POSICHRON® PCST24 Rod-Style Design with Analog Output POSICHRON® rod-style position sensor • • • • • • • Specifications For hydraulic cylinders, fluid level measurement Protection class up to IP67/IP69K Measurement range 0 ... 100 to 0 ... 5750 mm Absolute position measurement Contactless Replaceable electronics without leakage Analog output Output Voltage Current Refer to output specification Up to 1 kHz, depending on the measurement range Ranges >500 mm: L10 = ±0.10 % f.s. L02 = ±0.02 % f.s. Ranges ≤500 mm: L10 = ±0.5 mm L02MM = ±0.2 mm ±3 µm Sensor rod: stainless steel 1.4404, head: AlMgSi Thread M18x1,5 / thread ¾ inch 400 bar, other values on request IP67 (optional IP67/IP69K; connector version: with mating connector only) EN 60068-2-27:2010, 50 g 11 ms, 100 shocks EN 60068-2-6:2008, 20 g 10 Hz-2 kHz, 10 cycles 8 pin socket M12, cable 2 m Refer to output specification Resolution Sampling rate Linearity Repeatability Housing material Mounting Working pressure of sensor rod Protection class Shock Vibration Connection EMC, temperature Order code PCST24 Model name 1 channel Mounting PCST24 M18= Thread M18x1,5 Z3/4= Thread ¾ "-16 UNF Measurement range (in mm) 100 ... 5750 (in 10 mm increments) other lengths upon request Output U1 = 0 ... 10 V signal conditioner U1/H = U1 with Alarm_HOLD (see page 16) U2 = 0.5 ... 10 V signal conditioner U2/U; U2/H = U2 with Alarm_LOW; U2 with Alarm_HOLD (see page 16) U8 = 0.5 ... 4.5 V signal conditioner U8/U; U8/H = U8 with Alarm_LOW; U8 with Alarm_HOLD (see page 16) I1 = 4 ... 20 mA signal conditioner (3 wire) I1/U; I1/H = I1 with Alarm_LOW; I1 with Alarm_HOLD (see page 16) Function and characteristics output P1A = Position Magnet 1, increasing P1D = Position Magnet 1, decreasing PMU = Start value, direction & end value adjustable by the customer Linearity L02 / L02MM / L10 (for definition see "Specifications" above) Connection M12 = Connector M12, 8 pin KAB2M = Cable, standard length 2 m, other lengths upon request DB-PCST24-E-2013-11 www.asm-sensor.com 1/21 © ASM GmbH [email protected] POSICHRON® PCST24 Rod-Style Design with Analog Output Order code PCST24 2 channel, configurable PCST24 Model name Mounting M18 = Thread M18 x 1,5 Z3/4= Thread ¾"-16UNF Measurement range (in mm) 100 ... 5750 (in 10 mm increments) other lengths upon request Output U1 = 0 ... 10 V signal conditioner U1/H = U1 with Alarm_HOLD (see page 16) U2 = 0.5 ... 10 V signal conditioner U2/U; U2/H = U2 with Alarm_LOW; U2 with Alarm_HOLD (see page 16) U8 = 0.5 ... 4.5 V signal conditioner U8/U; U8/H = U8 with Alarm_LOW; U8 with Alarm_HOLD (see page 16) I1 = 4 ... 20 mA signal conditioner (3 wire) I1/U; I1/H = I1 with Alarm_LOW; I1 with Alarm_HOLD (see page 16) Function and characteristics output 1 P1A = Position magnet 1, increasing P1D = Position magnet 1, decreasing DA = Difference magnet 1/2, increasing (2 magnets required) DD = Difference magnet 1/2, decreasing (2 magnets required) Function and characteristics output 2 P2A = Position magnet 2, increasing P2D = Position magnet 2, decreasing DA = Difference magnet 1/2, increasing DD = Difference magnet 1/2, decreasing 2 magnets required VZx.x = Velocity with direction detection (with 1 magnet only) VZx.x = Velocity in steps of 0.1 m/s Example: VZ1.5 towards start position towards end position -1.5 m/s 0 +1.5 m/s Output U2: 0.5 V 5.25 V 10 V Output I1: 4 mA 12 mA 20 mA VAx.x = Velocity without direction detection (with 1 magnet only) VAx.x = Velocity in steps of 0.1 m/s Example: VA1.5 towards start position towards end position -1.5 m/s 0 +1.5 m/s Output U2: 10 V 0.5 V 10 V Output I1: 20 mA 4 mA 20 mA Linearity L02 / L02MM / L10 (for definition see "Specifications" above) Connection M12 = Connector M12, 8 pin KAB2M = Cable, standard length 2 m, other lengths upon request Order example: PCST24 - M18 - 1000 - U2 - P1D - L10 - M12 Rod-style design, measurement range 1000 mm, 1 voltage output 0.5 ... 