Document No. 9100-127-1259-99 Rev C Release date: 11-18-09 ______________________________________________________________________ INSTALLATION AND MAINTENANCE MANUAL FOR P/N: D1RW-C13-037 110/240VAC, 50/60 Hz, L865, DUAL MEDIUM INTENSITY WHITE STROBE & L864 RED BEACON Dialight Corporation 1501 Route 34 South Farmingdale NJ 07727 Tel: 732.919.3119 Fax:732.751.5778 Web: www.dialight.com Sheet 1 of 30 Document No. 9100-127-1259-99 Rev C 11-10-09 Contents Page List of Figures and Tables ............................................................................................2 Section 1: Overview ......................................................................................................3 Section 2: Installation and Wiring ................................................................................5 Section 3: EMC and Lightning Immunity .....................................................................8 Section 4: Detailed Procedure for Proper Grounding to Minimize Risk of Lightning Damage ..........................................................................................................................9 Section 4a: Cable Grounding (Power Supply Side).........................................9 Section 4b: Light Engine Grounding (Flash Head Unit)................................16 Section 5: Ferrites.......................................................................................................21 Section 6: Operation and Initial Test..........................................................................24 Section 7: Lightning Induced Transient Protection ..................................................25 Section 8: Maintenance and Troubleshooting ..........................................................25 Section 9: Specifications ............................................................................................27 Section 10: Regulatory Compliance and Certifications............................................28 Section 11: L865 Commissioning Checklist..............................................................29 Figures and Tables Figure 1. Internal Block Diagram ........................................................................................................... 4 Figure 2. System Block Diagram ........................................................................................................... 5 Figure 3. Power Supply Terminal Connections ................................................................................. 7 Figure 4. Light Engine Terminal Connections ................................................................................... 7 Figure 5. Cutting the Outer Cable Cover ............................................................................................. 9 Figure 6. Expose the Drain wire........................................................................................................... 10 Figure 7. Unravel the Metal Foil ........................................................................................................... 10 Figure 8. Remove the yellow fiber material ...................................................................................... 11 Figure 9. Wrapping the foil around the cable................................................................................... 11 Figure 10. Tape the wrap of foil ........................................................................................................... 12 Figure 11. Insert cable into power supply housing ........................................................................ 12 Figure 12. Connect wires into terminal block .................................................................................. 13 Figure 13. P-clip attached to foil.......................................................................................................... 13 Figure 14. Secure P-Clip and drain wire ............................................................................................ 14 Figure 15. Attach Ferrite to wires ........................................................................................................ 14 Figure 16. Correct installation and placement ................................................................................. 15 Figure 17. Wrapping foil, Silver side facing OUT, around the insulation.................................. 