POSICHRON® PCFP23 Flat Profile Housing with Analog Output POSICHRON® position sensor Only 12 mm height and 36 mm width • Protection class IP64 • Measurement range 0 ... 100 to 0 ... 5750 mm • Absolute position measurement • Ultra flat profile housing: only 12 mm high • Easy installation with mounting brackets • Contactless • Analog output •Redundant version: combination of 2 sensors side by side Specifications Output Voltage Current Refer to output specification Up to 1 kHz, depending on the measurement range Ranges >500 mm: L10 = ±0.10 % f.s. L02 = ±0.02 % f.s. Ranges ≤500 mm: L10 = ±0.5 mm L02MM = ±0.2 mm ±3 µm AlMgSi1 / Zn / V4A IP64 EN 60068-2-27:2010, 50 g 11 ms, 100 shocks EN 60068-2-6:2008, 20 g 10 Hz-2 kHz, 10 cycles 4 pin socket M8 / cable 2 m Refer to output specification Resolution Sampling rate Linearity Repeatability Housing material Protection class Shock Vibration Connection EMC, temperature Order code PCFP23 1 channel PCFP23 Model name Measurement range (in mm) 100 ... 5750 (in 10 mm increments) other lengths upon request Output U1 = 0 ... 10 V signal conditioner U1/H = U1 with Alarm_HOLD (see page 10) U2 = 0.5 ... 10 V signal conditioner U2/U; U2/H = U2 with Alarm_LOW; U2 with Alarm_HOLD (see page 10) U8 = 0.5 ... 4.5 V signal conditioner U8/U; U8/H = U8 with Alarm_LOW; U8 with Alarm_HOLD (see page 10) I1 = 4 ... 20 mA signal conditioner (3 wire) I1/U; I1/H = I1 with Alarm_LOW; I1 with Alarm_HOLD (see page 10) Function and characteristics output P1A = Position Magnet 1, increasing P1D = Position Magnet 1, decreasing PMU = Start value, direction & end value adjustable by the customer Linearity L02 / L02MM / L10 (for definition see "Specifications" above) Connection M8 = Connector M8, 4 pin KAB2M = Cable, standard length 2 m, other lengths upon request Order code mounting set (see page 7) DB-PCFP23-E-2013-11 www.asm-sensor.com PCFP23-BFS1 1/14 © ASM GmbH [email protected] POSICHRON® PCFP23 Flat Profile Housing with Analog Output Order Code PCFP23 2 channel, Model name configurable PCFP23 Measurement range (in mm) 100 ... 5750 (in 10 mm increments) other lengths upon request Output U1 = 0 ... 10 V signal conditioner U1/H = U1 with Alarm_HOLD (see page 10) U2 = 0.5 ... 10 V signal conditioner U2/U; U2/H = U2 with Alarm_LOW; U2 with Alarm_HOLD (see page 10) U8 = 0.5 ... 4.5 V signal conditioner U8/U; U8/H = U8 with Alarm_LOW; U8 with Alarm_HOLD (see page 10) I1 = 4 ... 20 mA signal conditioner (3 wire) I1/U; I1/H = I1 with Alarm_LOW; I1 with Alarm_HOLD (see page 10) Function and characteristics output 1 P1A = Position magnet 1, increasing P1D = Position magnet 1, decreasing DA = Difference magnet 1/2, increasing (2 magnets required) DD = Difference magnet 1/2, decreasing (2 magnets required) Function and characteristics output 2 P2A = Position magnet 2, increasing P2D = Position magnet 2, decreasing DA = Difference magnet 1/2, increasing DD = Difference magnet 1/2, decreasing 2 magnets required VZx.x = Velocity with direction detection (with 1 magnet only) VZx.x = Velocity in steps of 0.1 m/s Example: VZ1.5 towards start position towards end position -1.5 m/s 0 +1.5 m/s Output U2: 0.5 V 5.25 V 10 V Output I1: 4 mA 12 mA 20 mA VAx.x = Velocity without direction detection (with 1 magnet only) VAx.x = Velocity in steps of 0.1 m/s Example: VA1.5 towards start position towards end position -1.5 m/s 0 +1.5 m/s Output U2: 10 V 0.5 V 10 V Output I1: 20 mA 4 mA 20 mA Linearity L02 / L02MM / L10 (for definition see "Specifications" above) Connection KAB2M = Cable, standard length 2 m, other lengths upon request 1. Order example: PCFP23 - 1000 - U2 - P1D - L10 - KAB2M Flat profile, measurement range 1000 mm, 1 voltage output 0.5 ... 