Light Pipe Selector Guide ® Optopipe Lightpipes 40 Years of LED Experience Why Light Pipes? Visual status indication provides for safe and reliable operation of electrical equipment, instruments, and electronic devices and also serves diagnostic purposes as well. While lamp holders, which utilize separate incandescent or neon bulbs and lens caps, dominated the market in the majority of the 20th century, LED-based light sources are predominantly used today to provide visual indication. Technical Solutions Light-pipes provide front-panel indication where: • Traditional indicators are too large or other space constraints exist • Indication is required over, around, or beneath front-panel components • EMI/RFI concerns require location of the light source away from the front-panel Index 02 Product Overview Optopipe® Lightpipes 04 PCB Mount Single Position Horizontal 06 PCB Mount Multiple Position Vertical 08 PCB Mount Multiple Position Horizontal 14 Panel Mount Single Position 15 Panel Mount Multiple position • Indication is desired after all mechanical design considerations were made We also design light-pipes for non-diagnostic applications, including lighted company logos. Light loss between the LED and light-pipe interface must be considered and there is also additional transmission loss through the pipe or wherever there is a bend. The shape of the light-pipe also influences the output. Dialight’s design engineers will recommend the best LED for use with each light-pipe. Configuration and features Almost any configuration or size can be accommodated and we currently offer standard solutions in: Single Element Round Lens Vertical Shielded Over RS-232 Multiple Element Square Lens Horizontal Textured Lens Over SFP Cage Single Row Rectangular Lens Vertical Right Angle Polished Lens Under PCB Mount Multiple Row Illuminated Corner Horizontal Right Angle Mounting Consideration Most light-pipes are mounted to a PCB by pressing into holes drilled into the PCB. Depending on the application, epoxy is also indicated for additional support. Some light-pipes are designed to press into the front-panel and rest on the PCB, just above the LED(s). Heat-staking is another process that is used to mount light-pipes in specific applications. Micro LED® LEDs 16 Recommended Micro LED® Surface Mount LEDs New Products 18 Optopipe® Light pipe Actuator Extensions The following pages are organized as a product overview. Additional information including detailed specs, are available at: www.dialight.com. The most recent version of this selector guide can be found at: www.dialight.com/assets/brochures_and_catalogs/indication/lightpipe_selector_guide.pdf 2 Dialight Optopipes® Dialight’s expertise in LED indication and lighting is apparent in our line of engineered light-pipes. Dialight has been a leading manufacturer of lightpipes for network communication and electronic equipment for more than 10 years. Our 200 standard and custom solutions are complemented by new designs resulting from customer requirements or market developments. Dialight’s optical and mechanical engineers use the latest modeling tools to develop mechanical and optical simulations that ensure expected performance of the design. SLAs are available to represent the physical and optical characteristics of the design. Dialight also has an extensive optics lab for post-design measurement and analysis. With various single and multiple position products for either Panel Mount or PCB Mount oriented lightpipes already in production, we also have the added capability to manufacture custom solutions to meet your specific requirements. Features and Benefits • Impervious to failure due to shock and vibration • Up to 90% more efficient than traditional light sources when delivering monochromatic light • Low-voltage and minimal power consumption • Light is produced through photonic emission, not as a by-product of a radiating heat source • Molded from RoHS compliant UL94-V0 Water Clear Polycarbonate with an oxygen index of 35%. Typical Applications • Data center Infrastructure • Servers - Rack mount; blade; tower • Storage – High-performance storage subsystems for high- end enterprise • Networking Equipment for enterprise data centers and telecom communication centers • Switches, routers, and network control equipment interconnected using fiber optic and high