Application Note

Application Note
TEN 30 Series
TEN 30-Single Series of Power Modules: DC/DC Converter
9 to 18 Vdc, 18 to 36 Vdc and 36 to 75 Vdc input, 1.5 to 15 Vdc Single Output 30Watts Output Power
Features
► RoHS compliant
► Single output up to 8.5A
► Six-sided continuous shield
► No minimum load required
► High power density
► High efficiency up to 91%
► Small size 2 x 1 x 0.4 inch (50.8 x 25.4 x 10.2 mm )
► Input to output isolation (1600VDC)
► 2:1 wide input voltage range
► Fixed switching frequency
► Input under-voltage protection
► Output over-voltage protection
► Over-current protection
► Output short circuit protection
Applications
► Remote on/off
► Wireless Network
► Case grounding
► Telecom / Datacom
► Industry Control System
Options
► Negative logic Remote On/Off
► Measurement
► Heatsink
► Semiconductor Equipment
General Description
The TEN 30 single output series offer 30 watts of output power from a 2 x 1.0 x 0.4 inch package. TEN30 single output
series have 2:1 wide input voltage of 9-18VDC, 18-36VDC, 36-75VDC. The TEN 30 single output series features
1600VDC of isolation, short circuit protection , over-voltage protection, over-current protection and six sided shielding.
All models are particularly suited to telecommunications, industrial, mobile telecom and test equipment applications.
Table of contents
Absolute Maximum Rating
Output Specification
Input Specification
General Specification
Characteristic Curves
Testing Configurations
E
I
O
O
http://www.tracopower.com
P2
P2
P3
P5
P6
P36
Page 1 of 35
Application Note
TEN 30 Series
Absolute Maximum Rating
Parameter
Input Voltage
Continuous
Transient (100ms)
Operating Ambient Temperature
without derating
with derating
Operating Case Temperature
Storage Temperature
Model
Min
Max
TEN 30-121X
TEN 30-241X
TEN 30-481X
TEN 30-121X
TEN 30-241X
TEN 30-481X
Unit
20
40
80
25
50
100
All
-40
50
All
All
VDC
50
85
105
105
-55
C
C
C
Output Specification
Parameter
Output Voltage
(Vin = Vin(nom) ; Full Load ; TA=25C)
Voltage adjustability (see page 45)
Output Regulation
Line (Vin(min) to Vin(max) at Full Load)
Load (0% to 100% of Full Load)
Output Ripple & Noise (see page 42)
Peak-to-Peak (5Hz to 20MHz bandwidth)
(Measured with a 1μF/50V MLCC)
Temperature Coefficient
Output Voltage Overshoot
(Vin = Vin(min) to Vin(max) ; Full Load ; TA=25C)
Dynamic Load Response
(Vin = Vin(nom) ; TA=25C)
Load step change from
75% to 100% or 100 to 75% of Full Load
Peak Deviation
Setting Time (Vo/C10% peak deviation)
Output Current
http://www.tracopower.com
Model
Min
Typ
Max
Unit
TEN 30-XX07
TEN 30-XX09
TEN 30-XX10
TEN 30-XX11
TEN 30-XX12
TEN 30-XX13
1.485
2.475
3.267
5.049
11.88
14.85
1.5
2.5
3.3
5.1
12
15
1.515
2.525
3.333
5.151
12.12
15.15
VDC
All
-10
+10
%
All
-0.2
-0.5
+0.2
+0.5
% Vo
-0.02
100
100
100
100
150
150
+0.02
% Vo/C
5
% Vo
TEN 30-XX07
TEN 30-XX09
TEN 30-XX10
TEN 30-XX11
TEN 30-XX12
TEN 30-XX13
All
All
0
All
All
300
250
TEN 30-XX07
TEN 30-XX09
TEN 30-XX10
TEN 30-XX11
TEN 30-XX12
TEN 30-XX13
0
0
0
0
0
0
mVp-p
mV
μs
8500
8000
8000
6000
2500
2000
mA
Page 2 of 35
Application Note
TEN 30 Series
Output Specification(Continued)
Parameter
Output Over Voltage Protection
(Zener diode clamp)
Output Over Current Protection
Output Short Circuit Protection
Model
TEN 30-XX07
TEN 30-XX09
TEN 30-XX10
TEN 30-XX11
TEN 30-XX12
TEN 30-XX13
All
All
Min
Model
TEN 30-121X
TEN 30-241X
TEN 30-481X
TEN 30-1207
TEN 30-1209
TEN 30-1210
TEN 30-1211
TEN 30-1212
TEN 30-1213
TEN 30-2407
TEN 30-2409
TEN 30-2410
TEN 30-2411
TEN 30-2412
TEN 30-2413
TEN 30-4807
TEN 30-4809
TEN 30-4810
TEN 30-4811
TEN 30-4812
TEN 30-4813
TEN 30-1207
TEN 30-1209
TEN 30-1210
TEN 30-1211
TEN 30-1212
TEN 30-1213
TEN 30-2407
TEN 30-2409
TEN 30-2410
Min
9
18
36
Typ
Max
2.0
3.3
3.9
6.2
15
18
150
Hiccup, automatics recovery
Unit
VDC
% FL.