10 V (U2) Output 1: Position magnet 1, decreasing signal (P1D) Output 2: Not used 3. Order example: PCFP23 - 1000 - U2 - P1A - VZ1.0 - L10 - KAB2M Flat profile, measurement range 1000 mm, 2 voltage outputs 0.5 ... 10 V (U2) Output 1: Position magnet 1, increasing signal (P1A) Output 2: Velocity magnet 1, -1 m/s ... 1 m/s for range 0.5 ... 10 V (VZ1.0) PCMAG5 Order code position magnet (see page 7) Order code connection cable (see page 14) DB-PCFP23-E-2013-11 www.asm-sensor.com KAB-...M-M8/4F/G-LITZE 2/14 © ASM GmbH [email protected] POSICHRON® PCFP23 Flat Profile Housing with SSI Output POSICHRON® position sensor with only 12 mm height and 43 mm width • Protection class IP64 • Measurement range 0 ... 100 to 0 ... 5750 mm • Absolute position measurement • Ultra flat profile housing: only 12 mm high • Easy installation with mounting brackets • Contactless • Absolutely wear free and maintenance-free • Synchronous serial interface (SSI) •Redundant version: combination of 2 sensors side by side Specifications Output Resolution Sampling rate Linearity Synchronous serial (SSI) 5, 10, 20, 50, 100 µm Up to 1 kHz, depending on the measurement range Ranges >500 mm: L10 = ±0.10 % f.s. L02 = ±0.02 % f.s. Ranges ≤500 mm: L10 = ±0.5 mm L02MM = ±0.2 mm ±3 µm AlMgSi1 / Zn / V4A IP64 EN 60068-2-27:2010, 50 g 11 ms, 100 shocks EN 60068-2-6:2008, 20 g 10 Hz-2 kHz, 10 cycles Cable 2 m Refer to output specification Repeatability Housing material Protection class Shock Vibration Connection EMC, temperature Order Code PCFP23 PCFP23 / / Model name Measurement range (in mm) 100 ... 5750 (in 10 mm increments) other lengths upon request Resolution (in µm) 5 / 10 / 20 / 50 / 100 Output SSI = Synchronous serial interface Code G / D = Gray / Dual Number of data bits 24 / 25 Linearity L02 / L02MM / L10 (for definition see "Specifications" above) Connection KAB2M = Cable, standard length 2 m, other lengths upon request Order code mounting set (see page 7) PCFP23-BFS1 Order code position magnet (see page 7) PCMAG5 Order example: PCFP23 - 2000 - 10 - SSI/G/24 - L02 - KAB2M DB-PCFP23-E-2013-11 www.asm-sensor.com 3/14 © ASM GmbH [email protected] POSICHRON® PCFP23 Flat Profile Housing with CAN Output POSICHRON® position sensor with only 12 mm height and 43 mm width • Protection class IP64 • Measurement range 0 ... 100 to 0 ... 5750 mm • Absolute position measurement • Ultra flat profile housing: only 12 mm high • Easy installation with mounting brackets • Contactless • Absolutely wear free and maintenance-free •CANopen bus or CAN SAE J1939 output •Redundant version: combination of 2 sensors side by side Output Resolution Sampling rate Linearity Specifications CANopen bus; CAN SAE J1939 50 µm Up to 1 kHz, depending on the measurement range Ranges >500 mm: L10 = ±0.10 % f.s. L02 = ±0.02 % f.s. Ranges ≤500 mm: L10 = ±0.5 mm L02MM = ±0.2 mm ±3 µm AlMgSi1 / Zn / V4A IP64 EN 60068-2-27:2010, 50 g 11 ms, 100 shocks EN 60068-2-6:2008, 20 g 10 Hz-2 kHz, 10 cycles Cable 0,3 m with 5-pin connector M12 Refer to output specification Repeatability Housing material Protection class Shock Vibration Connection EMC, temperature Order Code PCFP23 PCFP23 Model name Measurement range (in mm) 100 ... 