BP5042A15 AC/DC converter AC220V input,15V/500mA output type Dimension(Unit : mm) Absolute Maximum Ratings Unit 600 500 2 −20 to +80 −25 to +105 8.4MAX. 38.0MAX. V mA kV °C °C Mark Side Limits Vi Io Vsurge Topr Tstg 21.0MAX. Symbol 4±1.0 Parameter Input voltage Output current ESD endurance Operating temperature range Storage temperature range 1 2 5 8 11 14 0.5±0.1 1.3±0.2 P=7.62±0.2 3.0MAX 0.25±0.05 3.6Max. 4.8MAX. 2.54±13=33.02 Electrical Characteristics Typ. 311 15.2 − 0.2 0.2 0.15 75 Max. 390 16.3 500 0.5 0.5 − − Unit V V mA V V Vp-p % Conditions DC(160 to 276VAC) Vi=311V, Io=500mA Vi=311V ∗1 Vi=248 to 390V, Io=500mA Vi=311V, Io=0 to 500mA ∗2 Vi=311V, Io=500mA Vi=311V, Io=500mA ∗2 Derating Curve Derating Curve 600 Output Current Io(mA) Symbol Min. Parameter Input voltage range 248 Vin Output voltage 14.1 Vo Output current − Io Line regulation − Vr Load regulation − Vl Output ripple voltage − Vp η Power conversion efficiency 68 500 400 300 Operation Range 200 100 0 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 Ambient Temperature Ta(°C) ∗1 Maximum output current varies depending on ambient temperature ; please refer to derating curve. ∗2 Spike noise is not included in output ripple voltage. R1 D1 ZNR Vi Vin 5 Q1+ Heatsink C1 8 11 14 FUSE + − 2 C3 L1 1mH + − C2 Vo Be sure to use fuse for safety. For acutual usage, Please kindly evaluate and confirm our part mounted in your product, Especially, Please make sure to confirm the load current does not exceed Max. rated current by using the current probe. External components setting FUSE: Fuse C1: Capacitor for input voltage smoothing Please make sure to use quick acting fuse 1A Capacitance : 33µF to 100µF Rated voltage : 450V or higher C2: Capacitor for output voltage smoothing Capacitance : 220µF to 470µF Rated voltage : 35V or higher, ESR is 0.16 max. Ripple current is 0.58Arms above. Output noise voltage is infulenced.Please evaluate it in the actual set. Capacitance : 0.1µF to 0.22µF Rated voltage : 450V or higher Film capacitor or ceramic capacitor. Reduce the noise terminal voltage. The constant value should be evaluated in the set. L : 1mH Allowable current : 1A or higher Please use the one that is hard to be magnetic saturated even in the high temperature. 10Ω to 22Ω 1/4W(short time overload guranteed product) Reduce the noise terminal voltage.please set it,if necessary. The constant value should be evaluated in set. In the absolute maximum ratings, the reverse peak voltage should be 600V or higher, the average rectifying current should be 0.5A or higher, and the peak surge current should be 20A or higher. (Full-wave rectifier can be used in out part.) C3: For noise terminal voltage reduction L1: Choke coil R1: For noise terminal voltage reduction D1: Rectifier diode Q1: Power transistor Heat sink ZNR: Varistor 600V/2A Please select a power transistor with high-speed switching. Please make sure to radiate by using heat sink. Please select appropriate size to protect Q1 from thermal run away. Thermal resistance : 20°C/W or less. Varistor must be used. It protects this part from lightning surge and static electricity. 18 16 14 12 10 8 6 4 2 0 0 SwitchingFrequency (Ta=25°C, Vi=311V) 100 200 300 400 Output Current Io(mA) 500 Conversion Efficiency Conversion Efficiency η (%) 1 Function Input terminal Power transistor connect terminal Not used Not used COMMON terminal Not used Not used Coil connect Not used Not used Coil connect Not used Not used Output terminal 100 90 80 70 60 50 40 30 20 10 0 0 Conversion Efficiency (Ta=25°C, Vi=311V) 50 100 150 200 250 300 350 400 450 500 Output Current Io(mA) Load Regulation Output Voltage (V) BP5042A15 Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 18 16 14 12 10 8 6 4 2 0 Load Regulation (Ta=25°C, Vi=311V) 0 100 200 300 400 500 600 700 Output Current Io(mA) Surface Temperature Rising Temperature Rising ∆ T(°C) Application circuit Switching Frequency fsw (kHz) Switching Frequency 50 45 40 35 30 25 20 15 10 5 0 Surface Temperature Rising (Ta=25°C,Vi=311V) 0 100 200 300 400 Output Current Io(mA) Rev.A 500 1/2 Precautions on Use of ROHM Power Module Safety Precautions 1) The products are designed and produced for application in ordinary electronic equipment (AV equipment, OA equipment, telecommunication equipment, home appliances, amusement equipment etc.). If the products are to be used in devices requiring extremely high reliability (medical equipment, transport equipment, aircraft/spacecraft, nuclear power controllers, fuel controllers, car equipment including car accessories, safety devices, etc.) and whose malfunction or operational error may endanger human life and sufficient fail-safe measures, please consult with the Company's sales staff in advance. If product malfunctions may result in serious damage, including that to human life, sufficient fail-safe measures must be taken, including the following: [a] Installation of protection circuits or other protective devices to improve system safety [b] Installation of redundant circuits in the case of single-circuit failure 2) The products are designed for use in a standard environment and not in any special environments. Application of the products in a special environment can deteriorate product performance. Accordingly, verification and confirmation of product performance, prior to use, is recommended if used under the following conditions: [a] Use in various types of liquid, including water, oils, chemicals, and organic solvents [b] Use outdoors where the products are exposed to direct sunlight, or in dusty places [c] Use in places where the products are exposed to sea winds or corrosive gases, including Cl2, H2S, NH3, SO2, and NO2 [d] Use in places where the products are exposed to static electricity or electromagnetic waves [e] Use in proximity to heat-producing components, plastic cords, or othe flammable items [f] Use involving sealing or coating the products with resin or other coating materials [g] Use involving unclean solder or use of water or water-soluble cleaning agents for cleaning after soldering [h] Use of the products in places subject to dew condensation 3) The products are not radiation resistant. 