ for TEN 30-243xWIN see following:
■ TCK-048
L: 450μH ±35% / DCR: 25m, max
A height: 9.8mm, Max
Specs of Common Mode Choke L2’ for TEN 30-483xWIN see following:
■ TCK-051
L: 145μH ±35% / DCR: 20m, max
A height: 9.8mm, Max
■ Test condition: 100KHz / 100mV
■ Recommended through hole: Φ0.8mm
■ All dimensions in millimeters
Input Source Impedance
The power module should be connected to a low impedance input source. Highly inductive source impedance can affect the
stability of the power module. Input external L-C filter is recommended to minimize input reflected ripple current. The inductor is
simulated source impedance of 12μH and capacitor is Nippon Chemi-con KY series 47μF/100V. The capacitor must as close as
possible to the input terminals of the power module for lower impedance.
Output Over Current Protection
When excessive output currents occur in the system, circuit protection is required on all power supplies and converter. Normally, overload
current is maintained at approximately 150 percent of rated current for TEN 30WIN SERIES.
Hiccup-mode is a method of operation in a power supply and/or converter whose purpose is to protect the power supply or converter from being
damaged during an over-current fault condition. It also enables the power supply or converter to restart when the fault is removed. There are
other ways of protecting the power supply or converter against over-loaded conditions, such as the constant current limiting or current foldback
methods.
One of the problems resulting from over current is that excessive heat may be generated in power devices; especially MOSFET and Shottky
diodes and the temperature of those devices may exceed their specified limits. A protection mechanism has to be used to prevent those power
devices from being damaged.
The operation of hiccup is as follows. When the current sense circuit sees an over-current event, the controller shuts off the converter for a given
time and then tries to restart the converter again. If the over-load condition has been removed, the converter will restart and operate normally;
otherwise, the controller will see another over-current event and shut off the converter again, repeating the previous cycle. Hiccup operation has
none of the drawbacks of the other two protection methods, although its circuit is more complicated because it requires a timing circuit. The
excess heat due to overload lasts for only a short duration in the hiccup cycle, hence the junction temperature of the power devices is much
lower.
The hiccup operation can be done in various ways. For example, one can start hiccup operation any time an over-current event is detected; or
prohibit hiccup during a designated start-up is usually larger than during normal operation and it is easier for an over-current event is detected; or
prohibit hiccup during a designated start-up interval (usually a few milliseconds). The reason for the latter operation is that during start-up, the
converter needs to provide extra current to charge up the output capacitor. Thus the current demand during start-up is usually larger than during
normal operation and it is easier for an over-current event to occur. If the converter starts to hiccup once there is an over-current, it might never
start up successfully. Hiccup mode protection will give the best protection for a converter against over current situations, since it will limit the
average current to the load at a low level, so reducing power dissipation and case temperature in the power devices.
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Date: December 14 , 2010 / Rev.: 3.0 / Page 65 / 74
Application Note
30W Single, Dual & Triple Output
Output Over Voltage Protection
The output over-voltage protection consists of output Zener diode that monitors the voltage on the output terminals. If the voltage
on the output terminals exceeds the over-voltage protection threshold, then the Zener diode clamps the output voltage.
Short Circuitry Protection
Continuous, hiccup and auto-recovery mode.
During short circuit, converter still shut down. The average current during this condition will be very low and the device will be
safe in this condition.
Output Voltage Adjustment  Single Output Converter only
Output voltage set point adjustment allows the user to increase or decrease the output voltage set point of a module. This is
accomplished by connecting an external resistor between the TRIM pin and either the +Vout or –Vout pins. With an external resistor
between the TRIM and –Vout pin, the output voltage set point increases. With an external resistor between the TRIM and +Vout
pin, the output voltage set point decreases.