5750 (in 10 mm increments) other lengths upon request Output CANOP = CANopen bus CANOP/R = CANopen-Bus with integrated terminating resistance CANJ1939 = CAN SAE J1939 Linearity L02 / L02MM / L10 (for definition see "Specifications" above) Connection KAB0,3M-M12/CAN= Cable (length 0.3 m) with 5-pin M12 connector Order code mounting set (see page 7) PCFP23-BFS1 Order code position magnet (see page 7) PCMAG ... Order code bus cable (see page 14) KAB-...M-M12/5F/G-M12/5M/G - CAN Order example: PCFP23 - 1000 - CANOP - L10 - KAB0,3M-M12/CAN DB-PCFP23-E-2013-11 www.asm-sensor.com 4/14 © ASM GmbH [email protected] POSICHRON® 39 [1.535] 10,2 [0.402] 26 [1.024] 29 [1.142] End position Endposition PCMAG5 PCMAG5 13 [0.512] Start position Anfangsposition PCMAG5 PCMAG5 12 [0.472] Cable output 34 [1.339] PCFP23 Flat Profile Housing 52 [2.047] Total length A = measurement length + [5.906] 150 [5.906] (e.g.[9.843]) 250 [9.843]) Gesamtlänge A = Messlänge + 150 (z.B. 250 64 [2.520] Mounting set PCFP23-BFS1 Befestigungssatz PCFP23-BFS1 ± 12 [0.472] 2 ± 1 [0.072 ± 0.039] 36 [1.417] 11,25 [0.443] Measurement length (e.g. 100 [3.937]) Messlänge (z.B. 100 [3.937]) 80 [3.150] 70 [2.756] 9 [0.354] Cable: outer diameter 5.2 mm ±0.2 mm, wire: cross sectional area 0.25 mm² Dimensions in mm [inch] 39 [1.535] End position Endposition PCMAG5 PCMAG5 29 [1.142] 10,2 [0.402] 34 [1.339] 26 [1.024] 13 [0.516] Anfangsposition Start position PCMAG5 PCMAG5 12 [0.472] Connector M8 Dimensions informative only. For guaranteed dimensions consult factory. 52 [2.047] Total length A = measurement length + 150 [5.906] 250 [9.843]) Gesamtlänge A = Messlänge + 150 [5.906] (z.B.(e.g. 250 [9.843]) 64 [2.520] 8,5 [0.335] Dimensions in mm [inch] DB-PCFP23-E-2013-11 www.asm-sensor.com 80 [3.150] 2 ± 1[0.079 ± 0.039] 36 [1.417] Mounting set PCFP23-BFS1 Befestigungssatz PCFP23-BFS1 12 [ 0.472] 8,6 [0.339] Measurement length (e.g. 100 Messlänge (z.B.[3.937]) 100 [3.937]) 70 [2.756] Dimensions informative only. For guaranteed dimensions consult factory. 5/14 © ASM GmbH [email protected] POSICHRON® PCFP23 Redundant Version with 2 Sensors Horizontal arrangement PCMAG5 Vertical arrangement DB-PCFP23-E-2013-11 www.asm-sensor.com 6/14 © ASM GmbH [email protected] POSICHRON® PCFP Mounting Sets - Magnets PCFP23-BFS1 and PCFP24-BFS1 Mounting set for PCFP23, PCFP24 PCMAG5 Standard magnet Isolation sleeve Isolation strip Dimensions in mm [inch] Mounting clamp P Dimensions BFS1 POSICHRON Model Dim. B [mm] PCFP23 PCFP24 52 59 Dim. C [mm] 64 71 Mounting clamp PCFP25 Befestigung PCFP25 DIN 912 - M4 x 16 isoliert DIN 125 - A4 Isolation sleeve Isolierscheibe 10 PCFP25-BFS1 Mounting set for PCFP25 Dimensions informative only. For guaranteed dimensions consult factory. Isolation strip PCQA-BFS4 Isolierstreifen PCQA-BFS4 12 43 Dimensions in mm [inch] 55 Befestigung PCFP25 DIN 912 - M5 x 10 nicht isoliert 9 DIN 125 - A5 43 12 DB-PCFP23-E-2013-11 www.asm-sensor.com 7/14 © ASM GmbH [email protected] POSICHRON® Output Specification U2, U8 and I1 Configurable, 1 or 2 channels U1, U2, U8 Voltage output U1: 18 ... 