EMC filters
Series/Type:
B84144A*R140
Date:
March 2012
© EPCOS AG 2015. Reproduction, publication and dissemination of this publication, enclosures hereto and the
information contained therein without EPCOS' prior express consent is prohibited.
EPCOS AG is a TDK Group Company.
4-line filters
B84144A*R140
for converters and power electronics
Preliminary Data
Power line filters for 3-phase systems
Rated voltage VR: 520/300 V AC
Rated current IR: 8 A to 200 A
Construction
4-line filters
Metal case
Features
Reduced leakage current
Easy to install
Compact design
Design complies with EN 133200
UL and cUL approval
Typical applications
Frequency converters for motor drives, e.g.
elevators
pumps
traction systems
conveyor systems
HVAC systems (heating, ventilation and air
conditioning)
Power supplies
Terminals
Finger-safe terminal blocks
Marking
Marking on component:
Manufacturer's logo, ordering code, rated voltage, rated
current, climatic category, date code, approvals
Minimum data on packaging:
Manufacturer's logo, ordering code, quantity, date code
Please read Cautions and warnings and
Important notes at the end of this document.
Page 2 of 15
4-line filters
B84144A*R140
for converters and power electronics
Preliminary Data
Typical circuit diagram
B84144A0008 ... A0066R140
B84144A0090 ... A0200R140
Please read Cautions and warnings and
Important notes at the end of this document.
Page 3 of 15
4-line filters
B84144A*R140
for converters and power electronics
Preliminary Data
Technical data and measuring conditions
Rated voltage VR
Rated current IR
Test voltage Vtest
Overload capability (thermal)
Climatic category (IEC 60068-1)
Approvals
520/300 V AC (50/60 Hz)
Referred to 50 °C rated temperature
2240 V DC, 2 s (line/line)
2720 V DC, 2 s (lines/case)
1.5 IR for 3 min per hour or
2.5 IR for 30 s per hour
25/100/21 (25 °C/+100 °C/21 days damp heat test)
UL 1283, CSA C22.2 No.8
Characteristics and ordering codes
IR
A
Terminal cross
section
mm2
VR = 520/300 V AC
8
4
16
4
25
4
36
10
50
10
66
16
90
25
120
50
150
95
200
95
ILK1)
Rtyp
mA
mΩ
Approx. Ordering code
weight
kg
0.314 14.1
1.55
0.314 7
1.6
0.314 3.8
1.7
0.314 3.1
2.15
0.314 1.3
2.2
0.314 1.1
3.6
0.314 0.75 5.1
0.314 0.58 9.5
0.314 0.4 11.7
0.314 0.27 12.5
B84144A0008R140
B84144A0016R140
B84144A0025R140
B84144A0036R140
B84144A0050R140
B84144A0066R140
B84144A0090R140
B84144A0120R140
B84144A0150R140
B84144A0200R140
Approvals
×
×
×
×
×
×
×
×
×
×
× = Approval granted
1) Calculation according draft proposal IEC 609391 Ed. 3 (20081029), annex A, ”Calculation of leakage current” at 50Hz.
Please read Cautions and warnings and
Important notes at the end of this document.
Page 4 of 15
×
×
×
×
×
×
×
×
×
×
4-line filters
B84144A*R140
for converters and power electronics
Preliminary Data
Dimensional drawings
B84144A0008R140 ... B84144A0025R140 (8 A ... 25 A)
General tolerances according to ISO 2768C
Dimensions in mm
B84144A0036R140, B84144A0050R140 (36 A, 50 A)
General tolerances according to ISO 2768C
Dimensions in mm
Please read Cautions and warnings and
Important notes at the end of this document.
Page 5 of 15
4-line filters
B84144A*R140
for converters and power electronics
Preliminary Data
B84144A0066R140 (66 A)
General tolerances according to ISO 2768C
Dimensions in mm
B84144A0090R140 (90 A)
General tolerances according to ISO 2768C
Dimensions in mm
Please read Cautions and warnings and
Important notes at the end of this document.
Page 6 of 15
4-line filters
B84144A*R140
for converters and power electronics
Preliminary Data
B84144A0120R140 (120 A)
General tolerances according to ISO 2768C
Dimensions in mm
B84144A0150R140, B84144A0200R140 (150 A, 200 A)
General tolerances according to ISO 2768C
Dimensions in mm
Please read Cautions and warnings and
Important notes at the end of this document.
Page 7 of 15
4-line filters
B84144A*R140
for converters and power electronics
Preliminary Data
Insertion loss (typical values at Z = 50 Ω)
Filters for 8 A
Filters for 16 A
Filters for 25 A
Filters for 36 A
Please read Cautions and warnings and
Important notes at the end of this document.
