Application Note TEN 6WIN Series TEN 6WIN Series 6W, Ultra-Wide Input Range DIP, Single & Dual Output DC/DC Converters Features ► DIP-24 Plastic Package ► Ultra-wide 4:1 Input Range ► High Efficiency up to 84% ► Operating Temp. Range -40°C to +85°C ► Overload Protection ► I/O-isolation 1500VDC ( opt. 3000VDC) ► Input Filter meets EN 55022,class A and FCC, level A ► 3 Years Product Warranty Applications ► Distributed power architectures ► Workstations ► Computer equipment ► Communications equipment General Description The TRACO TEN 6WIN series is a new range of high performance dc-dc converter modules with 6W output power, featuring ultrawide 4:1 input voltage ranges and tight output voltage regulation. The product comes in a DIP-24 package with industry standard footprint. Excellent efficiency allows an operation temperature range of -40°C to +85°C . Standard features include overload protection. Typical applications for these cost optimized converters are battery powered equipment, instrumentation, datacom and industrial electronics. Table of contents Absolute Maximum Rating……………… Output Specification…………………… Input Specification……………………… General Specification…………………… Characteristic Curves…………………… Testing Configurations………………… EMC Considerations…………………… Input Source Impedance………………… Output Over Current Protection………… http://www.tracopower.com P2 P2 P3 P4 P5 P37 P38 P39 P39 Short Circuitry Protection………………… Mechanical Data…………………………… Recommended Pad Layout Single & Dual Soldering and Reflow Consideration…… Packaging Information…………………… Part Number Structure…………………… Safety and Installation Instruction……… MTBF and Reliability……………………… P39 P40 P40 P41 P41 P42 P43 P43 Page 1 of 43 Application Note TEN 6WIN Series Absolute Maximum Rating Parameter Model Min Max Unit TEN 6-24xxWIN --- 50 VDC TEN 6-48xxWIN --- 100 All -40 +70 -40 +85 Input Voltage Input Surge Voltage ( 1sec. ) Operating Ambient Temperature Without Derating With Derating ℃ Operating Case Temperature All --- +100 ℃ Storage Temperature All -50 +125 ℃ Output Specification Parameter Output Voltage (Vin=Vin nom; Full Load; TA=25℃) Model Min Nominal Max TEN 6-xx10WIN 3.234 3.3 3.366 TEN 6-xx11WIN 4.9 5 5.1 TEN 6-xx12WIN 11.76 12 12.24 TEN 6-xx13WIN 14.7 15 15.3 TEN 6-xx15WIN 23.52 24 24.48 TEN 6-xx21WIN ±4.9 ±5 ±5.1 TEN 6-xx22WIN ±11.76 ±12 ±12.24 TEN 6-xx23WIN ±14.7 ±15 ±15.3 ±0.1 ±0.5 ±0.6 ±1.2 50 80 Output Regulation Line (Vin min to Vin max at Full Load) Output Regulation Load (0% to 100% of Full Load) Output Ripple & Noise Peak-to-Peak (20MHz bandwidth) Temperature Coefficient Output Voltage Overshoot (Vin min to Vin max ; Full Load; TA = 25℃) All Unit VDC % % mV P-P All --- ±0.01 ±0.02 %/℃ All --- --- 5 % ±3 --- % 300 600 μS Dynamic Load Response (Vin = Vin nom ; TA =25℃ Load step change form form 75% to 100% or 100% to 75% of full Load) All Peak Deviation Recovery Time (Vout < 10% peak deviation) TEN 6-xx10WIN 0 --- 1200 TEN 6-xx11WIN 0 --- 1200 TEN 6-xx12WIN 0 --- 500 TEN 6-xx13WIN 0 --- 400 TEN 6-xx15WIN 0 --- 250 TEN 6-xx21WIN 0 --- ±500 TEN 6-xx22WIN 0 --- ±250 TEN 6-xx23WIN 0 --- Output Over Current Protection All 110 150 ±200 --- Output Short Circuit Protection All Output Current http://www.tracopower.com mA %FL Continuous Page 2 of 43 Application Note TEN 6WIN Series Input Specification Parameter Model Min Nominal Max TEN 6-24xxWIN 9 24 36 TEN 6-48xxWIN 18 48 75 TEN 6-24xxWIN 7 8 9 TEN 6-48xxWIN 14 16 18 TEN 6-24xxWIN --- --- 8.5 TEN 6-48xxWIN --- --- 16 Input reflected ripple current TEN 6-24xxWIN --- 20 --- (5 to 20MHz, 4.7μH source impedance) TEN 6-48xxWIN --- 15 --- TEN 6-2410WIN --- 214 --- TEN 6-2411WIN --- 313 --- TEN 6-2412WIN --- 298 --- TEN 6-2413WIN --- 298 --- TEN 6-2415WIN --- 298 --- TEN 6-2421WIN --- 260 --- TEN 6-2422WIN --- 298 --- TEN 6-2423WIN --- 298 --- TEN 6-4810WIN --- 107 --- TEN 6-4811WIN --- 156 --- TEN 6-4812WIN --- 149 --- TEN 6-4813WIN --- 149 --- TEN 6-24815WIN --- 149 --- TEN 6-4821WIN --- 130 --- TEN 6-4822WIN --- 149 --- TEN 6-4823WIN --- 149 --- --- 20 --- Operating Input Voltage Under Voltage Lockout Turn-on Threshold Under Voltage Lockout Turn-off Threshold Input Current (Vin= Vin nom; Full Load) Input current (Typical value at Vin = Vin nom; No Load) Unit VDC VDC VDC mA P-P mA TEN 6-2410WIN TEN 6-2411WIN TEN 6-2412WIN TEN 6-2413WIN TEN 6-2415WIN TEN 6-2421WIN TEN 6-2422WIN TEN 6-2423WIN mA TEN 6-4810WIN TEN 