16 Figure 18. The metal foil is inside the nipple.................................................................................... 17 Figure 19. Check Ω (resistance) to ensure a good grounding connection .............................. 17 Figure 20. Internal View of the Flash Head Unit .............................................................................. 18 Figure 21. Connect Drain Wire to Grounding Screw ...................................................................... 18 Figure 22. Connecting all wires, color for color, 1:1 ...................................................................... 19 Figure 23. Attach the Ferrite (provided) to the wires and close .................................................. 19 Figure 24. Ensure no obstruction is between the Bottom plate & O-ring of the Unit frame 20 Figure 25. Internal equivalent circuit of Monitor Output ............................................................... 22 Figure 26. Base Bottom View ............................................................................................................ 23 Figure 27. Internal View of power Supply Cabinet .......................................................................... 26 Table 1. Recommended spare parts & user replaceable parts.................................................... 26 Figure 28. Light Engine Dimensions .................................................................................................. 27 _____________________________________________________________________________ Dialight Corporation 1501 Route 34 South Farmingdale NJ 07727 Tel: 732.919.3119 Fax: 732.751.5778 Web: www.dialight.com Sheet 2 of 30 Document No. 9100-127-1259-99 Rev C 11-10-09 Section 1: Overview The Dialight Medium Intensity White Strobe and Red Beacon is designed for the lighting of radio towers, wind generators and other obstructions to aerial navigation, as specified by the FAA and FCC. This design uses LED technology for light output both from the Beacon and White Strobe. Unlike conventional xenon flashtube technology, little or no maintenance is required during its lifetime. Working voltages of less than 200 VDC are much lower than those in xenon flashtube designs, representing an advance in safety. The Dual L865 & L864 operate from a 110/240VAC 50/60 Hz supply. It consists of a White Strobe section and a Red Beacon section, which operate independently of each other. The system consists of a light engine and a power supply box joined by a multi-way cable. The White Strobe section of the light engine consists of 2 layers of white LEDs. Each layer is driven from its own driver module contained in the power supply box. The Red Beacon section consists of 36 High Performance LEDs driven by a module in the power supply box. In addition, a control box that may be located a considerable distance away from the light engine and power supply, such as at the base of the tower, allows the system to be controlled and monitored. _____________________________________________________________________________ Dialight Corporation 1501 Route 34 South Farmingdale NJ 07727 Tel: 732.919.3119 Fax: 732.751.5778 Web: www.dialight.com Sheet 3 of 30 Document No. 9100-127-1259-99 Rev C 11-10-09 110-240V Beacon Supply Beacon driver Beacon LEDs Strobe driver 3x Strobe LED strings Strobe driver 3x Strobe LED strings 110-240V Strobe Supply Optoisolators Microcontroller Power Supply Box Light Engine Figure 1. Internal Block Diagram _____________________________________________________________________________ Dialight Corporation 1501 Route 34 South Farmingdale NJ 07727 Tel: 732.919.3119 Fax: 732.751.5778 Web: www.dialight.com Sheet 4 of 30 Document No. 9100-127-1259-99 Rev C 11-10-09 Section 2: Installation and Wiring The Power supply cabinet is designed to mount vertically, with power and interconnection cables emerging from the bottom of the unit, and no more than 550ft from the Light Engine. Power Supply Cabinet Control Cabinet Power In Control Box to Power Supply Cable Power Supply to Light Engine Cable Light Engine Control Box to Power Supply Connections: Ground Neutral White Strobe Line Red Beacon Line Night Mode Sync Strobe Monitor Safety ground/earth wire Neutral, common to Beacon and Strobe 110-240VAC Strobe power 110-240VAC Red Beacon power Apply 110-240V, for night mode Apply 110-240V bursts to synchronize Strobe flashing