pwm control 3.5a step-down converter

Advanced Power
Electronics Corp.
APE1802
PWM CONTROL 3.5A STEP-DOWN CONVERTER
FEATURES
DESCRIPTION
APE1802 consists of step-down switching regulator
with PWM control. These devise include a reference voltage
source, oscillation circuit, error amplifier, internal PMOS and
etc.
APE1802 provides low-ripple power, high efficiency,
and excellent transient characteristics. The PWM control
circuit is able to the duty ratio linearly form 0 up to 100%. An
enable function, an over current protect function and short
circuit protect function are built inside, and when OCP or
SCP happens, the operation frequency will be reduced.
Also, an internal compensation block is built in to minimum
external component count.
With the addition of an internal P-channel Power MOS,
a coil, capacitors, and a diode connected externally, these
ICs can function as step-down switching regulators. They
serve as ideal power supply units for portable devices when
coupled with the SOP-8L package, providing such
outstanding features as low current consumption. Since this
converter can accommodate an input voltage up to 23V, it is
also suitable for the operation via an AC adapter.
Input voltage:3.6V to 23V
Output voltage:0.8V to Vcc
Duty ratio:0% to 100% PWM control
Oscillation frequency:330KHz typ.
Current Limit(CL), Enable function.
Thermal Shutdown function.
Short Circuit Protect (SCP).
Built-in internal SW P-channel MOS.
SOP-8L Pb-Free package.
TYPICAL APPLICATION
VIN+12V
R4
100K
C2
C3
470uF 0.1uF
1 FB
ON/OFF
APE1802
VSS
2 EN
R3
1.5K
C6
0.1uF
8
VSS
7
3 OCSET
SW
6
4 VCC
SW
5
1
L1
VOUT = 5V/3.5A
2
22uH
R1
30K
D1
B340
C1
1nF
C8
0.1uF
C4
470uF
R2
5.6K
VOUT = VFB x (1 +
R1
)
R2
VFB = 0.8V ; R2 suggest 0.8K ~ 6k
L1 recommend value (VIN=12V )
VOUT
1.8 V
2.5V
3.3V
5V
IOUT=3.5A
12uH
15uH
18uH
22uH
PACKAGE ORDERING INFORMATION
APE1802X
Package Type
M : SOP-8
Data and specifications subject to change without notice
1
200808292
Advanced Power
Electronics Corp.
APE1802
ABSOLUTE MAXIMUM RATINGS (at T =25°C)
A
VCC PIN Voltage(VCC) -------------------------------------- VSS - 0.3 to VSS + 25V
Feedback PIN Voltage(V FB) ------------------------------ VSS -0.3V to VCC
ON/OFF PIN Voltage(VEN) -------------------------------
VSS -0.3V to VCC + 0.3V
Switch PIN Voltage(VSW ) ---------------------------------- VSS -0.3V to VCC + 0.3V
Power Dissipation(PD) ------------------------------------- Internally Limited
Storage Temperature Range(T ST) ---------------------
-40°C To 150°C
Operating Temperature Range(T OP) ------------------
-20°C To 125°C
Operating Supply Voltage(VOP) ------------------------ +3.6V to +23V
Output Current (I OUT) --------------------------------------
0 to 3.5A
Peak Current (I peak) ----------------------------------------
6A
Thermal Resistance from Junction to Case(Rth JC)
25°C/W
Thermal Resistance from Junction to Ambient(Rth JA)
70°C/W
Note. Rth JA is measured with the PCB copper area(need connect to SW pins) of approx. 1 in 2 (multi-layers)
PACKAGE INFORMATION
( Top View )
8
Vss
7
Vss
3
6
SW
4
5
SW
FB
1
EN
2
Ocset
Vcc
APE1802
SOP–8L
ELECTRICAL SPECIFICATIONS
(VIN=12V, TA=25℃, unless otherwise specified)
Parameter
SYM
TEST CONDITION
MIN
TYP
MAX
UNITS
Feedback Voltage
VFB
IOUT=0.1A
0.784
0.8
0.816
V
Quiescent Current
ICCQ
VFB=1.2V force driver off
-
3
5
mA
Feedback Bias Current
IFB
IOUT=0.1A
-
0.1
0.5
uA
Shutdown Supply Current
ISD
VEN=0V
-
2
10
uA
IOCSET
95
110
140
uA
ISW
45
-
-
A
%
OCSET pin bias current
Switch Current
Line Regulation
Load Regulation
Oscillation Frequency
△VOUT/VOUT VCC= 8V~23V, IOUT=0.2A
△VOUT/VOUT IOUT= 0.1A to 3.5A
FOSC
SW PIN
-
1
2
-
0.2
0.5
%
260
330
400
KHz
2
Advanced Power
Electronics Corp.
