High Efficacy Dental Blue + UV LED Emitter LZ4-00D100 Key Features High Efficacy 10W Dental Blue + UV LED Three Dental Blue Dice + One UV Die Individually addressable die Ultra-small foot print – 7.0mm x 7.0mm x 4.1mm Surface mount ceramic package with integrated glass lens Very low Thermal Resistance (1.1°C/W) Very high Radiant Flux density JEDEC Level 2 for Moisture Sensitivity Level Autoclave complaint (JEDEC JESD22-A102-C) Lead (Pb) free and RoHS compliant Reflow solderable (up to 6 cycles) Emitter available on Standard MCPCB (optional) Typical Applications Dental Curing Teeth Whitening Description The LZ4-00D100 Dental Blue LED emitter contains three Dental Blue dice and one UV die which provide superior radiometric power in the wavelength ranges specifically required for dental curing light applications resulting in a significantly reduced curing time. With a 7.0mm x 7.0mm x 4.1mm ultra-small footprint, the LZ4-00D100 provides exceptional optical power density making it ideal for use in dental curing devices. LedEngin’s Dental Blue LED offers ultimate design flexibility with individually addressable die. The patent-pending design has unparalleled thermal and optical performance. The high quality materials used in the package are chosen to optimize light output, have excellent UV resistance, and minimize stresses which results in monumental reliability and radiant flux maintenance. UV RADIATION Avoid exposure to the beam Wear protective eyewear Table of Contents Product Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 IPC/JEDEC Moisture Sensitivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Average Radiant Flux Maintenance Projections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Radiant Flux Binning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Peak Wavelength Binning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Forward Voltage Binning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Absolute Maximum Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Optical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Electrical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Mechanical Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Pin-Out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Recommended Solder Pad Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Reflow Soldering Profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Typical Radiation Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Typical Relative Spectral Power Distribution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Peak Wavelength Shift over Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Typical Normalized Radiant Flux . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Typical Normalized Radiant Flux over Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Typical Forward Current Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Current Derating Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Emitter Tape & Reel Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Company Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 2 LZ4-00D100 (07/14/11) Product Nomenclature The LZ Series part number designation is defined as follows: LZA–BCDEFG Where: A – designates the number of LED die in the package (“4” for 10W) B – designates the package level (“0” for Emitter,4 for emitter on a 1-channel star MCPCB, 2 for emitter on a 4-channel star MCPCB) C – designates the radiation pattern (“0” for Lambertian) D and E – designate the color (“D1” for 3 Dental Blue + 1 UV) F and G – designate “00” Ordering information: For ordering LedEngin products, please reference the base part number. The base part number represents any of the radiant flux or peak wavelength bins specified in the binning tables below. For ordering products with special bin selections, please contact a LedEngin sales representative or authorized distributor. IPC/JEDEC Moisture Sensitivity Level Table 1 - IPC/JEDEC J-STD MSL-20 Classification: Level 2 Floor Life Time Conditions 1 Year ≤ 30°C/ 60% RH Soak Requirements Standard Accelerated Time (hrs) Conditions Time (hrs) Conditions 168 +5/-0 30°C/ 60% RH n/a n/a Notes for Table 1: 1. The standard soak time is the sum of the default value of 24 hours for the semiconductor manufacturer’s exposure time (MET) between bake and bag and the floor life of maximum time allowed out of the bag at the end user of distributor’s facility. Average Radiant Flux Maintenance