Advanced Circuit Protection Components Military & Aerospace Applications Advanced circuit protection devices for overvoltage and overcurrent transient events. Only One Name Means ProTek’Tion™ According to National Geographic*, there are about 100 lightning bolt strikes on the Earth’s surface every single second. Each bolt can contain up to one billion volts of electricity. The National Severe Storms Laboratory (NSSL)* estimates at least 30 million points on the ground are struck on average each year, just in the USA. In the air, perhaps where the military and commercial air fleets are concerned, it is estimated that each airliner in the USA will be hit by lightning once per year. Furthermore, static electricity, which humans very commonly generate, can have some 35,000 volts of electricity. Either a billion volts or 35,000 volts are far more than enough to destroy important electronics within mission-critical systems. In military and aerospace markets, protecting costly equipment – from vehicles to aircraft and beyond – from such electrical events is a requirement. Any computer chip exposed to such electrical transients, without proper electrostatic discharge (ESD) protection, will experience catastrophic destruction. An ESD transient can bore through the layers of a device, severing any trace of an integrated circuit in part or in whole. This can cause intermittent or no operation capabilities for the related system. Because of these concerns, there are extensive military and aerospace standards defined to protect electronic circuits. MIL-STD-704 defines protection for aircraft, MIL-STD-1275 for vehicles, and MIL-STD-1399 for shipboards. In addition, RTCA/DO-160 defines added circuit protection for aircrafts and MIL-STD-331 adds helicopters. These standards define how to ensure proper circuit protection against lightning, inductive switching, ESD, electromagnetic interference/radio frequency interference (EMI/RFI), and against nuclear electro-magnetic pulses. COMMON MILITARY & AEROSPACE CIRCUIT PROTECTION STANDARDS STANDARD WAVEFORM VOLTAGE CURRENT MIL-STD-704 (Aircraft) 50ms 50ms 5/20µs 50V 180V 200 - 600V 500A 1800A 12A Switching Surge Switching Surge Induced Switching MIL-STD-1275 (Vehicles) 50ms 50ms 0.1ms 100V 40V 250V 200A 2000A Surge, 500mΩ Surge, 20mΩ Spike 1.2/50µs 1.2/50µs 2500V 1000V 500A 200A Spike Spike RTCA/DO-160 (Aircraft) 1MHz 6.4/70µs 50/500µs 1500V 750V 750V 60A 150A 750A Level 4 Level 4 Level 4 MIL-STD-331 (Helicopter) 15/400ns 15ns 25kV 300kV 50A 300kA Personal Helicopter MIL-STD-1399 (Shipboard) COMMENTS Typical Applications Within military and aerospace electronics systems, there are a wide variety of applications that these standards were designed for: • • • • • • • • • • • • • Fire Control Systems Soldier Command Systems Modular Laser Fire Control Systems Multi-Sensor Platforms Connectors Power Supplies and Control Systems (28V power supply and battery) High-Current MOSFETs Avionics Communications Systems Navigation Systems Static Inverters Other Control Systems IGBTs Avionics Instrumentation ProTek Devices has an extensive family of circuit protection components widely used in any of these military and aerospace applications. The components deliver primary and/or