WS3256 Product Description High Precision Primary-Side Off-line PWM Power Switch Features precision in full input voltage range. CC/CV Control as � 5uA ultra-low startup current � 2mA Low operating current � ±5% Constant Voltage Regulation at Universal AC shown in fig.1.In CC Control, the current and output power setting can be adjusted externally by the sense resistor Rs input � at CS pin. In CV control, multi-mode operations are utilized to achieve high performance and high efficiency. In Primary-side Sensing and Regulation Without TL431 and Opto-coupler cable drop compensation. Device operates in PFM in CC � Programmable CV and CC Regulation � Built-in Primary winding inductance compensation � Programmable cable drop compensation � Built-in soft start � Built-in Leading-edge blanking � Cycle by cycle over current protection (OCP) � VCC over voltage addition, good load regulation is achieved by the built-in mode as well at large load condition and it operates in PWM with frequency reduction at light/medium load. Vo clamp 5% & under voltage lockout( UVLO) � Maximum Gate output voltage clamped at 12V � � Frequency jittering Io Icc Ultra low standby power (<100mW) Fig.1 Typical CC/CV Curve WS3256 offers power on soft start control and protection Applications coverage with auto-recovery features Low power AC/DC offline SMPS for including Cycle-by-Cycle current limiting, VCC � Cell Phone Charger � Digital Cameras Charger � Small Power Adapter � Auxiliary Power for PC, TV etc. � Linear Regulator/RCC Replacement OVP, VCC clamp and UVLO. The gate-driven output is clamped to maximum 12V to protect the internal MOSFET. Excellent EMI performance is achieved by using the soft-switching and frequency jittering at the totem-pole-gate-drive output. The WS3256 is the ideal General Description substitute of the linear power supply or the RCC-mod e WS3256 is a high-integrated offline PWM controller, power, for a better performance of the whole switch power optimized for high performance low power AC/DC charger system and a lower cost. and adapter application. WS3256 is available in DIP-8 package. WS3256 operates in primary-side sensing and regulation. Consequently, optocoupler and TL431 could be eliminated, thus reduce the cost. It can achieve ±5% constant voltage W/T-D021-Rev.A/1 May.2014 WINSEM I M ICROELECTRONICS WINSEM I M ICROELECTRONICS Copyright@Winsemi Microelectronics Co., Ltd., All right reserved. WINSEM I M ICROELECTRONICS WINSEM I M ICROELECTRONICS WINSEM I M ICROELECTRONICS 1113 WS3256 Product Description Typical Application Circuit VO CO NS NP AC NA U X VCC GND COMP GND IN V CS RS G ra in G ra in W S3 2 5 6 Pin Definition and Device Marking WS3256 is available in DIP8 package: VCC COMP IN V 1 8 2 7 3 D IP 8 GND D: DIP8 GND 6 D R A IN 4 5 CS VCC 1 COMP 2 INV 3 CS 4 DRAIN 5/6 GND 7/8 M ICROELECTRON ICS www.winsemi.com A:wafer information; 1:Ver.; a: Package Code 2C:Y+M(2=2012 C=12 Month D R A IN Pin Function Description Pin Pin Name Number WIN SEM I WS 3256D8P A1a 2C (1,2…A=10,B=11,C=12) Pin Type Power Loop Compensation Feedback Input Current Monitoring Power transistor drain GND WIN SEM I P: no Pb M ICROELECTRON ICS Tel : +86-755-8250 6288 Function Description Power supply Loop Compensation for CV Stability The voltage feedback from auxiliary winding. Connected to resistor divider from auxiliary winding reflecting output voltage. PWM duty cycle is determined by EA output and current sense signal at pin4. Current sense input. This pin connects directly to the primary lead of the transformer. Ground WIN SEM I M ICROELECTRON ICS Fax : +86-755-8250 6299 WIN SEM I M ICROELECTRON ICS WIN SEM I M ICROELECTRON ICS 2/9 WS3256 Product Description Block Diagram vcc 1 UVLO 5V ROP D R A IN Insernal S upply 5 /6 G a te Driver Po we r M OSF ET CC Controller Soft start PWM Generator D ro p Comp OCP 2V CLK Genterator EA IN V Sampler 3 CS 4 LEB Sa mp lin g Co n tro lle r Frequency Shuffling 2 GND 7 /8 COMP Output Power Table 230VAC±15% 85-264VAC Adapter1 Adapter1 24W 16W Product WS3256 Note Note: Maximum practical continuous power in