10 V (U2) Output 1: Position magnet 1, decreasing signal (P1D) Output 2: Not used Order code position magnet (see page 9-13) PCSTMAG ... Order code mating connecting cable (see page 20) DB-PCST24-E-2013-11 www.asm-sensor.com 2/21 KAB- ...M-M12/8F/G-LITZE © ASM GmbH [email protected] POSICHRON® PCST24 Rod-Style Design with SSI Output POSICHRON® rod-style position sensor • • • • • • • For hydraulic cylinders, fluid level measurement Protection class up to IP67/IP69K Measurement range 0 ... 100 to 0 ... 5750 mm Absolute position measurement Contactless Replaceable electronics without leakage Synchronous serial interface (SSI) Output Resolution Sampling rate Linearity Specifications Synchronous serial interface (SSI) 5, 10, 20, 50, 100 µm Up to 1 kHz, depending on the measurement range Ranges >500 mm: L10 = ±0.10 % f.s. L02 = ±0.02 % f.s. Ranges ≤500 mm: L10 = ±0.5 mm L02MM = ±0.2 mm ±3 µm Sensor rod: stainless steel 1.4404, head: AlMgSi Thread M18x1,5 / thread ¾ inch 400 bar, other values on request IP67 (optional IP67/IP69K; connector version: with mating connector only) EN 60068-2-27:2010, 50 g/11 ms, 100 shocks EN 60068-2-6:2008, 20 g 10 Hz-2 kHz, 10 cycles 8 pin socket M12, cable 2 m Refer to output specification Repeatability Housing material Mounting Working pressure of sensor rod Protection class Shock Vibration Connection EMC, temperature Order code PCST24 PCST24 / / Model name Mounting M18 = Thread M18 x 1,5 Z3/4 = Thread ¾ "-16UNF Measurement range (in mm) 100 ... 5750 (in 10 mm increments) other lengths upon request Resolution [in µm] 5 / 10 / 20 / 50 / 100 Output SSI = Synchronous serial interface Code G / D = Gray / Dual Number of data bits 24 / 25 Linearity L02 / L02MM / L10 (for definition see "Specifications" above) Connection M12 = Connector M12, 8 pin KAB2M = KAB2M = Cable, standard length 2 m, other lengths upon request Order code position magnet (see page 9-13) PCSTMAG ... Order code mating connecting cable (see page 20) KAB- ...M-M12/8F/G-LITZE Order example: PCQA24 - M18 - 2500 - 10 - SSI/G/24 - L10 - M12 DB-PCST24-E-2013-11 www.asm-sensor.com 3/21 © ASM GmbH [email protected] POSICHRON® PCST24 Rod-Style Design with CAN Output POSICHRON® rod-style position sensor • • • • • • • Replaceable electronics without leakage Protection class up to IP67/IP69K Measurement range 0 ... 100 to 0 ... 5750 mm Absolute position measurement Contactless For hydraulic cylinders, fluid level measurement CANopen bus or CAN SAE J1939 output Output Resolution Sampling rate Linearity Specifications CANopen bus; CAN SAE J1939 50 µm Up to 1 kHz, depending on the measurement range Ranges >500 mm: L10 = ±0.10 % f.s. L02 = ±0.02 % f.s. Ranges ≤500 mm: L10 = ±0.5 mm L02MM = ±0.2 mm ±3 µm Sensor rod: stainless steel 1.4404, head: AlMgSi Thread M18x1,5 / thread ¾ inch 400 bar, other values on request IP67 (optional IP67/IP69K; connector version: with mating connector only) EN 60068-2-27:2010, 50 g 11 ms, 100 shocks EN 60068-2-6:2008, 20 g 10 Hz-2 kHz, 10 cycles 5 pin socket M12 Refer to output specification Repeatability Housing material Mounting Working pressure of sensor rod Protection class Shock Vibration Connection EMC, temperature Order code PCST24 PCST24 Model name Mounting M18 = Thread M18 x 1,5 Z3/4 = Thread ¾ "-16UNF Measurement range (in mm) 100 ... 5750 (in 10 mm increments) other lengths upon request Output CANOP = CANopen bus CANOP/R = CANopen bus with integrated terminating resistance CANJ1939 = CAN SAE J1939 Linearity L02 / L02MM / L10 (for definition see "Specifications" above) Connection M12/CAN = Connector M12, 5 pin Order code position magnet (see page 9-13) PCSTMAG ... Order code mating connecting cable (see page 21) KAB- ...M-M12/5F/G-M12/5M/G - CAN Order example: PCST24 - M18 - 2000 - CANOP - L10 - M12/CAN DB-PCST24-E-2013-11 www.asm-sensor.com 4/21 © ASM GmbH [email protected] POSICHRON® PCST24 Rod-Style Design, M18 flange total length A A == measurement + 105[4.134] (i.e. 205 Gesamtlänge Messlänge + length 105[4.134] (z.B. 205 [8.071] ) [8.071]) Anfangsposition start position PCSTMAG PCSTMAG n10 [0.394] Endposition end position PCSTMAG PCSTMAG M18x1,5 M18x1,5 46 25 [0.984] 25 [0.984] 46 [1 . 