6-4811WIN TEN 6-4812WIN TEN 6-4813WIN TEN 6-4815WIN --- 10 --- TEN 6-4821WIN TEN 6-4822WIN TEN 6-4823WIN http://www.tracopower.com Page 3 of 43 Application Note TEN 6WIN Series General Specification Parameter Model Min Nominal Max TEN 6-2410WIN --- 77 --- TEN 6-2411WIN --- 80 --- TEN 6-2412WIN --- 84 --- TEN 6-2413WIN --- 84 --- TEN 6-2415WIN --- 84 --- TEN 6-2421WIN --- 80 --- TEN 6-2422WIN --- 84 --- TEN 6-2423WIN --- 84 --- TEN 6-4810WIN --- 77 --- TEN 6-4811WIN --- 80 --- TEN 6-4812WIN --- 84 --- TEN 6-4813WIN --- 84 --- TEN 6-4815WIN --- 84 --- TEN 6-4821WIN --- 80 --- TEN 6-4822WIN --- 84 --- TEN 6-4823WIN --- 84 --- Standard 1500 --- --- VDC Suffix -HI (Note) 3000 --- --- VDC All 1000 --- --- MΩ Isolation capacitance --- 1000 --- pF Switching Frequency --- 330 --- KHz 800 --- --- K Hours Efficiency (Vin =Vin nom; Full Load; TA =25℃) Isolation voltage Input to Output (for 60 seconds) Isolation resistance MTBF MIL-STD-217F, TA =+25℃,Ground Benign Unit % Note: To order the converter at 3KVDC isolation, please add a suffix -HI (e.g. TEN 6-2412WIN-HI) to order code. http://www.tracopower.com Page 4 of 43 Application Note TEN 6WIN Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-2410WIN 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 75 9V 40 80 24V 36V 30 20 40 60 80 70 100 9 24 % of Full Load 36 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Transient Response to Dynamic Load Change from 100% to 75% of Full Load ; Vin =Vin nom 100 Natural convection Output Power (%) 80 100LFM 200LFM 60 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature ] Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load http://www.tracopower.com Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom Page 5 of 43 Application Note TEN 6WIN Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-2410WIN (Continued) Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load http://www.tracopower.com Conduction Emission of EN55022 Class B Vin =Vin nom ; Full Load Page 6 of 43 Application Note TEN 6WIN Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-2411WIN 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 75 9V 40 80 24V 36V 30 20 40 60 80 70 100 9 24 % of Full Load 36 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Transient Response to Dynamic Load Change from 100% to 75% of Full Load ; Vin =Vin nom 100 Natural convection Output Power (%) 80 100LFM 200LFM 60 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature ] Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load http://www.tracopower.com Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom Page 7 of 43 Application Note TEN 6WIN Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-2411WIN (Continued) Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load http://www.tracopower.com Conduction Emission of EN55022 Class B Vin =Vin nom ; Full Load Page 8 of 43 Application Note TEN 6WIN Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-2412WIN 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 75 9V 40 80 24V 36V 30 20 40 60 80 70 100 9 24 % of Full Load 36 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Transient Response to Dynamic Load Change from 100% to 75% of Full Load ; Vin =Vin nom 100 Natural convection Output Power (%) 80 100LFM 200LFM 60 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature ] Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load http://www.tracopower.com Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom Page 9 of 43 Application Note TEN 6WIN Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-2412WIN (Continued) Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load http://www.tracopower.com Conduction Emission of EN55022 Class B Vin =Vin nom ; Full Load Page 10 of 43 Application Note TEN 6WIN Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-2413WIN 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 75 9V 40 80 24V 36V 30 20 40 60 80 70 100 9 24 % of Full Load 36 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Transient Response to Dynamic Load Change from 100% to 75% of Full Load ; Vin =Vin nom 100 Natural convection Output Power (%) 80 100LFM 200LFM 60 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature ] Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load http://www.tracopower.com Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom Page 11 of 43 Application Note