UTOR - United Chemi-Con

UTOR Series
The UTOR series now offers higher capacitance and ripple current per case size. The upgrade allows
the inverter designer to significantly reduce the size, weight, and cost of the capacitor bank. Its
patented toroidal geometry is ideal for cooling by either forced air or by heat-sink with the use
of a new mounting kit option. The heat-sink kit option provides optimum thermal transfer while
maintaining electrical isolation. These capacitors have an endurance rating of 5,000 hours at
105C or 20,000 hours at85C with the rated ripple current applied. The UTOR series represents
the optimum cost per amp of ripple current for a screw terminal mounted electrolytic capacitor.
TOROIDAL 105C
UTOR
Large Can
Toroidal Design
Lowest Thermal
Resistance
Optimum Cooling
Capability
New Lower
Profile Sizes
New Heat-Sink
Mounting Kit
RoHS Compliant
(Pb-Free)
Summary of Specifications
Screw terminals, high ripple Metric thread.
Capacitance range: 680 to 10,000µF.
Voltage range: 350 to 500VDC.
Operating temperature range: 40C to 105C.
Leakage current: 0.02CV(µA) or 5mA, whichever is smaller, after 5 minutes at 25C.
Standard capacitance tolerance: 20%
Nominal case size (DL): D = 76mm (3.000”); L = 54mm (2.125”) to 168mm (6.625”).
Rated lifetime: 5,000 hours at 105C with rated ripple current applied.
138
United Chemi-Con, Inc. 9801 W. Higgins Road, Rosemont, IL 60018 Tel 847-696-2000 Fax 847-696-9278 www.chemi-con.com
UTOR Series
UTOR Specifications - Screw Terminals
Item
Characteristics
Category Temperature Range
40 to 105C
Rated Voltage Range
350 to 500VDC
Capacitance Range
680 to 10,000F at 25C, 120Hz
Capacitance Tolerance
20% ( M ) at 25C, 120Hz
Leakage Current
I 0.02CV (A ) or 5mA, whichever is smaller, after 5 minutes at 25C.
Rated Ripple Current Multipliers
Ambient Temperature (C )
Where I = Max. leakage current (A ), C = Nominal capacitance (F ) and V = Rated voltage ( V )
45C
65C
85C
105C
2.45
2.12
1.73
1.00
Cooling
Air Velocity
Mounting
Type
Endurance
(Load Life)
Static
1.0m /s
2.0m /s
Clamp Mount
1.00
1.20
1.30
Heat-Sink (air cooled)
1.20
1.45
1.55
Heat-Sink (fluid cooled)
1.35
1.65
1.75
The following specifications shall be satisfied when the capacitors are restored to 25C after
subjecting them to DC voltage for 5,000 hours at 105C with the rated ripple current applied.
The sum of the DC voltage and peak AC voltage must not exceed the full rated voltage of
the capacitors.
Capacitance change: ≤ 20% of initial measured value
Tan ( DF )
: ≤ 200% of initial specified value
Leakage current
: ≤ initial specified value
Shelf Test
The following specifications shall be satisfied when the capacitors are restored to 25C after
exposing them for 1,000 hours at 105C without voltage applied. The rated voltage shall be
applied to the capacitors for a minimum of 30 minutes, at least 24 hours and not more than
48 hours before the measurements.
Capacitance change: ≤ 20% of initial measured value
Tan ( DF )
: ≤ 200% of initial specified value
Leakage current
: ≤ initial specified value
Vibration Rating
10 -55Hz, 10g sinusoidal in three axis, 2 hours per axis.
Maximum Tightening Torque
3 Threads Engaged
6 Threads Engaged
Terminal
Code
Thread
Size
in·lb
N·m
in·lb
N·m
CT
M5x0.8
18.0
2.0
28.5
3.2
Custom Designs
Custom CV values per case size may be available upon request.
Contact appropriate representative with specific requirements.