81 1] [1 . 81 1] M12-Stecker M12-connector n10 [0.394] n23,8 [0.937] n23,8 [0.937] Connector M12 2,5 [0.098] 2,5 [0.098] 21 [0.827] 21 [0.827] 73 [2.874] 73 [2.874] 44 [1.732] 44 [1.732] Dimensions in mm [inch] 61 [2.402] 61 [2.402] measurement length (i.e. 100[3.937]) Messlänge (z.B. 100 [3.937] ) Dimensions informative only. For guaranteed dimensions consult factory. Zeichnung ist Eigentum der der Firma ASM, Vervielfältigung nur mit Zeichnung ist Eigentum Firma ASM, Vervielfältigung nur Genehmigung mit Genehmigung Schutzvermerk nachnach DIN 34 beachten © Copyright by ASM GmbH Schutzvermerk DIN 34 beachten © Copyright by ASM GmbH Allgemeintoleranzen Allgemeintoleranzen Maßstab Maßstab -0,1 -0,1 +0,1 +0,1 NichtNicht bemaßte bemaßte -0,2 -0,2 +0,2 +0,2 ISOISO Werkstückkanten Werkstoff, Halbzeug Werkstückkanten Werkstoff, Halbzeug 1:2 1:2 DIN 6784 DIN 6784 2768-mH 2768-mH BMC: BMC: Maße in in mm [inch] Maße mm [inch] dimensions in mm dimensions in [inch] mm [inch] CT:CT: Benennung Benennung Datum Datum NameName ScF PCST24-M18-ML(100-5750)-M12 PCST24-M18-ML(100-5750)-M12 02.03.2005 02.03.2005 ScF Gezeichnet Gezeichnet Cable output Kontrolliert Kontrolliert Masszeichnung / general drawing Masszeichnung / general drawing Norm Norm Zeichnungsnummer / Datei Zeichnungsnummer / Datei Blatt Blatt ASM GmbH ASM GmbH Am Bleichbach 18-22 18-22 Am Bleichbach 1 1 D-85452 Moosinning 121408_PCST24-M18-ML(100-5750)-M12_001_JMZ.idw D-85452 Moosinning 121408_PCST24-M18-ML(100-5750)-M12_001_JMZ.idw Gesamtlänge A = Messlänge + 105[4.134] (z.B. 205 [8.071] ) 08123/986-0 Tel.: 08123/986-0 total length A = measurement length + 105[4.134] (i.e. 205 [8.071]) Name Name Datum Datum Anfangsposition Endposition PCSTMAG PCSTMAG end position start position A4 A4 PCSTMAG M18x1,5PCSTMAG 21 [0.827] 11 ] 46 25 [0.984] 2,5 [0.098] 73 [2.874] 73 [2.874] 44 [1.732] 44 [1.732] Dimensions in mm [inch] 61 [2.402] Messlänge (z.B.100 [3.937] ) measurement length (i.e. 100[3.937]) 61 [2.402] Dimensions informative only. For guaranteed dimensions consult factory. Zeichnung ist Eigentum der Firma ASM, Vervielfältigung nur mit Genehmigung Schutzvermerk nach DIN 34 beachten © Copyright by ASM GmbH Allgemeintoleranzen Zeichnung ist Eigentum der Firma ASM, Vervielfältigung nur Maßstab +0,1 -0,1 Nicht bemaßte Schutzvermerk +0,2 -0,2 nach DIN 34 beachten © Copyright by ASM GmbH ISO Werkstückkanten Werkstoff, Halbzeug Allgemeintoleranzen 1:2 Maßstab +0,1 -0,1 DIN 6784 Nicht bemaßte 2768-mH BMC: Werkstückkanten DIN 6784 ISO +0,2 -0,2 Gezeichnet DB-PCST24-E-2013-11 www.asm-sensor.com [1. 8 205 [8.071] 46 25 [0.984] 2,5 [0.098] [1 . 81 1 ] M18x1,5 n10 [0.394] Status Status Änderungen Änderungen n10 [0.394] M12-Stecker AUTOMATION AUTOMATION SENSORIK SENSORIK Tel.: MESSTECHNIK MESSTECHNIK n23,8 [0.937] n23,8 [0.937] ASM ASM Datum 02.03.2005 Kontrolliert 5/21 Norm ASM AUTOMATION Maße in mm [inch] dimensions in mm [inch] Maße in mm [inch dimensions in mm [inch mit Genehmigung CT: BMC: CT: Werkstoff, Halbzeug Benennung 1:2 Name 2768-mH ScF PCST24-M18-ML(100-5750)-M12 Benennung Datum Name Gezeichnet Kontrolliert ASM GmbH Norm Am Bleichbach © ASM GmbH 02.03.2005 ScF / general drawing Masszeichnung PCST24-M18-ML(100-5750)-KAB [email protected] 18-22 D-85452 Moosinning Zeichnungsnummer / Datei Blatt Masszeichnung / general drawing 1 121408_PCST24-M18-ML(100-5750)-M12_001_JMZ.idw POSICHRON® PCST24 Rod-Style Design, ¾“ flange 46 [1 46 .811 ] [1. 