36 V DC; U2: 18 ... 36 V DC; U8: 10 ... 36 V Typ. 35 mA, 80 mA max. U1: 0 ... 10 V DC; U2: 0.5 ... 10 V DC; U8: 0.5 ... 4.5 V DC 2 mA max. > 5 kΩ 16 bit f.s., min. 10 µm ±50 x 10-6 / °C f.s. Reverse polarity, short circuit 0.5 mVRMS -40 ... +85 °C EN 61326-1:2013 Excitation voltage Excitation current Output voltage Output current Output load Resolution Stability (temperature) Protection Output noise Operating temperature EMC Signal diagram Excitation + Excitation GND U1, U2, U8 Signal 1 + Signal GND Signal 2 + (as option) SPAN/ZERO (PMU, as option) Signal diagram I1 Current output (3 wire) Excitation voltage 18 ... 36 V DC (10 ... 36 V for RL≤250Ω) Excitation current Load resistor Output current Resolution Stability (temperature) Protection Output noise Operating temperature EMC Typ. 60 mA, 80 mA max. 350 Ω max. 4 ... 20 mA, 30 mA max (at failure) 16 bit f.s., min. 10 µm ±50 x 10-6 / °C f.s. Reverse polarity, short circuit 0.5 mVRMS -40 ... +85 °C EN 61326-1:2013 Excitation + Signal diagram Excitation GND Signal 1 + I1 Signal GND Signal 2 + (as option) SPAN/ZERO (PMU, as option) DB-PCFP23-E-2013-11 www.asm-sensor.com 8/14 © ASM GmbH [email protected] POSICHRON® Output Specification U2, U8 and I1 Configurable, 1 or 2 channels Connector M12, 8-pin Signal wiring Signal Cable connection Plug connection Excitation + 1 white Excitation GND 2 brown Signal 1 + 3 green Signal GND 4 yellow Signal 2 + (optional*) 5 grey SPAN/ZERO (PMU** only, optional) 6 pink View to the sensor connector * When using multiple magnets the distance between two magnets must be min. 70 mm to identify the single magnets definitely. ** Description page 10 Connector M12, 5-pin Signal wiring Signal Plug connection Excitation + 1 Signal 1 + 2 GND 3 Signal 2 + (optional*) 4 PMU** (optional) 5 View to the sensor connector * When using multiple magnets the distance between two magnets must be min. 70 mm to identify the single magnets definitely. ** Description page 10 Connector M8, 4-pin Signal wiring Signal Plug connection Excitation + 1 Excitation GND 2 Signal + 3 PMU** (optional) 4 View to the sensor connector * When using multiple magnets the distance between two magnets must be min. 70 mm to identify the single magnets definitely. ** Description page 10 DB-PCFP23-E-2013-11 www.asm-sensor.com 9/14 © ASM GmbH [email protected] POSICHRON® Description of Output Options Option - PMU for analog output U1, U2, U8 and I1 Programming of the start and end value by the customer: Diagnostic on analog outputs Behaviour of the analog signal output in case of error The option PMU allows to program the start value and the end value of the output range by a programming signal SPAN/ZERO available at the connector. This Signal SPAN/ZERO must be connected with GND via a push button, then position magnet of the sensor must be moved to the start resp. end position. Pushing the button between 2 and 4 seconds sets the actual position as start position, pushing the button more than 5 seconds sets the actual position as end position. The values will be stored and are available after switching off the sensor. To reset the sensor to the factory values the button must be pushed for longer than two seconds when the sensor is switched on. In case of error (magnet missing or outside the measuring range) the analog