The most important thing we build is trust ADVANCED ELECTRONIC SOLUTIONS AVIATION SERVICES COMMUNICATIONS AND CONNECTIVITY CCA – Equipment Overview Cobham Semiconductor Solutions February 2015 Commercial in Confidence Presenters: MISSION SYSTEMS Component Prep Lead Forming Equipment: Fancort Flex Lead Forming System Fancort Universal Lead Forming System Fancort Pneumatic Presses GPD Presses Numerous Dedicated Die Sets Streckfuss & Manix Transistor Formers Hepco DIP Straightener EPA Hand & Pneumatic Formers Lead Inspection Equipment: Optical Comparator Toolmaker’s Microscope Measurables: Attributable Defects Cobham plc ACE KSPCA-1 Hand Solder Dip Equipment Features: Dynamic Solder Pot - Nitrogen Inerted - 2” x 2” Max Component Size Digital Pump Controller 3ºC Temperature Accuracy 30 lb. Solder Pot Capacity Measurables: Attributable Defects Monthly Solder Purity Verification Cobham plc RPS Anthem Semi-Automatic Solder Dip Equipment Features: Static Solder Pot - 6” x 10” Max Component Size Dynamic Solder Pot - Nitrogen Inerted - 2” x 3.5” Max Component Size 0.002” Motion Control Accuracy 2ºC Temperature Accuracy Measurables: Attributable Defects Monthly Solder Purity Verification Cobham plc MPM Momentum Screen Printer Equipment Features: Fully Automatic In-Line Capability Automatic Support Tooling Closed-Loop Print Head 2D Board & Stencil Inspection SPC Reporting Capability Wet & Dry Stencil Wipe Metal (Nickel) Squeegee Blades Stencil Characteristics: Typical 6 mil Thickness Step-Up or Step-Down Available Stainless Steel 29" x 29" Maximum Paste Characteristics: Indium and Alpha Metals Approved Sn63Pb37 with RMA Flux Mesh Size: 325-500 (25-45 micron) Metal Load: 90% by Weight Cobham plc MPM UltraPrint 500 Screen Printer Equipment Features: Fully Automatic In-Line Capability Automatic Support Tooling Closed-Loop Print Head 2D Board & Stencil Inspection SPC Reporting Capability Wet & Dry Stencil Wipe Automatic Paste Dispense Stencil Characteristics: Typical 6 mil Thickness Stainless Steel 29" x 29" Maximum Paste Characteristics: Indium and Alpha Metals Approved Sn63Pb37 with RMA Flux Mesh Size: 325-500 (25-45 micron) Metal Load: 90% by Weight Cobham plc Parmi SigmaX Solder Paste Inspection System Equipment Features: Fully Automatic In-Line Capability 100% Pad Measurement - Height - Volume - Area All Measurements 100% Reportable Max Inspection Area: 22” x 20” 15 Sq In/Second Scan Speed 2 Micron Accuracy Automatic PWB Warp Compensation SPC and Defect Analysis Offline Programming Cobham plc MyData MY100 Pick and Place Machine Equipment Features: High Mix Low Volume Fast Change-Over Standard 20,000 Devices per Hour Tape & Reel Feeders Vibratory Feeders Tray Wagon Automatic Board Height Detection Automatic Component Height Detection Mechanical Test of All Components Electrical Verification of - Resistors - Capacitors - Diodes - SOT's Max Board Dimension 20" x 22" Max Component Size 2.2" sq Min Component Size 0.02" x 0.01" Remote Programming Using UniCam Cobham plc MyData MY19 Pick and Place Machine Equipment Features: High Mix Low Volume Fast Change-Over Standard 6500 Devices per Hour Tape & Reel Feeders Vibratory Feeders Tray Wagon Automatic Board Height Detection Automatic Component Height Detection Mechanical Test of All Components Electrical Verification of - Resistors - Capacitors - Diodes - SOT's Max Board Dimension 16" x 22" Max Component Size 2.2" sq Min Component Size 0.02" x 0.01" Remote Programming Using UniCam Cobham plc Vitronics XPM2 Reflow Oven Equipment Features: Fully Programmable Fast Change-Over Time Eight Heating Zones Two Cooling Zones Air or N2 Atmosphere Max Board Width - 24" Measurables: Attributable Defects Profile Attributes (DataPaq) Daily Monitor of Golden Profile Cobham plc Heller 1500S Reflow Oven Equipment Features: Fully Programmable Fast Change-Over Time Five Heating Zones One Cooling Zone Air or N2 Atmosphere Max Board Width – 17” Measurables: Attributable Defects Profile Attributes (DataPaq) Daily Monitor of Golden Profile Cobham plc Teradyne GRX-1525 Real-Time X-Ray Equipment Features: Live Mode Viewing High Resolution, High Power Large Field of View 30 to 130kV X-Ray Source Advanced Image Processor 360 Degree Rotating Platform Image