Page 8 of 15
4-line filters
B84144A*R140
for converters and power electronics
Preliminary Data
Insertion loss (typical values at Z = 50 Ω)
Filters for 50 A
Filters for 66 A
Filters for 90 A
Filters for 120 A
Please read Cautions and warnings and
Important notes at the end of this document.
Page 9 of 15
4-line filters
B84144A*R140
for converters and power electronics
Preliminary Data
Insertion loss (typical values at Z = 50 Ω)
Filters for 150 A
Please read Cautions and warnings and
Important notes at the end of this document.
Filters for 200 A
Page 10 of 15
4-line filters
B84144A*R140
for converters and power electronics
Preliminary Data
Cautions and warnings
Please read all safety and warning notes carefully before installing the EMC filter and putting it
into operation (see ). The same applies to the warning signs on the filter. Please ensure that
the signs are not removed nor their legibility impaired by external influences.
Death, serious bodily injury and substantial material damage to equipment may occur if the
appropriate safety measures are not carried out or the warnings in the text are not observed.
Using according to the terms
The EMC filters may be used only for their intended application within the specified values in lowvoltage networks in compliance with the instructions given in the data sheets and the data book.
The conditions at the place of application must comply with all specifications for the filter used.
Warning
It shall be ensured that only qualified persons (electricity specialists) are engaged on work such
as planning, assembly, installation, operation, repair and maintenance. They must be provided
with the corresponding documentation.
Danger of electric shock. EMC filters contain components that store an electric charge. Dangerous voltages can continue to exist at the filter terminals for longer than five minutes even after
the power has been switched off.
The protective earth connections shall be the first to be made when the EMC filter is installed
and the last to be disconnected. Depending on the magnitude of the leakage currents, the particular specifications for making the protective-earth connection must be observed.
Impermissible overloading of the EMC filter, such as with circuits able to cause resonances, impermissible voltages at higher frequencies etc. can lead to bodily injury and death as well as
cause substantial material damages (e.g. destruction of the filter housing).
EMC filters must be protected in the application against impermissible exceeding of the rated
currents by overcurrent protective circuitry.
In case of leakage currents >3.5 mA you shall mount the PE conductor stationary with the
required cross section before beginning of operation and save it against disconnecting. For
leakage currents IL1) <10 mA the PE conductor must have a KU value2) of 4.5 A3); for leakage
currents IL ≥10 mA the PE conductor must have a KU value of 6.4)
Sine-wave filters must be protected in the application against impermissible exceeding of the
component temperature.
The converter output frequency must be within the specified range to avoid resonances and
uncontrolled warming of the sinusoidal output filter.
1) IL = leakage current let-go
2) The KU value (symbol KU) is a classification parameter of safety-referred failure types designed to ensure protection against hazardous
body currents and excessive heating.
3) A value of KU = 4.5 with respect to interruptions is attained with: a) a permanently connected protective earth circuit ≥2.5 mm2
connected via shroud connectors (IEC 603092) and b) a protective earth circuit.
4) KU = 6 with respect to interruptions is achieved for fixedconnection lines ≥10 mm2 where the type of connection and line layout
correspond to the requirements for PEN conductors as specified in relevant standards.
Please read Cautions and warnings and
Important notes at the end of this document.
Page 11 of 15
4-line filters
B84144A*R140
for converters and power electronics
Preliminary Data
The table below summarizes the safety instructions that must be observed without fail. A detailed
description can be found in the relevant chapters of the databook.
Topic
Instructions
Selecting a filter
When selecting a filter, it is mandatory to observe the
rated data of the converter (such as its rated input
current, rated voltage, harmonic content etc.) as well
as the derating instructions in Chapters 9 and 10.
Protection from
residual voltages
Discharge resistors
Active parts must be discharged within 5 s to a
voltage of less than 60 V (or 50 µ C). If this limit
cannot be observed due to the operating mode, the
hazardous point must be permanently marked in a
clearly visible way.
Filters which are not permanently connected (e.g.
when the test voltage is applied to the filter at the
incoming goods inspection) must be discharged after
the voltage has been switched off.
Installing and
removing of EMC
filters
Installation
Reference chapter
(databook),
paragraph
Selector guide
forconverter filters
Safety regulations,
6.1
Safety regulations,
6.2
When installing and removing our EMC filters, a Safety regulations,
voltage-free state must be set up and secured with 6.4
observance of the five safety rules described in
EN 50110-1.
Use in IT systems
The special features of the IT system ("first fault case" Power distribution
and other fault cases) shall be observed.
system (network
types), 7.6
Safety notes on
leakage currents
The filter leakage currents specified in the data book
are intended for user information only.The maximum
leakage current of the entire electrical equipment or
appliance is limited for safety reasons. Please obtain
the applicable limits for your application from the
relevant regulations, provisions and standards.