speed wiring • Storage Networking Hardware • Fiber channel host bus adapter cards (HBAs); converged network adapter cards (CNAs);\ISCSi adapter cards; InfiniBand adapter cards • Next-Gen Wireless • Wireless Infrastructure • Electronic Test & Measurement Instruments • Communications Testing Equipment • Process controls • Automation • Medical • Handheld devices To compliment our wide range of Lightpipes, Dialight is also the worldwide leader in applied LED technology including Circuit Board and Panel Mount Indicators, Surface Mount LEDs, LED signaling products for the transportation industry and LED lighting fixtures for industrial users. Dialight’s Lightpipes are available through our extensive line of Sales Representatives and Distributors world-wide. For a complete listing that includes the ability to check stock status at our Distribution partners, please visit our website at www.dialight.com. The most current version of this catalog will always be availble at: www.dialight.com/assets/brochures_and_catalogs/indication/lightpipe_selector_guide.pdf 3 PCB Mount Single Position Horizontal Part Number Suggested LED* Drawing .420±.005 (10,67±0,12) .240 (6,1) .719 (18,26) .245 (6,22) .118±.005 (3±0,12) .216±.005 (5,49±0,12) .624 (15,85) .095 (2,41) .066 (1,68) .262 MAX PANEL THICKNESS .006 (0,15) 597-3XX1-207F 597-77X1-207F .479 (12,17) .150 (3,81) .642 (16,31) 515-1001F .109 (2,77) .575 .190 .160 .095 CHARMILLE #24 FINISH Ø.190 597-3XX1-207F 597-77X1-207F .345 .250 .092 .155 .085 515-1011F .462 (11,73) .230 (5,84) Ø.230±.005 (5,84±0,12) .876 (22,25) .293 (7,44) .43 (10,9) .320±.005 (8,13±0,12) .21 (5,3) PIN #1 .050 .066 CURVED & DIFFUSED FRONT SURFACE 597-3XX1-207F 597-77X1-207F .100 (2,54) .173±.005 (4,39±0,12) .346±.005 (8,79±0,12) .15 (3,8) .30 (7,6) Ø.116 MOUNTING PINS TYP (2 PLCS) 515-1038F .88 .46 .230 Ø.230 1.00 .882 597-3XX1-207F 597-77X1-207F FRONT PANEL .20 .10 .173 ±.005 515-1039F .150 .703 1.00 Ø.116 MOUNTING PINS (2) PLACES .346 ±.007 .300 .65 (16,6) (REF) .140 (3,56) .270 (6,86) .290 (7,37) Ø.140±.007 (3,56±0,17) .21 (5,3) (REF) .095 (2,41) .106±.007 (2,69±0,17) Ø.079 (NOM) MOUNTING PINS TYP: 2 PLCS .095 (2,41) 597-3XX1-207F 597-77X1-207F .062 P.C. BOARD .117±.007 (2,97±0,17) .340 (8,64) 515-1049F .063 .080 .03 FRONT PANEL .130 .200 .350 597-3XX1-207F 597-77X1-207F .450 .090 .11 Ø.079; 2 PLCS .350 515-1054F * ’X’ represents a variable part number. See page 17 for LED details. 4 .170 .065 .300 .045 Part Number Suggested LED* Drawing .128 (3,24) .700 (17,78) .075 (1,91) .157 (3,99) .157 (3,99) .122 (3,1) 597-3XX1-507F 597-77X1-507F .062 (1,57) .096 (2,44) .014 (0,36) .115 (2,93) Ø.063 (1,6) .308 (7,82) 515-1105F .170 (4,32) .170 (4,33) LED ℄ 2.061 .100 .100 .380 .563 R .20 .125 .614 .394 597-3XX1-207F 597-77X1-207F .113 LED ℄ .100 TYP. 2.074 .050 .145 .289 515-1111F .100 .475 (12,07) .170 (4,32) .185 (4,7) .291 (7,39) .45° .096 (2,44) .070 (1,78) .400 (10,16) 2.369 (60,17) .110 (2,79) 597-3XX1-507F 597-77X1-507F .155° .155° .615 (15,62) 515-1135F .250 (6,35) .475(12,07) .185 (4,7) .170 (4,32) .400 (10,16) 45° .291 (7,39) .070 (1,78) 2.369 (60,17) 597-3XX1-507F 597-77X1-507F .096 (2,44) .110 (2,79) 155° 155° 2° .615 (15,62) 515-1136F 0.77 (19,5) .13 (3,3) .250 (6,35) POLISHED .420 (10,67) .210 (5,33) ∅ .079 (2) .079 (2) .079 (2) .157 (4) .140 (3,56) .090 (2,29) .197 .236 (5) (6) 597-3XX1-207F 597-77X1-207F .100 (2,54) .078±.003 (1,98±0,07) .140 (3,56) .156 (3,96) 515-1141-195F .281 (7,14) .420 (10,67) .210 (5,33) 0.77 (19,5) .17 (4,3) .157 (4) ∅.15748 (4) .118 (3) .157 (4) .140 (3,56) .090 (2,56) .276 .197 (7) (5) 597-3XX1-207F 597-77X1-207F .100 (2,54) .078±.003 (1,98±0,07) 515-1142-195F .156 (3,96) .140 (3,56) .281±.003 (7,14±0,07) * ’X’ represents a variable part number. See page 17 for LED details. 