Projections Based on long-term WHTOL testing, LedEngin projects that the LZ Series will deliver, on average, 90% Radiant Flux Maintenance at 100,000 hours of operation at a forward current of 700 mA per die. This projection is based on constant current operation with junction temperature maintained at or below 125°C. 3 LZ4-00D100 (07/14/11) Radiant Flux Bins Table 2: Minimum Radiant Flux (Φ) @ IF = 700mA [1,2] (W) 1 UV Die 3 DB Dice 0.26 0.32 0.41 0.51 1.6 2.0 Bin Code F G H J P Q Maximum Radiant Flux (Φ) @ IF = 700mA [1,2] (W) 1 UV Die 3 DB Dice 0.32 0.41 0.51 0.64 2.0 2.4 Typical Radiant Flux (Φ) @ IF = 1000mA [2] (W) 1 UV Die 3 DB Dice 0.39 0.49 0.61 0.76 2.4 3.0 Notes for Table 2: 1. Radiant flux performance guaranteed within published operating conditions. LedEngin maintains a tolerance of ± 10% on flux measurements. 2. Future products will have even higher levels of radiant flux performance. Contact LedEngin Sales for updated information. Peak Wavelength Bins Table 3: Bin Code U5 U6 U7 U8 D1 Minimum Peak Wavelength (λP) @ IF = 700mA [1] (nm) 1 UV Die 3 DB Dice 390 395 400 405 457 Maximum Peak Wavelength (λP) @ IF = 700mA [1] (nm) 1 UV Die 3 DB Dice 395 400 405 410 463 Notes for Table 3: 1. LedEngin maintains a tolerance of ± 2.0nm on peak wavelength measurements. Forward Voltage Bins Table 4: Bin Code 0 Minimum Forward Voltage (VF) @ IF = 700mA [1] (V) 1 UV Die 3 DB Dice [2] 3.44 9.60 Maximum Forward Voltage (VF) @ IF = 700mA [1] (V) 1 UV Die 3 DB Dice [2] 4.64 12.48 Notes for Table 4: 1. LedEngin maintains a tolerance of ± 0.04V on forward voltage measurements. 2. For binning purposes, Forward Voltage for Dental Blue is binned with all three LED dice connected in series. 4 LZ4-00D100 (07/14/11) Absolute Maximum Ratings Table 5: Parameter DC Forward Current at Tjmax=135°C [1] DC Forward Current at Tjmax=150°C [1] Peak Pulsed Forward Current [2] Reverse Voltage Storage Temperature Junction Temperature Soldering Temperature [4] Allowable Reflow Cycles Symbol IF IF IFP VR Tstg TJ Tsol Autoclave Conditions [5] ESD Sensitivity [6] Value 1200 1000 1500 See Note 3 -40 ~ +150 150 260 6 121°C at 2 ATM, 100% RH for 168 hours > 8,000 V HBM Class 3B JESD22-A114-D Unit mA mA mA V °C °C °C Notes for Table 5: 1. Maximum DC forward current (per die) is determined by the overall thermal resistance and ambient temperature. Follow the curves in Figure 10 for current derating. 2: Pulse forward current conditions: Pulse Width ≤ 10msec and Duty Cycle ≤ 10%. 3. LEDs are not designed to be reverse biased. 4. Solder conditions per JEDEC 020c. See Reflow Soldering Profile Figure 3. 5. Autoclave Conditions per JEDEC JESD22-A102-C. 6. LedEngin recommends taking reasonable precautions towards possible ESD damages and handling the LZ4-00D100 in an electrostatic protected area (EPA). An EPA may be adequately protected by ESD controls as outlined in ANSI/ESD S6.1. Optical Characteristics @ TC = 25°C Table 6: Parameter Symbol Radiant Flux (@ IF = 700mA) Radiant Flux (@ IF = 1000mA) Peak Wavelength Viewing Angle [3] Total Included Angle [4] Φ Φ λP 2Θ½ Θ0.9 Typical Unit 1 UV Die [1] 3 DB Dice [2] Combined [1] 0.6 1.8 2.4 W 0.7 2.4 3.1 W 405 460 405 & 460 nm 110 Degrees 120 Degrees Notes for Table 6: 1. When operating the UV LED, observe IEC 60825-1 class 3B rating. Avoid exposure to the beam. 2. When only operating the Dental Blue LED, observe IEC 60825-1 class 2 rating. Do not stare into the beam. 3. Viewing Angle is the off axis angle from emitter centerline where the radiant power is ½ of the peak value. 4. Total Included Angle is the total angle that includes 90% of the total radiant flux. Electrical Characteristics @ TC = 25°C Table 7: Parameter Symbol Forward Voltage (@ IF = 700mA) Forward Voltage (@ IF = 1000mA) Temperature Coefficient of Forward Voltage Thermal Resistance (Junction to Case) VF VF 1 UV Die 3.9 4.3 Typical 3 DB Dice 10.5 11.1 Combined 14.4 15.4 Unit V V ΔVF/ΔTJ -10.4 mV/°C RΘJ-C 1.1 °C/W 5 LZ4-00D100 (07/14/11) Mechanical Dimensions (mm) Pin Out Pad Die Color Function 1 A UV Anode 2 A UV Cathode 3 B DB1 Anode 4 B DB1 Cathode 5 C DB2 Anode 6 C DB2 Cathode 7 D DB3 Anode 8 D DB3 Cathode 9 [2] n/a n/a Thermal 1 2 3 9 8 4 Figure 1: Package outline drawing. Notes for Figure 1: 7 5 6 1. Unless otherwise noted, the tolerance = ± 0.20 mm. 2. Thermal contact, Pad 9, is electrically connected to Pad 3. Do not connect any pad to the thermal contact, Pad 9. When mounting the LZ4-00D100 onto a MCPCB, by default its dielectric