Open collector transistor output indicating strobe is operating correctly Figure 2. System Block Diagram Note: The sync signal is not required if there is no need to synchronize with another strobe. In the absence of a sync signal, the strobe will operate at one flash every 1.5 seconds. _____________________________________________________________________________ Dialight Corporation 1501 Route 34 South Farmingdale NJ 07727 Tel: 732.919.3119 Fax: 732.751.5778 Web: www.dialight.com Sheet 5 of 30 Document No. 9100-127-1259-99 Rev C 11-10-09 Power Supply to Light Engine Cable Two conductors are required for the Red Beacon and eight for the White Strobe, so ten conductors are required in total. Recommended minimum specification for the light engine cable is: 10 conductors 20 AWG Rated for outdoor use -40 to +55ºC Rated for at least 200V between conductors Overall Shielded Note: 1: If conductor thickness is reduced the maximum permissible distance between light engine and power supply will be reduced. 2: For maximum immunity to the effects of radiated interference and lightning, the cable from the Control Box to Power Supply Cabinet should be shielded with the screen grounded at both ends. The cable connects to the Driver by means of the terminal blocks on the DIN Rail. The conductors connect one to one, to the corresponding terminals in the light engine. _____________________________________________________________________________ Dialight Corporation 1501 Route 34 South Farmingdale NJ 07727 Tel: 732.919.3119 Fax: 732.751.5778 Web: www.dialight.com Sheet 6 of 30 Document No. 9100-127-1259-99 Rev C 11-10-09 Figure 3. Power Supply Terminal Connections Figure 4. Light Engine Terminal Connections _____________________________________________________________________________ Dialight Corporation 1501 Route 34 South Farmingdale NJ 07727 Tel: 732.919.3119 Fax: 732.751.5778 Web: www.dialight.com Sheet 7 of 30 Document No. 9100-127-1259-99 Rev C 11-10-09 Section 3: EMC and Lightning Immunity System Installation Procedure for EMC and Lightning Immunity For further detailed instructions, refer to Detailed Procedures for Proper Grounding to Minimize Risk of Lightning Damage in the following section of this manual. 1: The light engine cable should be shielded, with shield grounded at both ends. Make 360-degree ground connections around the braid or foil (avoid pigtails). 2: If there is a drain-wire in the cable, ground it at both ends 3: Ensure the Flash Head is electrically bonded to the tower 4: Minimize loop areas by tying all cables against the tower or passing through conduit 5: See section entitled Ferrites. Clamp a ferrite on each cable entering the power supply box as follows: Around all conductors emerging from the light engine cable Incoming power conductors Incoming control signals 6: Ground any spare/unused conductors from the light engine cable inside the power supply cabinet 7: Keep wiring tidy with cables performing different functions tied up separately. Keep power, control and output cables separate. Tie up wires to minimize loop areas. _____________________________________________________________________________ Dialight Corporation 1501 Route 34 South Farmingdale NJ 07727 Tel: 732.919.3119 Fax: 732.751.5778 Web: www.dialight.com Sheet 8 of 30 Document No. 9100-127-1259-99 Rev C 11-10-09 Section 4: Detailed Procedure for Proper Grounding to Minimize Risk of Lightning Damage Lightning Rods Install one or more lightning rods near the Light Engine. The lightning rods should extend a minimum of three feet above the Light Engine. Section 4a: Cable Grounding (Power Supply Side) 1. Measure roughly 10-12 inches (≈1 foot) of the provided cable. (See Fig.5) 2. Using a knife/ razor, carefully cut the protective cover on the wire, ensuring not to damage the wires and insulating foil inside. DO NOT CUT OFF ANY WIRE, BARE WIRE and/or FOIL. You dont have to be too conservative with the length of the cable. Having more cable cut is better than having too little cut. (See Fig.5) Figure 5. Cutting the Outer Cable Cover _____________________________________________________________________________ Dialight Corporation 1501 Route 34 South Farmingdale NJ 07727 Tel: 732.919.3119 Fax: 732.751.5778 Web: www.dialight.com Sheet 9 of 30 Document No. 9100-127-1259-99 Rev C 11-10-09 3. Separate the Drain Wire (Bare wire) from the rest of the bundle. (See