5 Part Number Suggested LED* Drawing .065 (1,65) .035 (0,89) Ø.200 (5.08) ITT K5V2 Lighted Tactile Switch Ø.157 (4) Ø.240 (6,1) .050 (1,27) .315 (8) .767 (19,5) 515-1140-195F .065 (1,65) TYP .035 (0,89) Ø.197 (5) Ø.240 (6,1) ITT K5V2 Lighted Tactile Switch Ø.118 (3) .315 (8) 515-1149-145F .570 (14,5) .423±.010 (10,74±0,25) .138 REF (3,51) .056±.003 (1,42±0,07) .223±.003 (5,66±0,07) .315 REF (8) .055 (1,4) .060 (1,52) .139±.003 (3,54±0,07) .059 (1,5) .223±.003 (5,66±0,07) .020±.010 (0,51±0,25) CLEARANCE 597-2751-607F 597-2712-607F 597-2723-607F LED (REF) .197 (5) .050 (1,27) 1.029±.010 (26,13±0,25) .135°±3° 515-1151F .137 (3,48) .118 (3) .020±.010 (0,51±0,25) CLEARANCE LED (REF) .060 (1,52) .055 (1,4) .315±.003 (8±0,07) 597-2751-607F 597-2712-607F 597-2723-607F 1.811 (46) 1.339±.003 (34±0,07) .059 (1,5) .118 (3) 515-1154F PCB Mount Multiple Position Vertical .55 REF (13.9) .180 (4.57) DIFFUSED FRONT SURFACES; 2 PLCS .120 (3.05) Ø.120±.003 (3.05±0,07) TYP; 2 PLCS .200±.005 (5.08±0,12) .300±.010 (7.62±0,25) .109 (2,77) .062 (1.57) .077 (1.96) REF .360 (9.14) .100±.005 (2.54±0,12) .110 (2,79) Ø.63 (1,6 ALIGNMENT ONLY PIN .090±.010 (2.29±0,25) .41 (10.3) 515-1061F .180 (4,57) .120 (3,05) Ø.120±.003 (3,05±0,07) TYP; 2 PLCS DIFFUSED FRONT SURFACES; 2 PLCS .200±.005 (5,08±0,12) 597-3XX1-507F 597-77X1-507F +.003 - .001 +,008 - ,003 MOUNTING PIN Ø.055±.003 (1.4±0,07) .100±.010 (2.54±0,25) .200±.010 (5,08±0,25) ) .70 (17,9) REF .300±.010 (7,62±0,25) .109 (2,77) .360 .235 (9,14) (5,97) 597-3XX1-207F 597-77X1-207F .100±.005 (2,54±0,12) .110 (2,79) .090±.010 (2,29±0,25) 515-1094F * ’X’ represents a variable part number. See page 17 for LED details. 6 ALIGNMENT ONLY PIN Ø.055±.003 (1,4±0,07) .56 (14,3) Ø.63+.003 - .000 (1,6 +,008 - ,000 ) MOUNTING PIN .100±.010 (2,54±0,25) .200±.010 (5,08±0,25) .065 (1,65) Suggested LED* Drawing Part Number 17.8 (0,70) REF 4.6 (0,18) 3.05 (0,120) Ø3.05±.002 (,120) TYP; 2 PLCS *7.62±.007 (,300) 9.1 (0,36) *5.08±.003 (,200) 2.77 (,109) DIFFUSED FRONT SURFACES; 2 PLCS 597-3XX1-507F 597-77X1-507F 1.65 (,065) 4.85 (0,191) *2.54±.003 (,100) .093± .009 2.8 (.11) 4.6 (0,18) ALIGNMENT ONLY PIN *2.29±.007 (,090) *(.064±.002 MOUNTING PIN (MAJOR DIA.) *2.54±.007 (,100) *5.0/8±.007 (,200) 14.2 (0,56) 515-1114F .470 (11,94) .775 (19,69) .538 (13,67) .125 (3,18) TYP .125 (3,18) .237 (6,02) (2) BLACK LIGHTSHIELDS SEE NOTE 3 .195 (4,95) .660 (16,76) .070 (1,78) .195 (4,95) .203 (5,16) .140 (3,56) 597-3XX1-507F 597-77X1-507F .140 (3,56) .215 (5,46) PCB SMT LED .200 (5,08) SMT LEDS .324 (8,23) 515-1108F .175 (4,45) .090 (22,9) *.100±.015 (2,54±0,381) .098 (2,49) .040 (1,02) .175 (4,45) .950 (24,13) .170 (4,32) Ø.098 (2,49) TYP; (3 PLCS) .54 (13,7) .170 (4,32) 597-3XX1-507F 597-77X1-507F .150 (3,81) .090 (2,29) .215+.000 - .010 (5,46 +,000 - 0,25 ) .16 (4,2) 515-1064F .528 (13,41) .21 (REF) .90 (REF) .190±.005 .100 Ø.098±.005 TYP; (3 PLCS) (LIGHTPIPE FRONT END) .170±.005 .045 (MAX) 597-3XX1-507F 597-77X1-507F .54 (REF) .170±.005 .110 TYP .150±.005 .90 .529±.005 .215 515-1064-801F .100 (2,54) .206 (5,23) .190 (4,83) DIFFUSED FRONT SURFACES .850 (21,59) .170 (4,32) .585 (14,86) .170 (4,32) 597-3XX1-507F 597-77X1-507F .150 (3,81) .090 (2,28) 515-1064-804F .528 (13,42) .215 (5,46) .128 MAX DIAGONAL Ø0.70 +.003/-.001 (1,78 +0,08/-0,03) .030 .281 .125 (TYP); (3) PLACES .195 .195 .515 .655 (REF) .202 .090 597-3XX1-207F 597-77X1-207F .140 .125 .175 515-1009F .300 .371 * ’X’ represents a variable part number. See page 17 for LED details. .200 GAP 7 Part Number Suggested LED* Drawing .90 (22,9) .141 (3,58) Ø.098 (2,49) .100±.015 (2,54±0,38) .141 (3,58) 597-3XX1-507F 597-77X1-507F .128 (3,25) .528 (13,41) .215+.000 - .010 (5,46 +,008 - ,25 ) 515-1064-807F .125 (3,18) 1.125 (28,58) .985 (25,02) .030 (0,76) .030 (0,76) .195 .125 SQ. (4,95) TYP. (3,18) TYP. LIGHTSHIELDS .851 .070 (21,6) (1,78) 597-3XX1-107F 597-77X1-107F .203 (5,16) ℄ LED #1 .200 (5,08) .324 (8,23) .470 (11,94) .175 (4,45) .175 (4,45) .175 (4,45) .237 (6,02) 515-1023-803F .775 (19,69) PCB Mount Multiple Position Horizontal .46 .228±.005 1.90 ø.228±.005 TYP; 2 PLCS .015 .800 .075 .150 TYP 2 PLCS .437 .300 P.C. BOARD .200 .389±.010 .47 (MAX) 597-3XX1-507F 597-77X1-507F .093 .065 .11 515-1090F .228±.005 .150 1.825 .114±.003 .46 (REF) .228±.005 ø .075±.003 TYP; 2 PLCS .060 1.95 (REF) .855 .355 .150 TYP 2 PLCS .075 TYP P.C. BOARD .200 .437 .47 (MAX) .389±.010 597-3XX1-507F 597-77X1-507F .093 .065 .150 .11 515-1090-801F 1.880 .114±.003 .228 .315 (8) (NONACCUM) TYP. 3 Ø.154 (3,91) TYP 4 Ø.154 (3,91) TYP 4 .400 (10,16) 1.260 (32) .240 (6,11) .646 (16.41) 5.69 (14,45) Ø.090 (2,29) .015 - .020 (0,39 - 0,50) .140 (3,56) .0100 Ø.68+.002 - .000 (2,54) Ø.065 (1,73+,005 - ,000 ) TYP 2 TYP; 2 515-1052F (1,65) ALIGNMENT PIN .315 (8) (NONACCUM) TYP. 2 .900 (22,86) .040 (1,02) .350 (8,89) TYP 1.043 (26,49) .068 (1,73) LED .142 (3,59) 2.100 (53,34) .200 (15.08) TYP. .100 (2,54) TYP. .090 (2,29) TYP. .090 .535 (2,29) (13,59) PCB .062” THICK SMD LED TYP. 4 .600 (15,24) DIFFUSED OUTPUT SURFACE TYP. 3 2.030 (51,56) .100 (2,54) .580 (14,73) .015 - .020 (0,39 - 0,50) .130 (3,3) PCB 515-1078F .350 (8,89) 597-3XX1-207F 597-77X1-207F 597-3XX1-507F 597-77X1-507F SMD LED TYP. 3 * ’X’ represents a variable part number. See page 17 for LED details. 