TRIM TABLE
TEN 30-xx07WIN
Trim up [%]
1
2
3
4
5
6
7
8
9
10
VOUT [Vdc] =
1.515
1.530
1.545
1.560
1.575
1.590
1.605
1.620
1.635
1.650
RU [k] =
4.578
2.065
1.227
0.808
0.557
0.389
0.270
0.180
0.110
0.054
Trim down [%]
1
2
3
4
5
6
7
8
9
10
VOUT [Vdc] =
1.485
1.470
1.455
1.440
1.425
1.410
1.395
1.380
1.365
1.350
RD [k] =
5.704
2.571
1.527
1.005
0.692
0.483
0.334
0.222
0.135
0.065
TEN 30-xx09WIN
Trim up [%]
1
2
3
4
5
6
7
8
9
10
VOUT [Vdc] =
2.525
2.550
2.575
2.600
2.625
2.650
2.675
2.700
2.725
2.750
RU [k] =
37.076
16.675
9.874
6.474
4.434
3.074
2.102
1.374
0.807
0.354
1
2
Trim down [%]
3
4
5
6
7
8
9
10
VOUT [Vdc] =
2.475
2.450
2.425
2.400
2.375
2.350
2.325
2.300
2.275
2.250
RD [k] =
49.641
22.481
13.428
8.902
6.186
4.375
3.082
2.112
1.358
0.754
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Date: December 14 , 2010 / Rev.: 3.0 / Page 66 / 74
Application Note
30W Single, Dual & Triple Output
Output Voltage Adjustment (Continuous)
TEN 30-xx10WIN
Trim up [%]
1
2
3
4
5
6
7
8
9
10
VOUT [Vdc] =
3.333
3.366
3.399
3.432
3.465
3.498
3.531
3.564
3.597
3.630
RU [k] =
57.930
26.165
15.577
10.283
7.106
4.988
3.476
2.341
1.459
0.753
1
2
3
4
Trim down [%]
5
6
7
8
9
10
VOUT [Vdc] =
3.267
3.234
3.201
3.168
3.135
3.102
3.069
3.036
3.003
2.970
RD [k] =
69.470
31.235
18.490
12.117
8.294
5.745
3.924
2.559
1.497
0.647
2
3
4
TEN 30-xx11WIN
Trim up [%]
1
5
6
7
8
9
10
VOUT [Vdc] =
5.151
5.202
5.253
5.304
5.355
5.406
5.457
5.508
5.559
5.610
RU [k] =
38.135
17.368
10.446
6.985
4.908
3.524
2.535
1.793
1.217
0.755
1
2
3
Trim down [%]
4
5
6
7
8
9
10
VOUT [Vdc] =
5.049
4.998
4.947
4.896
4.845
4.794
4.743
4.692
4.641
4.590
RD [k] =
47.191
21.431
12.844
8.551
5.975
4.258
3.031
2.111
1.396
0.823
4
5
6
7
9
10
TEN 30-xx12WIN
Trim up [%]
VOUT [Vdc] =
1
2
3
8
12.120 12.240
12.360
12.480
12.600
12.720
12.840
12.960
13.080
13.200
RU [k] = 367.908 165.954
98.636
64.977
44.782
31.318
21.701
14.488
8.879
4.391
Trim down [%]
1
VOUT [Vdc] =
RD [k] =
11.880
2
3
4
5
6
7
8
9
10
11.760
11.640
11.520
11.400
11.280
11.160
11.040
10.920
10.800
460.992 207.946
123.597
81.423
56.118
39.249
27.199
18.162
11.132
5.509
3
4
TEN 30-xx13WIN
Trim up [%]
1
5
6
7
8
9
10
VOUT [Vdc] =
15.150
15.300
15.450 15.600
15.750
15.900
16.050
16.200
16.350
16.500
RU [k] = 404.184
180.592
106.061 68.796
46.437
31.531
20.883
12.898
6.687
1.718
Trim down [%]
2
3
4
5
6
7
8
9
10
14.850 14.700
14.550
14.400
14.250
14.100
13.950
13.800
13.650
13.500
RD [k] = 499.816 223.408
131.272
85.204
57.563
39.136
25.974
16.102
8.424
2.282
VOUT [Vdc] =
1
Created by Traco Electronic AG Arp.
