TEN 40-WI Series Application Note

TEN 40-WI Series
Application Note
DC/DC Converter 9 to 36Vdc or 18 to 75Vdc Input
3.3 to 15Vdc Single Outputs and ±12 to ±15Vdc Dual Output, 40W
Features
• Single output current up to 10A
• Dual output current up to ±1.667A
• 40 watts maximum output power
• 4:1 ultra wide input voltage range of 9-36 and 18-75VDC
• Six-sided continuous shield
• Case grounding
• High efficiency up to 88%
• Low profile: 50.8°50.8°10.2 mm (2.00°2.00°0.40 inch)
• Fixed switching frequency
• RoHS directive compliant
• Input to output isolation: 1500Vdc,min
• Over-temperature protection
• Input under-voltage protection
• Output over-voltage protection
• Over-current protection, auto-recovery
E188913
• Output short circuit protection, auto-recovery
(pending)
• Remote ON/OFF
• Output Voltage adjustment
Complete TEN 40-WI datasheet can be downloaded at:
http://www.tracopower.com/products/ten40wi.pdf
Options
• Heat sinks available for extended operation
Applications
• Distributed power architectures
• Workstations
• Computer equipment
• Communications equipment
General Description
The TEN 40-WI series offer 40 watts of output power from a 50.8°50.8°10.2 mm (2.00 x 2.00 x 0.4 inch) package. This
product has a 4:1 ultra wide input voltage of 9-36VDC and 18-75VDC with an I/O isolation test voltage of 1500Vdc, indefinite
short-circuit protection and over- temperature protection, as well as six sided shielding. All models are particularly suited to
telecommunications, industrial, mobile telecom and test equipment applications.
Table of Contents
Absolute Maximum Rating
Output Specification
Input Specification
General Specification
Characteristic Curves
Test Configurations
EMC Considerations
Input Source Impedance
Output Over Current Protection
Output Over Voltage Protection
Thermal Consideration
Created by Traco Electronic AG Arp.
P2
P2 & P3
P3
P4
P5 - P28
P29
P30 & P31
P32
P32
P32
P32
Heat Sink Consideration
Remote ON/OFF Control
Mechanical Data
Recommended Pad Layout
Output Voltage Adjustment
Remote Sense Application Circuit
Soldering and Reflow Consideration
Packaging Information
Part Number Structure
Safety and Installation Instruction
MTBF and Reliability
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th
P33
P33
P34
P34
P35
P36
P36
P37
P37
P38
P38
Date: September 4 , 2007 / Rev.: 1.1 / Page 1 / 38
Application Note
40W, Single and Dual Output
Absolute Maximum Rating
Parameter
Model
Input Voltage
Continuous
Input Voltage
Transient (100ms)
Input Voltage Variation
(complies with EST300 132 part 4.4)
Operating Ambient Temperature (with derating)
Operating Case Temperature
Storage Temperature
Max
Unit
TEN 40-24xxWI
TEN 40-48xxWI
TEN 40-24xxWI
TEN 40-48xxWI
36
75
50
100
Vdc
All
5
V/ms
105
105
125
°C
°C
°C
Vdc
All
All
All
All
Input to Output Isolation ( Functional Insulation )
Min
-40
-55
1500
Vdc
Output Specification
Parameter
Output Voltage
Model
Min
Typ
Max
TEN 40-xx10WI
3.267
3.3
3.333
TEN 40-xx11WI
4.95
5
5.05
TEN 40-xx12WI
11.88
12
12.12
TEN 40-xx13WI
14.85
15
15.15
TEN 40-xx22WI
±11.88
±12
±12.12
TEN 40-xx23WI
±14.85
±15
±15.15
All
-10
+10
Line (Vin min to Vin max at Full Load)
All
-0.2
+0.2
Load (Min. to 100% of Full Load)
Single Output
-0.5
+0.5
Load (Min. to 100% of Full Load)
Dual Output
-1.0
+1.0
Dual output
-5.0
+5.0
(Vin = Vin nom; Full Load; TA = 25°C)
Voltage Adjustability
Unit
Vdc
%
Output Regulation
Cross Regulation
Asymmetrical Load 25% / 100% of Full Load
Output Ripple & Noise
Peak-to-Peak (20MHz bandwidth)
Temperature Coefficient
TEN 40-xx10WI
50
TEN 40-xx11WI
50
TEN 40-xx12WI
75
TEN 40-xx13WI
75
TEN 40-xx22WI
120
TEN 40-xx23WI
150
All
Output Voltage Overshoot
(Vin min to Vin max; Full Load; TA = 25°C)
-0.02
%
%
mV pk-pk
+0.02
%/°C
3
% Vout
All
0
All
250
mV
All
250
µS
Dynamic Load Response
(Vin nom; TA = 25°C)
Load step change from
75% to 100% or 100 to 75% of Full Load
Peak Deviation
Setting Time (VOUT<10% peak deviation)
Output Current
Output Over Voltage Protection (Single output models only)
(Zener diode clamp)
Created by Traco Electronic AG Arp.