8 .150 (3,81) LED .300 (7,62) 597-3XX1-207F 597-77X1-207F Part Number Suggested LED* Drawing .750 .550 1.23 .200 2 PLCS .100 0.47 .120 .140 597-3XX1-507F 597-77X1-507F .81 .145 .075 LED (REF.) LEDS .275 .300±.006 1.100 .144 1.080 1.388 515-1070F 1.85 .200 4 PLCS .550 (TYP) .100 +.010 - .005 .062 1.23 .140 .120 4 PLCS .81 .550 597-3XX1-507F 597-77X1-507F +.050 - .008 .075 DETAIL “A” .275 1.100 1.080 .062 .300±.006 +.010 - .005 515-1022F 1.73 .100 TYP 12 PLCS .148 TYP 11 PLCS .100 TYP 12 PLCS 2.435 .410 .040 (POSITIONS 1, 6, 7 & 12 ONLY) .79 .030 (TYP) .220 .125 (TYP) 597-3XX1-207F 597-77X1-207F .120 .014 1.600 .320 515-1045F .796±.015 (20,22±0,12) .100±.005 (2,54±0,12) .058 (1,47) TYP 7 PLCS .045 (1,14) .316±.010 (8,03±0,25) .125 (3,18) .040 (1,02) .190±.005 (4,83±,012) Ø.076±.005 (1,93±,012) TYP 8 PLCS .125 (3,18) .200±.003 (5,08±0,17) TYP 3 PLCS 515-1086F .050 (1,27) .170 (4,32) .230 (5,84) 597-5111-407F 597-5202-407F 597-5311-407F 597-5411-407F .120±.010 (3,05±0,25) 2.5 (,10) 4.57 (,180) TYP 7 PLCS Ø2.50 Ø(,098) 16 PLCS DIFFUSED FRONT SURFACES 10.2 (,40) 1.60 (,063) 515-1063F 515-1062F 4.32 (,170) 597-3XX1-507F 597-77X1-507F 3.81 (,150) 1.27 (,050) SOR MNTG PINS 6 PLCS TOTAL 13.72 (,540) 13.72 (,540) 2.8 (,11) 5.00 (,198) 8.00 (,315) 8.46 (,333) 515-1062F 2.5 (,10) Ø2.50 Ø(,098) 16 PLCS 4.57 (,180) TYP 7 PLCS 515-1063F DIFFUSED FRONT SURFACES 515-1062F 10.2 (,40) 1.60 (,063) 4.32 (,170) 597-3XX1-507F 597-77X1-507F 3.81 (,150) 1.27 (,050) SOR MNTG PINS 6 PLCS TOTAL 13.72 (,540) 13.72 (,540) 515-1063F 2.8 (,11) 5.00 (,198) 8.00 (,315) 8.46 (,333) * ’X’ represents a variable part number. See page 17 for LED details. 9 Part Number Suggested LED* Drawing 1.75±.02 (44.5±0,5) .050±.008 (1,27±0,2) .48 (12,2) .46 (11,7) 45˚x.015 CHAMFER TYP 4 PLCS .6 (1,5 +.00 - .01 +0.0 - ,02 ) .550 TYP (13,97) NON-ACCUM .240 (6,1) Ø.100 (2,54) TYP .06 (1,5) .040±.005 (1.02±0,2) .075 (1,91) .118±.015 (3±0,38) .34 (8,6) Ø.063 MOUNTING PIN TYP 3 PLCS DIFFUSED FRONT SURFACE TYP 4 PLCS .059 (1,5) 2.75 (6,99) .550 (13,97) TYP .400 (10,16) 597-5XXX-407F .050±.008 (1.27±0,2) 515-1030F .50 (12,7) .250±.005 (6,35±0,12) .140 (3,56) TYP .070 (1,78) TYP .51 (13,1) .165 .094±.005 (4,19) (2,39±0,12) .074 (1,88) Ø.140± .005 (3,56±0,12) TYP .118 (3) .125 (3,18) Ø.079± .002 (2,01±0,05) TYP .17 (4,4) .640±.008 (16,26±0,2) Ø.140 .250 (3,56) (6,35) TYP TYP 3 PLCS .165 (4,19) .514±.008 (13,06±0,2) 597-3111-407F 597-3201-407F 597-3311-407F 597-3401-407F .094 (2,39) Ø.079±.002 .125 (3,18 .250 (6,35) PRESS-FIT PIN TYP 2 PLCS 515-1069F LED .140 (3,56) .250 (6,35) 515-1071F 597-3111-407F 597-3201-407F 597-3311-407F 597-3401-407F .250 (TYP) .125 .142 (TYP) +.005 - .007 +.07 - .01 +0.07 - 0,17 .342±.010 (8,69±0,25) ) .118 (3) Ø.140 .074 (1,88) C.L. LED (TYP) 597-3111-407F 597-3201-407F 597-3311-407F 597-3401-407F .165 .094 .118 (3MM) C.L. LED #1 DETAIL “A” .250 (TYP) 515-1020F .140 (NOTE 2) MOUNTING PIN #1 .640±.010 (16,26±0,25) .500 (12,7) .165 (4,19) .514±.010 (13,06±0,25) .094 (2,39) Ø.140 (3.56) .125 (3,18 .250 (6,35) 515-1020-804F .250 TYP 2 PLCS 597-3XX1-407F +.07 - .01 +0.07 - 0,17 ) .125 .094 .250 515-1020-805F * ’X’ represents a variable part number. See page 17 for LED details. 10 ℄ LED #1 Ø.140 TYP; 3 PLCS ℄ Mounting PIN #1 .342±.010 (8,69±0,25) ℄ LED +.005 / -.007 .118 TYP .074 (1,88) 597-3111-407F 597-3201-407F 597-3311-407F 597-3401-407F 598-8210-107F .21 (REF) .140 Part Number Suggested LED* Drawing Ø.140 (3,56) TYP.4 .125 (3,18 .250 (6,35) TYP. 3 +.00 - .01 +0.12 - ,017 ) .140 (3,56) TYP.4 .210 (5,33) .164 (4,17) ℄ LED .094 (2,39) .140 (3,56) .250 (6,35) TYP. 2 515-1020-806F 597-3XX1-407F 597-5X11-407F 597-5202-407F 598-8210-107F .250 (TYP. ) .142 (TYP. ) Ø.140 (TYP) .125 .094 ℄ LED 597-3XX1-407F 597-5X11-407F 597-5202-407F .165 .13 .342 .250 515-1048F .140 .250 .250 (6,35) TYP (NONACCUM) Ø.140 (3,56) TYP(4 PLCS) ℄ LED .21 (5.3) .094 (2,39) .10 (2.5) .13 (3.3) .074 (1,88) .140 (3,56) .250 (6.35) .125 (3.17) .500 (12.7) 515-1048-801F 1.37 Ø.170 (TYP); 4 PLCS 1.11 (REF) ℄ SMT LED .400 TYP; 3PLCS Ø.170 SQR (TYP); 4 PLCS .46 .375 .15 PC BOARD 597-3XX1-407F 597-5X11-407F 597-5202-407F 598-8210-107F ℄ Ø.116 NOM “SNAP-FIT” MOUNTING PINS 2 PLCS .240 .200 .800 FRONT PANEL & WALL NOT SHOWN IN THIS VIEW 515-1037F .095 .575 .500 .500 .190; 3 PLCS Ø.190; 3 PLCS .345 .250 .155 .066 597-3XX1-207F 597-77X1-207F 597-3XX1-207F 597-77X1-207F .092 .050; 3 PLCS .085 .075 (TYP) .150; (TYP) 3 PLCS 515-1010F .063 FRONT PANEL .300 .03 .130 2 PLCS .080 2 PLCS .200 2 PLCS .350 597-3XX1-207F 597-77X1-207F .450 .090 .11 Ø.079; 2 PLCS 515-1051F .350 .170 .150 .300 .045 * ’X’ represents a variable part number. See page 17 for LED details. 