Enhancement BGA and Void Analysis Measurement Reporting Measurables: Opens and/or Shorts Cobham plc ErsaScope Inspection System Equipment Features: Live Video Image Right Angle or Vertical Cameras 0.002" Min Gap 350X Max Magnification Distance, Radius, Angle Measurements Cobham plc AirVac DRS22 & 25 SMT Rework Station Equipment Features 10” x 12” Bottomside Heat Diffuser Air or Nitrogen Atmosphere Max Board Size: 16” x 20” Automatic Process Control Software Electronically Regulated Gas Flow Max Temperature: 420°C LTP Beam-Splitter Vision System - Placement Accuracy: 0.001” Digital Closed Loop Temp Control Built in Theta Rotational Adjustment Large On-Hand Nozzle Selection Measurables: Attributable Defects Profile Attributes (DataPaq) Cobham plc Electrovert Electra Wave Solder Machine Equipment Features: Wave Fluxer Module (RMA Flux) Three Stage Convection Pre-Heat Lambda Wave with Omega Feature 2” to 20” Conveyor Width 5 to 7 Conveyor Incline L-Shaped Fingers Color LCD Interface Pallet Characteristics: Duropol Composite Material 15” x 15” Standard ½” Height Stand-Off Rotating Insert for Variable Angles Measurables: Attributable Defects Profile Attributes (DataPaq) Daily Monitor of Golden Profile Wave Contact Length Monthly Solder Purity Verification Cobham plc ACE KISS103 Selective Solder Machine Equipment Features: Fully Programmable Integrated Topside Heater with Closed-Loop Feedback Lead Screw Positional Accuracy of ± 0.002” Nitrogen Purged Solder Pot and Fountain 18” x 24” Max Board Size Measurables: Attributable Defects Profile Attributes (DataPaq) Daily Monitor of Golden Profile Monthly Solder Purity Verification Cobham plc Detrex LE20A In-Line Cleaner Equipment Features: Heated Spray Under Immersion in Clean Stage Three Hot DI Water Cascading Rinse Zones Paxton Blower and Air Knives for Water Removal IR Heaters for Additional Drying 18" x 24" Max Board Dimension 2" Max Component Height Chemistry: Kyzen Ionox I3330 - H2O Soluble Solvent - Low Surface Tension - High Flash Point DI Water - ~18 Mega Ohm Measurables: Ionic Contamination (Daily Monitor) Visual Contamination (Daily Monitor) Cobham plc Austin American Mega II Cleaner Equipment Features: Heated Circulating Immersion Wash Heated DI Immersion Rinse Heated N2 Dry Chemistry: Kyzen Ionox I3330 - H2O Soluble Solvent - Low Surface Tension - High Flash Point DI Water - ~18 Mega Ohm Measurables: Ionic Contamination (Daily Monitor) Cobham plc Aqueous Tech AQ-800 Batch Cleaner Equipment Features: PLC Computer System Rotating High and Low Pressure Spray On-Demand Water Heaters Convection/Forced Hot Air Drying 19" x 19" Max Board Dimension Remote Diagnostics Chemistry: DI Water - ~18 Mega Ohm Measurables: Ionic Contamination (Daily Monitor) Cobham plc JetClean Equipment Features: Agitated IPA Nitrogen Dry Chemistry: Reagent Grade IPA Measurables: Ionic Contamination (Daily Monitor) Cobham plc Camalot FX-D Automated Dispense Equipment Features: Fully Programmable Max Board Size: 20” x 20” Total System Accuracy: 0.005” Placement Accuracy: 0.003” Dispense Rate: 23,000 dots/hr Measurables: Attributable Defects Cobham plc Camalot 1414 Automated Dispense Equipment Features: Fully Programmable Max Board Size: 14” x 14” Max Z Travel: 2” Lead Screw Drives - Resolution: 0.0005” Placement Accuracy: 0.003” Dispense Rate: 13,000 dots/hr Measurables: Attributable Defects Cobham plc Mirtec MVC-7xi Automated Optical Inspection Equipment Features: 16” x 18” Max Board Size Five (5) Cameras, 5 Megapixels Each Laser Z-Height Measurement Tool Measures: - Component Height - Lead Height - Solder Paste Height Detects Missing, Wrong or Mis-Oriented Parts Detects Solder Bridges and Missing Solder Conveyorized for Use in Automated Line Measurables: Defects Cobham plc FARO Prime Portable CMM Equipment Features: 3D Coordinate Measuring Machine (CMM) 4 Ft Spherical Working Area Part to CAD Measurement Capability Touch-Probe and Hard-Probe Measurement 0.016 mm Single Point Accuracy 0.023 mm Volumetric Accuracy Automatic Temperature Compensation Automatic Report Generation Measurables: Flatness Cobham plc Seica Pilot Flying Probe Tester Equipment Features: 4 Active Test Heads 10 Movements Per Second Per Head 0.2 mil Positioning Accuracy 