4) The Company is not responsible for any problems resulting from use of the products under conditions not recommended herein. 5) The Company should be notified of any product safety issues. Moreover, product safety issues should be periodically monitored by the customer. Precautions Regarding Application Example and External Circuits 1) If change is made to the constant of an external circuit, allow a sufficient margin due to variations of the characteristics of the products and external components, including transient characteristics, as well as static characteristics. Please be informed that the Company has not conducted investigations on whether or not particular changes in the application examples or external circuits would result in the infringement of patent rights of a third party. 2) The application examples, their constants, and other types of information contained herein are applicable only when the products are used in accordance with standard methods. Therefore, if mass production is intended, sufficient consideration to external conditions must be made. Prohibitions Regarding Industrial Property 1) These Specifications contain information related to the Company’s industrial property. Any use of them other than pertaining to the usage of appropriate products is not permitted. Duplication of these Specifications and its disclosure to a third party without the Company’s permission is prohibited. 2) Information and data on products, including application examples, contained in these specifications are simply for reference; the Company does not guarantee any industrial property rights, intellectual property rights, or any other rights of a third party regarding this information or data. Accordingly, the Company does not bear any responsibility for: [a] infringement of the intellectual property rights of a third party [b] any problems incurred by the use of the products listed herein. 3) The Company prohibits the purchaser of its products to exercise or use the intellectual property rights, industrial property rights, or any other rights that either belong to or are controlled by the Company, other than the right to use, sell, or dispose of the products. Rev.A 2/2 Appendix Notes No technical content pages of this document may be reproduced in any form or transmitted by any means without prior permission of ROHM CO.,LTD. The contents described herein are subject to change without notice. The specifications for the product described in this document are for reference only. Upon actual use, therefore, please request that specifications to be separately delivered. Application circuit diagrams and circuit constants contained herein are shown as examples of standard use and operation. Please pay careful attention to the peripheral conditions when designing circuits and deciding upon circuit constants in the set. Any data, including, but not limited to application circuit diagrams information, described herein are intended only as illustrations of such devices and not as the specifications for such devices. ROHM CO.,LTD. disclaims any warranty that any use of such devices shall be free from infringement of any third party's intellectual property rights or other proprietary rights, and further, assumes no liability of whatsoever nature in the event of any such infringement, or arising from or connected with or related to the use of such devices. Upon the sale of any such devices, other than for buyer's right to use such devices itself, resell or otherwise dispose of the same, no express or implied right or license to practice or commercially exploit any intellectual property rights or other proprietary rights owned or controlled by ROHM CO., LTD. is granted to any such buyer. Products listed in this document are no antiradiation design. The products listed in this document are designed to be used with ordinary electronic equipment or devices (such as audio visual equipment, office-automation equipment, communications devices, electrical appliances and electronic toys). Should you intend to use these products with equipment or devices which require an extremely high level of reliability and the malfunction of with would directly endanger human life (such as medical instruments, transportation equipment, aerospace machinery, nuclear-reactor controllers, fuel controllers and other safety devices), please be sure to consult with our sales representative in advance. About Export Control Order in Japan Products described herein are the objects of controlled goods in Annex 1 (Item 16) of Export Trade Control Order in Japan. In case of export from Japan, please confirm if it applies to "objective" criteria or an "informed" (by MITI clause) on the basis of "catch all controls for Non-Proliferation of Weapons of Mass Destruction. Appendix1-Rev1.1