11 Part Number Suggested LED* Drawing .275 ±.005 .268 (NOTE 2) Ø.069 TYP; 3 PLCS .36 REF .056 TYP 3 PLCS .125 .100 .040 .197 ±.005 597-3XX1-507F 597-77X1-507F 597-3XX1-407F .063 ℄ LED Ø.069 ±.002 .225 ±.005 515-1005-801F .89 REF .462 .096 .086 (TYP) .137 .196 (TYP) 597-3XX1-207F 597-77X1-207F +.000 / -.005 .33 .230 .100 .400 .200 .161 515-1029F .268±.010 (6,81±0,25) .318 (8,08) .095 (2,41) ℄ LEDS .18 .420 (10,67) .066 (1,68) .118 (3) .245 (6,22) REF 597-3XX1-207F 597-77X1-207F .125 (3,18) .642±.010 (16,31±0,25) .150 (3,81) TYP 515-1000F .075 (1,91) .110 (2,79) .855 (21,72) .513 (13,03) .551 (13,98) .386 (9,79) 597-3XX1-507F 597-77X1-507F .065±.005 (1,65±0,12) .144 (3,66) .114 (2,9) .228±.003 (5,79±0,07) 515-1118F .090 TYP 2 PLCS .120 TYP 2 PLCS 2.048 .310 .21 (REF) .050 .075 .115 .050 597-3XX1-507F 597-77X1-507F .065 .063 (MAJOR DIA) MOUNTING PINS TYP 2 PLCS .380 515-1110F 2.57 (REF) DIFFUSED FRONT SURFACES TYP; 12 PLCS .080 TYP 12 PLCS .150 TYP 12 PLCS .050 TYP 12 PLCS .100 TYP 12 PLCS .74 (REF) .062 515-1093F * ’X’ represents a variable part number. See page 17 for LED details. 12 2.420±.010 .220±.007 TYP; 11 PLCS 1.35 (REF) .750 .079 DIA (NOM) MOUNTING PINS TYP; 4 PLCS .150 .370 (REF) .140 .047 1.162 .692±.007 .280 ℄ LEDS 597-3XX1-207F 597-77X1-207F Part Number Suggested LED* Drawing .090 TYP 8 PLCS .120 TYP 8 PLCS .050 1.650 .21 (REF) 2.048 .310 .075 .050 .063 (MAJOR DIA) MOUNTING PINS TYP; 4 PLCS .115 .380 597-3XX1-507F 597-77X1-507F .065 515-1097F .63 (REF) .075 TYP .70 (REF) .157 .130 DIFFUSED FRONT SURFACES .122 TYP 597-3XX1-507F 597-77X1-507F .062 .093 .159 (MAX) .014 Ø.063 (MAJOR DIA) MOUNTING PINS TYP; 4 PLCS .250 .500 .070 .170 .170 .308 515-1106F .696 .348 .173 .740 .880 REF 597-3XX1-207F 597-77X1-207F R .150 .015 RECESS .145 TYP. .140 .080 .350 .300 .272 515-1113F .740 .720 .190 TYP. .095 TYP. .325 TYP ø .190 TYP .380 .190 .354 ø .160 TYP .259 .162±.003 .19PIN DIAMETERS ø .166 +.002/-.000 TYP 2 PLCS .060 .195 .270 1.700 .200 .023 .030 .075 .075 .370±.003 515-1120F 597-3XX1-207F 597-77X1-207F .116 .101 .101 R.100 R.160 .288 .250 .113 597-3XX1-507F 597-77X1-507F .065 .114 .144 515-1126F * ’X’ represents a variable part number. See page 17 for LED details. 13 Part Number Suggested LED* Drawing .525 .380 2.080 597-3XX1-507F 597-77X1-507F .475 .437 R.200 .075 .125 515-1132F .125 .640 (16,25) .177 (4,5) Ø.118 (3) TYP (4) .085 (2,15) TYP (4) .010 (0,25) .177 (4,5) .094 (2,4) 597-3XX1-207F 597-77X1-207F .110 (2,8) 515-1143F .031 (0,8) .197 (5) .158 (4,03) .354 (9) Panel Mount Single Position .325 (8,26) .089 (2,26) 597-2XX1-407F 597-2X01-207F .066±.002 (1,68±0,05) RIBS (3) @ 120° ø.072+.002 (1,83 - .010 +,005 - ,00 ) 515-1027F ø.064+.000 - .005 (1,63 +,002 ) - ,012 ø.037+.002 - .000 597-2XX1-407F 597-2X01-207F (0,94 +,005 ) - ,000 RIBS FOR PRESS-FIT (3 PLCS) .048 (1,22) .163 (4,14) REF 515-1016F .050 (1,27) .380 (9,65) ULTRASONIC WELD DETAIL .260 .198±.005 (6,6) (5,02±0,12) .190 (4,83) REVERSE MOUNT LED .272±.005 (6,91±0,12) .194±.005 (4,93±0,12) .098±.005 (2,49±0,12) .298 (7,57) 597-3111-407F 597-3201-407F 597-3311-407F 597-3401-407F 597-6XX1-607F 597-77X3-607F PCB REVERSE MOUNT LED 515-1004F 3.75 ø.250±.007 597-3XX1-207F 597-77X1-207F 597-3XX1-507F 597-77X1-507F 515-1047F DIFFUSED FRONT SURFACE * ’X’ represents a variable part number. See page 17 for LED details. 