Fig.6) Figure 6. Expose the Drain wire 4. Carefully unravel the shielding foil from the bundle of wires. DO NOT CUT OR RIP THE FOIL. (See Fig.7) Figure 7. Unravel the Metal Foil _____________________________________________________________________________ Dialight Corporation 1501 Route 34 South Farmingdale NJ 07727 Tel: 732.919.3119 Fax: 732.751.5778 Web: www.dialight.com Sheet 10 of 30 Document No. 9100-127-1259-99 Rev C 11-10-09 5. Expose the yellow fiber material and remove by cutting. Be careful not to damage the wires or shielding foil. (See Fig.8) Figure 8. Remove the yellow fiber material 6. Straighten out the foil and then wrap the shielding foil around the wires in the cable. Ensure the SILVER SIDE is facing out and the Blue side is facing the wires. The tighter the wraps, the better it is. Be careful not to use too much force, the foil may rip. (See Fig.9) Figure 9. Wrapping the foil around the cable _____________________________________________________________________________ Dialight Corporation 1501 Route 34 South Farmingdale NJ 07727 Tel: 732.919.3119 Fax: 732.751.5778 Web: www.dialight.com Sheet 11 of 30 Document No. 9100-127-1259-99 Rev C 11-10-09 7. After all of the foil is wrapped up, silver side up, place a piece of tape (electrical tape, if possible, but any will do) at the bottom of the wrap to prevent unraveling. Keep the amount of foil being covered by the tape to a minimum. (See Fig.10) Figure 10. Tape the wrap of foil 8. Insert cable to the cable receptacle and push/pull cable through till the metal foil is on the inside of the power supply with some slack (about 10-12 inches). Do NOT tighten cable lock nut yet. (See Fig.11) Figure 11. Insert cable into power supply housing _____________________________________________________________________________ Dialight Corporation 1501 Route 34 South Farmingdale NJ 07727 Tel: 732.919.3119 Fax: 732.751.5778 Web: www.dialight.com Sheet 12 of 30 Document No. 9100-127-1259-99 Rev C 11-10-09 9. Connect the all the wires to the terminal block according to the installation manual. (See Fig.12) Figure 12. Connect wires into terminal block 10. Place the metal P-Clip (Provided) around the foil. (See Fig.13) P-Clips Green Grounding Screw with Cup Washer Figure 13. P-clip attached to foil _____________________________________________________________________________ Dialight Corporation 1501 Route 34 South Farmingdale NJ 07727 Tel: 732.919.3119 Fax: 732.751.5778 Web: www.dialight.com Sheet 13 of 30 Document No. 9100-127-1259-99 Rev C 11-10-09 11. Screw P-Clip into a hole located toward bottom right of mounting plate using screw (provided). Connect drain wire to mounting plate using Green Screw and Cup Washer (provided) also using a hole near bottom right of mounting plate. Cut off excess Drain wire to prevent accidental short circuits. (See Fig.14) Tighten screws. Ensure that none of the colored wires are pinched. Figure 14. Secure P-Clip and drain wire 12. Using the provided Ferrite, pass the wires through. Close the Ferrite, ensuring that none of the wires are pinched. DO NOT INCLUDE DRAIN WIRE (BARE WIRE) IN THE FERRITE. (see Fig.15 &16) Figure 15. Attach Ferrite to wires _____________________________________________________________________________ Dialight Corporation 1501 Route 34 South Farmingdale NJ 07727 Tel: 732.919.3119 Fax: 732.751.5778 Web: www.dialight.com Sheet 14 of 30 Document No. 9100-127-1259-99 Rev C 11-10-09 Figure 16. Correct installation and placement 13. Tighten cable lock nut until the cable is secure in place. (See Fig.11) _____________________________________________________________________________ Dialight Corporation 1501 Route 34 South Farmingdale NJ 07727 Tel: 732.919.3119 Fax: 732.751.5778 Web: www.dialight.com Sheet 15 of 30 Document No. 9100-127-1259-99 Rev C 11-10-09 Section 4b: Light Engine Grounding (Flash Head Unit) 1-5. Repeat steps 1-5 of the previous section Power Supply Grounding on other end of cable. 