TEN 6WIN Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-2413WIN (Continued) Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load http://www.tracopower.com Conduction Emission of EN55022 Class B Vin =Vin nom ; Full Load Page 12 of 43 Application Note TEN 6WIN Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-2415WIN 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 75 9V 40 80 24V 36V 30 20 40 60 80 70 100 9 24 % of Full Load 36 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Transient Response to Dynamic Load Change from 100% to 75% of Full Load ; Vin =Vin nom 100 Natural convection Output Power (%) 80 100LFM 200LFM 60 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature ] Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load http://www.tracopower.com Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom Page 13 of 43 Application Note TEN 6WIN Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-2415WIN (Continued) Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load http://www.tracopower.com Conduction Emission of EN55022 Class B Vin =Vin nom ; Full Load Page 14 of 43 Application Note TEN 6WIN Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-2421WIN 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 75 9V 40 80 24V 36V 30 20 40 60 80 70 100 9 24 % of Full Load 36 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Transient Response to Dynamic Load Change from 100% to 75% of Full Load ; Vin =Vin nom 100 Natural convection Output Power (%) 80 100LFM 200LFM 60 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature ] Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load http://www.tracopower.com Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom Page 15 of 43 Application Note TEN 6WIN Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-2421WIN (Continued) Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load http://www.tracopower.com Conduction Emission of EN55022 Class B Vin =Vin nom ; Full Load Page 16 of 43 Application Note TEN 6WIN Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-2422WIN 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 75 9V 40 80 24V 36V 30 20 40 60 80 70 100 9 24 % of Full Load 36 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Transient Response to Dynamic Load Change from 100% to 75% of Full Load ; Vin =Vin nom 100 Natural convection Output Power (%) 80 100LFM 200LFM 60 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature ] Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load http://www.tracopower.com Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom Page 17 of 43 Application Note TEN 6WIN Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-2422WIN (Continued) Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load http://www.tracopower.com Conduction Emission of EN55022 Class B Vin =Vin nom ; Full Load Page 18 of 43 Application Note TEN 6WIN Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-2423WIN 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 75 9V 40 80 24V 36V 30 20 40 60 80 70 100 9 24 % of Full Load 36 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Transient Response to Dynamic Load Change from 100% to 75% of Full Load ; Vin =Vin nom 100 Natural convection Output Power (%) 80 100LFM 200LFM 60 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature ] Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load http://www.tracopower.com Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom Page 19 of 43 Application Note TEN 6WIN Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-2423WIN (Continued) Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load http://www.tracopower.com Conduction Emission of EN55022 Class B Vin =Vin nom ; Full Load Page 20 of 43 Application Note TEN 6WIN Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-4810WIN 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 75 18V 40 80 48V 75V 30 20 40 60 80 70 100 18 48 % of Full Load 75 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Transient Response to Dynamic Load Change from 100% to 75% of Full Load ; Vin =Vin nom 100 Natural convection Output Power (%) 80 100LFM 200LFM 60 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature ] Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load http://www.tracopower.com Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom Page 21 of 43 Application