Input Specification
Operating Input Voltage
Parameter
Input Current
(Maximum value at Vin = Vin(nom); Full Load)
Input Standby current
(Typical value at Vin = Vin(nom); No Load)
http://www.tracopower.com
Typ
12
24
48
70
100
90
130
90
80
50
50
50
Max
18
36
75
1416
2083
2716
3072
2941
2941
700
1028
1325
1482
1437
1437
350
514
663
750
718
718
Unit
VDC
mA
mA
Page 3 of 35
Application Note
TEN 30 Series
Input Specification(Continuous)
Parameter
Input Standby current
(Typical value at Vin = Vin(nom); No Load)
Under Voltage Lockout Turn-on Threshold
Under Voltage Lockout Turn-off Threshold
Input reflected ripple current (see page 42)
(5 to 20MHz, 12μH source impedance)
Start Up Time
(Vin = Vin(nom) and constant resistive load)
Power up
Remote ON/OFF
Remote ON/OFF Control (see page 48)
(The On/Off pin voltage is referenced to -Vin)
Positive logic
On/Off pin High Voltage (Remote ON)
On/Off pin Low Voltage (Remote OFF)
Negative logic
On/Off pin Low Voltage (Remote ON)
On/Off pin High Voltage (Remote OFF)
Remote Off Input Current
Input Current of Remote Control Pin
http://www.tracopower.com
Model
TEN 30-2411
TEN 30-2412
TEN 30-2413
TEN 30-4807
TEN 30-4809
TEN 30-4810
TEN 30-4811
TEN 30-4812
TEN 30-4813
TEN 30-121X
TEN 30-241X
TEN 30-481X
TEN 30-121X
TEN 30-241X
TEN 30-481X
Min
All
All
All
Max
Unit
mA
VDC
VDC
20
All
All
Typ
75
40
30
45
45
30
45
40
40
9
18
36
8
16
32
mAp-p
Ms
30
30
3.0
0
12
1.2
VDC
VDC
0
3.0
1.2
12
VDC
VDC
mA
mA
3
-0.5
0.5
Page 4 of 35
Application Note
TEN 30 Series
General Specification
Parameter
Efficiency (see page 42)
(Vin = Vin(nom) ; Full Load ; TA=25C)
Model
Min
TEN 30-1207
TEN 30-1209
TEN 30-1210
TEN 30-1211
TEN 30-1212
TEN 30-1213
TEN 30-2407
TEN 30-2409
TEN 30-2410
TEN 30-2411
TEN 30-2412
TEN 30-2413
TEN 30-4807
TEN 30-4809
TEN 30-4810
TEN 30-4811
TEN 30-4812
TEN 30-4813
Case grounding
Isolation voltage
Input to Output
Input to Case, Output to Case
Isolation resistance
Isolation capacitance
Switching Frequency
Weight
MTBF
Bellcore TR-NWT-000332, TC=40C
MIL-STD-217F
Over temperature protection (see page 46)
http://www.tracopower.com
Typ
Max
79
84
85
87
89
89
80
85
87
90
91
91
80
85
87
89
91
91
Unit
%
All
Connect case to –Vin with decoupling Y cap.