6. Straighten out the foil and then wrap the shielding foil around the insulation (Black Outer cover) of the cable. Ensure the SILVER SIDE is facing out and the Blue side is facing the insulation. The tighter the wraps, the better it is. Be careful not to use too much force, the foil may rip. (see Fig.17) The Goal is to make good electrical bond between the foil and metal framing. Make the cable and foil combination thick enough so the cable clamp has a good grip. Figure 17. Wrapping foil, Silver side facing OUT, around the insulation 7. After all the foil is wrapped up, silver side up, place a piece of tape (electrical tape if possible, but any will do) at the bottom of the wrap to prevent unraveling. Keep the amount of foil being covered by the tape to a minimum. Refer to Figure 10. _____________________________________________________________________________ Dialight Corporation 1501 Route 34 South Farmingdale NJ 07727 Tel: 732.919.3119 Fax: 732.751.5778 Web: www.dialight.com Sheet 16 of 30 Document No. 9100-127-1259-99 Rev C 11-10-09 8. Insert the cable into the cable receptacle and position the cable so that the metal foil is inside the nipple and tighten the cable lock nut. (see Fig.18) Ensure the inner metal clamp is making good electrical contact with the foil. Figure 18. The metal foil is inside the nipple 8-1.Use an ohmmeter or continuity to check drain wire electrically connects to metal (screw hole threads can be used) of light engine. (see Fig.19) Figure 19. Check Ω (resistance) to ensure a good grounding connection _____________________________________________________________________________ Dialight Corporation 1501 Route 34 South Farmingdale NJ 07727 Tel: 732.919.3119 Fax: 732.751.5778 Web: www.dialight.com Sheet 17 of 30 Document No. 9100-127-1259-99 Rev C 11-10-09 8-2. Internal view of Cable Receptacle in Light Engine Housing. (see Fig.20) Figure 20. Internal View of the Flash Head Unit 9. Connect the Drain Wire (bare wire) to the Grounding Screw. (see Fig.21) Figure 21. Connect Drain Wire to Grounding Screw _____________________________________________________________________________ Dialight Corporation 1501 Route 34 South Farmingdale NJ 07727 Tel: 732.919.3119 Fax: 732.751.5778 Web: www.dialight.com Sheet 18 of 30 Document No. 9100-127-1259-99 Rev C 11-10-09 11. Connect all wires, matching 1:1, color to color as shown below. Example: red to red, blue to blue, grey to grey, etc. (see Fig. 22) Figure 22. Connecting all wires, color for color, 1:1 12. Using the provided Ferrite, pass the wires through. Close the Ferrite, ensuring that none of the wires are pinched. DO NOT INCLUDE DRAIN WIRE (BARE WIRE) IN THE FERRITE. (see Fig. 23) Figure 23. Attach the Ferrite (provided) to the wires and close _____________________________________________________________________________ Dialight Corporation 1501 Route 34 South Farmingdale NJ 07727 Tel: 732.919.3119 Fax: 732.751.5778 Web: www.dialight.com Sheet 19 of 30 Document No. 9100-127-1259-99 Rev C 11-10-09 13. Close the cover, insuring that no cables or obstructions are caught between the cover plate and the housing and tighten cover bolts. (See Fig.24) Figure 24. Ensure no obstruction is between the Bottom plate & O-ring of the Unit frame _____________________________________________________________________________ Dialight Corporation 1501 Route 34 South Farmingdale NJ 07727 Tel: 732.919.3119 Fax: 732.751.5778 Web: www.dialight.com Sheet 20 of 30 Document No. 9100-127-1259-99 Rev C 11-10-09 Section 5: Ferrites Ferrites act to increase the inductance of a conductor and can be effective at reducing or eliminating RF or lightning immunity problems. Different Ferrite materials have different effectiveness depending of the frequency to be attenuated. They should be chosen for maximum attenuation at the frequency of concern. As a general rule, the more material in the ferrite the higher will be the attenuation. For maximum lightning immunity and EMC performance, choose ferrite materials with good broad band attenuation, such as Steward 28B1020-100. Better attenuation will be obtained if the cable can be put through the center more than once. Inductance is proportional to the square of number of turns so twice through is theoretically 4 times the inductance of 1 turn. Multiple ferrites (including different types in combination) can be used on a single cable. _____________________________________________________________________________ Dialight Corporation 1501 Route 34 South Farmingdale NJ 07727 Tel: 732.919.3119 Fax: 732.751.5778 Web: www.dialight.com Sheet 21 of 30 Document No. 9100-127-1259-99 Rev C 11-10-09 Strobe Monitor Signal The Strobe Monitor signal provides a means of monitoring the White Strobe. An open-collector transistor whose emitter is connected to earth/ground generates this