81 1] M18x1,5 3/4-16 UNF-2A M12-Stecker n10 [0.394] end position Endposition PCSTMAG PCSTMAG Anfangsposition start position PCSTMAG PCSTMAG n10 [0.394] M12-connector total length A = measurement length + 105[4.134] (i.e. 205 [8.071]) Gesamtlänge A = Messlänge + 105[4.134] (z.B. 205 [8.071] ) n26 [1.024] n23,8 [0.937] Connector M12 25 [0.984] 25 [0.984] 2,5 [0.098] 2,5 [0.098] 21 [0.827] 21 [0.827] 73 [2.874] 73 [2.874] 44 [1.732] 44 [1.732] Dimensions in mm [inch] Messlänge (z.B.100 [3.937] measurement length (i.e.) 100[3.937]) 61 [2.402] 61 [2.402] Dimensions informative only. For guaranteed dimensions consult factory. Maße in mm [inch] dimensions in mm [inch] Maße in mm [inch] dimensions in mm [inch] Zeichnung ist Eigentum der Firma ASM, Vervielfältigung nur mit Genehmigung Zeichnung ist Eigentum der Firma ASM, Vervielfältigung nur mit Genehmigung Schutzvermerk nach DIN 34 beachten © Copyright by ASM GmbH Schutzvermerk nach DIN 34 beachten © Copyright by ASM GmbH Allgemeintoleranzen Maßstab +0,1 -0,1 Allgemeintoleranzen Maßstab Nicht bemaßte +0,1 -0,1 +0,2 -0,2 Nicht bemaßte ISO +0,2 -0,2 Werkstückkanten Werkstoff, Halbzeug ISO 1:2 Werkstückkanten Werkstoff, Halbzeug DIN 6784 1:2 2768-mH DIN 6784 2768-mH BMC: Gezeichnet Cable output CT: Benennung Name Benennung Datum Name ScF PCST24-M18-ML(100-5750)-M12 ScF Gezeichnet 02.03.2005 PCST24-Z3|4-ML(100-5750)-M12 Kontrolliert Norm Masszeichnung / general drawing Masszeichnung / general drawing Norm Zeichnungsnummer / Datei Blatt ASM GmbH Zeichnungsnummer / Datei Am Bleichbach 18-22 ASM GmbH 1 Bleichbach 18-22 D-85452 Moosinning Am121408_PCST24-M18-ML(100-5750)-M12_001_JMZ.idw AUTOMATION Gesamtlänge AA = Messlänge + 105[4.134] 205 [8.071] ) 205 [8.071]) SENSORIK (z.B. total length = measurement length + 105[4.134] (i.e. D-85452 Moosinning Tel.: 08123/986-0 121408_PCST24-Z3!4-ML(100-5750)-M12_004_FMZ.idw AUTOMATION A4 MESSTECHNIK ASM ASM Änderungen Anfangsposition Status Name Datum Änderungen start position PCSTMAG PCSTMAG M18x1,5 SENSORIK MESSTECHNIK Tel.: 08123/986-0 Blatt 1 A4 Name DatumEndposition end position PCSTMAG PCSTMAG 11 ] [1. 8 46 25 [0.984] 25 [0.984] 2,5 [0.098] 21 [0.827] 46 [1 . 81 1 ] 3/4-16 UNF - 2A n10 [0.394] Status n10 [0.394] n26 [1.024] n23,8 [0.937] CT: Datum 02.03.2005 Kontrolliert M12-Stecker BMC: 2,5 [0.098] 73 [2.874] 73 [2.874] 44 [1.732] 44 [1.732] Dimensions in mm [inch] 61 [2.402] Messlänge (z.B.100 [3.937] ) measurement length (i.e.100 [3.937]) 61 [2.402] Dimensions informative only. For guaranteed dimensions consult factory. Maße in mm [inch] dimensions in mm [inch] Maße in mm [inc dimensions in mm [inc Zeichnung ist Eigentum der Firma ASM, Vervielfältigung nur mit Genehmigung Schutzvermerk nach DIN 34 beachten © Copyright by ASM GmbH Zeichnung ist Eigentum der Firma ASM, Vervielfältigung nur mit Genehmigung Allgemeintoleranzen Maßstab +0,1 -0,1 Nicht bemaßte Schutzvermerk +0,2nach DIN 34 beachten © Copyright by ASM GmbH -0,2 ISO Werkstückkanten Werkstoff,Maßstab Halbzeug Allgemeintoleranzen +0,1 1:2 -0,1 Nicht bemaßte DIN 6784 +0,2 -0,2 2768-mH ISO Werkstückkanten Werkstoff, Halbzeug Benennung 1:2 DIN 6784 Datum Name BMC: CT: BMC: Gezeichnet DB-PCST24-E-2013-11 www.asm-sensor.com 02.03.2005 2768-mH ScF Kontrolliert 6/21 Norm Gezeichnet Kontrolliert ASM AUTOMATION CT: PCST24-M18-ML(100-5750)-M12 Benennung Datum Name © ASM GmbH 02.03.2005 ScF Masszeichnung / general drawing PCST24-Z3|4-ML(100-5750)-KAB ASM GmbH Norm Am Bleichbach 18-22 D-85452 Moosinning [email protected] Zeichnungsnummer / Datei Masszeichnung / general drawingBlatt 121408_PCST24-M18-ML(100-5750)-M12_001_JMZ.idw 1 POSICHRON® Ra 3 PCST Mounting ,2 Mounting hole M18 0,1[.004] A 0,2[.008] A 15°±1° R0,1+0,1[.004+.004] Ra3,2 m . ax [.0 ] 16 45° ±5 ° ,4 R0 Drive hole and pivot M18 x 1,5 Einschraubloch und Einschraubzapfen according to ISOISO6149 6149 M18x1,5 nach A Flankendurchmesser Effective diameter 26 +- 10 1.024 +- .039 0 ] F [ .094 +- .016 0 2,4 +- 0,4 0 ] max. 2 [.079] [ .780 +- .004 0 ] min. 26 [1.024]* 19,8 +- 0,1 0 Durchmesser **Diameter of the der plane Planfläche ohne ring area without marking Kennzeichnungsring [ Dimensions in mm [inch] Dimensions informative only. For guaranteed dimensions consult factory. M18x1,5 Ra3,2 Mounting hole ¾ Zoll 0,1[.004] 0,2 [.008] A 15° 1° A R0,1+0,1[.004+.004] m ax . ] 5 16 [.0 4 5° ,4 R0 