Note TEN 6WIN Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-4810WIN (Continued) Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load http://www.tracopower.com Conduction Emission of EN55022 Class B Vin =Vin nom ; Full Load Page 22 of 43 Application Note TEN 6WIN Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-4811WIN 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 75 18V 40 80 48V 75V 30 20 40 60 80 70 100 18 48 % of Full Load 75 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Transient Response to Dynamic Load Change from 100% to 75% of Full Load ; Vin =Vin nom 100 Natural convection Output Power (%) 80 100LFM 200LFM 60 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature ] Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load http://www.tracopower.com Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom Page 23 of 43 Application Note TEN 6WIN Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-4811WIN (Continued) Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load http://www.tracopower.com Conduction Emission of EN55022 Class B Vin =Vin nom ; Full Load Page 24 of 43 Application Note TEN 6WIN Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-4812WIN 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 75 18V 40 80 48V 75V 30 20 40 60 80 70 100 18 48 % of Full Load 75 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Transient Response to Dynamic Load Change from 100% to 75% of Full Load ; Vin =Vin nom 100 Natural convection Output Power (%) 80 100LFM 200LFM 60 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature ] Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load http://www.tracopower.com Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom Page 25 of 43 Application Note TEN 6WIN Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-4812WIN (Continued) Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load http://www.tracopower.com Conduction Emission of EN55022 Class B Vin =Vin nom ; Full Load Page 26 of 43 Application Note TEN 6WIN Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-4813WIN 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 75 18V 40 80 48V 75V 30 20 40 60 80 70 100 18 48 % of Full Load 75 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Transient Response to Dynamic Load Change from 100% to 75% of Full Load ; Vin =Vin nom 100 Natural convection Output Power (%) 80 100LFM 200LFM 60 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature ] Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load http://www.tracopower.com Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom Page 27 of 43 Application Note TEN 6WIN Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-4813WIN (Continued) Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load http://www.tracopower.com Conduction Emission of EN55022 Class B Vin =Vin nom ; Full Load Page 28 of 43 Application Note TEN 6WIN Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-4815WIN 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 75 18V 40 80 48V 75V 30 20 40 60 80 70 100 18 48 % of Full Load 75 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Transient Response to Dynamic Load Change from 100% to 75% of Full Load ; Vin =Vin nom 100 Natural convection Output Power (%) 80 100LFM 200LFM 60 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature ] Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load http://www.tracopower.com Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom Page 29 of 43 Application Note TEN 6WIN Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-4815WIN (Continued) Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load http://www.tracopower.com Conduction Emission of EN55022 Class B Vin =Vin nom ; Full Load Page 30 of 43 Application Note TEN 6WIN Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-4821WIN 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 75 18V 40 80 48V 75V 30 20 40 60 80 70 100 18 48 % of Full Load 75 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Transient Response to Dynamic Load Change from 100% to 75% of Full Load ; Vin =Vin nom 100 Natural convection Output Power (%) 80 100LFM 200LFM 60 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature ] Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load http://www.tracopower.com Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom Page 31 of 43 