output signal will assume a state according to the following options: Alarm_HIGH The output voltage resp. the output current is at HIGH level (overrange). Alarm_LOW The output voltage resp. the output current is at LOW level (underrange). Alarm_HOLD The output voltage resp. the output current will keep the last valid state. Error signal for SSI output DB-PCFP23-E-2013-11 www.asm-sensor.com Alarm_HIGH (standard) Alarm_LOW (.../U) Alarm_HOLD (.../H) U1 Uout ≥ 10,5 V — keeps last valid state (Order code U1/H) U2 Uout ≥ 10,5 V Uout < 0,25 V (Order code U2/U) keeps last valid state (Order code U2/H) U8 Uout ≥ 10 V Uout < 0,25 V (Order code U8/U) keeps last valid state (Order code U8/H) I1 Iout ≥ 21 mA 1,5 ... 2 mA keeps last valid state (Order code I1/H) (Order code I1/U) If the sensor cannot detect a magnet the position value will assume the maximum value (0xFFFFFFF). 10/14 © ASM GmbH [email protected] POSICHRON® Output Specification SSI Synchronous serial interface SSI Description Output Excitation voltage Excitation current Clock frequency Code Resolution Delay between pulse trains Stability (temperature) Operating temperature EMC RS422 10 ... 36 V DC, residual ripple 10 mVSS Typ. 80 mA, 150 mA max. 100 kHz ... 1 MHz Gray code, dual code ≥ 5 µm >25 µs ±50 x 10-6 / °C f.s. -40 ... +85 °C EN 61326-1:2013 The data transmission takes place by means of the two signals CLOCK and DATA. The processing unit (PLC, microcomputer) sends pulse sequences which clock the data transmission at the required transfer rate. With the first falling edge of the pulse sequence the position of the sensor is recorded and stored. The following rising edges control the bit-by-bit transfer of the data word. After a delay time the next new position information can be transwithted. Data format (Train of 26 pulses) Signal diagram Sensor circuit Subsequent circuit DATA DATA CLOCK CLOCK Cable length 50 m 100 m Signal wiring Signal Baud rate 100-1000 kHz 100-300 kHz Plug connection Note: Extension of the cable length will reduce the maximum transmission rate. The signals CLOCK/CLOCK and DATA/DATA must be connected in a twisted pair cable, common shielded. Cable connection Excitation + 1 white Excitation GND 2 brown CLOCK 3 green CLOCK 4 yellow DATA 5 grey DATA 6 pink View to sensor connector Error indication see page 10. DB-PCFP23-E-2013-11 www.asm-sensor.com 11/14 © ASM GmbH [email protected] POSICHRON® Output Specification CANopen Description Interface CANOP ANopen interface with process data for position and cam functions, programmable are C preset, resolution, filtering and cam switching points. Communication profile Encoder profile Error Control Node ID PDO PDO Modes Nodes Bus connection Integrated bus terminating resistor Bus, galvanic isolated CANopen CiA 301 V 4.02, Slave Encoder CiA 406 V 3.2 Node Guarding, Heartbeat, Emergency Message Adjustable via LSS or via object dictionary 4 TxPDO, 0 RxPDO, no linking, static mapping Event-/Time triggered, Remote-request, Sync cyclic/acyclic 1 server, 0 client 8 cams Yes 50 kBaud to 1 MBaud, adjustable via LSS or via object dictionary 127 max. M12 connector, 5 pins 120 Ω (option) No Excitation voltage Excitation current Number of position magnets Resolution Measuring rate Stability (temperature) Repeatability Operating temperature Protection Dielectric strength EMC 18 ... 