Abdichtung durch O-Ring ° Ra3,2 Drive hole according to ISO 11926-1 Einschraubloch nach UN/UNF thread 2B according ISO 11926-1 UN/UNF-Gewinde 2B nach to ANSI B1.1/ISO 725 ANSI B1.1/ISO 725 Pivot according to ISO 11926-2 and 3 Einschraubzapfen nach UN/UNF thread 2A according ISO 11926-2 und 3 to ANSI B1.1/ISO 7252A nach UN/UNF-Gewinde Sealing by O-ring725 ANSI B1./ISO A ] H Dimensions in mm [inch] [ 26 +- 10 1.024 +- .039 0 ] [ [ 2,5 +- 0,4 .098 +- .016 0 0 min. 30 [1.181] 20,6 +- 0,1 .811 +- .004 0 0 max. 2 [.079] ] Flankendurchmesser Effective Diameter Dimensions informative only. For guaranteed dimensions consult factory. 3/4-16 UNF-2B DB-PCST24-E-2013-11 www.asm-sensor.com 7/21 © ASM GmbH [email protected] POSICHRON® PCST O-ring sealing O-ring sealing (M18) for: PCST24-M18... PCST25-M18... PCST27-M18... Dimensions in mm [inch] Dimensions informative only. For guaranteed dimensions consult factory. O-Ring 15,3 x 2,2 [.602 x .087] Order code O-ring M18 O-ring sealing (¾ Zoll) for: PCST24-Z3/4... PCST25-Z3/4... PCST27-Z3/4... PCST-OR-M18 Dimensions in mm [inch] Dimensions informative only. For guaranteed dimensions consult factory. O-Ring 16,36 x 2,2 [.644 x .087] Order code O-ring ¾ inch O-ring sealing (Plug-in version) for: PCST25-SV... PCST-OR-Z3/4 [ Dimensions in mm [inch] ] Ø48 H7 (+- 00,025) 1.890 H7 (+- 0.001) Dimensions informative only. For guaranteed dimensions consult factory. Stützring O-Ring Example Beispiel [ ] Ø48 H7 (+- 0,025 ) 1.890 H7 (+- .001 0 0 ) M5 Gewindestift Stützring Beispiel O-Ring Order code O-ring Plug-in version PCST-OR-SV Zeichnung ist Eigentum der Firma ASM, Vervielfältigung nur mit Genehmigung Schutzvermerk nach DIN 34 beachten © Copyright by ASM GmbH DB-PCST24-E-2013-11 www.asm-sensor.com 8/21 Nicht bemaßte Werkstückkanten DIN 6784 -0,1 -0,2 +0,1 +0,2 Allgemeintoleranzen ISO 2768-mH Gezeichnet Datum 25.09.2012 Kontrolliert Maßstab Werkstoff, Halbzeug Name ka Benennung CT: © ASM GmbH Einschraubbohrung PCST25 SV [email protected] Manual Maßzeichnung Norm ASM BMC: 1:1 ASM GmbH Am Bleichbach 18-22 Zeichnungsnummer / Datei 121400_Einschraubbohrung Blatt POSICHRON® PCST Magnets 11 [.433] 18,5 [.728] PCSTMAG1 25 ] .47 [.1 26 2[ ] 1 [.9 84 8 [.315] 2x 3, 2 2] PCSTMAG2 (standard) PCSTMAG5 Ø36 [1.417] Ø8 [.315] - 3 [.118] tief Ø4,1 [.161] Ø15,7 [.618] Ø26 [1.024] Dimensions informative only. For guaranteed dimensions consult factory. Other designs can be realized on request. 8 [.315] DB-PCST24-E-2013-11 www.asm-sensor.com Dimensions in mm [inch] 9/21 © ASM GmbH [email protected] POSICHRON® PCST Magnets PCSTMAG2-MH1 0,3 Ø20 +- 0,1 18 0,2 Ø13,6 Mitte Magnet Center of magnet PCSTMAG2-MH2 13 [0.512] 18 [0.709] PCSTMAG2-MH3 10 [0.396] 20 [0.791] Mitte Magnet Center of magnet Ø25,4 [1.000] Ø13,5 [.531] Dimensions in mm [inch] 8 [.315] Dimensions informative only. For guaranteed dimensions consult factory. Other designs can be realized on request DB-PCST24-E-2013-11 www.asm-sensor.com 10/21 © ASM GmbH [email protected] POSICHRON® PCST Magnets PCSTMAG2-G1 Ø10,5 [.413] 2 ,8 [ .11 0] Mitte Center of Magnet magnet R2 ] 79 [.0 27 [1.063] 20 [.787] 12 [.472] Ø21,4 [.843] 17,9 [.705] PCSTMAG2 - G1 / G2 Ø28 [1.102] Sliding magnet with special self-lubricating and abrasion-resistant material. To be used if sensor is mounted in horizontal position and a mechanical support of the rod is not possible for measurement ranges >1000 mm. Ø10,5 [.413] PCSTMAG2-G2 3 [.1 18 ] Ø30 [1.181] 38 [1.496] Ø34 [1.339] 27 [1.063] 20 [.787] 12 [.472] O-Ring 24 [.945] Ø42 [1.654] Dimensions in mm [inch] Dimensions informative only. For guaranteed dimensions consult factory. Other designs can be realized on request DB-PCST24-E-2013-11 www.asm-sensor.com 11/21 © ASM GmbH [email protected] POSICHRON® PCST Magnets PCSTMAG7 [ 30 +- 0,1 1.181 +- .004 0 0 ] 48 0,1 [1.890 .004] 0 [ ] 15 [.591] 0 60 - 0,5 2.362 - .02 Ø4,5 [.177] PCSTMAG4 Ø70 [2.756] Ø56 [2.205] 6x 60 ° Ø38 [1.496] 5 7] .21 ,5 [ 10 [.394] 6x Dimensions in mm [inch] Dimensions informative only. For guaranteed dimensions consult factory. Other designs can be realized on request DB-PCST24-E-2013-11 www.asm-sensor.com 12/21 © ASM GmbH [email protected] POSICHRON® PCST Magnets PCSTMAG3 (float, continuous pressure up to 9 bar, for media with a specific gravity of ≥0,75 g/cm3) Note: Dependent on the design the available measurement range is reduced of 25 mm on both ends! Ø13 [.510] Material: 1.4404 Ø44 [1.732] 50 [1.969] 48 [1.890] Ø42 [1.654] PCSTMAG6 (float, continuous pressure up to 30 bar, for media with a specific gravity of ≥0,7 g/cm3) Note: Dependent on the design the available measurement range is reduced of 25 mm on both ends! Ø52,5 [2.067] Material: 1.4571 Ø13,4 [.528] 52 [2.047] Ø50 [1.967] Dimensions in mm [inch] Dimensions informative only. For guaranteed dimensions consult factory. Other designs can be realized on request DB-PCST24-E-2013-11 www.asm-sensor.com 13/21 © ASM GmbH [email protected] POSICHRON® Output Specification U2, U8 and I1 Configurable, 1 or 2 channels U1, U2, U8 Voltage output U1: 18 ... 36 V DC; U2: 18 ... 36 V DC; U8: 10 ... 36 V Typ. 35 mA, 80 mA max. U1: 0 ... 10 V DC; U2: 0.5 ... 10 V DC; U8: 0.5 ... 4.5 V DC 2 mA max. > 5 kΩ 16 bit f.s., min. 10 µm ±50 x 10-6 / °C f.s. Reverse polarity, short circuit 0.5 mVRMS -40 ... +85 °C EN 61326-1:2013 Excitation voltage Excitation current Output voltage Output current Output load Resolution Stability (temperature) Protection Output noise Operating temperature EMC Signal diagram Excitation + Excitation GND U1, U2, U8 Signal 1 + Signal GND Signal 2 + (as option) SPAN/ZERO (PMU, as option) Signal diagram I1 Current output (3 wire) Excitation voltage 18 ... 36 V DC (10 ... 36 V for RL≤250Ω) Excitation current Load resistor Output current Resolution Stability (temperature) Protection Output noise Operating temperature EMC Typ. 60 mA, 80 mA max. 350 Ω max. 4 ... 20 mA, 30 mA max (at failure) 16 bit f.s., min. 10 µm ±50 x 10-6 / °C f.s. Reverse polarity, short circuit 0.5 mVRMS -40 ... +85 °C EN 61326-1:2013 Excitation + Signal diagram Excitation GND Signal 1 + I1 Signal GND Signal 2 + (as option) SPAN/ZERO (PMU, as option) DB-PCST24-E-2013-11 www.asm-sensor.com 14/21 © ASM GmbH [email protected] POSICHRON® Output Specification U2, U8 and I1 Configurable, 1 or 2 channels Connector M12, 8-pin Signal wiring Signal Cable connection Plug connection Excitation + 1 white Excitation GND 2 brown Signal 1 + 3 green Signal GND 4 yellow Signal 2 + (optional*) 5 grey SPAN/ZERO (PMU** only, optional) 6 pink View to the sensor connector * When using multiple magnets the distance between two magnets must be min. 70 mm to identify the single magnets definitely. ** Description page 16 Connector M12, 5-pin Signal wiring Signal Plug connection Excitation + 1 Signal 1 + 2 GND 3 Signal 2 + (optional*) 4 PMU** (optional) 5 View to the sensor connector * When using multiple magnets the distance between two magnets must be min. 70 mm to identify the single magnets definitely. ** Description page 16 Connector M8, 4-pin Signal wiring Signal Plug connection Excitation + 1 Excitation GND 2 Signal + 3 PMU** (optional) 4 View to the sensor connector * When using multiple magnets the distance between two magnets must be min. 70 mm to identify the single magnets definitely. ** Description page 16 DB-PCST24-E-2013-11 www.asm-sensor.com 15/21 © ASM GmbH [email protected] POSICHRON® Description of Output Options Option - PMU for analog output U1, U2, U8 and I1 Programming of the start and end value by the customer: Diagnostic on analog outputs Behaviour of the analog signal output in case of error The option PMU allows to program the start value and the end value of the output range by a programming signal SPAN/ZERO available at the connector. This Signal SPAN/ZERO must be connected with GND via a push button, then position magnet of the sensor must be moved to the start resp. end position. Pushing the button between 2 and 4 