TEN 40-xx10WI
0
10000
TEN 40-xx11WI
0
8000
TEN 40-xx12WI
50
3333
TEN 40-xx13WI
TEN 40-xx22WI
50
±65
2666
±1667
TEN 40-xx23WI
±50
±1333
TEN 40-xx10WI
3.9
TEN 40-xx11WI
6.2
TEN 40-xx12WI
15
TEN 40-xx13WI
18
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mA
Vdc
th
Date: September 4 , 2007 / Rev.: 1.1 / Page 2 / 38
Application Note
40W, Single and Dual Output
Output Specification (continue)
Parameter
Model
Output Over Current Protection
All
Output Short Circuit Protection
All
Min
Typ
Max
Unit
150
% FL.
Hiccup, automatics recovery
Input Specification
Parameter
Operating Input Voltage
Input Current
(Maximum value at Vin = Vin nom; Full Load)
Model
Min
Typ
Max
TEN 40-24xxWI
9
24
36
TEN 40-48xxWI
18
48
75
TEN 40-2410WI
1677
TEN 40-2411WI
2008
TEN 40-2412WI
2008
TEN 40-2413WI
2008
TEN 40-2422WI
2032
TEN 40-2423WI
2032
TEN 40-4810WI
838
TEN 40-4811WI
992
TEN 40-4812WI
1004
TEN 40-4813WI
1004
TEN 40-4822WI
1016
(Typical value at Vin = Vin nom; No Load)
Under Voltage Lockout Turn-on Threshold
Under Voltage Lockout Turn-off Threshold
Input Reflected Ripple Current
(5 to 20MHz, 12µH Source Impedance)
Vdc
mA
1016
TEN 40-4823WI
Input Standby Current
Unit
TEN 40-2410WI
80
TEN 40-2411WI
100
TEN 40-2412WI
50
TEN 40-2413WI
50
TEN 40-2422WI
60
TEN 40-2423WI
60
TEN 40-4810WI
50
TEN 40-4811WI
60
TEN 40-4812WI
30
TEN 40-4813WI
30
TEN 40-4822WI
30
TEN 40-4823WI
30
mA
TEN 40-24xxWI
9
TEN 40-48xxWI
18
TEN 40-24xxWI
8
TEN 40-48xxWI
16
All
20
Vdc
Vdc
mA pk-pk
Start Up Time
(Vin nom and Constant Resistive Load)
All
Power Up
20
Remote ON/OFF
20
Remote ON/OFF Control
(The ON/OFF pin voltage is referenced to -VIN)
Positive Logic DC-DC ON (Open)
Vdc
All
DC-DC OFF (Short)
Remote Off Input Current
mS
3
12
0
1.2
TEN 40-24xxWI
10
TEN 40-48xxWI
5
Input Current of Remote Control Pin
All
Created by Traco Electronic AG Arp.
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mA
-0.5
0.5
th
mA
Date: September 4 , 2007 / Rev.: 1.1 / Page 3 / 38
Application Note
40W, Single and Dual Output
General Specification
Parameter
Efficiency
(Vin = Vin nom ; Full Load; TA = 25°C)
Model
Min
Typ
TEN 40-2410WI
86
TEN 40-2411WI
87
TEN 40-2412WI
87
TEN 40-2413WI
87
TEN 40-2422WI
86
TEN 40-2423WI
86
TEN 40-4810WI
86
TEN 40-4811WI
88
TEN 40-4812WI
87
TEN 40-4813WI
87
TEN 40-4822WI
86
TEN 40-4823WI
86
Max
Unit
%
Isolation Voltage (Functional Insulation)
Input to Output
All
Input to Case, Output to Case
1500
Vdc
1500
Isolation Resistance
All
Isolation Capacitance
All
10
GΩ
2500
pF
Switching Frequency
All
300
KHz
Weight
All
60
g
All
1.105×10
MTBF
Bellcore TR-NWT-000332, TC = 40°C
5
MIL-STD-217F
Over Temperature Protection
Created by Traco Electronic AG Arp.
6
1.511×10
All
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110
th
hours
°C
Date: September 4 , 2007 / Rev.: 1.1 / Page 4 / 38
Application Note
40W, Single and Dual Output
Characteristic Curves
All test conditions are at 25°C. The figures are identical for TEN 40-2410WI
Efficiency Versus Output Current
Typical Output Ripple and Noise.
Vin = Vin nom, Full Load
Efficiency Versus Input Voltage. Full Load
Transient Response to Dynamic Load Change from
100% to 75% to 100% of Full Load ; Vin = Vin nom
Derating Output Current Versus Ambient Temperature and Airflow Vin = Vin nom
Typical Input Start-Up and Output Rise Characteristic
Vin = Vin nom, Full Load
Created by Traco Electronic AG Arp.
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th
Date: September 4 , 2007 / Rev.: 1.1 / Page 5 / 38
Application Note
40W, Single and Dual Output
Characteristic Curves
All test conditions are at 25°C. The figures are identical for TEN 40-2410WI (Continued)
Conduction Emission of EN55022 Class A
Using ON/OFF Voltage Start-Up and Vout Rise Characteristic
Vin = Vin nom, Full Load
Vin = Vin nom, Full Load
Conduction Emission of EN55022 Class B
Power Dissipation Versus Output Current
Vin = Vin nom, Full Load
Derating Output Current Versus Ambient Temperature with Heat-Sink and
Airflow, Vin = Vin nom
Created by Traco Electronic AG Arp.
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th
Date: September 4 , 2007 / Rev.: 1.1 / Page 6 / 38
Application Note
40W, Single and Dual Output
Characteristic Curves
All test conditions are at 25°C. The figures are identical for TEN 40-2411WI
Efficiency Versus Output Current
Typical Output Ripple and Noise.