an Adapter design with sufficient drain pattern as a heat sink,at 50℃ ambient. Ordering Information Package IC Marking Information Purchasing Device Name 8-Pin DIP-8, Pb-free WS3256D8P WS3256D8P Recommended Operating Condition Symbol Parameter Value Unit VCC VCC supply voltage 10~30 V TA Operating temperature -20~85 ℃ Absolute Maximum Ratings Parameter Symbol Drain voltage(off-state) Drain Voltage (off state) VCC WIN SEM I WIN SEM I M ICROELECTRON ICS Tel : +86-755-8250 6288 WIN SEM I Unit -0.3~600 DC supply voltage M ICROELECTRON ICS www.winsemi.com Value V 30 M ICROELECTRON ICS Fax : +86-755-8250 6299 WIN SEM I M ICROELECTRON ICS V WIN SEM I M ICROELECTRON ICS 3/9 WS3256 Product Description VINV INV input voltage -0.3~7 V VCS CS input voltage -0.3~7 V VCOMP COMP input voltage -0.3~7 V TJ Max. Operating junction temperature 150 ℃ TSTG Min./Max. Storage temperature -55~150 ℃ ICC VCC Clamp Continuous Current 10 mA Note Note: Stresses above those listed under Absolute Maximum Ratings may cause permanent damage to the device. These are stress ratings only, functional operation of the device at these or any other conditions beyond those indicated in the Recommended Operating Conditions section are not implied. Exposure to absolute maximum-rated conditions for extended periods may affect device reliability. Electrical Characteristics (TA=25℃,VCC=16V, if not otherwise noted) Supply Voltage (VCC) symbol parameter Test condition I_VCC_ST Start up current I_VCC_OP Typ Max Unit VCC=13V 5 20 uA Operation Current VCC=18V,INV=2V,CS=0V 2 3 mA UVLO_ON Turn on threshold Voltage VCC falling 8.2 9.0 10.5 V UVLO_OFF Turn-off threshold Voltage VCC rising 13.5 14.8 16.0 V VCC_Clamp VCC Zener Clamp Voltage IVCC=10mA 28 29 31 V Ramp VCC until gate shut down 27 28.3 30 V 1.935 1.975 2.015 V Over OVP voltage protection Threshold Min Error Amplifier Section Vref_EA Reference voltage for EA Gain DC gain of EA I_comp_max Max. Cable compensation current INV=2V,COMP=0V 60 dB 37.5 uA 625 ns Current Sense Section TLEB Leading edge Blanking Time Zsense Input impedance TD_OC OCP control delay VTH_OC OCP threshold T_ss Soft start time 50 kΩ 110 0.88 0.91 ns 0.94 17 V ms Oscillator Section Freq_Max IC Maximum frequency 60 Freq_Nom System nominal switch frequency Freq_startup ∆f/Freq INV=0V,COMP=5V Frequency shuffling range 67.5 75 khz 60 khz 14 khz ±6 % MOSFET Section MOSFET Drain-Source BVdss 600 breakdown voltage V Static Drain to Source on Ron 2.4 resistance Ω Note Note: 1. Freq_Max indicates IC internal maximum clock frequency. In system application, the maximum operation frequency of 70 kHz nominal occurs at maximum output power or the transition point from CV to CC. WIN SEM I M ICROELECTRON ICS www.winsemi.com WIN SEM I M ICROELECTRON ICS Tel : +86-755-8250 6288 WIN SEM I M ICROELECTRON ICS Fax : +86-755-8250 6299 WIN SEM I M ICROELECTRON ICS WIN SEM I M ICROELECTRON ICS 4/9 WS3256 Product Description Typical Operating Characteristics UVLO (OFF ) (V )vs Temperature ( C ) UVLO (ON ) ( V ) vs Temperature ( C ) O O UVLO( OFF )( V ) UVLO ( ON )( V) 1 0 .5 1 0 .0 9 .5 9 .0 8 .5 8 .0 7 .5 -4 0 -1 0 20 50 80 1 6 .5 0 1 5 .5 0 1 5 .0 0 1 4 .5 0 1 4 .0 0 1 3 .5 0 1 3 .0 0 -4 0 11 0 -1 0 20 50 11 0 80 Temperature ( C ) O Temperature ( C ) O Istarup ( uA ) vs Temperature ( C ) O Freq_Max ( kHz )vs Temperature ( C ) 7 0 .0 Istarup ( uA ) Freq_Max ( kHz ) O 6 5 .0 6 0 .0 5 5 .0 3 .0 2 .5 2 .0 1 .5 1 .0 5 0 .0 -4 0 20 -1 0 50 80 -40 11 0 M ICROELECTRON ICS WIN SEM I M ICROELECTRON ICS Tel : +86-755-8250 6288 50 80 11 0 Temperature ( C ) O WIN SEM I 20 O Temperature ( C ) www.winsemi.com -10 WIN SEM I M ICROELECTRON ICS Fax : +86-755-8250 6299 WIN SEM I M ICROELECTRON ICS WIN SEM I M ICROELECTRON ICS 5/9 WS3256 Product Description Function Description the output voltage can be sensed via the auxiliary winding. WS3256 is a high-integrated offline PWM controller, During MOSFET turn-on time, the load current is supplied optimized for high performance low power AC/DC charger from the output filter capacitor Co. The current in the primary and adapter application. WS3256 