secondary side protection against ESD, electrical fast transients (EFT), surge, and lightning. They can also provide common-mode, differential-mode, and low capacitance protection. ProTek Devices’ components are well-known for meeting the strictest of standards requirements, from military standards and IEC, to RoHS and REACH, and more. The components are also designed to be provided in small packages suitable for even the smallest footprint military and aerospace applications. *Sources: http://environment.nationalgeographic.com/environment/natural-disasters/lightning-profile/ https://www.nssl.noaa.gov/education/svrwx101/lightning/faq/ http://usatoday30.usatoday.com/weather/resources/askjack/2003-05-06-lightning-airplanes_x.htm www.protekdevices.com SELECTION GUIDE INTERFACE/APPLICATION DEVICE AC Power 60KS/90KS200C, PHP120/240, 5.0SMDJ Series, SMAJ Series, SMBJ Series, SMCJ Series, SMDJ Series AC Power - Shipboard PHP/PIP Series, 90KS200C, GPZ Series, 30KPA Series, SM30KPAxx/CAN Series AC Power - Aircraft PHP/PIP Series, 90KS200C, 704 Series, 30KPA Series, SM30KPAxx/CAN Series AC/DC Power 2700SM78CAN, SM15KPAxx/CAN Series, 15KPA Series, PSD05HP, SM3KW24A, SM5KW Series Antenna GBLCxx Series DC-DC Converter SM15KPAxxAN Series, 15KPA Series EMP Protection PUSB6B, PSR05 Fast Ethernet SRV05-4 Gigabit Ethernet SRV25-4, SRV05-4, PLC03-3.3 High Frequency Data Lines SM8LC05C, PLCDA05C, PSLC05C, GBLC05C Key Pad PRSB6.8C Low Frequency Data Lines SMDA05C, CP05C, PSOT05C, PSD05C, 5.0SMDJ Series, SMAJ Series, SMBJ Series, SMCJ Series, SMDJ Series RS-485 PSM712, 485ELC SELECTION GUIDE BY POWER LINE PART NUMBER POWER (Watts) PULSE WAVEFORM 15KPA Series 15000 10/1000µs Axial-Lead AC/DC Line 2700SM78CA 2,500K 8/20µs Surface Mount Network Power 30KPA Series 30000 10/1000µs Axial-Lead AC/DC Line 5.0SMDJxxA/CA Series PACKAGE APPLICATION 5000 10/1000µs DO-214AB AC/DC Line PSDxx/C Series 400 (Uni), 500(Bi) 8/20µs SOD-323 Low Voltage DC Line PSDxxHP Series 1000 8/20µs SOD-323 Low Voltage DC Line PSOTxx/C Series 500 8/20µs SOT-23 Low Voltage DC Line SM15KPAxxA/CAN Series* 15000 10/1000µs Surface Mount AC/DC Line SM30KPAxxA/CAN Series* 30000 10/1000µs Surface Mount AC/DC Line SM3KW24A* 3000 10/1000µs DFN-2-3KW AC/DC Line SM5KW Series* 5000 10/1000µs DFN-2-5KW AC/DC Line 400 10/1000µs DO-214AC AC/DC Line SMBJxxA/CA Series 600 10/1000µs DO-214AA AC/DC Line SMCJxxA/CA Series 1500 10/1000µs DO-214AB AC/DC Line SMDJxxA/CA Series 3000 10/1000µs DO-214AB AC/DC Line SMAJxxA/CA Series *Prefix ‘SM’ indicates a surface mount device. www.protekdevices.com 500µH 60/90KS200C 330Ω 500µH Figure 1. Primary Side AC Power Protection using 60/90KS200C L PHP120/240 C Equipment Power Supply 1:1 Figure 2. Secondary Side AC Power Protection using PHP120/440 90KS200C E ± 15V DC Supply (SM30KPAxx/CAN) Inverter & Converter N EMI Filter L 28V DC Supply (GPZ) 400Hz AC Supply (30KPA/SM30KPAxx/CAN) Figure 3. Shipboard AC Power Supply Protection Using 90KS200, GPZ Series, 30KPA Series and SM30KPAxx/CAN Series www.protekdevices.com 90KS200C EMI Filter N ± 15V DC Supply (SM30KPAxx/CAN) Inverter & Converter L E 28V DC Supply (704-15K) 400Hz AC Supply (30KPA/SM30KPAxx/CAN) Figure 4. Aircraft AC Power Supply Protection Using 90KS200, 704 Series, 30KPA Series