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Date: December 14 , 2010 / Rev.: 3.0 / Page 67 / 74
Application Note
30W Single, Dual & Triple Output
Thermal Consideration
The power module operates in a variety of thermal environments. However, sufficient cooling should be provided to help ensure
reliable operation of the unit. Heat is removed by conduction, convection, and radiation to the surrounding Environment. Proper
cooling can be verified by measuring the point as the figure below. The temperature at this location should not exceed 105°C.
When Operating, adequate cooling must be provided to maintain the test point temperature at or below 105°C. Although the
maximum point Temperature of the power modules is 105°C, you can limit this Temperature to a lower value for extremely high
reliability.
Measurement shown in inches (mm)
TOP VIEW
Heat Sink Consideration
Equip heat-sink for lower temperature and higher reliability of the module.
There are two types for choosing.
Suffix – HC: Heatsink + Clamp
Suffix –HS: Heatsink
Measurement shown in inches and (millimetres)
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Date: December 14 , 2010 / Rev.: 3.0 / Page 68 / 74
Application Note
30W Single, Dual & Triple Output
Remote ON/OFF Control
With no suffix, the positive logic remote ON/OFF control circuit is included. E.g.: TEN 30-2411WIN
Turns the module ON during logic High on the On/Off pin and turns OFF during logic Low. The On/Off pin is an open
collector/drain logic input signal (Von/off) that referenced to GND. If not using the remote on/off feature, please open circuit
between on/off pin and -Vin pin to turn the module on.
With suffix -N, the negative logic remote ON/OFF control circuit is included. E.g.: TEN 30-2411WIN-N
Turns the module ON during logic Low on the On/Off pin and turns OFF during logic High. The On/Off pin is an open
collector/drain logic input signal (Von/off) that referenced to GND. If not using the remote on/off feature, please short circuit
between on/off pin and -Vin pin to turn the module on.
Remote ON/OFF Implementation
Isolated-Closure Remote ON/OFF
Level Control Using TTL Output
Level Control Using Line Voltage
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Date: December 14 , 2010 / Rev.: 3.0 / Page 69 / 74
Application Note
30W Single, Dual & Triple Output
Mechanical Data of Single & Dual Output Converter
1.00(25.4)
0.600(15.24)
0.200(5.10)
0.200(5.08)
0.40(10.2)
5
6
SIDE VIEW
0.100(2.54)
BOTTOM
VIEW
2.00(50.8)
1.800(45.72)
2 1
3
4
0.300(7.62)
PIN CONNECTION
Single
Dual
Pin
Description
Description
1
+ Input
+ Input
2
- Input
- Input
3
Remote on/off Remote on/off
4
+Output
+Output
5
- Output
Common
6
Trim
- Output
EXTERNAL UTPUT TRIMMING
Single Output only!
Output can be externally trimmed by
using the method shown below.
6
0.100(2.54)
TRIM UP
6
TRIM DOWN
0.22(5.6)
RU
0.700(17.78)
TEN
4
5
1. All dimensions in Inches (mm)
Tolerance: x.xx ±0.02” (x.x ±0.5)
x.xxx ±0.01” (x.xx ±0.25mm)
2. Pin pitch tolerance: ±0.01” (±0.25mm)
3. Pin dimension tolerance: ±0.004” (±0.1mm)
Recommended Pad Layout for Single & Dual Output Converter
1.00(25.4)
0.600(15.24)
0.200(5.10)
0.200(5.08)
0.100(2.54)
1
2
3
TOP VIEW
2.00(50.8)
1.800(45.72)
AA VIEW
KEEP OUT AREA
4
5
0.100(2.54)
6
0.300(7.62)
0.700(17.78)
1. All dimensions in Inches (mm)
Tolerance: x.xx ±0.02” (x.x ±0.5)
x.xxx ±0.01” (x.xx ±0.25mm)
2. Pin pitch tolerance: ±0.01” (±0.25mm)
3. Pin dimension tolerance: ±0.004” (±0.1mm)
Created by Traco Electronic AG Arp.