Vin = Vin nom, Full Load
Efficiency Versus Input Voltage. Full Load
Transient Response to Dynamic Load Change from
100% to 75% to 100% of Full Load ; Vin = Vin nom
Derating Output Current Versus Ambient Temperature and Airflow Vin = Vin nom
Typical Input Start-Up and Output Rise Characteristic
Vin = Vin nom, Full Load
Created by Traco Electronic AG Arp.
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th
Date: September 4 , 2007 / Rev.: 1.1 / Page 7 / 38
Application Note
40W, Single and Dual Output
Characteristic Curves
All test conditions are at 25°C. The figures are identical for TEN 40-2411WI (Continued)
Conduction Emission of EN55022 Class A
Using ON/OFF Voltage Start-Up and Vout Rise Characteristic
Vin = Vin nom, Full Load
Vin = Vin nom, Full Load
Conduction Emission of EN55022 Class B
Power Dissipation Versus Output Current
Vin = Vin nom, Full Load
Derating Output Current Versus Ambient Temperature with Heat-Sink and
Airflow, Vin = Vin nom
Created by Traco Electronic AG Arp.
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th
Date: September 4 , 2007 / Rev.: 1.1 / Page 8 / 38
Application Note
40W, Single and Dual Output
Characteristic Curves
All test conditions are at 25°C. The figures are identical for TEN 40-2412WI
Efficiency Versus Output Current
Typical Output Ripple and Noise.
Vin = Vin nom, Full Load
Efficiency Versus Input Voltage. Full Load
Transient Response to Dynamic Load Change from
100% to 75% to 100% of Full Load ; Vin = Vin nom
Derating Output Current Versus Ambient Temperature and Airflow Vin = Vin nom
Typical Input Start-Up and Output Rise Characteristic
Vin = Vin nom, Full Load
Created by Traco Electronic AG Arp.
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th
Date: September 4 , 2007 / Rev.: 1.1 / Page 9 / 38
Application Note
40W, Single and Dual Output
Characteristic Curves
All test conditions are at 25°C. The figures are identical for TEN 40-2412WI (Continued)
Conduction Emission of EN55022 Class A
Using ON/OFF Voltage Start-Up and Vout Rise Characteristic
Vin = Vin nom, Full Load
Vin = Vin nom, Full Load
Conduction Emission of EN55022 Class B
Power Dissipation Versus Output Current
Vin = Vin nom, Full Load
Derating Output Current Versus Ambient Temperature with Heat-Sink and
Airflow, Vin = Vin nom
Created by Traco Electronic AG Arp.
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th
Date: September 4 , 2007 / Rev.: 1.1 / Page 10 / 38
Application Note
40W, Single and Dual Output
Characteristic Curves
All test conditions are at 25°C. The figures are identical for TEN 40-2413WI
Efficiency Versus Output Current
Typical Output Ripple and Noise.
Vin = Vin nom, Full Load
Efficiency Versus Input Voltage. Full Load
Transient Response to Dynamic Load Change from
100% to 75% to 100% of Full Load ; Vin = Vin nom
Derating Output Current Versus Ambient Temperature and Airflow Vin = Vin nom
Typical Input Start-Up and Output Rise Characteristic
Vin = Vin nom, Full Load
Created by Traco Electronic AG Arp.
www.tracopower.com
th
Date: September 4 , 2007 / Rev.: 1.1 / Page 11 / 38
Application Note
40W, Single and Dual Output
Characteristic Curves
All test conditions are at 25°C. The figures are identical for TEN 40-2413WI (Continued)
Conduction Emission of EN55022 Class A
Using ON/OFF Voltage Start-Up and Vout Rise Characteristic
Vin = Vin nom, Full Load
Vin = Vin nom, Full Load
Conduction Emission of EN55022 Class B
Power Dissipation Versus Output Current
Vin = Vin nom, Full Load
Derating Output Current Versus Ambient Temperature with Heat-Sink and
Airflow, Vin = Vin nom
Created by Traco Electronic AG Arp.
www.tracopower.com
th
Date: September 4 , 2007 / Rev.: 1.1 / Page 12 / 38
Application Note
40W, Single and Dual Output
Characteristic Curves
All test conditions are at 25°C. The figures are identical for TEN 40-2422WI
Efficiency Versus Output Current
Typical Output Ripple and Noise.
Vin = Vin nom, Full Load
Efficiency Versus Input Voltage. Full Load
Transient Response to Dynamic Load Change from
100% to 75% to 100% of Full Load ; Vin = Vin nom
Derating Output Current Versus Ambient Temperature and Airflow Vin = Vin nom
Typical Input Start-Up and Output Rise Characteristic
Vin = Vin nom, Full Load
Created by Traco Electronic AG Arp.
www.tracopower.com
th
Date: September 4 , 2007 / Rev.: 1.1 / Page 13 / 38
Application Note
40W, Single and Dual Output
Characteristic Curves
All test conditions are at 25°C. The figures are identical for TEN 40-2422WI (Continued)
Conduction Emission of EN55022 Class A
Using ON/OFF Voltage Start-Up and Vout Rise Characteristic
Vin = Vin nom, Full Load
Vin = Vin nom, Full Load
Conduction Emission of EN55022 Class B
Power Dissipation Versus Output Current
Vin = Vin nom, Full Load
Derating Output Current Versus Ambient Temperature with Heat-Sink and
Airflow , Vin = Vin nom
Created by Traco Electronic AG Arp.