and SM30KPAxx/CAN Series AC In Voltage Regulator SM15KPA_CAN DC Out SM15KPA_AN Figure 5. AC/DC Power Supply Protection Using: SM15KPAxx/CAN & 15KPAxxCA Series (Primary Side) and SM15KPAxxAN & 15KPA Series, SM3KW, SM5KW and PSD05HP (Secondary) RS-485 Driver RS-485 Driver Twisted Pair PSM712 +12V/-7V PSM712 +12V/-7V Figure 6. RS-485 Driver Application Using Two PSM712 Devices www.protekdevices.com +Ve +VIN Load SM15KPA_AN -Ve -VIN Switching Control Circuit Figure 7. DC-DC Converter Protection (Charge Pump) Using SM15KPAxxAN Series PSOT05C/PSD05C SMDA05C/ CP05C Figure 8. Low Frequency Data Line Protection Using PSOT05C, PSD05C, SMDA05C and CP05C PSLC05C/GBLC05C SMDA05C/ CP05C Figure 9. High Frequency Data Line Protection Using PSLC05C, GBLC05C, SM8LC05C, PLCDA05 www.protekdevices.com USB Controller D+ I/O Port DCommon Return VCC PUSB6B/PSR05 Figure 10. EMP Protection Using PUSB6.8 or PSR05 RS-485 Driver 485ELC 10kA Twisted Pair Line Side IC Side Figure 11. RS-485 Port Protection Using 485ELC Antenna 100pF MMIC 10nH GBLCxx Series Figure 12. Antenna Protection Solution Using GBLCxx Series www.protekdevices.com RJ45 Tx+ Tx+ Tx- Tx- SRV05-4 VCC Rx+ Rx+ RxGnd Rx75 75 Figure 13. Fast Ethernet Protection Using SRV05-4 TPOPA SRV25-4 2 3 TPONB TPOPC TPONC TPOPD TPOND QUAD TRANSFORMER ETHERNET TRANSCEIVER TPOPB 4 5 1 2 3 4 5 GND GND GND GND GND GND 10 9 8 7 6 10 RJ45 CONNECTOR 1 TPONA 9 8 7 6 SRV25-4 Figure 14. Single GbE Port for Surge CP Using SRV25-4 www.protekdevices.com PLC03-3.3 TPOPA TPONA SRV05-4 TPONB TPOPC TPONC RJ45 CONNECTOR TPOPB QUAD TRANSCEIVER ETHERNET TRANSCEIVER PLC03-3.3 PLC03-3.3 SRV05-4 PLC03-3.3 TPOPD TPOND Figure 15. Single GbE Port Intra Building Using PLC03-3.3 and SRV05-4 KEYPAD * 7 4 1 0 8 5 2 # 9 6 3 PRSB6.8C R1 R2 R3 PRSB6.8C C1 C2 C3 C4 PRSB6.8C Figure 16. Solution for Key Pad Using PRSB6.8C www.protekdevices.com OVERVOLTAGE PART SPECIFICATIONS STAND-OFF VOLTAGE BREAKDOWN VOLTAGE CLAMPING VOLTAGE MAXIMUM LEAKAGE CURRENT ID μA TYPICAL CAPACITANCE VC VOLTS PEAK PULSE CURRENT 8/20μs IPP AMPS VWM VOLTS V(BR) VOLTS 17.0 - 280.0 - - - 5000 - 10 - 2700SM78CAN 30KPAxxxx 78.0 86.0 150.0 15kA 10 30.0 - 360.0 - - - 5000 - 2 485ELC ±7.0 - 20.0 500.0 10 5.0SMDJ Series 6.0 - 440.0 6.67 - 492.0 - - 60/90KS200C 180.0 200.0 280, 335 180, 270 PART NUMBER 15KPAxxxx C pF NO. OF LINES POWER 8/20μs PACKAGE WATTS 1 15000* Axial - 1 2250kW Module - 1 30000* Axial 25 1 - Module 2000 - 5 - 1 - DO-214AB 10, .05 - 1 60/90kW* Module 704 Series 31.5 36.0 53.0 300.0 100, 500 - 1 15kW* Module CPxx/C Series 5.0 - 24.0 6.0 - 26.7 9.8 - 43.0 1.0 20 - 1 70 - 25 4-5 200 SOT-23-6 GBLCxx/C 3.0 - 24.0 - 7.0 - 43.0 1.0 5-1 3 1 350 SOD-323 GPZ Series 28.0 32.0 40.0, 55.0 100.0, 500.0 50, 60 - 1 10/30kW* Module PHP/PIP Series 12.0 - 708.0 - - - 250 - 1 7.5/15kW* Module PLC03-3.3 3.0 2.8 18.0 100.0 2 12 1 1800 SO-8 PLCDA Series 3.3 - 24.0 4.5 - 26.7 7.0 - 43.0 1.0 125 - 1 5 2 500 SO-8 PRSB6.8C 4.7 5.7 17.5 3.0 0.5 15 1 50 DFN-2 PSDxx/C 3.3 - 36.0 - 6.5 - 60.0 1.0 125 - 1 500 - 35 1 500 SOD-323 PSDxxHP 5.0 - 12.0 6.0 - 13.3 9.8, 19.1 1.0 20, 2 800, 440 1 1000 SOD-323 PSLCxx/C 3.3 - 24.0 - 9.0 - 30.0 5.0 125 - 1 3 1 350 SOT-143 PSM712 7.0 - 12.0 - 11.0 - 19.0 1.0 20 - 1 75 1 600 SOT-23 PSOTxx/C 3.3 - 36.0 - 6.5 - 51.0 