All
1600
1600
1
All
All
All
All
VDC
1500
430
30.5
GΩ
pF
KHz
g
All
3.17×106
5.55×105
hours
All
115
C
Page 5 of 35
Application Note
TEN 30 Series
Characteristic Curves
All test conditions are at 25C.The figures are identical for TEN 30-1207
Efficiency Versus Output Current
Efficiency Versus Input Voltage. Full Load
Derating Output Current Versus Ambient Temperature and Airflow
Vin=Vin(nom)
http://www.tracopower.com
Typical Output Ripple and Noise.
Vin=Vin(nom), Full Load
Transient Response to Dynamic Load Change from
100% to 75% to 100% of Full Load ; Vin=Vin(nom)
Typical Input Start-Up and Output Rise Characteristic
Vin=Vin(nom), Full Load
Page 6 of 35
Application Note
TEN 30 Series
Characteristic Curves
All test conditions are at 25C.The figures are identical for TEN 30-1207 (Continued)
Conduction Emission of EN55022 Class A
Vin=Vin(nom), Full Load
Using ON/OFF Voltage Start-Up and Vo Rise Characteristic
Vin=Vin(nom), Full Load
Power Dissipation Versus Output Current
http://www.tracopower.com
Page 7 of 35
Application Note
TEN 30 Series
Characteristic Curves
All test conditions are at 25C.The figures are identical for TEN 30-1210
Efficiency Versus Output Current
Efficiency Versus Input Voltage. Full Load
Derating Output Current Versus Ambient Temperature and Airflow
Vin=Vin(nom)
http://www.tracopower.com
Typical Output Ripple and Noise.
Vin=Vin(nom), Full Load
Transient Response to Dynamic Load Change from
100% to 75% to 100% of Full Load ; Vin=Vin(nom)
Typical Input Start-Up and Output Rise Characteristic
Vin=Vin(nom), Full Load
Page 8 of 35
Application Note
TEN 30 Series
Characteristic Curves
All test conditions are at 25C.The figures are identical for TEN 30-1210 (Continued)
Conduction Emission of EN55022 Class A
Vin=Vin(nom), Full Load
Using ON/OFF Voltage Start-Up and Vo Rise Characteristic
Vin=Vin(nom), Full Load
Power Dissipation Versus Output Current
http://www.tracopower.com
Page 9 of 35
Application Note
TEN 30 Series
Characteristic Curves
All test conditions are at 25C.The figures are identical for TEN 30-1211
Efficiency Versus Output Current
Efficiency Versus Input Voltage. Full Load
Derating Output Current Versus Ambient Temperature and Airflow
Vin=Vin(nom)
http://www.tracopower.com
Typical Output Ripple and Noise.
Vin=Vin(nom), Full Load
Transient Response to Dynamic Load Change from
100% to 75% to 100% of Full Load ; Vin=Vin(nom)
Typical Input Start-Up and Output Rise Characteristic
Vin=Vin(nom), Full Load
Page 10 of 35
Application Note
TEN 30 Series
Characteristic Curves
All test conditions are at 25C.The figures are identical for TEN 30-1211 (Continued)
Conduction Emission of EN55022 Class A
Vin=Vin(nom), Full Load
Using ON/OFF Voltage Start-Up and Vo Rise Characteristic
Vin=Vin(nom), Full Load
Power Dissipation Versus Output Current
http://www.tracopower.com
Page 11 of 35
Application Note
TEN 30 Series
Characteristic Curves
All test conditions are at 25C.The figures are identical for TEN 30-1212
Efficiency Versus Output Current
Efficiency Versus Input Voltage. Full Load
Derating Output Current Versus Ambient Temperature and Airflow
Vin=Vin(nom)
http://www.tracopower.com
Typical Output Ripple and Noise.