0.007” Min Contact Dimension 0.016” Min Test Point Spacing 16” x 25” Max Board Size Measurement Capability of: - Resistance: 0.1 to 100 M ohm - Capacitance: 100 pF to 10 F - Inductance: 100 nH to 1 H Measurables: Defects Cobham plc Power Supply Functional Test Station Equipment Features: Software Controlled 85% Automated Testing Universal Interface Pane - Supports Multiple Power Supply Types Supports Environmental Testing - Tenney T10C Chamber - CSZ-32 Chamber ~ Humidity Test Capable - GN2 Purge - -40ºC to +125ºC - Over-temp Controls - Under-temp Controls Cobham plc Unit-Level Functional Test Station Equipment Features: Software Controlled 100% Automated Testing DUT Hardware and Software Safety Precautions in Place Supports Environmental Testing - Thermotron S-16C Thermotron S-18C GN2 Purge -40ºC to +125ºC - Over-temp Controls - Under-temp Controls Cobham plc Module-Level Functional Test Station Equipment Features: 100% Manual Testing Custom-Designed Test Fixtures Cobham plc Random Vibration Equipment Features: Vertical/Horizontal Driver and Oil Film Slip Table - Shaker Face Diameter: 17.25” - 29 Attach Points Slip Table Area : 36” x 36” - Allows Multi-Axis Testing 100 Attach Points 29 Match Shaker Pattern Rated Performance of 12K lbs Force - From 20 Hz to 2K Hz System Stroke Length of 1.0” Pk to Pk Controller Generates Random, Sine, Shock, Sine on Random and Random on Random Stimulus Cobham plc Device Programming Equipment Features: Actel Silicon Sculptor 3 - Supports All Actel Packages BP-Micro 1410/240 Universal Programmer - 240 Pin Drivers - Supports More Than 22,000 Devices - Supports Vdd as Low as 2.4V Adaptors Available: - SM28FLPA - SM84P - DIP - PLCC Universal - SM208CQSX-Actel - SMAX-352CQ-Actel - SM208PQ-Actel-2 - SM144TQ-Actel - SM160PQ-Actel - SM329BG-Actel - SM68P-Actel - SM256FG-Actel Cobham plc GETech PCB Router Equipment Features: Rout Window: 20.0” x 20.0”" High-Resolution Camera for Programming Dry Run Vision-Assisted Test Mode 4-Axis Servo Control 0.0004” Resolution, < 0.003” Repeatability Tall Component Clearance (up to 0.75") Fiducial Recognition Integral Ionizer Follows Bit Broken Bit Detection Bit Wear Compensation Design-Specific Fixtures Measurables: Attributable Defects Cobham plc Blue-M Class A Ovens Equipment Features: Class-A (Vent Prior to Heat) Stainless Steel Construction Dual Programmable Controllers - Heat Controller - Over-Temp Controller - Audible Alarm for Over-Temp Chart Recorder (7 Year Retention) Timer Measurables: None Cobham plc Blue-M & Memmert Vacuum Ovens Equipment Features: Digital Controller All Steel Construction Dual Programmable Controllers - Heat Contoller - Over-Temp Controller - Audible Alarm for Over-Temp 24” Hg Maximum (High Altitude) Cobham plc Blue-M Lamination Oven Equipment Features: Digital Temperature Control Plumbed for Constant Vacuum Chart Recorder Vacuum Pump Features: Redundant Vacuum Pumps External Gage Measurables: Attributable Defects Cobham plc Silicone Material Processing Area Equipment Set: Dedicated Mix Hood Dedicated Blue-M Oven Dedicated Camalot 1414 Dedicated Workstations Dedicated Procedures Dedicated Smocks Cobham plc Desiccant Cabinets Equipment Features: Conforms to IPC/JEDEC J-Std-033 Solid Steel Construction Maintains RH Level of Less than 1% Internal Hygrometer Reports RH Level Cobham plc OmegaMeter 600SMD Equipment Features: Automated ROSE Testing System Complies with IPC-TM-650 Complies with J-Std-001 Complies with NASA 8739.1 Submerged Spray for Increased Contamination Detection Storage of 99 Test Profiles 26” x 26” Max Board Dimensions Measurables: Ionic Contamination Cobham plc SCS Ionograph SMD II Equipment Features: Ultra-Sensitive Contamination Tester - Resistance of Solvent Extract (ROSE) Complies with ANSI/J-STD-001 Complies with IPC-TM-650 Complies with NASA 8739.1 Large Volume Reservoir Measurables: Ionic Contamination Cobham plc Conformal Coat Equipment Features: Binks Spray Booth Fire Suppression System DeVilbiss Spray Gun Materials: Arathane 5750 Conathane CE-1155 Humiseal 1B-31 Others Upon Request Measurables: Dry Film Thickness Cobham plc Production Photo Process Features: Canon E0S 5-D Camera 16 MegaPixels 8 Photos per Assembly - 45º Four Times, Each Side Cobham plc