signal. When working properly, the transistor is turned on during the strobe flash and turned off during the off period. If the transistor is permanently on or off while the strobe is powered, this indicates a strobe fault. The collector of the transistor may be pulled up to a DC voltage of +14V maximum, with respect to ground, and has a series impedance of 440 ohms. Monitor Output 440 ohms Figure 25. Internal equivalent circuit of Monitor Output _____________________________________________________________________________ Dialight Corporation 1501 Route 34 South Farmingdale NJ 07727 Tel: 732.919.3119 Fax: 732.751.5778 Web: www.dialight.com Sheet 22 of 30 Document No. 9100-127-1259-99 Rev C 11-10-09 Mounting the Light Engine Dialight recommends the installation of one or more lightning rods near the installed Light Engine. The lightning rods should extend a minimum of three feet above the height of the Beacon. The Light Engine is mounted to the tower pedestal utilizing customer supplied ½ hardware. Six mounting holes are provided on the Light Engine base (Figure 2). These mounting holes will align with most tower pedestals. The Light Engine must be installed level to maintain light output in accordance with FAA requirements. Figure 26. Base Bottom View _____________________________________________________________________________ Dialight Corporation 1501 Route 34 South Farmingdale NJ 07727 Tel: 732.919.3119 Fax: 732.751.5778 Web: www.dialight.com Sheet 23 of 30 Document No. 9100-127-1259-99 Rev C 11-10-09 Section 6: Operation and Initial Test Warning: The power supply must be earthed Prior to installation, it is recommended that the unit be tested to ensure no damage was incurred during shipping. 1: Connect the power supply either to the Controller or to a mains supply in accordance with the wiring table in section 2, using the connection terminals located towards the bottom of the power supply cabinet. 2. The cable connects to the Drivers by means of the terminal blocks on the DIN Rail in the power supply box. 3. In the light engine, the conductors connect one to one, to the corresponding terminals in the light engine splice box located in the bottom of the mounting plate/base. Warning: Take care to connect correctly, as incorrect operation can cause damage to the driver modules. To test the Red Beacon connect a 110-240VAC supply to the Red Beacon line terminal. To test the Strobe, connect 110-240VAC to the White Strobe line terminal. In the event of Red Beacon Failure, the white strobe may be operated in a low intensity Night-mode. For this mode 110-240V is applied to both the Strobe line terminal and the Night mode terminal. _____________________________________________________________________________ Dialight Corporation 1501 Route 34 South Farmingdale NJ 07727 Tel: 732.919.3119 Fax: 732.751.5778 Web: www.dialight.com Sheet 24 of 30 Document No. 9100-127-1259-99 Rev C 11-10-09 Section 7: Lightning Induced Transient Protection Both the Strobe section and Red Beacon incorporate protection against voltage transients that may be induced by nearby lightning strikes, by means of MOVs and Gas Discharge Tubes (GDTs). It is designed to withstand 6kV/3kA transients as required by FAA 150-5345-43F. Refer to Detailed Procedure for Proper Grounding to Minimize Risk of Lightning Damage, Section 4 of this manual, for further details. Section 8: Maintenance and Troubleshooting No regular scheduled maintenance is required for the L865. Warning Remove power from all wiring and circuitry before installing or working on the L865. Each driver module has a red indicator light to indicate more than 50VDC present on its output. In addition, the capacitor board has red indicator lights (one for each of the large energy storage capacitors) to show the capacitor is charged to at least 50V. For safety, when the Power supply cabinet door is opened, an interlock switch disconnects power from all the driver modules. If the unit has just been running, a number of driver module indicators lights will be lit. These should go out within 30 seconds to indicate voltages on capacitors have been discharged to less than 50V. Table 1 Lists possible faults and repair procedures for the L-865 _____________________________________________________________________________ Dialight Corporation 1501 Route 34 South Farmingdale NJ 07727 Tel: 732.919.3119 Fax: 732.751.5778 