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Date: December 14 , 2010 / Rev.: 3.0 / Page 70 / 74
Application Note
30W Single, Dual & Triple Output
Mechanical Data of Triple Output Converter
PIN CONNECTION
PIN
Description
1
+ Input
2
- Input
3
Remote on/off
4
+Auxiliary
5
- Auxiliary
6
Common
7
+Output
1. All dimensions in Inches (mm)
Tolerance: x.xx ±0.02” (x.x ±0.5)
x.xxx ±0.01” (x.xx ±0.25mm)
2. Pin pitch tolerance: ±0.01” (±0.25mm)
3. Pin dimension tolerance: ±0.004” (±0.1mm)
Recommended Pad Layout for Triple Output Converter
1. All dimensions in Inches (mm)
Tolerance: x.xx ±0.02” (x.x ±0.5)
x.xxx ±0.01” (x.xx ±0.25mm)
2. Pin pitch tolerance: ±0.01” (±0.25mm)
3. Pin dimension tolerance: ±0.004” (±0.1mm)
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Date: December 14 , 2010 / Rev.: 3.0 / Page 71 / 74
Application Note
30W Single, Dual & Triple Output
Soldering and Reflow Considerations
Lead free wave solder profile for TEN 30WIN Series.
Zone
Preheat
zone
Actual
heating
Reference Solder:
Hand Welding:
Welding Time:
Temp.:
Reference Parameter
Rise temp. speed: 3°C/ seconds max.
Preheat temp.: 100 ~ 130°C
Peak temp.: 250 ~ 260°C
Peak time (T1+T2 time): 4 ~ 6 seconds
Sn-Ag-Cu: Sn-Cu
Soldering iron: Power 90W
2 ~ 4 sec
380 ~ 400°C
Packaging Information
TUBE
10 PCS per TUBE
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Date: December 14 , 2010 / Rev.: 3.0 / Page 72 / 74
Application Note
30W Single, Dual & Triple Output
Part Number Structure
TEN 30 – 2411 WIN –N –HC
Heatsink Options
No Suffix: No Heatsink
Suffix –HC: Heatsink + Clamp
Suffix –HS: Heatsink
Max. Output Power
30Watts
Output Voltage
Input Voltage Range
24: 9 ~ 36Vdc
48: 18 ~ 75Vdc
07
09
10
11
12
13
21
22
23
:
:
:
:
:
:
:
:
:
1.5Vdc
2.5Vdc
3.3Vdc
5.1Vdc
12Vdc
15Vdc
±5Vdc
±12Vdc
±15Vdc
Remote ON/OFF Options
No Suffix: Positive Logic
Suffix –N: Negative Logic
4 : 1 Wide Input Range
Model
Number
Input
Range
Output
Voltage
Max. Output
Current
Input Current
at Full Load(1)
Efficiency (2)
(%)
TEN 30-2407WIN
TEN 30-2409WIN
TEN 10-2410WIN
TEN 30-2411WIN
TEN 30-2412WIN
TEN 30-2413WIN
TEN 30-2421WIN
TEN 30-2422WIN
TEN 30-2423WIN
TEN 30-2433WIN
TEN 30-2434WIN
TEN 30-2431WIN
TEN 30-2432WIN
TEN 30-4807WIN
TEN 30-4809WIN
TEN 10-4810WIN
TEN 30-4811WIN
TEN 30-4812WIN
TEN 30-4813WIN
TEN 30-4821WIN
TEN 30-4822WIN
TEN 30-4823WIN
TEN 30-4833WIN
TEN 30-4834WIN
TEN 30-4831WIN
TEN 30-4832WIN
9 – 36Vdc
9 – 36Vdc
9 – 36Vdc
9 – 36Vdc
9 – 36Vdc
9 – 36Vdc
9 – 36Vdc
9 – 36Vdc
9 – 36Vdc
9 – 36Vdc
9 – 36Vdc
9 – 36Vdc
9 – 36Vdc
18 – 75Vdc
18 – 75Vdc
18 – 75Vdc
18 – 75Vdc
18 – 75Vdc
18 – 75Vdc
18 – 75Vdc
18 – 75Vdc
18 – 75Vdc
18 – 75Vdc
18 – 75Vdc
18 – 75Vdc
18 – 75Vdc