36 V DC Typ. 20 mA for 24 V, max. 80 mA 1 ... 4 50 µm 1 kHz (asynchronous) ±50 x 10-6 / °C f.s. 1 LSB -40 ... +85 °C Reverse polarity, short circuit 500 V (V AC, 50 Hz, 1 min.) EN 61326-1:2013 SDO CAM Certified Transmission rates Specifications When using multiple magnets the distance between two magnets must be min. 70 mm to identify the single magnets definitely. Signal wiring DB-PCFP23-E-2013-11 www.asm-sensor.com Signal Plug connection Shield Excitation + GND CAN-H CAN-L View to sensor connector 1 2 3 4 5 12/14 © ASM GmbH [email protected] POSICHRON® Output Specification CAN SAE J1939 Interface J1939 NAME Fields Parameter Group Numbers (PGN) Specifications CAN specification Transceiver Communication profile Baud rate Internal temination resistor Address ISO 11898, Basic and Full CAN 2.0 B 24V-compliant, not isolated SAE J1939 250 kbit/s 120 Ω (option) Default 247d, configurable Arbitrary address capable Industry group Vehicle system Vehicle system instance Function Function instance ECU instance Manufacturer Identity number 0 0 7Fh (127d) 0 FFh (255d) 0 0 145h (325d) 0nnn Configuration data PGN EF00h Process data PGN FFnnh Excitation voltage Excitation current Measuring rate Stability (temperature) Repeatability Operating temperature Protection Dielectric strength EMC 18 ... 36 V DC Typ. 20 mA for 24 V, max. 80 mA 1 kHz (asynchronous) ±50 x 10-6 / °C f.s. 1 LSB -40 ... +85 °C Reverse polarity, short circuit 500 V (V AC, 50 Hz, 1 min.) EN 61326-1:2013 No Global Non specific Non specific Manufacturer ID Serial number 21 bit Proprietary-A (PDU1 peer-to-peer) Proprietary-B (PDU2 broadcast); nn Group Extension (PS) configurable When using multiple magnets the distance between two magnets must be min. 70 mm to identify the single magnets definitely. Signal wiring DB-PCFP23-E-2013-11 www.asm-sensor.com Signal Plug connection Shield Excitation + GND CAN-H CAN-L View to sensor connector 1 2 3 4 5 13/14 © ASM GmbH [email protected] POSICHRON® Accessories Connector Cables Connector cable M8, 4-pin shielded The 4-lead shielded cable is supplied with a mating 4-pin 90° M8 connector at one end and 4 wires at the other end. Available lengths are 2, 5 and 10 m. Wire: cross sectional area 0.14 mm². Order code: KAB - XM - M8/4F/W - LITZE IP69K: KAB - XM - M8/4F/W/69K - LITZE Length in m Connector cable M8, 4-pin shielded The 4-lead shielded cable is supplied with a mating 4-pin M8 connector at one end and 4 wires at the other end. Available lengths are 2, 5 and 10 m. Wire: cross sectional area 0.14 mm². Order code: KAB - XM - M8/4F/G - LITZE IP69K: KAB - XM - M8/4F/G/69K - LITZE Length in m Plug connection / Cable connection Signal wiring M8, 4-pin 1 brown Connector/bus cable M12, 5-pin CAN bus shielded 2 white 3 blue 4 black The 5-lead shielded cable is supplied with a female 5-pin M12 connector at one end and a male 5-pin M12 connector at the other end. Available lengths are 0.3 m, 2 m, 5 m and 10 m. Order code: KAB - XM - M12/5F/G - M12/5M/G - CAN IP69K: KAB - XM - M12/5F/G/69K - M12/5M/G/69K - CAN Length in m T-piece for bus cable M12, 5-pin CAN bus Order code: KAB - TCONN - M12/5M - 2M12/5F - CAN Terminating resistance M12, 5-pin CAN bus DB-PCFP23-E-2013-11 www.asm-sensor.com Order code: KAB - RTERM - M12/5M/G - CAN 14/14 © ASM GmbH [email protected]