1.0 125 - 1 500 - 60 1 500 SOT-23 PSR05 5.0 6.0 20.0 28.0 5 10 2 500 SOT-143 PUSB6B 5.25 6.0 13.2 35.0 10 15 2 500 SO-8 SM15KPAxx/CAN 17.0 - 220.0 18.9 - 245.0 - - 5000 - 10 - 1 15000* Module SM30KPAxx/CAN 30.0 - 75.0 33.3 - 83.3 - - 5000 - 10 - 1 30000* Module SM3KW24A 24.0 26.7 43.0 69.8 3 - 1 3000* DFN-2 SM5KW Series 10.0 - 36.0 11.1 - 40.2 - - 15 - 8 - 1 5000* DFN-2 SM8LCxx Series 5.0 - 24.0 6.0 - 26.7 9.8 - 40.0 1.0 100 - 4 25 2P 800 SO-8 SMAJ Series 5.0 - 440.0 6.40 - 492.0 - - 800 - 5 - 1 400* DO-214AC SMBJ Series 5.0 - 440.0 6.40 - 492.0 - - 800 - 5 - 1 600* DO-214AA 1 1500* DO-214AB 800 - 45 4 500 SO-8 SMCJ Series 5.0 - 440.0 6.40 - 492.0 - - 1000 - 5 SMDAxx/C Series 3.3 - 36.0 4.0 - 40.0 7.0 - 65.0 5.0 125 - 1 SMDJ Series 5.0 - 440.0 6.40 - 492.0 - - 5000 - 2 - 1 3000* DO-214AB SRV05-4 5.0 6.0 15.0 5.0 5 2.5 4 500 SOT-23-6 SRV25-4 2.5 3.0 7.4 10.0 0.5 1.7 4 800 DFN-10 1. *10/1000μs waveshape. 2. For detail about each voltage level, please refer to the product datasheet. www.protekdevices.com OVERCURRENT PART SPECIFICATIONS - FUSES PART NUMBER CURRENT RATING VOLTAGE RATING INTERRUPT RATING TYPICAL RESISTANCE PACKAGE AMPS DC VOLTS DC AMPS OHMS PF0402F Series 0.200 - 4.00 24 35 4.30 - 0.014 PF0603F Series 0.250 - 6.00 32 50, 35 5.1 - 0.008 0603 PF0603H Series 1.00 - 5.00 32 35 0.24 - 0.013 0603 0402 PF0603S Series 1.00 - 5.00 32 35 0.25 - 0.013 0603 PF1206F Series 0.250 - 8.00 63, 32 50 4.10 - 0.008 1206 PF1206H Series 1.00 - 7.00 63, 32, 24 50, 60 0.41 - 0.012 1206 PF1206S Series 1.00 - 7.00 63, 32, 24 50, 60 0.42 - 0.012 1206 1. For detail about each voltage level, please refer to the product datasheet. OVERCURRENT PART SPECIFICATIONS - POLYMER PTC DEVICES PART NUMBER MAXIMUM HOLDING CURRENT IH AMPS MINIMUM TRIP CURRENT IT AMPS MAXIMUM INTERRUPT VOLTAGE VMAX VOLTS MAXIMUM FAULT CURRENT IMAX AMPS MAXIMUM TIME-TO-TRIP AMPS @ S TYPICAL POWER DISSPATION PD WATTS MAXIMUM RESISTANCE PACKAGE OHMS PMPS075-1812 0.75 1.50 24 100 8.0A @ 0.20s 0.60 0.350 1812 PMPS150-1812 1.50 3.00 24 20 8.0A @ 1.50s 0.80 0.110 1812 PMPS150E-1206 1.50 3.00 8 100 8.0A @ 0.30s 0.80 0.120 1206 PMPS200-1812 2.00 3.50 8 100 8.0A @ 2.00s 0.80 0.070 1812 PMPS200D-1210 2.00 4.00 6 50 8.0A @ 5.00s 1.2 0.028 1210 PMPS260C-1812 2.60 5.00 8 100 8.0A @ 4.00s 0.8 0.040 1812 PMPS380E-1206 3.80 7.60 6 50 16.0A @ 5.00s 1.2 0.015 1206 PART NUMBER MAXIMUM HOLDING CURRENT IH AMPS TRIP CURRENT OPERATING VOLTAGE INTERRUPT CURRENT MAXIMUM TIME-TO-TRIP IT AMPS VDC VOLTS IMAX AMPS 3.0 6.0 6 PLRO1206-380 3.0 8.0 PLRO1210-190 1.9 4.9 PLRO1210-300 3.0 PLRO1210-300 3.8 OVERCURRENT PART SPECIFICATIONS - POLYMER PTC DEVICES PLRO1206-300 TYPICAL RESISTANCE @ 5IH - TTRIP SECONDS MAXIMUM POWER DISSPATION PD WATTS PACKAGE 50 4.0 1.0 0.008 1206 6 50 4.0 1.0 0.006 1206 6 50 4.0 1.0 0.013 1210 8.0 6 50 4.0 1.0 0.009 1210 9.0 6 50 4.0 1.0 0.008 1210 OHMS COMPANY INFORMATION In business more than 20 years, ProTek Devices™ is a privately held semiconductor company. The company offers a product line of overvoltage protection and overcurrent protection components. These include transient voltage suppressor array (TVS arrays) avalanche breakdown diode, steering diode TVS array and electronics SMD chip fuses. These components deliver circuit protection in