seconds sets the actual position as start position, pushing the button more than 5 seconds sets the actual position as end position. The values will be stored and are available after switching off the sensor. To reset the sensor to the factory values the button must be pushed for longer than two seconds when the sensor is switched on. In case of error (magnet missing or outside the measuring range) the analog output signal will assume a state according to the following options: Alarm_HIGH The output voltage resp. the output current is at HIGH level (overrange). Alarm_LOW The output voltage resp. the output current is at LOW level (underrange). Alarm_HOLD The output voltage resp. the output current will keep the last valid state. Error signal for SSI output DB-PCST24-E-2013-11 www.asm-sensor.com Alarm_HIGH (standard) Alarm_LOW (.../U) Alarm_HOLD (.../H) U1 Uout ≥ 10,5 V — keeps last valid state (Order code U1/H) U2 Uout ≥ 10,5 V Uout < 0,25 V (Order code U2/U) keeps last valid state (Order code U2/H) U8 Uout ≥ 10 V Uout < 0,25 V (Order code U8/U) keeps last valid state (Order code U8/H) I1 Iout ≥ 21 mA 1,5 ... 2 mA keeps last valid state (Order code I1/H) (Order code I1/U) If the sensor cannot detect a magnet the position value will assume the maximum value (0xFFFFFFF). 16/21 © ASM GmbH [email protected] POSICHRON® Output Specification SSI Synchronous serial interface SSI Description Output Excitation voltage Excitation current Clock frequency Code Resolution Delay between pulse trains Stability (temperature) Operating temperature EMC RS422 10 ... 36 V DC, residual ripple 10 mVSS Typ. 80 mA, 150 mA max. 100 kHz ... 1 MHz Gray code, dual code ≥ 5 µm >25 µs ±50 x 10-6 / °C f.s. -40 ... +85 °C EN 61326-1:2013 The data transmission takes place by means of the two signals CLOCK and DATA. The processing unit (PLC, microcomputer) sends pulse sequences which clock the data transmission at the required transfer rate. With the first falling edge of the pulse sequence the position of the sensor is recorded and stored. The following rising edges control the bit-by-bit transfer of the data word. After a delay time the next new position information can be transwithted. Data format (Train of 26 pulses) Signal diagram Sensor circuit Subsequent circuit DATA DATA CLOCK CLOCK Cable length 50 m 100 m Signal wiring Signal Baud rate 100-1000 kHz 100-300 kHz Plug connection Note: Extension of the cable length will reduce the maximum transmission rate. The signals CLOCK/CLOCK and DATA/DATA must be connected in a twisted pair cable, common shielded. Cable connection Excitation + 1 white Excitation GND 2 brown CLOCK 3 green CLOCK 4 yellow DATA 5 grey DATA 6 pink View to sensor connector Error indication see page 16. DB-PCST24-E-2013-11 www.asm-sensor.com 17/21 © ASM GmbH [email protected] POSICHRON® Output Specification CANopen Description Interface CANOP ANopen interface with process data for position and cam functions, programmable are C preset, resolution, filtering and cam switching points. Communication profile Encoder profile Error Control Node ID PDO PDO Modes Nodes Bus connection Integrated bus terminating resistor Bus, galvanic isolated CANopen CiA 301 V 4.02, Slave Encoder CiA 406 V 3.2 Node Guarding, Heartbeat, Emergency Message Adjustable via LSS or via object dictionary 4 TxPDO, 0 RxPDO, no linking, static mapping Event-/Time triggered, Remote-request, Sync cyclic/acyclic 1 server, 0 client 8 cams Yes 50 kBaud to 1 MBaud, adjustable via LSS or via object dictionary 127 max. M12 connector, 5 pins 120 Ω (option) No Excitation voltage Excitation current Number of position magnets Resolution Measuring rate Stability (temperature) Repeatability Operating temperature Protection Dielectric strength EMC 18 ... 36 V DC Typ. 20 mA for 24 V, max. 80 mA 1 ... 