layer provides for the necessary electrical insulation in between all contact pads. LedEngin offers LZ4-20D100 or LZ4-40D100 MCPCB options which provides for electrical insulation between all contact pads. Please refer to Application Note MCPCB Option 2 or Option 4, or contact a LedEngin sales representative for more information. Recommended Solder Pad Layout (mm) Figure 2: Recommended solder mask opening (hatched area) for anode, cathode, and thermal pad. Note for Figure 2: 1. Unless otherwise noted, the tolerance = ± 0.20 mm. 6 LZ4-00D100 (07/14/11) Reflow Soldering Profile Figure 3: Reflow soldering profile for lead free soldering. Typical Radiation Pattern 100 90 Relative Intensity (%) 80 70 60 50 40 30 20 10 0 -90 -80 -70 -60 -50 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 Angular Displacement (Degrees) Figure 4: Typical representative spatial radiation pattern. 7 LZ4-00D100 (07/14/11) Typical Separate Die Relative Spectral Power Distribution Dental Blue Die 0.9 0.9 0.8 0.8 Relative Spectral Power 1 0.7 0.6 0.5 0.4 0.3 0.7 0.6 0.5 0.4 0.3 0.2 0.2 0.1 0.1 0 350 400 450 0 400 450 Wavelength (nm) 500 550 Wavelength (nm) Figure 5: Typical individual die relative spectral power distribution. Typical Combined Relative Spectral Power Distribution 1 0.9 Relative Spectral Power Relative Spectral Power UV Die 1 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 350 400 450 500 550 Wavelength (nm) Figure 6: Typical combined die relative spectral power distribution. 8 LZ4-00D100 (07/14/11) Typical Normalized Radiant Flux 1.4 Normalized Radiant Flux 1.2 1 0.8 0.6 1 UV Die 3 Dental Blue Dice Combined UV & Dental Blue 0.4 0.2 0 0 200 400 600 800 1000 IF - Forward Current (mA) Figure 7: Typical normalized radiant flux vs. forward current @ TC = 25°C. Typical Normalized Radiant Flux over Temperature 1.05 Normalized Radiant Flux 1.00 0.95 0.90 0.85 0.80 1 UV Die 3 Dental Blue Dice Combined UV & Dental Blue 0.75 0.70 0 20 40 60 Case Temperature (ºC) 80 100 Figure 8: Typical normalized radiant flux vs. case temperature. 9 LZ4-00D100 (07/14/11) Typical Forward Current Characteristics 1200 IF - Forward Current (mA) 1000 800 600 400 200 1 UV Die 3 Dental Blue Dice Combined UV & Dental Blue 0 0 2 4 6 8 10 12 14 16 VF - Forward Voltage (V) Figure 9: Typical forward current vs. forward voltage @ TC = 25°C. Current Derating IF - Maximum Current (mA) 1200 1000 800 700 (Rated) 600 RΘJ-A = 4.0°C/W RΘJ-A = 5.0°C/W RΘJ-A = 6.0°C/W 400 200 0 0 25 50 75 100 125 150 Maximum Ambient Temperature (°C) Figure 10: Maximum forward current vs. ambient temperature based on TJ(MAX) = 150°C. Notes for Figure 10: 1. RΘJ-C [Junction to Case Thermal Resistance] for the LZ4-00D100 is typically 1.1°C/W. 2. RΘJ-A [Junction to Ambient Thermal Resistance] = RΘJ-C + RΘC-A [Case to Ambient Thermal Resistance]. 10 LZ4-00D100 (07/14/11) Emitter Tape and Reel Specifications (mm) Figure 11: Emitter carrier tape specifications (mm). Figure 12: Emitter reel specifications (mm). Notes: 1. Packaging contains UV caution labels. Avoid exposure to the beam and wear appropriate protective eyewear when operating the UV LED. 11 LZ4-00D100 (07/14/11) Company Information LedEngin, Inc. is a Silicon Valley based solid-state lighting company specializing in the development and manufacturing of unprecedented high-power LED emitters, modules and replacement lamps. LedEngin’s packaging technologies lead the industry with products that feature lowest thermal resistance, highest flux density and consummate reliability, enabling compact and efficient solid state lighting solutions. LedEngin’s LED emitters range from 5W to 90W with ultra-compact footprints and are available in single color products including Cool White, Neutral White, Warm White, Red, Green, Blue, Amber, Deep Red, Far Red, Dental Blue and UV as well as multi-color products with RGB, RGBA and RGBW options. LedEngin’s brightest White LEDs are capable of emitting 5,500 lumens. LedEngin’s robust emitters are at the core of its unique line of modules and replacement lamps producing unmatched beam quality resulting in true Lux on Target™ for a wide variety of spot and narrow flood directional lighting applications. LedEngin is committed to providing products that conserve natural resources and reduce greenhouse emissions. LedEngin reserves the right to make changes to improve performance without notice. Please contact [email protected] or (408) 492-0620 for more information. 12 LZ4-00D100 (07/14/11)