14 Part Number Suggested LED* Drawing .120 (3,05) .210 (5,33) .150 (3,81) SQ Ø.150 (3,81) .040 (1,02) TYP PANEL THICKNESS OR GREATER .290 (7,37) .030 (0,76) .090 (2,29) REF DIFFUSED FRONT SURFACE .210 (5,33) .060 (1,52) .105 (2,67) .097 (2,46) Ø.163 (4,14) .020 (0,51) .147 (3,73) .217 (5,51) 515-1096F 597-3XX1-207F 597-77X1-207F .150 (3,81) .062 THICK PCB 3.785±.010 (96,14±0,25) 597-3XX1-207F 597-77X1-207F 597-3XX1-507F 597-77X1-507F Ø.120 (3,05) ø.188+.002 - .005 (4,78 +,005 ) - ,012 515-1147F .140 REF .65 REF .103 REF .060 REF 597-3XX1-207F 597-77X1-207F Ø.140 REF .095 REF .21 REF ℄ LEDS .610 REF 515-1157F .110 .06 TYP .475 .482 Ø5.00MM CBI (DIALIGHT P/N: 550-3509-801F 2.070 .185 2.20 REF .300 MAX 521-9247F 521-9249F 521-9251F 2.78 REF .150 PCB 2.49 515-1044F 1.90 2.08 REF .250 Panel Mount Multiple Position .18 TYP 2 PLCS .75 TYP .550±.008 ø.200 2 PLCS .110 .024±.008 .039 TYP .07 .17 ø.126±.008 2 PLCS 521-9247F 521-9249F 521-9251F 597-3XX1-207F 597-77X1-207F 597-3XX1-507F 597-77X1-507F 515-1033F .36±.03 (9,01±0.7) .18 (4,6) .024 (0,61) ø.200 (5,08) 521-9247F 521-9249F 521-9251F .110 (2,79) .07 (1,8) .039 (0,99) 515-1033-801F ø.126 (3,2) .17 (4,4) * ’X’ represents a variable part number. See page 17 for LED details. 15 Part Number Suggested LED* Drawing .750 .500 .250 .025 .070 TYP .128 TYP (REF) REF 3 PLCS .405 4 PLCS 45˚ TYP REF ø.080 .218 .050 ø.156 TYP 4 PLCS .090 TYP 3 PLCS .91 (REF) R .008 (REF) .047 R .045 597-3XX1-207F 597-77X1-207F 597-3XX1-507F 597-77X1-507F 515-1040F 1.98 .375±.005 TYP 5 PLCS .100 TYP 6 PLCS .060 .278±.003 TYP 4 PLCS ℄ LEDS .250 TYP 6 PLCS .495 .67 .070 TYP .380 .128±.003 TYP 4 PLCS 597-3XX1-207F 597-77X1-207F 597-3XX1-507F 597-77X1-507F .090 .486 515-1046F .170 (4,32) .375 (9,53) .125 (3,18) .118 (3) 2 PLCS .500 (12,7) .130 (3,3) .375±.002 (9,53±0,05) .078 (1,98) 597-3XX1-207F 597-77X1-207F 597-3XX1-507F 597-77X1-507F .155 (3,94) .750±.002 (19,05±0,05) .156 (3,96) .040 (1,02) 4 PLCS ø.116±.002 (2,95±0,05) .090 (2,29) 515-1133F .704 REF .103 REF .060 REF ø.134 +.002 - .001 ø.120 TYP 597-3XX1-507F 597-77X1-507F CURVED 3 DIFFUSED FRONT SURFACES .364 REF ℄ LED .065 REF ℄ LED .664 REF 515-1156F * ’X’ represents a variable part number. See page 17 for LED details. Recommended Micro LED® Surface Mount LEDs Dialight Part Number Color Material Dom .λ Typ. (nm) 1206 Series Package (3.2mm X 1.6 X Height) Reverse Mount 597-6001-607F Red AlInGaP 631 597-6201-607F Orange AlInGaP 605 597-6301-607F Green InGaN 525 597-6401-607F Yellow AlInGaP 587 597-6501-607F Yellow-Green AlInGaP 572 597-6601-607F Blue InGaN 470 597-6901-607F White InGaN x .304,y.301 597-7703-607F Red/Green AlInGaP 631/571 597-7783-607F Red/Blue AlInGaP/InGaN 631/470 5mm Through Hole LEDs 521-9247F Red 635 521-9249F Yellow 588 521-9251F Green 565 16 Intensity Typ. (mcd) Forward Viewing Voltage Angle Typ. (V) (Deg.) Height (mm) Test Current (mA) Type 150 260 410 240 104 112 70 55/45 45/45 2.0 2.0 3.0 2.0 2.2 3.0 3 2.0 2.0/3.3 70 70 70 70 70 70 70 130 130 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 20 20 20 20 20 20 5 20 20 Single Color Single Color Single Color Single Color Single Color Single Color Single Color Bi-Color Bi-Color 60 90 70 2.6 2.1 2.7 35 16 24 5 5 5 10 20 10 Single Color Single Color Single Color Recommended Micro LED® Surface Mount LEDs ChipLED Dialight Part Number Color 0603 Series Package (1.6mm X 0.8mm X Height) 597-5004-407F Red 597-5112-407F Red 597-5203-407F Orange 597-5213-407F Orange 597-5223-407F Yellow 597-5312-407F Green 597-5412-407F Yellow-Green 0805 Series Package (2.0mm X 1.25mm X Height) 597-5111-407F Red 597-5202-407F Orange 597-5311-407F Green 597-5411-407F Yellow 1206 Series Package (3.2mm X 1.6mm X Height) 598-8210-107F Red Material Red/ Green/ Blue Forward Voltage Typ. (V) Viewing Angle (Deg.) Height (mm) Test Current (mA) Type AllnGaP AlGaAs GaAsP AllnGaP AllnGaP GaP GaP 626 647 606 605 590 567 572 50 11.7 3.4 65 65 6.4 11.7 1.9 1.7 2.2 1.9 1.9 2.1 2.1 152 152 152 152 152 152 152 0.7 0.7 0.7 0.7 0.7 0.7 0.7 20 20 20 20 20 20 20 Single Color Single Color Single Color Single Color Single Color Single Color Single Color AlGaAs GaP GaP GaP 647 606 567 572 11.7 3.7 6.4 11.7 1.7 2.2 2.1 2.1 150 150 150 150 0.8 0.8 0.8 0.8 20 20 20 20 Single Color Single Color Single Color Single Color AlInGaP 635 40 2.2 140 0.7 20 Single Color 647 606 567 590 626 626 605 590 470 525 561 605 33.6 9 12 6 240 50 65 65 133 415 42 240 1.7 2.2 2.1 2.2 1.9 1.9 1.9 1.9 3.3 3.3 2.1 1.9 70 70 70 70 60 150 150 150 50 50 60 60 1.5 1.5 1.5 1.5 1.5 0.8 0.8 0.8 1.5 1.5 1.5 1.5 20 20 20 20 20 20 20 20 20 20 20 20 Single Color Single Color Single Color Single Color Single Color Single Color Single Color Single Color Single Color Single Color Single Color Single Color 647 606 567 590 12.4 3 5.2 