United Chemi-Con, Inc. 9801 W. Higgins Road, Rosemont, IL 60018 Tel 847-696-2000 Fax 847-696-9278 www.chemi-con.com
139
UTOR
25nH at 1MHz
TOROIDAL 105C
Typical Inductance
UTOR Series
Diagram of Dimensions - Screw Terminals
Unit: mm and inches
Toroidal Large Can / Screw Terminals
F
M5
Thread
45
Toroidal
Core
Vent
A
S
T
B
J
Insulation
L
H
Crimped
Case
Insulating
End-Disk
A'
D
UTOR
TOROIDAL 105C
Terminal Specifications in Millimeters
Terminal Specifications in Inches
Terminal
Code
Thread
Size
Minimum
Thread
Depth
J
0.50
ØS
0.25
ØT
0.25
Terminal
Code
Thread
Size
Minimum
Thread
Depth
J
0.020
ØS
0.010
ØT
0.010
CT
M5x0.8
10.5
7.0
13.0
18.5
CT
M5x0.8
0.413
0.276
0.512
0.728
Case Dimensions in Millimeters
140
Case Dimensions in Inches
0.20
ØA'
0.30
B
0.5
F
0.25
ØA
0.008
ØA'
0.012
B
0.020
F
0.010
16.3
18.9
9.5
31.8
0.642
0.744
0.374
1.250
Case Size
Code
ØD
2.0
L
2.0
H
1.0
Case Size
Code
ØD
0.080
L
0.080
H
0.040
E54
E67
E79
E92
EA5
EB7
ED0
EE3
EF5
EG8
76
76
76
76
76
76
76
76
76
76
54
67
79
92
105
117
130
143
155
168
61
74
86
99
112
124
137
150
162
175
E54
E67
E79
E92
EA5
EB7
ED0
EE3
EF5
EG8
3.000
3.000
3.000
3.000
3.000
3.000
3.000
3.000
3.000
3.000
2.125
2.625
3.125
3.625
4.125
4.625
5.125
5.625
6.125
6.625
2.402
2.913
3.386
3.898
4.409
4.882
5.394
5.906
6.378
6.890
ØA
United Chemi-Con, Inc. 9801 W. Higgins Road, Rosemont, IL 60018 Tel 847-696-2000 Fax 847-696-9278 www.chemi-con.com
UTOR Series
Mounting Hardware - Screw Terminals
Type C: Three-Footed Clamp
Unit: mm (inches)
360
3
30
455
15
D
A
B
T
J
G
K
5.10.5 (2 holes)
(0.2010.020)
R
Clamp: Zinc with silver trivalent
chromate post treatment.
S
Hardware: Screw, washer and hexagon
nut included with each clamp.
Type C: Clamp Specifications
Mounting
Code
Case
ØD
C
76.2 (3.000)
A
B
G
J
K
R
S
T
1.0 (0.040) 1.0 (0.040) 1.0 (0.040) 0.5 (0.020) 0.5 (0.020) 1.0 (0.040) 1.0 (0.040) 0.5 (0.020)
44.5 (1.750)
49.2 (1.937)
13.3 (0.524)
4.5 (0.177)
7.1 (0.280)
19.1 (0.751)
9.5 (0.374)
1.0 (0.040)
141
UTOR
TOROIDAL 105C
United Chemi-Con, Inc. 9801 W. Higgins Road, Rosemont, IL 60018 Tel 847-696-2000 Fax 847-696-9278 www.chemi-con.com
UTOR Series
Mounting Hardware - Screw Terminals
Type H: Heat Sink Mounting Kit
Unit: mm (inches)
M5 x 20
1 Socket Head
Tap Screw
“A”
7
“A”
Lock
Washer
2 Retaining
Bushing
N
M
1
2
K
Electrical
3 Insulation
UL94VW1
>5000V
1W/mk
7
J
G
T1
3
T
F
M12 x 16
4 Aluminum Post
E
5 Lock
Washer
5
6
M12
6 Hexagon
4
Jam Nut
UTOR
TOROIDAL 105C
76.2
SECTION “A” – “A”