Vin=Vin(nom), Full Load
Transient Response to Dynamic Load Change from
100% to 75% to 100% of Full Load ; Vin=Vin(nom)
Typical Input Start-Up and Output Rise Characteristic
Vin=Vin(nom), Full Load
Page 12 of 35
Application Note
TEN 30 Series
Characteristic Curves
All test conditions are at 25C.The figures are identical for TEN 30-12S12 (Continued)
Conduction Emission of EN55022 Class A
Vin=Vin(nom), Full Load
Using ON/OFF Voltage Start-Up and Vo Rise Characteristic
Vin=Vin(nom), Full Load
Power Dissipation Versus Output Current
http://www.tracopower.com
Page 13 of 35
Application Note
TEN 30 Series
Characteristic Curves
All test conditions are at 25C.The figures are identical for TEN 30-1213
Efficiency Versus Output Current
Efficiency Versus Input Voltage. Full Load
Derating Output Current Versus Ambient Temperature and Airflow
Vin=Vin(nom)
http://www.tracopower.com
Typical Output Ripple and Noise.
Vin=Vin(nom), Full Load
Transient Response to Dynamic Load Change from
100% to 75% to 100% of Full Load ; Vin=Vin(nom)
Typical Input Start-Up and Output Rise Characteristic
Vin=Vin(nom), Full Load
Page 14 of 35
Application Note
TEN 30 Series
Characteristic Curves
All test conditions are at 25C.The figures are identical for TEN 30-1213 (Continued)
Conduction Emission of EN55022 Class A
Vin=Vin(nom), Full Load
Using ON/OFF Voltage Start-Up and Vo Rise Characteristic
Vin=Vin(nom), Full Load
Power Dissipation Versus Output Current
http://www.tracopower.com
Page 15 of 35
Application Note
TEN 30 Series
Characteristic Curves
All test conditions are at 25C.The figures are identical for TEN 30-2409
Efficiency Versus Output Current
Efficiency Versus Input Voltage. Full Load
Derating Output Current Versus Ambient Temperature and Airflow
Vin=Vin(nom)
http://www.tracopower.com
Typical Output Ripple and Noise.
Vin=Vin(nom), Full Load
Transient Response to Dynamic Load Change from
100% to 75% to 100% of Full Load ; Vin=Vin(nom)
Typical Input Start-Up and Output Rise Characteristic
Vin=Vin(nom), Full Load
Page 16 of 35
Application Note
TEN 30 Series
Characteristic Curves
All test conditions are at 25C.The figures are identical for TEN 30-2409 (Continued)
Conduction Emission of EN55022 Class A
Vin=Vin(nom), Full Load
Using ON/OFF Voltage Start-Up and Vo Rise Characteristic
Vin=Vin(nom), Full Load
Power Dissipation Versus Output Current
http://www.tracopower.com
Page 17 of 35
Application Note
TEN 30 Series
Characteristic Curves
All test conditions are at 25℃.The figures are identical for TEN 30-2410
Efficiency Versus Output Current
Efficiency Versus Input Voltage. Full Load
Derating Output Current Versus Ambient Temperature and Airflow
Vin=Vin(nom)
http://www.tracopower.com
Typical Output Ripple and Noise.
Vin=Vin(nom), Full Load
Transient Response to Dynamic Load Change from
100% to 75% to 100% of Full Load ; Vin=Vin(nom)
Typical Input Start-Up and Output Rise Characteristic
Vin=Vin(nom), Full Load
Page 18 of 35
Application Note
TEN 30 Series
Characteristic Curves
All test conditions are at 25C.The figures are identical for TEN 30-2410 (Continued)
Conduction Emission of EN55022 Class A
Vin=Vin(nom), Full Load
Using ON/OFF Voltage Start-Up and Vo Rise Characteristic
Vin=Vin(nom), Full Load
Power Dissipation Versus Output Current
http://www.tracopower.com
Page 19 of 35
Application Note
TEN 30 Series
Characteristic Curves
All test conditions are at 25C.The figures are identical for TEN 30-2411
Efficiency Versus Output Current
Efficiency Versus Input Voltage. Full Load
Derating Output Current Versus Ambient Temperature and Airflow
Vin=Vin(nom)
http://www.tracopower.com
Typical Output Ripple and Noise.