APE1802
ELECTRICAL SPECIFICATIONS(Cont.)
EN PIN Logic Input Threshold Voltag
EN PIN Input Current
Internal MOSFET RDS(ON)
VSH
High (regulator ON)
2
VSL
Low (regulator OFF)
ISH
VEN=2.5V(ON)
ISL
RDS(ON)
EFFI
Efficiency
-
-
-
-
0.8
V
-
20
-
uA
VEN=0.3V(OFF)
-
-10
-
uA
VCC=5V, VFB=0V
-
80
140
VCC=12V, VFB=0V
-
55
90
VCC=12V
VOUT=5V
IOUT=2A
92
-
IOUT=3.5A
90
-
V
mΩ
%
PIN DESCRIPTIONS
PIN SYMBOL
VSS
PIN DESCRIPTION
GND Pin
Feedback Pin
FB
Power -Off Pin
H : Normal Operation(Step-down)
EN
L : Step-down Operation Stopped
(All circuits deactivated)
OCSET
Add an external resistor to set max switch output current.
SW
Switch Pin. Connect External Inductor & Diode here.
VCC
IC Power Supply Pin
BLOCK DIAGRAM
SW
Oscillation
Circuit
Reference Voltage
Vcc
+
PWM - Switched
Control Circuit
-
Thermal
Shutdown
FB
Vss
110uA
VEN
EN
OCSET
3
Advanced Power
Electronics Corp.
APE1802
FUNCTION PIN DESCRIPTION
PWM CONTROL
The APE1802 consists of DC/DC converters that employ a pulse-width modulation
(PWM) system. In converters of the APE1802, the pulse width varies in a range from 0
to 100%, according to the load current. The ripple voltage produced by the switching
can easily be removed through a filter because the switching frequency remains
constant. Therefore, these converters provide a low-ripple power over broad ranges of
input voltage and load current.
RDS(ON) CURRENT LIMITING
The current limit threshold is setting by the external resistor (R3) connecting from
VCC supply to OCSET pin. The internal 110uA sink current crossing the resistor sets
the voltage at pin of OCSET. When the PWM voltage is less than the voltage at
OCSET, an over-current condition is triggered. Please refer to the formula for setting
the current limit value:
I
ISW(MIN) =
OCSET × R3 +
0.08
R DS(ON)
(Normally, The ISW(MAX) setting more than IOUT 1.0A ).
Example:
ISW = (110u x 1.5K + 0.08)/ 55m= 4.75A (Vin=12V)
ISW = (110u x 2.7K + 0.08)/ 80m= 4.7A
(Vin=5V)
SETTING THE OUTPUT VOLTAGE
Application circuit item shows the basic application circuit with APE1803 adjustable
output version. The external resistor sets the output according to the following equation :
V OUT = 0.8V x (1+R1/R2)
Table1 Resistor select for
output voltage setting
VOUT
5V
3.3V
R2
R1
1.3K
6.8K
5.6K
30K
1.5K
4.7K
5.6K
18K
2.2K
4.7K
5.6K
12K
1.8V
2K
2.5K
1.5V
2.2K
2K
1.2V
3K
1.5K
1.0V
3K
0.75K
2.5V
R2 setting 5.6k that System Operation Current (No load) can be reducing to under 4mA.
VIN>+9V
C2
C3
470uF 0.1uF
R4
100K
ON/OFF
R3
1.5K
C6
0.1uF
APE1802
1 FB
VSS
8
2 EN
VSS
7
3 OCSET
SW
6
4 VCC
SW
5
L1
2
22uH
R1
30K
D1
B340
VOUT = 5V/3.5A
1
C1
1nF
C8
0.1uF
C4
470uF
R2
5.6K
4
Advanced Power
Electronics Corp.