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th
Date: September 4 , 2007 / Rev.: 1.1 / Page 14 / 38
Application Note
40W, Single and Dual Output
Characteristic Curves
All test conditions are at 25°C. The figures are identical for TEN 40-2423WI
Efficiency Versus Output Current
Typical Output Ripple and Noise.
Vin = Vin nom, Full Load
Efficiency Versus Input Voltage. Full Load
Transient Response to Dynamic Load Change from
100% to 75% to 100% of Full Load ; Vin = Vin nom
Derating Output Current Versus Ambient Temperature and Airflow Vin = Vin nom
Typical Input Start-Up and Output Rise Characteristic
Vin = Vin nom, Full Load
Created by Traco Electronic AG Arp.
www.tracopower.com
th
Date: September 4 , 2007 / Rev.: 1.1 / Page 15 / 38
Application Note
40W, Single and Dual Output
Characteristic Curves
All test conditions are at 25°C. The figures are identical for TEN 40-2423WI (Continued)
Conduction Emission of EN55022 Class A
Using ON/OFF Voltage Start-Up and Vout Rise Characteristic
Vin = Vin nom, Full Load
Vin = Vin nom, Full Load
Conduction Emission of EN55022 Class B
Power Dissipation Versus Output Current
Vin = Vin nom, Full Load
Derating Output Current Versus Ambient Temperature with Heat-Sink and
Airflow , Vin = Vin nom
Created by Traco Electronic AG Arp.
www.tracopower.com
th
Date: September 4 , 2007 / Rev.: 1.1 / Page 16 / 38
Application Note
40W, Single and Dual Output
Characteristic Curves
All test conditions are at 25°C. The figures are identical for TEN 40-4810WI
Efficiency Versus Output Current
Typical Output Ripple and Noise.
Vin = Vin nom, Full Load
Efficiency Versus Input Voltage. Full Load
Transient Response to Dynamic Load Change from
100% to 75% to 100% of Full Load ; Vin = Vin nom
Derating Output Current Versus Ambient Temperature and Airflow Vin = Vin nom
Typical Input Start-Up and Output Rise Characteristic
Vin = Vin nom, Full Load
Created by Traco Electronic AG Arp.
www.tracopower.com
th
Date: September 4 , 2007 / Rev.: 1.1 / Page 17 / 38
Application Note
40W, Single and Dual Output
Characteristic Curves
All test conditions are at 25°C. The figures are identical for TEN 40-4810WI (Continued)
Conduction Emission of EN55022 Class A
Using ON/OFF Voltage Start-Up and Vout Rise Characteristic
Vin = Vin nom, Full Load
Vin = Vin nom, Full Load
Conduction Emission of EN55022 Class B
Power Dissipation Versus Output Current
Vin = Vin nom, Full Load
Derating Output Current Versus Ambient Temperature with Heat-Sink and
Airflow, Vin = Vin nom
Created by Traco Electronic AG Arp.
www.tracopower.com
th
Date: September 4 , 2007 / Rev.: 1.1 / Page 18 / 38
Application Note
40W, Single and Dual Output
Characteristic Curves
All test conditions are at 25°C. The figures are identical for TEN 40-4811WI
Efficiency Versus Output Current
Typical Output Ripple and Noise.
Vin = Vin nom, Full Load
Efficiency Versus Input Voltage. Full Load
Transient Response to Dynamic Load Change from
100% to 75% to 100% of Full Load ; Vin = Vin nom
Derating Output Current Versus Ambient Temperature and Airflow Vin = Vin nom
Typical Input Start-Up and Output Rise Characteristic
Vin = Vin nom, Full Load
Created by Traco Electronic AG Arp.
www.tracopower.com
th
Date: September 4 , 2007 / Rev.: 1.1 / Page 19 / 38
Application Note
40W, Single and Dual Output
Characteristic Curves
All test conditions are at 25°C. The figures are identical for TEN 40-4811WI (Continued)
Conduction Emission of EN55022 Class A
Using ON/OFF Voltage Start-Up and Vout Rise Characteristic
Vin = Vin nom, Full Load
Vin = Vin nom, Full Load
Conduction Emission of EN55022 Class B
Power Dissipation Versus Output Current
Vin = Vin nom, Full Load
Derating Output Current Versus Ambient Temperature with Heat-Sink and
Airflow, Vin = Vin nom
Created by Traco Electronic AG Arp.
www.tracopower.com
th
Date: September 4 , 2007 / Rev.: 1.1 / Page 20 / 38
Application Note
40W, Single and Dual Output
Characteristic Curves
All test conditions are at 25°C. The figures are identical for TEN 40-4812WI
Efficiency Versus Output Current
Typical Output Ripple and Noise.