Vin=Vin(nom), Full Load
Transient Response to Dynamic Load Change from
100% to 75% to 100% of Full Load ; Vin=Vin(nom)
Typical Input Start-Up and Output Rise Characteristic
Vin=Vin(nom), Full Load
Page 20 of 35
Application Note
TEN 30 Series
Characteristic Curves
All test conditions are at 25C.The figures are identical for TEN 30-2411 (Continued)
Conduction Emission of EN55022 Class A
Vin=Vin(nom), Full Load
Using ON/OFF Voltage Start-Up and Vo Rise Characteristic
Vin=Vin(nom), Full Load
Power Dissipation Versus Output Current
http://www.tracopower.com
Page 21 of 35
Application Note
TEN 30 Series
Characteristic Curves
All test conditions are at 25C.The figures are identical for TEN 30-2412
Efficiency Versus Output Current
Efficiency Versus Input Voltage. Full Load
Derating Output Current Versus Ambient Temperature and Airflow
Vin=Vin(nom)
http://www.tracopower.com
Typical Output Ripple and Noise.
Vin=Vin(nom), Full Load
Transient Response to Dynamic Load Change from
100% to 75% to 100% of Full Load ; Vin=Vin(nom)
Typical Input Start-Up and Output Rise Characteristic
Vin=Vin(nom), Full Load
Page 22 of 35
Application Note
TEN 30 Series
Characteristic Curves
All test conditions are at 25C.The figures are identical for TEN 30-2412 (Continued)
Conduction Emission of EN55022 Class A
Vin=Vin(nom), Full Load
Using ON/OFF Voltage Start-Up and Vo Rise Characteristic
Vin=Vin(nom), Full Load
Power Dissipation Versus Output Current
http://www.tracopower.com
Page 23 of 35
Application Note
TEN 30 Series
Characteristic Curves
All test conditions are at 25C.The figures are identical for TEN 30-2413
Efficiency Versus Output Current
Efficiency Versus Input Voltage. Full Load
Derating Output Current Versus Ambient Temperature and Airflow
Vin=Vin(nom)
http://www.tracopower.com
Typical Output Ripple and Noise.
Vin=Vin(nom), Full Load
Transient Response to Dynamic Load Change from
100% to 75% to 100% of Full Load ; Vin=Vin(nom)
Typical Input Start-Up and Output Rise Characteristic
Vin=Vin(nom), Full Load
Page 24 of 35
Application Note
TEN 30 Series
Characteristic Curves
All test conditions are at 25C.The figures are identical for TEN 30-2413 (Continued)
Conduction Emission of EN55022 Class A
Vin=Vin(nom), Full Load
Using ON/OFF Voltage Start-Up and Vo Rise Characteristic
Vin=Vin(nom), Full Load
Power Dissipation Versus Output Current
http://www.tracopower.com
Page 25 of 35
Application Note
TEN 30 Series
Characteristic Curves
All test conditions are at 25C.The figures are identical for TEN 30-4809
Efficiency Versus Output Current
Efficiency Versus Input Voltage. Full Load
Derating Output Current Versus Ambient Temperature and Airflow
Vin=Vin(nom)
http://www.tracopower.com
Typical Output Ripple and Noise.
Vin=Vin(nom), Full Load
Transient Response to Dynamic Load Change from
100% to 75% to 100% of Full Load ; Vin=Vin(nom)
Typical Input Start-Up and Output Rise Characteristic
Vin=Vin(nom), Full Load
Page 26 of 35
Application Note
TEN 30 Series
Characteristic Curves
All test conditions are at 25C.The figures are identical for TEN 30-4809 (Continued)
Conduction Emission of EN55022 Class A
Vin=Vin(nom), Full Load
Using ON/OFF Voltage Start-Up and Vo Rise Characteristic
Vin=Vin(nom), Full Load
Power Dissipation Versus Output Current
http://www.tracopower.com
Page 27 of 35
Application Note
TEN 30 Series
Characteristic Curves
All test conditions are at 25C.The figures are identical for TEN 30-4810
Efficiency Versus Output Current
Efficiency Versus Input Voltage. Full Load
Derating Output Current Versus Ambient Temperature and Airflow
Vin=Vin(nom)
http://www.tracopower.com
Typical Output Ripple and Noise.