Application Note TEN 6WIN Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-4821WIN (Continued) Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load http://www.tracopower.com Conduction Emission of EN55022 Class B Vin =Vin nom ; Full Load Page 32 of 43 Application Note TEN 6WIN Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-4822WIN 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 75 18V 40 80 48V 75V 30 20 40 60 80 70 100 18 48 % of Full Load 75 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Transient Response to Dynamic Load Change from 100% to 75% of Full Load ; Vin =Vin nom 100 Natural convection Output Power (%) 80 100LFM 200LFM 60 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature ] Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load http://www.tracopower.com Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom Page 33 of 43 Application Note TEN 6WIN Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-4822WIN (Continued) Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load http://www.tracopower.com Conduction Emission of EN55022 Class B Vin =Vin nom ; Full Load Page 34 of 43 Application Note TEN 6WIN Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-4823WIN 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 75 18V 40 80 48V 75V 30 20 40 60 80 70 100 18 48 % of Full Load 75 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Transient Response to Dynamic Load Change from 100% to 75% of Full Load ; Vin =Vin nom 100 Natural convection Output Power (%) 80 100LFM 200LFM 60 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature ] Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load http://www.tracopower.com Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom Page 35 of 43 Application Note TEN 6WIN Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-4823WIN (Continued) Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load http://www.tracopower.com Conduction Emission of EN55022 Class B Vin =Vin nom ; Full Load Page 36 of 43 Application Note TEN 6WIN Series Testing Configurations Input reflected-ripple current measurement test up Component Value Reference L 4.7µH ----- C 220µF (ESR<1.0Ω at 100KHz) Aluminum Electrolytic Capacitor Peak-to-peak output ripple & noise measurement test up +Vin +Vin +Out Single Output DC / DC Converter -Vin Copper Strip Cout -Out Scope +Out Copper Strip Cout Dual Output Com. DC / DC Converter Copper Strip -Vin Copper Strip -Out Cout Scope Resistive Load Scope Resistive Load Copper Strip Output voltage and efficiency measurement test up CONTACT AND DISTRIBUTION LOSSES CONTACT AND DISTRIBUTION LOSSES +Vin üüü V V -Vin http://www.tracopower.com +Vo Load -Vo Page 37 of 43 Application Note TEN 6WIN Series EMC considerations L1 T1 +Vin +Vout +Vin +Vout L1 +Vin T1 +Vin +Vout +Vout Rload Rload C3 C2 C1 C2 C1 COM C3 Rload -Vin -Vin -Vout -Vout - Vin -Vin -Vout -Vout For TEN 6 Single Output For TEN 6 Dual Output Recommended circuit to comply EN55022 Class B Limits MIWI06 Dual Output MIWI06 Single Output 23 22 16 14 C2 T1 C3 C1 -Vout 22 14 16 +Vout L1 +Vin +Vin C1 23 +Vout L1 C2 T1 COM C3 -Vin -Vin 2 3 9 11 2 3 9 11 -Vout Top View Top View For TEN 6 Single Output For TEN 6 Dual Output Recommended PCB Layout with Input Filter To: comply with EN55022 CLASS B following components are needed: Model TEN 6-24XXWIN TEN 6-48XXWIN Component Value C1,C2,C3 4.7µF/50V 1206 X7R L1 4.7µH SCD0403T/1.7A T1 0.64mH; Common choke,core:T10*2.5*5 H5B2/HPN155φ0.37*16T C1,C2,C3 1µF/50V 1206 X7R L1 4.7µH SCD0403T/1.7A T1 0.81mH; Common choke,core:T10*2.5*5 H5B2/HPN155φ0.37*18T http://www.tracopower.com Page 38 of 43 Application Note TEN 6WIN Series Input Source Impedance The power module should be connected to a low ac-impedance input source. Highly inductive source impedances can affect the stability of the power module. In applications where power is supplied over long lines and output loading is high, it may be necessary to use a capacitor at the input to ensure startup. Capacitor mounted close to the power module helps ensure stability of the unit, it is recommended to use a good quality low Equivalent Series Resistance (ESR < 1.0 Ω at 100 KHz) capacitor of a 4.7µF for the 24V input devices and a 2.2µF for the 48V devices. Output Over Current Protection To provide protection in a fault (output overload) condition, the unit is equipped with internal