Vin = Vin nom, Full Load
Efficiency Versus Input Voltage. Full Load
Transient Response to Dynamic Load Change from
100% to 75% to 100% of Full Load ; Vin = Vin nom
Derating Output Current Versus Ambient Temperature and Airflow Vin = Vin nom
Typical Input Start-Up and Output Rise Characteristic
Vin = Vin nom, Full Load
Created by Traco Electronic AG Arp.
www.tracopower.com
th
Date: September 4 , 2007 / Rev.: 1.1 / Page 21 / 38
Application Note
40W, Single and Dual Output
Characteristic Curves
All test conditions are at 25°C. The figures are identical for TEN 40-4812WI (Continued)
Conduction Emission of EN55022 Class A
Using ON/OFF Voltage Start-Up and Vout Rise Characteristic
Vin = Vin nom, Full Load
Vin = Vin nom, Full Load
Conduction Emission of EN55022 Class B
Power Dissipation Versus Output Current
Vin = Vin nom, Full Load
Derating Output Current Versus Ambient Temperature with Heat-Sink and
Airflow, Vin = Vin nom
Created by Traco Electronic AG Arp.
www.tracopower.com
th
Date: September 4 , 2007 / Rev.: 1.1 / Page 22 / 38
Application Note
40W, Single and Dual Output
Characteristic Curves
All test conditions are at 25°C. The figures are identical for TEN 40-4813WI
Efficiency Versus Output Current
Typical Output Ripple and Noise.
Vin = Vin nom, Full Load
Efficiency Versus Input Voltage. Full Load
Transient Response to Dynamic Load Change from
100% to 75% to 100% of Full Load ; Vin = Vin nom
Derating Output Current Versus Ambient Temperature and Airflow Vin = Vin nom
Typical Input Start-Up and Output Rise Characteristic
Vin = Vin nom, Full Load
Created by Traco Electronic AG Arp.
www.tracopower.com
th
Date: September 4 , 2007 / Rev.: 1.1 / Page 23 / 38
Application Note
40W, Single and Dual Output
Characteristic Curves
All test conditions are at 25°C. The figures are identical for TEN 40-4813WI (Continued)
Conduction Emission of EN55022 Class A
Using ON/OFF Voltage Start-Up and Vout Rise Characteristic
Vin = Vin nom, Full Load
Vin = Vin nom, Full Load
Conduction Emission of EN55022 Class B
Power Dissipation Versus Output Current
Vin = Vin nom, Full Load
Derating Output Current Versus Ambient Temperature with Heat-Sink and
Airflow, Vin = Vin nom
Created by Traco Electronic AG Arp.
www.tracopower.com
th
Date: September 4 , 2007 / Rev.: 1.1 / Page 24 / 38
Application Note
40W, Single and Dual Output
Characteristic Curves
All test conditions are at 25°C. The figures are identical for TEN 40-4822WI
Efficiency Versus Output Current
Typical Output Ripple and Noise.
Vin = Vin nom, Full Load
Efficiency Versus Input Voltage. Full Load
Transient Response to Dynamic Load Change from
100% to 75% to 100% of Full Load ; Vin = Vin nom
Derating Output Current Versus Ambient Temperature and Airflow Vin = Vin nom
Typical Input Start-Up and Output Rise Characteristic
Vin = Vin nom, Full Load
Created by Traco Electronic AG Arp.
www.tracopower.com
th
Date: September 4 , 2007 / Rev.: 1.1 / Page 25 / 38
Application Note
40W, Single and Dual Output
Characteristic Curves
All test conditions are at 25°C. The figures are identical for TEN 40-4822WI (Continued)
Conduction Emission of EN55022 Class A
Using ON/OFF Voltage Start-Up and Vout Rise Characteristic
Vin = Vin nom, Full Load
Vin = Vin nom, Full Load
Conduction Emission of EN55022 Class B
Power Dissipation Versus Output Current
Vin = Vin nom, Full Load
Derating Output Current Versus Ambient Temperature with Heat-Sink and
Airflow , Vin = Vin nom
Created by Traco Electronic AG Arp.
www.tracopower.com
th
Date: September 4 , 2007 / Rev.: 1.1 / Page 26 / 38
Application Note
40W, Single and Dual Output
Characteristic Curves
All test conditions are at 25°C. The figures are identical for TEN 40-4823WI
Efficiency Versus Output Current
Typical Output Ripple and Noise.
Vin = Vin nom, Full Load
Efficiency Versus Input Voltage. Full Load
Transient Response to Dynamic Load Change from
100% to 75% to 100% of Full Load ; Vin = Vin nom
Derating Output Current Versus Ambient Temperature and Airflow Vin = Vin nom
Typical Input Start-Up and Output Rise Characteristic
Vin = Vin nom, Full Load
Created by Traco Electronic AG Arp.
www.tracopower.com
th
Date: September 4 , 2007 / Rev.: 1.1 / Page 27 / 38
Application Note
40W, Single and Dual Output
Characteristic Curves
All test conditions are at 25°C. The figures are identical for TEN 40-4823WI (Continued)
Conduction Emission of EN55022 Class A
Using ON/OFF Voltage Start-Up and Vout Rise Characteristic
Vin = Vin nom, Full Load
Vin = Vin nom, Full Load
Conduction Emission of EN55022 Class B
Power Dissipation Versus Output Current
Vin = Vin nom, Full Load
Derating Output Current Versus Ambient Temperature with Heat-Sink and
Airflow , Vin = Vin nom
Created by Traco Electronic AG Arp.
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Date: September 4 , 2007 / Rev.: 1.1 / Page 28 / 38
Application Note
40W, Single and Dual Output
Test Configurations
Input reflected-ripple current measurement test up
Component
L
C
Value
12µH
47µF
Voltage
---100V
Reference
---Aluminum Electrolytic Capacitor
Peak-to-peak output ripple & noise measurement test up
Single output
Dual Output
Output voltage and efficiency measurement test up
Single Output
Dual Output
 V × Io 
 × 100 %
Efficiency =  o
 Vin × I in 
Created by Traco Electronic AG Arp.