operates in primary-side winding ramps up. When MOSFET turns off, the primary sensing and regulation. Consequently, opto-coupler and current transfers to the secondary at the amplitude of TL431 could be eliminated, thus reduce the cost. High precision CC/CV control can meet most adapter and charger Is = NP *Ip Ns application requirements. The auxiliary voltage reflects the output voltage, given by Startup Current and Startup Control V AUX = Startup current of WS3256 is designed to be extremely low N AUX * (Vo + ∆V ) NS at 5uA, so that VCC could be charged up above UVLO Where △V indicates the drop voltage of the output Diode. threshold level and device starts up quickly. A large value Via a resistor divider connected between the auxiliary startup resistor can therefore be used to minimize the power winding and INV, the auxiliary voltage is sampled at the end loss, predigest the design of startup circuit and provides of the demagnetization and it is hold until the next sampling. reliable startup in application. The sampled voltage is compared with Vref (2V) and the error is amplified. The error amplifier output COMP reflects Operating Current the load condition and controls the PWM switching The operating current of WS3256 is low at 2mA. Excellent frequency to regulate the output voltage, thus the constant efficiency is achieved with low operating current together output current can be achieved. and multi-mode control circuit. When sampled voltage is below Vref and error amplifier output COMP reaches its maximum, the switching frequency CC/CV Operation is controlled by the sampled voltage thus the output voltage WS3256 is designed to produce good CC/CV control to regulate the output current, thus the constant output characteristic as shown in the fig.1. In charger applications, current can be achieved. a discharged battery charging starts in the CC portion of the curve until it is nearly full charged and smoothly switches to Adjustable CC point and Output Power operate in CV portion of the curve. In an AC/DC adapter, the In WS3256, the CC point and maximum output power can normal operation occurs only on the CV portion of the curve. be externally adjusted by eaternal current sense resistor Rs The CC portion provides output current limiting. In CV at CS pin. The output power is adjusted through CC point operation, the output voltage is regulated through the change. The larger Rs, the smaller CC point is, and the primary side control. In CC operation mode, WS3256 will smaller output power becomes, and vice versa. Vo regulate the output current constant regardless of the output voltage drop. Large R s Small R s Principle of Operation To achieve high precision CC/CV control, system needs to be designed in DCM mode for flyback system. In DCM mode, WIN SEM I M ICROELECTRON ICS www.winsemi.com WIN SEM I M ICROELECTRON ICS Tel : +86-755-8250 6288 WIN SEM I Io M ICROELECTRON ICS Fax : +86-755-8250 6299 WIN SEM I M ICROELECTRON ICS WIN SEM I M ICROELECTRON ICS 6/9 WS3256 Product Description limit comparator is disabled and thus cannot turn off the Fig.2 Adjustable output power by changing Rs internal MOSFET during the blanking period. PWM duty Operation switching frequency cycle is determined by the current sense input voltage and The switching frequency of WS3256 is adaptively controlled the EA output voltage. according to the load conditions and the operation modes. The operation switching frequency at maximum output power is set to 60KHz internally. In DCM mode, the maximum output power is given by PoMAX Programmable Cable Drop Compensation Cable drop compensation is implemented to achieve good load regulation in WS3256. An offset voltage is generated at 1 2 = LP FSW I P 2 INV by an internal current flowing into the resister divider. Where Lp indicate the inductance of primary winding and Ip The current is inversely proportional to the voltage across pin COMP, as a result, it is inversely proportional to the is peak current of primary winding. The change of the primary winding inductance results in the change of