current limiting circuitry and can endure current limiting for an unlimited duration. At the point of current-limit inception, the unit shifts from voltage control to current control. The unit operates normally once the output current is brought back into its specified range. Short Circuitry Protection Continuous, hiccup and auto-recovery mode. During short circuit, converter still shut down, The average current during this condition will be very low and the device will be safe in this condition. http://www.tracopower.com Page 39 of 43 Application Note TEN 6WIN Series 10.2 [0.40] Mechanical Dimensions 11 Bottom View 2.54 [0.10] 16 15.24 [0.60] 31.8 [1.25] 20.3 [0.80] 4.1 [0.16] 9 23 22 Pin 2 3 9 11 14 16 22 23 Single Output -Vin -Vin No Pin NC +Vout -Vout +Vin +Vin Dual Output -Vin -Vin Common -Vout +Vout Common +Vin +Vin 14 5.08 4.5 [0.20][0.18] 1. All dimensions in mm (inches) Tolerance: X.X±0.25 (X.XX±0.01”) X.XX±0.13 (X.XXX±0.005”) 2. Pin diameter <-> 0.5 ±0.05 (0.02±0.002) 2.54 [0.10] 3 15.22 [0.60] 0.50 [0.02] 2 Pin Connections Weight:12.7g Recommended Pad Layout for Single & Dual Output Converter 31.8 [1.25] 15.22 [0.60] 20.3 [0.80] 23 22 16 14 Top View 9 2 3 2.54 [0.10] 8X 1.53 (PAD) [8X 0.06] 8X 0.88 (HOLE) [8X 0.03] 15.24 [0.60] 11 5.08 4.5 [0.20] [0.18] 1.All dimensions in mm (inches) Tolerance: x.x ±0.25mm (x.xx ±0.01”) x.xx ±0.13mm (x.xxx ±0.005”) 2. Pin diameter <-> 0.5 ±0.05 (0.02±0.002”) http://www.tracopower.com Page 40 of 43 Application Note TEN 6WIN Series Soldering and Reflow Considerations Lead free wave solder profile for TEN 6WIN Series T1+T2 2nd WAVW 1st WAVW Preheat zone TIME(SEC) Packaging Information http://www.tracopower.com Page 41 of 43 Application Note TEN 6WIN Series Part Number Structure TEN 6 2415WIN Max. Output Power 6W Input Voltage 24: 24V 48: 48V Output Mode 1: Single 2: Dual (±) Output Voltage 0: 3.3V 1: 5V 2: 12V 3: 15V 5: 24V Feature WI: Wide Input N: New Version Model Number Input Range (VDC) Output Voltage (VDC) Max. Output Current (mA) Input Current at Full Load(1) (mA) Efficiency(2) (%) TEN 6-2410WIN TEN 6-2411WIN TEN 6-2412WIN TEN 6-2413WIN TEN 6-2415WIN TEN 6-2421WIN TEN 6-2422WIN TEN 6-2423WIN TEN 6-4810WIN TEN 6-4811WIN TEN 6-4812WIN TEN 6-4813WIN TEN 6-4815WIN TEN 6-4821WIN TEN 6-4822WIN TEN 6-4823WIN 9-36 9-36 9-36 9-36 9-36 9-36 9-36 9-36 18-75 18-75 18-75 18-75 18-75 18-75 18-75 18-75 3.3 5 12 15 24 ±5 ±12 ±15 3.3 5 12 15 24 ±5 ±12 ±15 1200 1200 500 400 250 ±500 ±250 ±200 1200 1200 500 400 250 ±500 ±250 ±200 214 313 298 298 298 260 298 298 107 156 149 149 149 130 149 149 77 80 84 84 84 80 84 84 77 80 84 84 84 80 84 84 Note 1. Maximum value at nominal input voltage and full load of standard type. Note 2. Typical value at nominal input voltage and full load. http://www.tracopower.com Page 42 of 43 Application Note TEN 6WIN Series Safety and Installation Instruction Fusing Consideration Caution: This power module is not internally fused. An input line fuse must always be used. This encapsulated power module can be used in a wide variety of applications, ranging from simple stand-alone operation to an integrated part of sophisticated power architecture. To maximum flexibility, internal fusing is not included; however, to achieve maximum safety and system protection, always use an input line fuse. The safety agencies require a normal-blow fuse in 24Vin, 48Vin with maximum rating of 1500mA, 800mA. Based on the information provided in this data sheet on Inrush energy and maximum dc input current; the same type of fuse with lower rating can be used. Refer to the fuse manufacturer’s data for further information. MTBF and Reliability The MTBF of TEN 6WIN series of DC/DC converters has been calculated using MIL-HDBK 217F NOTICE2, Operating Ambient Temperature 25C, Ground Benign. Unit Hours Model MTBF TEN 6-2410WIN 1,019,056 TEN 6-2411WIN 1,037,344 TEN 6-2412WIN 1,057,641 TEN 6-2413WIN 988,142 TEN 6-2415WIN 1,104,606 TEN 6-2421WIN 1,031,034 TEN 6-2422WIN 1,076,774 TEN 6-2423WIN 1,073,307 TEN 6-4810WIN 917,684 TEN 6-4811WIN 1,004,117 TEN 6-4812WIN 1,089,443 TEN 6-4813WIN 1,149,161 TEN 6-4815WIN 1,107,910 TEN 6-4821WIN 996,810 TEN 6-4822WIN 1,055,632 TEN 6-4823WIN 1,104,606 Specifications can be changed without notice Rev. 06/12 Jenatschstrasse 1 · CH-8002 Zurich · Switzerland Tel. +41 43 311 45 11 · Fax +41 43 311 45 45 · [email protected] · www.tracopower.com Page 43 of 43