APE1802
PCB LAYOUT GUIDE
If you need low TC & TJ or large PD(Power Dissipation), The dual SW pins (5 &
6) on the SOP-8L package are internally connected to die pad, The PCB layout should
allow for maximum possible copper area at the SW pins.
1. Connect C3 to VCC PIN as closely as possible to get good power filter effect.
2. Connect R3 to VCC PIN as closely as possible.
3. Connect ground side of the C2 & D1 as closely as possible.
5
Advanced Power
Electronics Corp.
APE1802
TYPICAL CHARACTERISTICS
VFB VS VIN
ICCQ VS VIN
ICCQ VS VIN
VFB VS VIN
0.820
6.0
0.816
5.0
0.812
4.0
0.804
ICCQ (mA)
VFB (V)
0.808
0.800
0.796
3.0
2.0
0.792
0.788
1.0
0.784
0.780
0.0
4
6
8
10
12
14
16
18
20
22
24
4
6
8
10
12 14
Vin (V)
Vin (V)
FOSC VS VIN
20
22
24
Fosc vs Temperature
FOSC VS VIN
360.0
350.0
350.0
340.0
340.0
330.0
Fosc(KHz)
FOSC (KHz)
18
FOSC VS TEMPERATURE
360.0
320.0
310.0
330.0
320.0
310.0
300.0
300.0
290.0
290.0
280.0
280.0
4
6
8
-20
10 12 14 16 18 20 22 24
0
20
Vin (V)
40
60
80
100 120
Temp ( ℃ )
VFB VS TEMPERATURE
ICCQ VS TEMPERATURE
Iccq vs Temperature
VFB vs temperature
6.0
0.820
0.815
5.0
ICCQ(mA)
0.810
0.805
VFB(V)
16
0.800
0.795
4.0
3.0
2.0
0.790
1.0
0.785
0.0
0.780
-20
0
20
40
60
80
-20
100 120
0
20
40
60
80
100
120
Temp (℃ )
Temp (℃ )
6
.
Advanced Power
Electronics Corp.
APE1802
TYPICAL CHARACTERISTICS
Output Ripple
Power on test wave
(VIN=12V, VOUT=5V, IOUT=3A)
(VIN=12V, VOUT=5V, IOUT=3A )
VOUT
VOUT (AC)
SW
VIN
SW
ISW
ISW
Load Transient Response
EN PIN on test wave
(VIN=12V, VOUT=5V, IOUT=0.1~3A)
(VIN=12V, VOUT=5V, IOUT=3A )
VOUT
VOUT
VOUT (AC)
SW
VIN
SW
ISW
ISW
Efficiency
Efficiency
(VIN=12V, VOUT=5V)
(VIN=12V, VOUT=3.3V)
VOUT=3.3V
100%
90%
90%
80%
80%
70%
70%
Efficiency(%)
Efficiency(%)
VOUT=5V
100%
60%
50%
40%
60%
50%
40%
30%
30%
20%
20%
10%
10%
0%
0%
0.0
1.0
2.0
0.0
3.0
1.0
2.0
3.0
Iout(A)
Iout(A)
7
.
ADVANCED POWER ELECTRONICS CORP.
Package Outline : SO-8
D
Millimeters
8
7
6
5
E1
1
2
3
4
e
B
E
SYMBOLS
MIN
NOM
MAX
A
1.35
1.55
1.75
A1
0.10
0.18
0.25
B
0.33
0.41
0.51
c
0.19
0.22
0.25
D
4.80
4.90
5.00
E
5.80
6.15
6.50
E1
3.80
3.90
4.00
e
1.27 TYP
G
0.254 TYP
L
0.38
-
0.90
α
0.00
4.00
8.00
A
A1
G
1.All Dimension Are In Millimeters.
2.Dimension Does Not Include Mold Protrusions.
Part Marking Information & Packing : SO-8
Part Number
1802M
YWWSSS
Package Code
Date Code (YWWSSS)
Y:Last Digit Of The Year
WW:Week
SSS:Sequence
8