3 1.7 2.2 2.1 2.2 130 130 130 130 1 1 1 1 20 20 20 20 Single Color Single Color Single Color Single Color 624/ 525/ 470 110/ 280/ 100 2/ 3.5/ 3.5 130 1 20 Tri-Color 45/35 75/35 2 2.0 130 130 1 1 20 20 Bi-Color Bi-Color 6.3 16 10 25 6.3 2 1.75 2 2.2 2.1 110 110 110 110 110 1.3 1.3 1.3 1.3 1.3 20 20 20 20 20 Single Color Single Color Single Color Single Color Single Color 10 35.5 18.3 19.6 12.6 11 100 2 1.75 2 2 2 3.5 2 120 120 120 120 120 120 120 1.9 1.9 1.9 1.9 1.9 1.9 1.9 20 10 10 10 10 10 20 Single Color Single Color Single Color Single Color Single Color Single Color Single Color 135 3.5 120 1.9 20 Single Color 11.3/11.3 16/16 10.5/10.5 11.3/17.6 11.3/17.6 45/11 2 2.1/2.0 2.0/2.0 2 2 2.0/3.5 120 120 120 120 120 120 1.9 1.9 1.9 1.9 1.9 1.9 10 20 10 10 10 10 Bi-Color Bi-Color Bi-Color Bi-Color Bi-Color Bi-Color 1206 Series Package with Lens (3.0mm X 1.6mm X Height) 597-3111-407F Red GaAIAs 597-3201-407F Orange GaAsP/GaP 597-3311-407F Green GaP 597-3401-407F Yellow GaAsP 597-3021-407F Red AlInGaP 597-3003-407F Red AllnGaP 597-3212-407F Orange AllnGaP 597-3222-407F Amber AllnGaP 597-3612-407F Blue InGaN 597-3325-407F Green InGaN 597-3312-407F Green AlInGaP 597-3202-407F Orange AlInGaP 1208 Series Package (3.0mm X 2.0mm X Height) 597-2111-407F Red GaAIAs 597-2201-407F Amber GaAsP/GaP 597-2311-407F Green GaP 597-2401-407F Yellow GaAsP/GaP 597-2712-607F Dom .λ Intensity Typ. Typ. (mcd) (nm) AlInGaP/ InGaN/ InGaN 597-2751-607F Red/Green AlInGaP 631/571 597-2723-607F Yellow/Green AlInGaP 589/571 1208 Series Package with Reflector (3.0mm X 3.0mm X Height) 597-3021-507F Red GaAsP 653 597-3111-507F Red AlGaAs 662 597-3211-507F Orange GaAsP 612 597-3301-507F Green AlInGaP 573 597-3401-507F Yellow GaAsP 588 PLCC-2 Series Package with Reflector (3.5mm X 2.8mm X Height) 597-3001-207F Red GaAsP/GaP 620 597-3121-207F Red AlGaAs 645 597-3211-207F Orange GaAsP/GaP 606 597-3301-207F Green GaAsP/GaP 570 597-3401-207F Yellow GaAsP/GaP 587 597-3601-207F Blue InGaN 465 597-3231-207F Yellow AllnGaP 587 x: 0.32 597-3901-207F White InGaN y: 0.31 597-7701-207F Red/Green GaAsP/GaP 628/570 597-7721-207F Yellow/Green Gap/GaAsP 590/570 597-7731-207F Red/Yellow GaAIP 628/590 597-7741-207F Orange/Green GaAsP/GaP 606/570 597-7761-207F Orange/Green GaAsP/GaP 605/557 597-7781-207F Red/Blue InGaAIP/GaN 633/467 17 Featured Products Application Dialight Optopipe® actuator extensions are designed for use with C&K K5V2 lighted tactile switches. These snap-in clear lenses do not need to sit on the edge of a PCB and is offered in a verity of sizes to accommodate a range of panel depths. Dialight Optopipe® actuator extensions are ideal for server, storage, network infrastructure, automotive, and medical applications. Optopipe® Lightpipe Actuator Extensions “L” (SEE NOTES) .315 (8) .177 (4.5) Ø.240 (6.1) ITT/CONNON K5V SWITCH (REF. ONLY) Ø.157 (4) .065 (1,65) .035 (0,89) SUPPORT PERMISSIBLE .010 MAX (4PLCS) Ø.240 (6.1) Ø.157 (4) Ø.200 (5,08) .050 (1,27) R.010 (0,25) “L” (SEE NOTES) 3.15 (8) .177 (4,5) ITT/CONNON K5V SWITCH (REF. ONLY) Ø.240 (6.1) Ø.118 (3) .065 (1,65) TYP Ø.240 (6.1) Order Code .035 (0,89) SUPPORT PERMISSIBLE .010 MAX (4PLCS) Ø.197 (5) 515-114 X-XXX-F Length in (mm) Diameter (mm) Ø.118 (3) Part Numbers: 4mm diameter Part Number Features & Benefits: w Fits C&K K5V2 illuminated LED switch w Available in 3mm and 4mm diameters w Variable length from 10mm to 25mm w RoHS compliant w Custom color options available (consult factory) w Custom length options available (consult factory) w Opaque colors available for use with C&K K5V2 nonilluminated switches 515-1140-100F Length 10mm 515-1140-120F 12mm 515-1140-125F 12.5mm 515-1140-130F 13mm 515-1140-195F 19.5mm 515-1140-225F 22.5mm 515-1140-235F 23.5mm 515-1140-250F 25mm Part Numbers: 3mm diameter Part Number 515-1149-145F 18 Length 14.5mm NEW! Optopipe® Vertical Lightpipes Application Dialight Optopipe® vertical light pipes provide an excellent solution for products that contain a PCB that is parallel to the panel in need of indication. These UL94-V0 Water Clear Polycarbonate light pipes are secured to the PCB using a custom snap-fit base that is easy to install. Vertical light pipes are ideal for building automation and other industrial applications where light needs to be transferred from a parallel PC board, or the environment is subject to shock and vibration. A good way to utilize low voltage and low current LEDs, Dialight's optopipes provide a great way to efficiently transfer light. 