electronic systems from numerous overvoltage and overcurrent events. They include lightning; electrostatic discharge (ESD); nuclear electromagnetic pulses (NEMP); inductive switching; and electromagnetic interference (EMI) / radio frequency interference (RFI). ProTek Devices also offers high performance interface and linear products. They include analog switches; multiplexers; LED drivers; LED wafer die for ESD protection; audio control ICs; RF and related high frequency products. CONTACT US ProTek Devices L.P. 2929 South Fair Lane Tempe, Arizona 85282 USA Phone: +1 602-431-8101 FAX: +1 602-431-2288 ProTek Devices (Asia Pacific) Pte. Ltd. 8 Ubi Road 2, #06-19, Zervex Singapore 408538 Phone: +65 6748-8312 FAX: +65 6748-8313 By E-mail: Asia Sales: [email protected] Europe Sales: [email protected] U.S. Sales: [email protected] Distributor Sales: [email protected] Customer Service: [email protected] Technical Support: [email protected] Web www.protekdevices.com ROHS & REACH COMPLIANCE All devices, with the exception the PAM16AL30A(RoHS, exemption #7) are Lead-Free, RoHS & REACH compliant. These products are designated as “lead free” and meet the requirements of the European Union’s restriction on the use of hazardous substances in electrical equipment as stated in (RoHS) direction, 2002/95/EC. ProTek Devices defines “lead free” as products that are compatible with current RoHS requirements for the 6 “banned” substances: Lead (Pb, <1000ppm), Cadmium (Cd, <100ppm), Mercury (Hg, <1000ppm), Hexavalent Chromium (Cr6+, <1000ppm), Poly Brominated Biphenyls (PPB, <1000ppm), Poly Brominated Diphenyl Ethers (PBDE, <1000ppm). This includes the requirements that lead not exceed 0.1% by weight in homogeneous materials. STANDARD TAPE & REEL NOMENCLATURE -T7 for 7” Reels -T13 for 13” Reels -TS for sample size Reels Not all products are available in 7” or 13” reels. Quantities per reel vary depending upon package size. Please consult product data sheet or the factory for ordering information regarding a specific part series. All data sheets can be found on ProTek Devices website: www.protekdevices.com COPYRIGHT © ProTek Devices (2014) - This literature is subject to all applicable copyright laws and is not for resale in any manner. SPECIFICATIONS: ProTek Devices reserves the right to change the electrical and or mechanical characteristics described herein without notice. DESIGN CHANGES: ProTek Devices reserves the right to discontinue product lines without notice and that the final judgment concerning selection and specifications is the buyer’s and that in furnishing engineering and technical assistance. ProTek Devices assumes no responsibility with respect to the selection or specifications of such products. ProTek Devices makes no warranty, representation or guarantee regarding the suitability of its products for any particular purpose, nor does ProTek Devices assume any liability arising out of the application or use of any product or circuit and specifically disclaims any and all liability without limitation special, consequential or incidental damages. LIFE SUPPORT POLICY: ProTek Devices products are not authorized for use in life support systems without written consent from the factory. www.protekdevices.com