Note: All measurements are taken at the module terminals.
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Date: September 4 , 2007 / Rev.: 1.1 / Page 29 / 38
Application Note
40W, Single and Dual Output
EMC Considerations
Suggested Schematic to comply with Conducted Noise according to EN55022 Class A
Recommended Layout with Input Filter
Following components are needed to comply with EN55022 Class A conducted noise:
TEN 40-24xxWI
Component
C1、C2
C3、C4
Component
C1、C2
C3、C4
Value
Voltage
----
----
Reference
1000pF
2KV
1206 MLCC
Value
2.2uF
1000pF
Voltage
100V
2KV
1812 MLCC
1206 MLCC
----
TEN 40-48xxWI
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Reference
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Date: September 4 , 2007 / Rev.: 1.1 / Page 30 / 38
Application Note
40W, Single and Dual Output
EMC Considerations (Continued)
C5
4
+INPUT
C1
L1
3
C2
-INPUT
+Vin
C3
1
+Vout
C4
Load
-Vin
2
-Vout
D/D Converter
C6
Suggested Schematic to comply with Conducted Noise according to EN55022 Class B
Recommended Layout with Input Filter
T Following components are needed to comply with EN55022 Class B conducted noise:
TEN 40-24xxWI
Component
C1、C3
C5、C6
L1
Value
4.7uF
1000pF
450uH
Voltage
50V
2KV
----
Reference
1812 MLCC
1206 MLCC
Common Choke, P/N:TCK-048
Component
C1、C2
C3、C4
C5、C6
L1
Value
2.2uF
2.2uF
1000pF
830uH
Voltage
100V
100V
2KV
----
Reference
1812 MLCC
1812 MLCC
1206 MLCC
Common Choke, P/N:TCK-053
TEN 40-48xxWI
This Common Choke L1 has been define as follow:
■ TCK-048
L: 450µH ±35% / DCR: 25mΩ, max
A height: 9.8 mm, Max
■ TCK-053
L: 830µH ±35% / DCR: 31mΩ, max
A height: 8.8 mm, Max
■ Test condition: 100KHz / 100mV
■ Recommended through hole: Φ0.8mm
■ All dimensions in millimeters
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Date: September 4 , 2007 / Rev.: 1.1 / Page 31 / 38
Application Note
40W, Single and Dual Output
Input Source Impedance
The power module should be connected to a low impedance input source. Highly inductive source impedance can affect the stability of the
power module. Input external L-C filter is recommended to minimize input reflected ripple current. The inductor is simulated source impedance of
12µH and capacitor is Nippon chemi-con KZE series 47µF/100V. The capacitor must as close as possible to the input terminals of the power
module for lower impedance.
Output Over Current Protection
When excessive output currents occur in the system, circuit protection is required on all converters. Normally, overload current is maintained
at approximately 150 percent of rated output current .
Hiccup-mode is a method of operation in a converter whose purpose is to protect the converter from being damaged during an over-current
fault condition. It also enables the converter to restart after the fault is removed.
One of the problems resulting from over current is that excessive heat may be generated in the converter; especially MOSFET and Schottky
diodes and the temperature of those devices may exceed their specified limits. A protection mechanism has to be used to prevent those power
devices from being damaged due to over heating.
Output Over Voltage Protection
The output over-voltage protection consists of output Zener diode that monitors the voltage on the output terminals. If the voltage on the
output terminals exceeds the over-voltage protection threshold, then the Zener diode clamps the output voltage. This protection is only available
on the TEN 40-WI single output.
Thermal Consideration
The TEN 40-WI operates in a variety of thermal environments. However, sufficient cooling should be provided to ensure reliable operation of
the unit. Heat is removed by conduction, convection, and radiation to the surrounding environment. Proper cooling can be verified by measuring
the point as shown in the figure below. The temperature at this point should not exceed 105°C. When operating, adequate cooling must be
provided to maintain the test point temperature at or below 105°C. Although the maximum point temperature of the power modules is 105°C, you
can limit this temperature to a lower value for higher reliability.
TEMPERATURE MEASURE POINT
Measurement shown in inches and (millimeters)
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Date: September 4 , 2007 / Rev.: 1.1 / Page 32 / 38
Application Note
40W, Single and Dual Output
Heat Sink Consideration
Equip heat-sink for lower temperature and higher reliability of the module. Considering space and air-flow is the way to choose which
heat-sink is needed. Order Code: TEN-HS3
All dimensions in millimeters
Remote ON/OFF Control
The Remote ON/OFF Pin is controlled DC/DC power module to turn on and off; the user must use a switch to control the logic voltage high
or low level of the pin referenced to -Vin. The switch can be open collector transistor, FET and Photo-Couple. The switch must be capable of
sinking up to 1 mA at low-level logic Voltage. High-level logic of the ON/OFF signal maximum voltage is allowable leakage current of the switch at
15V is 50µA.
Remote ON/OFF recommended Circuits
Isolated-Closure Remote ON/OFF
Level Control Using TTL Output
Level Control Using Line Voltage
The Positive logic structure turned on of the DC/DC module when the ON/OFF pin is at high-level logic and low-level logic is turned off it.