TOP VIEWS
KIT ASSEMBLY
Type H: Heat Sink Mounting Kit Dimensions
142
Dimension
Millimeters
E
18.6 Max.
0.732 Max.
58 (2.280)
F
0.560.05
0.0220.002
71 (2.780)
G
2.000.13
0.0800.005
60 (2.362)
83 (3.280)
J
8.000.13
0.3150.005
E92
60 (2.362)
96 (3.780)
ØK
15.240.20
0.6000.008
H
EA5
60 (2.362)
109 (4.280)
M
6.760.13
0.2660.005
H
EB7
60 (2.362)
121 (4.780)
N
5.490.13
0.2160.005
H
ED0
111 (4.370)
134 (5.280)
H
EE3
111 (4.370)
147 (5.780)
H
EF5
111 (4.370)
160 (6.280)
H
EG8
111 (4.370)
172 (6.780)
Mounting
Code
Case Size
Code
T
0.2 (0.008)
H
E54
35 (1.378)
H
E67
35 (1.378)
H
E79
H
T1
0.5 (0.020)
Inches
United Chemi-Con, Inc. 9801 W. Higgins Road, Rosemont, IL 60018 Tel 847-696-2000 Fax 847-696-9278 www.chemi-con.com
UTOR Series
Part Numbering System for UTOR Series
When ordering, always specify complete 18-field global part number.
18 Fields
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17 18
E T O R 4 0 1 C T N 3 9 2 M E A 5 M
9
8
7
6
5
4
3
United Chemi-Con, Inc. 9801 W. Higgins Road, Rosemont, IL 60018 Tel 847-696-2000 Fax 847-696-9278 www.chemi-con.com
143
UTOR
1
Capacitance. Fields 11, 12 and 13.
Expressed in Microfarads. The first two digits are significant
figures inserted in fields 11 and 12, and the third digit inserted
in field 13 indicates the number of zeros for capacitance of
10F or more. R indicates the decimal point for capacitance
less than 10F (e.g. 3R9 = 3.9F; 390 = 39F; 391 = 390F;
392 = 3,900F; 393 = 39,000F ).
Mounting Hardware. Field 10.
N = None.
C = Three-footed clamp.
H = Heat sink kit.
Terminal Type. Fields 8 and 9.
CT = M5x0.8 screw thread.
DC Rated Voltage. Fields 5, 6 and 7.
Expressed in Volts. The first two digits are significant figures
inserted in fields 5 and 6, and the third digit inserted in field 7
indicates the number of zeros for rated voltage of 10VDC or
more. R indicates the decimal point for rated voltage less than
10VDC (e.g. 4R0 = 4.0VDC; 400 = 40VDC; 401 = 400VDC).
Series Name. Fields 2, 3 and 4.
Enter the 3-letter/digit series name in fields 2, 3 and 4. If the
series name is only 2 letters/digits, place a dash in field 4.
For a series name with more than 3 letters/digits, refer to the
individual series for the appropriate 3-field series name.
Capacitor Type. Field 1.
Aluminum Electrolytic Capacitor (Polar).
TOROIDAL 105C
2
Supplement Code. Field 18.
C = PET insulation with end disk.
F = Coated can.
M = Pb-free PVC insulation with end disk.
Case Size. Fields 15, 16 and 17.
The single letter diameter code is inserted in field 15.
E = Ø 76.2mm ( Ø 3.000”)
The double character length code is inserted in fields 16 and 17.
For lengths ≤ 99mm, insert the actual length rounded to nearest
millimeter. For lengths of 100mm or more, insert the appropriate
alpha numeric code as indicated below.
54 = 54mm (2.125”)
67 = 67mm (2.625”)
79 = 79mm (3.125”)
92 = 92mm (3.625”)
A5 = 105mm (4.125”)
B7 = 117mm (4.625”)
D0 = 130mm (5.125”)
E3 = 143mm (5.625”)
F5 = 155mm (6.125”)
G8= 168mm (6.625”)
Capacitance Tolerance. Field 14.