Vin=Vin(nom), Full Load
Transient Response to Dynamic Load Change from
100% to 75% to 100% of Full Load ; Vin=Vin(nom)
Typical Input Start-Up and Output Rise Characteristic
Vin=Vin(nom), Full Load
Page 28 of 35
Application Note
TEN 30 Series
Characteristic Curves
All test conditions are at 25C.The figures are identical for TEN 30-4810 (Continued)
Conduction Emission of EN55022 Class A
Vin=Vin(nom), Full Load
Using ON/OFF Voltage Start-Up and Vo Rise Characteristic
Vin=Vin(nom), Full Load
Power Dissipation Versus Output Current
http://www.tracopower.com
Page 29 of 35
Application Note
TEN 30 Series
Characteristic Curves
All test conditions are at 25C.The figures are identical for TEN 30-4811
Efficiency Versus Output Current
Efficiency Versus Input Voltage. Full Load
Derating Output Current Versus Ambient Temperature and Airflow
Vin=Vin(nom)
http://www.tracopower.com
Typical Output Ripple and Noise.
Vin=Vin(nom), Full Load
Transient Response to Dynamic Load Change from
100% to 75% to 100% of Full Load ; Vin=Vin(nom)
Typical Input Start-Up and Output Rise Characteristic
Vin=Vin(nom), Full Load
Page 30 of 35
Application Note
TEN 30 Series
Characteristic Curves
All test conditions are at 25C.The figures are identical for TEN 30-4811(Continued)
Conduction Emission of EN55022 Class A
Vin=Vin(nom), Full Load
Using ON/OFF Voltage Start-Up and Vo Rise Characteristic
Vin=Vin(nom), Full Load
Power Dissipation Versus Output Current
http://www.tracopower.com
Page 31 of 35
Application Note
TEN 30 Series
Characteristic Curves
All test conditions are at 25C.The figures are identical for TEN 30-4812
Efficiency Versus Output Current
Efficiency Versus Input Voltage. Full Load
Derating Output Current Versus Ambient Temperature and Airflow
Vin=Vin(nom)
http://www.tracopower.com
Typical Output Ripple and Noise.
Vin=Vin(nom), Full Load
Transient Response to Dynamic Load Change from
100% to 75% to 100% of Full Load ; Vin=Vin(nom)
Typical Input Start-Up and Output Rise Characteristic
Vin=Vin(nom), Full Load
Page 32 of 35
Application Note
TEN 30 Series
Characteristic Curves
All test conditions are at 25C.The figures are identical for TEN 30-4812 (Continued)
Conduction Emission of EN55022 Class A
Vin=Vin(nom), Full Load
Using ON/OFF Voltage Start-Up and Vo Rise Characteristic
Vin=Vin(nom), Full Load
Power Dissipation Versus Output Current
http://www.tracopower.com
Page 33 of 35
Application Note
TEN 30 Series
Characteristic Curves
All test conditions are at 25C.The figures are identical for TEN 30-4813
Efficiency Versus Output Current
Efficiency Versus Input Voltage. Full Load
Derating Output Current Versus Ambient Temperature and Airflow
Vin=Vin(nom)
http://www.tracopower.com
Typical Output Ripple and Noise.
Vin=Vin(nom), Full Load
Transient Response to Dynamic Load Change from
100% to 75% to 100% of Full Load ; Vin=Vin(nom)
Typical Input Start-Up and Output Rise Characteristic
Vin=Vin(nom), Full Load
Page 34 of 35
Application Note
TEN 30 Series
Characteristic Curves
All test conditions are at 25C.The figures are identical for TEN 30-4813 (Continued)
Conduction Emission of EN55022 Class A
Vin=Vin(nom), Full Load
Using ON/OFF Voltage Start-Up and Vo Rise Characteristic
Vin=Vin(nom), Full Load
Power Dissipation Versus Output Current
http://www.tracopower.com
Page 35 of 35