4 50 µm 1 kHz (asynchronous) ±50 x 10-6 / °C f.s. 1 LSB -40 ... +85 °C Reverse polarity, short circuit 500 V (V AC, 50 Hz, 1 min.) EN 61326-1:2013 SDO CAM Certified Transmission rates Specifications When using multiple magnets the distance between two magnets must be min. 70 mm to identify the single magnets definitely. Signal wiring DB-PCST24-E-2013-11 www.asm-sensor.com Signal Plug connection Shield Excitation + GND CAN-H CAN-L View to sensor connector 1 2 3 4 5 18/21 © ASM GmbH [email protected] POSICHRON® Output Specification CAN SAE J1939 Interface J1939 NAME Fields Parameter Group Numbers (PGN) Specifications CAN specification Transceiver Communication profile Baud rate Internal temination resistor Address ISO 11898, Basic and Full CAN 2.0 B 24V-compliant, not isolated SAE J1939 250 kbit/s 120 Ω (option) Default 247d, configurable Arbitrary address capable Industry group Vehicle system Vehicle system instance Function Function instance ECU instance Manufacturer Identity number 0 0 7Fh (127d) 0 FFh (255d) 0 0 145h (325d) 0nnn Configuration data PGN EF00h Process data PGN FFnnh Excitation voltage Excitation current Measuring rate Stability (temperature) Repeatability Operating temperature Protection Dielectric strength EMC 18 ... 36 V DC Typ. 20 mA for 24 V, max. 80 mA 1 kHz (asynchronous) ±50 x 10-6 / °C f.s. 1 LSB -40 ... +85 °C Reverse polarity, short circuit 500 V (V AC, 50 Hz, 1 min.) EN 61326-1:2013 No Global Non specific Non specific Manufacturer ID Serial number 21 bit Proprietary-A (PDU1 peer-to-peer) Proprietary-B (PDU2 broadcast); nn Group Extension (PS) configurable When using multiple magnets the distance between two magnets must be min. 70 mm to identify the single magnets definitely. Signal wiring DB-PCST24-E-2013-11 www.asm-sensor.com Signal Plug connection Shield Excitation + GND CAN-H CAN-L View to sensor connector 1 2 3 4 5 19/21 © ASM GmbH [email protected] POSICHRON® Accessories Connector Cables Connector cable M12, 5-pin shielded The 5-lead shielded cable is supplied with a mating 5-pin 90° M12 connector at one end and 5 wires at the other end. Available lengths are 2 m, 5 m and 10 m. Wire: cross sectional area 0.34 mm2. Order code: KAB - XM - M12/5F/W - LITZE IP69K: KAB - XM - M12/5F/W/69K - LITZE Length in m Connector cable M12, 5-pin shielded The 5-lead shielded cable is supplied with a mating 5-pin M12 connector at one end and 5 wires at the other end. Available lengths are 2 m, 5 m and 10 m. Wire: cross sectional area 0.34 mm2. Order code: KAB - XM - M12/5F/G - LITZE IP69K: KAB - XM - M12/5F/G/69K - LITZE Length in m Signal wiring M12, 5-pin Connector cable M12, 8-pin shielded Plug connection / Cable connection 1 brown 2 white 3 blue 4 black 5 grey The 8-lead shielded cable is supplied with a mating 8-pin 90° M12 connector at one end and 8 wires at the other end. Available lengths are 2, 5 and 10 m. Wire: cross sectional area 0.25 mm². Order code: KAB - XM - M12/8F/W - LITZE IP69K: KAB - XM - M12/8F/W/69K - LITZE Length in m Connector cable M12, 8-pin shielded The 8-lead shielded cable is supplied with a mating 8-pin M12 connector at one end and 8 wires at the other end. Available lengths are 2, 5 and 10 m. Wire: cross sectional area 0.25 mm². Order code: KAB - XM - M12/8F/G - LITZE IP69K: KAB - XM - M12/8F/G/69K - LITZE Length in m Signal wiring M12, 8-pin DB-PCST24-E-2013-11 www.asm-sensor.com Plug connection / Cable connection 1 white 2 brown 3 green 20/21 4 yellow 5 grey 6 pink 7 blue 8 red © ASM GmbH [email protected] POSICHRON® Accessories Connector Cables Connector/bus cable M12, 5-pin CAN bus shielded The 5-lead shielded cable is supplied with a female 5-pin M12 connector at one end and a male 5-pin M12 connector at the other end. Available lengths are 0.3 m, 2 m, 5 m and 10 m. Order code: KAB - XM - M12/5F/G - M12/5M/G - CAN IP69K: KAB - XM - M12/5F/G/69K - M12/5M/G/69K - CAN Length in m T-piece for bus cable M12, 5-pin CAN bus Order code: KAB - TCONN - M12/5M - 2M12/5F - CAN Terminating resistance M12, 5-pin CAN bus DB-PCST24-E-2013-11 www.asm-sensor.com Order code: KAB - RTERM - M12/5M/G - CAN 21/21 © ASM GmbH [email protected]