TEN 40-WI module is turned off at
TEN 40-WI module is turned on at
Low-level logic
High-level logic
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Date: September 4 , 2007 / Rev.: 1.1 / Page 33 / 38
Application Note
40W, Single and Dual Output
Mechanical Data
2.00 (50.8)
DIA. 0.04 (1.0)
1.10 (27.9)
0.40 (10.2)
3
2
0.40(10.2)
0.20 (5.1)
1
8 7
6 5
1.80 (45.7)
2.00 (50.8)
BOTTOM
VIEW
4
0.10 (2.5)
0.10 (2.5)
0.30 (7.6)
0.60 (15.2)
0.80 (20.3)
0.20 (5.1)
0.22 (5.6)
1. All dimensions in Inches (mm)
Tolerance: X.XX ±0.02 (X.X ±0.5)
2. Pin pitch tolerance ±0.014( 0.35)
PIN CONNECTION
PIN
Single Output
Dual Output
EXTERNAL OUTPUT TRIMMING
Output can be externally trimmed by
using the method shown below.
1
+Vin (Vcc)
+Vin (Vcc)
2
-Vin (GND)
-Vin (GND)
3
CTRL
CTRL
4
-Sense
+Vout
5
+Sense
Com
6
+Vout
Com
7
-Vout
-Vout
8
TRIM
TRIM
TRIM UP
TRIM DOWN
7
8
RU
RD
6
8
Recommended Pad Layout
TOP VIEW
1. All dimensions in Inches (mm)
Tolerance: X.XX ±0.02 (X.X ±0.5)
2. Pin pitch tolerance ±0.014( 0.35)
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Date: September 4 , 2007 / Rev.: 1.1 / Page 34 / 38
Application Note
40W, Single and Dual Output
Output Voltage Adjustment
Output voltage set point adjustment allows the user to adjust the output voltage of a module. This is accomplished by connecting an external
resistor between the TRIM pin and either the +SENSE or -SENSE pins. With an external resistor between the TRIM and -SENSE pin, the output
voltage value will increases. With an external resistor between the TRIM and +SENSE pin, the output voltage value will decreases.
TRIM UP
TRIM DOWN
7
8
RU
TRIM TABLE
TEN 40-xx10WI
6
8
Trim up (%)
RD
1
2
3
4
5
6
7
8
9
10
VOUT (Volts) =
3.333
3.366
3.399
3.432
3.465
3.498
3.531
3.564
3.597
3.630
RU (kΩ) =
57.930
26.165
15.577
10.283
7.106
4.988
3.476
2.341
1.459
0.753
1
2
3
4
5
6
7
8
9
10
Trim down (%)
VOUT (Volts) =
3.267
3.234
3.201
3.168
3.135
3.102
3.069
3.036
3.003
2.970
RD (kΩ) =
69.470
31.235
18.490
12.117
8.294
5.745
3.924
2.559
1.497
0.647
1
2
3
4
5
6
7
8
9
10
VOUT (Volts) = 5.050
5.100
5.150
5.200
5.250
5.300
5.350
5.400
5.450
5.500
RU (K Ohms) = 36.570
16.580
9.917
6.585
4.586
3.253
2.302
1.588
1.032
0.588
2
3
4
5
6
7
8
9
10
4.900
4.850
4.800
4.750
4.700
4.650
4.600
4.550
4.500
20.612
12.306
8.152
5.660
3.999
2.812
1.922
1.230
0.676
2
3
TEN 40-xx11WI
Trim up (%)
Trim down (%)
1
VOUT (Volts) = 4.950
RD (kΩ) = 45.533
TEN 40-xx12WI
Trim up (%)
1
4
5
6
7
8
9
10
VOUT (Volts) =
12.120
12.240
12.360
12.480
12.600
12.720
12.840
12.960
13.080
13.200
RU (kΩ) =
367.910
165.950
98.636
64.977
44.782
31.318
21.701
14.488
8.879
4.391
Trim down (%)
1
2
3
4
5
6
7
8
9
10
VOUT (Volts) =
11.880
11.760
11.640
11.520
11.400
11.280
11.160
11.040
10.920
10.800
RD (kΩ) =
460.990
207.950
123.600
81.423
56.118
39.249
27.199
18.162
11.132
5.509
TEN 40-xx13WI
Trim up (%)
1
2
3
4
5
6
7
8
9
10
VOUT (Volts) =
15.150
15.300
15.450
15.600
15.750
15.900
16.050
16.200
16.350
16.500
RU (kΩ) =
404.180
180.590
106.060
68.796
46.437
31.531
20.883
12.898
6.687
1.718
1
2
3
4
5
6
7
8
9
10
Trim down (%)
VOUT (Volts) =
14.850
14.700
14.550
14.400
14.250
14.100
13.950
13.800
13.650
13.500
RD (kΩ) =
499.820
223.410
131.270
85.204
57.563
39.136
25.974
16.102
8.424
2.282
TEN 40-xx22WI
Trim up (%)
1
2
3
4
5
6
7
8
9
10
VOUT (Volts)=
±12.12
±12.24
±12.36
±12.48
±12.6
±12.72
±12.84
±12.96
±13.08
±13.2
RU (kΩ) =
218.21
98.105
58.07
38.052
26.042
18.035
12.316
8.026
4.69
2.021
1
2
3
4
5
6
7
8
9
10
Trim down (%)
VOUT (Volts)=
±11.88
±11.76
±11.64
±11.52
±11.4
±11.28
±11.16
±11.04
±10.92
±10.8
RD (kΩ) =
273.44
123.02
72.874
47.803
32.76
22.732
15.568
10.196
6.017
2.675
1
2
3
4
5
6
7
8
9
10
TEN 40-xx23WI
Trim up (%)
VOUT (Volts)=
±15.15
±15.3
±15.45
±15.6
±15.75
±15.9
±16.05
±16.2
±16.35
±16.5
RU (kΩ) =
268.29
120.64
71.429
46.822
32.058
22.215
15.184
9.911
5.81
2.529
Trim down (%)
1
2
3
4
5
6
7
8
9
10
VOUT (Volts)=
±14.85
±14.7
±14.55
±14.4
±14.25
±14.1
±13.95
±13.8
±13.65
±13.5
RD (kΩ) =
337.71
152.02
90.126
59.178
40.609
28.23
19.387
12.756
7.598
3.471
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Date: September 4 , 2007 / Rev.: 1.1 / Page 35 / 38
Application Note
40W, Single and Dual Output
Remote Sense Application Circuit (only single output converters)
The Remote Sense function can be regulate terminals the voltage of load when output current through the line resistor to
bring about drop voltage. The Remote Sense voltage range can’t be over 10% Vout, i.e.:
[+Vout to -Vout] – [+Sense to -Sense] ≦ 10% Vout
If the Remote Sense function is not used, then the +Sense has to be connected with +Vout and the -SENSE has to be
connected with -Vout direct on the terminals of the TEN 40-WI modules.