the maximum output power and constant output current in CC mode. To compensate the change from variations of primary winding inductance, the switching frequency is locked by an internal loop such that output load current, thus the drop due to the cable loss can be compensated. As the load current decreases from full-load to no-load, the offset voltage at INV will increase. It can also be programmed by adjusting the resistance of the divider to compensate the drop for various cable lines used. the switching frequency is Gate Drive FSW = 1 The gate drive strength which is too weak leads to over 2TDemag switch loss of MOSFET while too strong gate drive output Since TDemag is inversely proportional to the inductance, as a compromises in the over EMI. A good tradeoff between result, the product Lp and Fsw is constant, thus the output strength and dead time control is achieved through maximum output power and constant current in CC mode the design of the built-in totem pole gate. The low standby will not change as primary winding inductance changes. Up dissipation and good EMI system design is easier to achieve to ±10% variation of the primary winding inductance can be through this dedicated devise. For MOSFET gate protection, compensation. an internal 12V clamp is added at higher than expected VCC input. Frequency Shuffling Excellent EMI performance is achieved by using frequency Protection Controls jittering in WS3256. Excellent system stability is achieved by the comprehensive protection of WS3256. Including Cycle-by-Cycle current Current Sensing and Leading Edge Blanking limiting (OCP), VCC Clamp, Under Voltage Lockout on VCC Cycle-by-Cycle current limiting is offered in WS3256. The (UVLO). switch current is detected by a sense resistor into the sense Device restarts when VCC voltage drops below UVLO limit. pin. An internal leading edge blanking circuit chops off the It is clamped when VCC is higher than threshold value. The sense voltage spike at initial MOSFET on state due to power MOSFET is shut down when VCC drops below UVLO snubber diode reverse recovery so that the external RC limit and device enters power on start-up sequence filtering on sense input is no longer required. The current thereafter. WIN SEM I M ICROELECTRON ICS www.winsemi.com WIN SEM I M ICROELECTRON ICS Tel : +86-755-8250 6288 WIN SEM I M ICROELECTRON ICS Fax : +86-755-8250 6299 WIN SEM I M ICROELECTRON ICS WIN SEM I M ICROELECTRON ICS 7/9 WS3256 Product Description Package Information DIP-8 Package Outline Dimensions D2 θ1 C1 C C4 θ2 C2 C3 θ3 A2 A5 A1 D1 A3 D A4 B A Winsemi Dimensions in Millimeters Symbol Dimensions in Inches Min Max Min Max A 9.00 9.50 0.354 0.374 B 6.10 6.60 0.240 0.260 C 3.0 3.4 0.118 0.134 A1 1.474 1.574 0.058 0.062 A2 0.41 0.53 0.016 0.021 A3 2.44 2.64 0.096 0.104 A4 0.51TYP 0.02TYP A5 0.99TYP 0.04TYP C1 6.6 C2 7.30 0.260 0.50TYP 0.287 0.02TYP C3 3.00 3.40 0.118 0.134 C4 1.47 1.65 0.058 0.065 D 7.62 9.3 0.300 0.366 D1 0.24 0.32 0.009 0.013 D2 7.62TYP 0.3TYP W/T-D021-Rev.A/1 May.2014 WINSEM I M ICROELECTRONICS WINSEM I M ICROELECTRONICS Copyright@Winsemi Microelectronics Co., Ltd., All right reserved. WINSEM I M ICROELECTRONICS WINSEM I M ICROELECTRONICS WINSEM I M ICROELECTRONICS 1113 WS3256 Product Description NOTE: 1.We strongly recommend customers check carefully on the trademark when buying our product, if there is any question, please don't be hesitate to contact us. 2.Please do not exceed the absolute maximum ratings of the device when circuit designing. 3.Winsemi Microelectronics Co., Ltd reserved the right to make changes in this specification sheet and is subject to change without prior notice. CONTACT: Winsemi Microelectronics Co., Ltd. ADD:Futian District, ShenZhen Tian An Cyber Tech Plaza two East Wing 1002 Post Code : 518040 Tel : +86-755-8250 6288 FAX : +86-755-8250 6299 Web Site : www.winsemi.com WIN SEM I M ICROELECTRON ICS www.winsemi.com WIN SEM I M ICROELECTRON ICS Tel : +86-755-8250 6288 WIN SEM I M ICROELECTRON ICS Fax : +86-755-8250 6299 WIN SEM I M ICROELECTRON ICS WIN SEM I M ICROELECTRON ICS 9/9