Web: www.dialight.com Sheet 25 of 30 Document No. 9100-127-1259-99 Rev C 11-10-09 Capacitor Board White Strobe Driver Red Beacon Driver Filter & Micro Board Terminal Block Interlock Switch Figure 27. Internal View of power Supply Cabinet Description Light Engine Module Power Supply Dialight Part Number 8800-865-0210-00 8800-865-0300-00 Table 1. Recommended spare parts & user replaceable parts _____________________________________________________________________________ Dialight Corporation 1501 Route 34 South Farmingdale NJ 07727 Tel: 732.919.3119 Fax: 732.751.5778 Web: www.dialight.com Sheet 26 of 30 Document No. 9100-127-1259-99 Rev C 11-10-09 Section 9: Specifications Operating Temperature Range -40°C to +55°C Power Supply Specifications Input Voltage Range Input Power, Red Beacon section Input Power, White Strobe section Frequency Power Factor Maximum Strobe flash rate 110-240VAC, 50/60Hz 35W (steady burning) 110W (day mode at 40FPM) 50/60Hz >0.9 40FPM Figure 28. Light Engine Dimensions _____________________________________________________________________________ Dialight Corporation 1501 Route 34 South Farmingdale NJ 07727 Tel: 732.919.3119 Fax: 732.751.5778 Web: www.dialight.com Sheet 27 of 30 Document No. 9100-127-1259-99 Rev C 11-10-09 Light Engine Specifications Weight Height Diameter Bolt Hold down Pattern 38 Pounds 11.7 Inches 17.0 Inches Standard Pattern provided (See Fig. 3) Section 10: Regulatory Compliance and Certifications 10.1 ETL Certified to: (150/5345-43F). Federal Aviation Administration (FAA): AC No. 10.2 Federal Communications Commission (FCC): This device complies with part 15 of the FCC rules operation is subject to the following two conditions: (1) This device may not cause harmful interference. And (2) this device must accept any interference that may cause undesired operation. Compliant to: _____________________________________________________________________________ Dialight Corporation 1501 Route 34 South Farmingdale NJ 07727 Tel: 732.919.3119 Fax: 732.751.5778 Web: www.dialight.com Sheet 28 of 30 Document No. 9100-127-1259-99 Rev C 11-10-09 Section 11: Commissioning Checklist All items on checklist must be completed correctly to ensure the system functions properly and reliably. Complete and Sign below. □ □ Check that all cables, wires and connectors are connected securely in accordance with Section 2 of the Installation Manual. Check that the Lightning Protection and Proper Grounding is present in accordance with Section 3 and 4 of the Installation Manual and per Procedure for Proper Grounding to Minimize Risk of Lightning Damage manual. Operational Checks A. □ 1) 2) Set system to Day mode. □Pull out the interlock switch. □Wait at least 2 minutes. 3) □Check Error LED (LED2) on Micro Board does NOT blink. If it blinks, 4) that indicates a fault, see Problem 2 and 3, in the Troubleshooting Guide. □Check that the controller does not produce any alarm signals. 5) □If possible, visually check the Light Engine is flashing and operating normally. B. Set system to RED Night mode. 1) □Check LED1 on Red Driver module (bottom left of cabinet) is on if steady burning and blinking if flashing. 3) □Check that the controller does not produce any alarm signals. □If testing a white only system, set to White Night mode and repeat 4) □If possible, visually check the Light Engine lights up. 2) stepA, starting from step 2. I, ________________________ (Print Name), have completed all final checks listed above and observed satisfactory results. No issues to report at this time. ________________________________________ ___________________________ Signature Date ________________________________________ ___________________________ Installation Site Location (Site Number, City, State) Company Name ONCE COMPLETED, TEAR OFF AND TAPE INSIDE THE DOOR OF THE POWER SUPPLY!! _____________________________________________________________________________ Dialight Corporation 1501 Route 34 South Farmingdale NJ 07727 Tel: 732.919.3119 Fax: 732.751.5778 Web: www.dialight.com Sheet 29 of 30 Document No. 9100-127-1259-99 Rev C 11-10-09 REVISION HISTORY REV ECO No. DRN CKD APP QA CM DATE C ---- JC KH GB RL JB 10/18/09 _____________________________________________________________________________ Dialight Corporation 1501 Route 34 South Farmingdale NJ 07727 Tel: 732.919.3119 Fax: 732.751.5778 Web: www.dialight.com Sheet 30 of 30