1.5 Vdc
2.5 Vdc
3.3 Vdc
5 .1Vdc
12 Vdc
15 Vdc
±5 Vdc
±12 Vdc
±15 Vdc
3.3Vdc / ±12Vdc
3.3Vdc / ±15Vdc
5.0Vdc / ±12Vdc
5.0Vdc / ±15Vdc
1.5 Vdc
2.5 Vdc
3.3 Vdc
5 .1Vdc
12 Vdc
15 Vdc
±5 Vdc
±12 Vdc
±15 Vdc
3.3Vdc / ±12Vdc
3.3Vdc / ±15Vdc
5.0Vdc / ±12Vdc
5.0Vdc / ±15Vdc
8500mA
8000mA
7500mA
6000mA
2500mA
2000mA
±3000mA
±1250mA
±1000mA
+5000mA / ±420mA
+5000mA / ±330mA
+4000mA / ±420mA
+4000mA / ±330mA
8500mA
8000mA
7500mA
6000mA
2500mA
2000mA
±3000mA
±1250mA
±1000mA
+5000mA / ±420mA
+5000mA / ±330mA
+4000mA / ±420mA
+4000mA / ±330mA
700mA
1054mA
1258mA
1517mA
1471mA
1471mA
1488mA
1506mA
1506mA
1330mA
1330mA
1488mA
1488mA
350mA
520mA
629mA
759mA
727mA
718mA
744mA
744mA
744mA
665mA
665mA
744mA
744mA
80
83
86
88
89
89
88
87
87
87
87
88
88
80
84
86
88
90
91
88
88
88
87
87
88
88
M….m.
Note 1. Maximum value at nominal input voltage and full load of standard type.
Note 2. Typical value at nominal input voltage and full load.
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Date: December 14 , 2010 / Rev.: 3.0 / Page 73 / 74
Application Note
30W Single, Dual & Triple Output
Safety and Installation Instruction
Fusing Consideration
Caution: This power module is not internally fused. An input line fuse must always be used.
This encapsulated power module can be used in a wide variety of applications, ranging from simple stand-alone
operation to an integrated part of sophisticated power architecture. To maximum flexibility, internal fusing is not
included; however, to achieve maximum safety and system protection, always use an input line fuse. The safety
agencies require a normal-blow fuse with maximum rating of 10A. Based on the information provided in this data sheet
on Inrush energy and maximum dc input current; the same type of fuse with lower rating can be used. Refer to the
fuse manufacturer’s data for further information.
MTBF and Reliability
The MTBF of TEN 30WIN-SERIES has been calculated according to:
Bellcore TR-NWT-000332 Case I: 50% stress, Operating Temperature at 40°C (Ground fixed and controlled environment )
The resulting figure for Single Output Models: MTBF = 3’173’000 hours
The resulting figure for Dual Output Models:
MTBF = 3’163’000 hours
The resulting figure for Triple Output Models: MTBF = 2’904’000 hours
MIL-HDBK 217F NOTICE2 FULL LOAD, Operating Temperature at 25°C
The resulting figure for Single Output Models:
MTBF = 554’800 hours
The resulting figure for Dual Output Models:
MTBF = 434’700 hours
The resulting figure for Triple Output Models:
MTBF = 318’400 hours
Created by Traco Electronic AG Arp.
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Date: December 14 , 2010 / Rev.: 3.0 / Page 74 / 74