Operation with Output Voltage and Sense Function used
Soldering and Reflow Consideration
Lead free wave solder profile for TEN 40-WI converters
Zone
Preheat zone
Reference Parameter
Rise temp. speed: 3°C/ sec max.
Preheat temp.: 100~130°C
Actual heating
Peak temp.: 250~260°C
Peak time (T1+T2 time): 4~6 sec
Reference Solder: Sn-Ag-Cu: Sn-Cu
Hand Soldering: Soldering iron: Power 90W
Welding Time: 2〜4 sec
Temp.: 380〜400°C
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Date: September 4 , 2007 / Rev.: 1.1 / Page 36 / 38
Application Note
40W, Single and Dual Output
Packaging Information
5 PCS per TUBE
Part Number Structure
TEN 40 – 48 11WI
Max. Output Power
40 Watts
Input Voltage Range
24 : 9 ~ 36V
48 : 18 ~ 75V
Output Voltage
10 : 3.3Vdc
11 : 5Vdc
12 : 12Vdc
13 : 15Vdc
22 : ±12Vdc
23 : ±15Vdc
Model
Number
Input Voltage
Range
Output
Voltage
TEN 40-2410WI
TEN 40-2411WI
TEN 40-2412WI
TEN 40-2413WI
TEN 40-2422WI
TEN 40-2423WI
TEN 40-4810WI
TEN 40-4811WI
TEN 40-4812WI
TEN 40-4813WI
TEN 40-4822WI
TEN 40-4823WI
9 – 36 Vdc
9 – 36 Vdc
9 – 36 Vdc
9 – 36 Vdc
9 – 36 Vdc
9 – 36 Vdc
18 – 75 Vdc
18 – 75 Vdc
18 – 75 Vdc
18 – 75 Vdc
18 – 75 Vdc
18 – 75 Vdc
3.3 Vdc
5 Vdc
12 Vdc
15 Vdc
±12 Vdc
±15 Vdc
Output Current
3.3 Vdc
5 Vdc
12 Vdc
15 Vdc
±12 Vdc
±15 Vdc
Full Load
10000mA
8000mA
3333mA
2666mA
± 1667mA
± 1333mA
10000mA
8000mA
3333mA
2666mA
± 1667mA
± 1333mA
Input Current
(1)
Full Load
1677mA
2008mA
2008mA
2008mA
2032mA
2032mA
838mA
992mA
1004mA
1004mA
1016mA
1016mA
Eff (2)
(%)
86
87
87
87
86
86
86
88
87
87
86
86
Note 1. Maximum value at nominal input voltage and full load.
Note 2. Typical value at nominal input voltage and full load.
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Date: September 4 , 2007 / Rev.: 1.1 / Page 37 / 38
Application Note
40W, Single and Dual Output
Safety and Installation Instruction
Fusing Consideration
Caution: The TEN 40-WI is not internally fused. An input line fuse must always be used.
This encapsulated converter can be used in a wide variety of applications, ranging from simple stand-alone operation to an integrated part of
sophisticated power architecture. To keep maximum flexibility, internal fusing is not included; however, to achieve maximum safety and system
protection, always use an input line fuse. The safety agencies require a normal-blow fuse with maximum rating of 8A for TEN 40-24xxWI modules
and 5A for TEN 40-48xxWI modules. Based on the information provided in this data sheet on Inrush energy and maximum DC input current; the
same type of fuse with lower rating can be used. Refer to the fuse manufacturer’s data for further information.
MTBF and Reliability
The MTBF of TEN 40-WI DC/DC converters has been calculated according to:
•
Bellcore TR-NWT-000332 Case I: 50% stress, Operating Temperature at 40°C (Ground fixed and controlled environment ). The resulting
6
figure for MTBF is: 1.105×10 hours.
•
5
MIL-HDBK 217F NOTICE2 FULL LOAD, Operating Temperature at 25°C. The resulting figure for MTBF is: 1.511×10 hours.
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Date: September 4 , 2007 / Rev.: 1.1 / Page 38 / 38