3mm Diameter Flat Lens 515-1192-XXXXXF Convex Lens 515-1193-XXXXXF Domed Lens 515-1194-XXXXXF Features & Benefits: • Lengths varying from .250” to 1.250” • Three lens styles for optimal viewing angles; Flat, Domed, and Convex • Designed for both single and multi-color LEDs • Positive snap in mounting to PCB with opaque light barrier • Low-voltage and minimal power consumption • Light is produced through photonic emission, not as a by-product of a radiating heat source • Molded from RoHS compliant UL94-V0 Water Clear Polycarbonate with an oxygen index of 35%. • Designed to be used with Dialight surface mount led's plcc-2 and plcc-4 pad layout shown, 597-XXXX-207f. See the surface mount selector guide for led operating characteristics. Lower profile surface mount led's in 598 and 597 series can be used as well as, reverse mount led's. Please consult factory for availability. • Available in clear lens (F) and diffused textured lens (DF) 515-119X-X XXXXF Lens Shape 2 - Flat 3 - Convex 4 - Domed F= Clear, DF= Diffused Length inches (mm) see dim A LED Type 0 - PLCC2 or PLCC 4 1 - Chip LED 2 - Reverse Mount Order Codes PLCC2 PLCC4 Part Number DIM “A” inches (mm) DIM “B” inches (mm) Lens Shape 515-1192-00250F .250 (6.35) .197 (5) Flat 515-1192-00550F .550 (13.97) .375 (9.53) Flat 515-1192-01000F 1.000 (25.4) .375 (9.53) Flat 515-1194-00300F .300 (7.62) .197 (5) Domed 515-1194-00350F .350 (8.89) .197 (5) Domed 515-1194-00450F .450 (11.43) .197 (5) Domed 515-1194-01000F 1.000 (25.4) .375 (9.53) Domed Custom length available, consult factory 19 Other Opto Electronic Products Offered by Dialight 40 Years of LED Experience Prism® Series Right Angle SMT w w w w Surface mountable solution with integrated optics 2mm & 3mm LEDs Tape and reel / pick and place compatible Can withstand higher temp RoHS solder process and eliminates need for secondary optics or separate process w Available with square or round lens, and also in low current version w Packaged in single, bi & tri level configurations w RoHS compliant CBI® Selector Guide http://www.dialight.com/Assets/Brochures_And_Catalogs/Indication/SMT_selector_guide.pdf Through Hole CBI® Circuit Board Indicators w w w w w w Housed LEDs in variety of configurations including: Right angle, vertical & horizontal ganged arrays in single bi, tri, and quad blocks 2mm, 3mm & 5mm Perfect for direct view or backlighting applications Variety of colors and LED types including: Single & bi-color, diffused, water-clear, tinted, super-bright, & high efficiency Over 2,500 variations, with custom LED placement available RoHS compliant CBI® Selector Guide www.dialight.com/Assets/Brochures_And_Catalogs/Indication/CBI_Selector_Guide.pdf Based LED Bulbs 585 & 586 Series w Replaces traditional miniature incandescent bulbs with rugged long-lasting and energy-efficient LEDs w Design incorporates the most common base styles including: T 1 ¾ Midget Flange, Wedge Base and Bi-Pin, T 3 ¼ Mini-Bayonet and Mini-Screw, T2 Telephone Slide and 15 mm Bayonet w Voltages from 6, 14 and 28 VDC, 6-36 VDC multi-voltage operation and 125 VAC with non-polarized versions available w Colors include – red, green, yellow, blue and white w Check Dialight’s Incandescent / Based LED Cross Reference for our specific replacement part number Based LED Selector Guide http://www.dialight.com/Assets/Brochures_And_Catalogs/Indication/Based_LED_selector_guide.pdf LED Panel Mount Indicators w w w w w w w w Incorporating the latest LED technology in a tamper-proof enclosure Variety of sizes from .156” – 1” Operating voltages 2-28 VDC, 125 and 230 VAC Some feature a water-tight seal to NEMA 4X / IP66 Available in red, green, yellow, orange, blue, cyan and white 556 series is UL recognized, Class 1, Div. II certified versions available Relampable Data Lamp series is available Most use lock washer and nut for secure mounting LED Panel Mount Indicator Selector Guide www.dialight.com/Assets/Brochures_And_Catalogs/Indication/VER-5x0x.pdf Dialight reserves the right to make changes at any time in order to supply the best product possible. The most current version of this document will always be available at: www.dialight.com/assets/brochures_and_catalogs/indication/lightpipe_selector_guide.pdf