M = 20%
UTOR Series
Standard Voltage Ratings - Screw Terminals
Rated
Voltage
(WVDC)
350 Volts
400 Volts Surge
400 Volts
450 Volts Surge
420 Volts
470 Volts Surge
450 Volts
UTOR
TOROIDAL 105C
500 Volts Surge
500 Volts
550 Volts Surge
Capacitance
(µF )
Global
Part Number†
Nominal
Case Size*
DL ( mm )
Case
Size
Code
Maximum ESR
( mΩ ) at
25C, 120Hz
Rated Ripple Current
(A rms) at 105C
120Hz
300Hz
>3kHz
1,800
2,700
3,300
4,700
5,600
6,800
8,200
10,000
ETOR351CTN182ME54M
ETOR351CTN272ME67M
ETOR351CTN332ME79M
ETOR351CTN472ME92M
ETOR351CTN562MEA5M
ETOR351CTN682MED0M
ETOR351CTN822MEE3M
ETOR351CTN103MEG8M
76 54
76 67
76 79
76 92
76 105
76 130
76 143
76 168
E54
E67
E79
E92
EA5
ED0
EE3
EG8
44
30
24
17
14
12
10
8
11.8
15.4
17.1
21.6
24.9
30.2
34.5
41.0
14.1
18.5
20.5
26.0
29.9
36.2
41.4
49.2
16.5
21.6
23.9
30.3
34.9
42.2
48.3
57.4
1,500
2,200
2,700
3,300
3,900
4,700
5,600
6,800
8,200
ETOR401CTN152ME54M
ETOR401CTN222ME67M
ETOR401CTN272ME79M
ETOR401CTN332ME92M
ETOR401CTN392MEA5M
ETOR401CTN472MEB7M
ETOR401CTN562MED0M
ETOR401CTN682MEE3M
ETOR401CTN822MEG8M
76 54
76 67
76 79
76 92
76 105
76 117
76 130
76 143
76 168
E54
E67
E79
E92
EA5
EB7
ED0
EE3
EG8
53
36
30
24
21
17
14
12
10
10.7
13.9
15.4
18.1
20.8
24.0
27.4
31.4
37.1
12.9
16.7
18.5
21.8
25.0
28.8
32.9
37.7
44.5
15.0
19.5
21.6
25.4
29.1
33.6
38.3
44.0
52.0
1,200
1,800
2,200
3,300
3,900
4,700
5,600
6,800
ETOR421CTN122ME54M
ETOR421CTN182ME67M
ETOR421CTN222ME79M
ETOR421CTN332ME92M
ETOR421CTN392MEA5M
ETOR421CTN472MED0M
ETOR421CTN562MEE3M
ETOR421CTN682MEG8M
76 54
76 67
76 79
76 92
76 105
76 130
76 143
76 168
E54
E67
E79
E92
EA5
ED0
EE3
EG8
89
59
40
32
27
23
19
16
9.3
12.2
14.9
17.5
20.1
24.2
27.6
32.7
11.1
14.6
17.9
21.0
24.1
29.1
33.1
39.2
13.0
17.1
20.9
24.5
28.2
33.9
38.6
45.7
1,000
1,500
2,200
2,700
3,300
3,900
4,700
5,600
ETOR451CTN102ME54M
ETOR451CTN152ME67M
ETOR451CTN222ME79M
ETOR451CTN272ME92M
ETOR451CTN332MEA5M
ETOR451CTN392MEB7M
ETOR451CTN472MED0M
ETOR451CTN562MEF5M
76 54
76 67
76 79
76 92
76 105
76 117
76 130
76 155
E54
E67
E79
E92
EA5
EB7
ED0
EF5
89
59
48
40
32
27
23
19
9.3
12.2
13.5
15.9
18.5
21.1
24.2
28.6
11.1
14.6
16.2
19.0
22.2
25.3
29.1
34.3
13.0
17.1
18.9
22.2
25.9
29.6
33.9
40.1
680
1,000
1,500
1,800
2,200
2,700
3,300
3,900
ETOR501CTN681ME54M
ETOR501CTN102ME67M
ETOR501CTN152ME79M
ETOR501CTN182ME92M
ETOR501CTN222MEA5M
ETOR501CTN272MEB7M
ETOR501CTN332MEE3M
ETOR501CTN392MEG8M
76 54
76 67
76 79
76 92
76 105
76 117
76 143
76 168
E54
E67
E79
E92
EA5
EB7
EE3
EG8
206
140
93
78
64
52
42
36
6.5
8.4
10.3
12.0
14.0
16.3
19.6
22.1
7.8
10.1
12.4
14.4
16.8
19.5
23.5
26.5
9.1
11.8
14.4
16.8
19.6
22.8
27.4
31.0
† For mounting and construction options, refer to the part numbering system for descriptions and codes.
* Refer to diagram of dimensions for detailed case size specifications.
144
United Chemi-Con, Inc. 9801 W. Higgins Road, Rosemont, IL 60018 Tel 847-696-2000 Fax 847-696-9278 www.chemi-con.com