Leakage current,
8.4
Leakage current,
8.6
Voltage derating
If the permissible limits for the higher-frequency Voltage derating,
voltages at the filter are exeeded, the filter may be 9.8
Hazards caused by
overloading the filters damaged or destroyed.
Current derating at
elevated ambient
temperatures
Non-observance of the current derating may lead to Current derating,
overheating and consequently represents a fire 10.1
hazard.
Protective earth
connection at
operating currents
>250 A
For operating currents greater than 250 A, we Mounting
recommend the PE connection to be set up between instructions, point
the feed (filter: line) and output (filter: load) not via the 2
PE terminal bolt in the filter housing.
Please read Cautions and warnings and
Important notes at the end of this document.
Page 12 of 15
4-line filters
B84144A*R140
for converters and power electronics
Preliminary Data
Topic
Mounting position
Long motor cables
Instructions
Reference chapter
(databook),
paragraph
Note the mounting position of the filters! It must Mounting
always be ensured that natural convection is not instructions, point
impaired.
13
Long motor cables cause parasitic currents in the Mounting
installation.
instructions, point
15
Please read Cautions and warnings and
Important notes at the end of this document.
Page 13 of 15
4-line filters
B84144A*R140
for converters and power electronics
Preliminary Data
Symbols and terms
Symbol
α
CR
CX
CY
∆V
dv/dt
f
fM
fP
fR
fres
ILK
IC
Imax
IN
Iop
Ipk
Iq
IR
IS
L
LR
Lstray
Ploss
R
Ris
Rtyp
TA
Tmax
Tmin
TR
Veff
VLE
VN
VR
Vpeak
Vtest
VX
VY
Z
|Z|
English
Insertion loss
Rated capacitance
Capacitance X capacitor
Capacitance Y capacitor
Voltage drop (input to output)
Rate of voltage rise
Frequency
Converter output frequency
Pulse frequency
Rated frequency
Resonant frequency
Filter leakage current
Current through capacitor
Maximum current
Nominal current
Operating current (design current)
Rated peak withstand current
Capacitive reactive current
Rated current
Interference current
Inductance
Rated inductance
Stray inductance
Power loss
Resistance
Insulation resistance
DC resistance, typical value
Ambient temperature
Upper category temperature
Lower category temperature
Rated temperature
RMS voltage
Voltage line to earth; voltage line to ground
Nominal voltage
Rated voltage
Peak voltage
Test voltage
Voltage over X capacitor
Voltage over Y capacitor
Impedance
Impedance, absolute value
Please read Cautions and warnings and
Important notes at the end of this document.
Page 14 of 15
German
Einfügungsdämpfung
Bemessungskapazität
Kapazität X-Kondensator
Kapazität Y-Kondensator
Spannungsabfall im Filter
Spannungsanstiegsgeschwindigkeit
Frequenz
Motorfrequenz
Pulsfrequenz
Bemessungsfrequenz
Resonanzfrequenz
Filter-Ableitstrom
Strom durch Kondensator
Maximalstrom
Nennstrom
Betriebsstrom
Bemessungs-Stoßstromfestigkeit
Kapazitiver Blindstrom
Bemessungsstrom
Störstrom
Induktivität
Bemessungsinduktivität
Streuinduktivität
Verlustleistung
Widerstand
Isolationswiderstand
Gleichstromwiderstand, Richtwert
Umgebungstemperatur
Obere Kategorietemperatur
Untere Kategorietemperatur
Bemessungstemperatur
Effektivspannung
Spannung Phase zu Erdpotential
Netzspannung
Bemessungsspannung
Spitzenspannung
Prüfspannung
Spannung über X-Kondensator
Spannung über Y-Kondensator
Scheinwidertand
Scheinwiderstand (Betragswert)
Important notes
The following applies to all products named in this publication:
1. Some parts of this publication contain statements about the suitability of our products for
certain areas of application. These statements are based on our knowledge of typical requirements that are often placed on our products in the areas of application concerned. We
nevertheless expressly point out that such statements cannot be regarded as binding
statements about the suitability of our products for a particular customer application.
As a rule, EPCOS is either unfamiliar with individual customer applications or less familiar
with them than the customers themselves. For these reasons, it is always ultimately incumbent on the customer to check and decide whether an EPCOS product with the properties described in the product specification is suitable for use in a particular customer application.
2. We also point out that in individual cases, a malfunction of electronic components or
failure before the end of their usual service life cannot be completely ruled out in the
current state of the art, even if they are operated as specified. In customer applications
requiring a very high level of operational safety and especially in customer applications in
which the malfunction or failure of an electronic component could endanger human life or
health (e.g. in accident prevention or lifesaving systems), it must therefore be ensured by
means of suitable design of the customer application or other action taken by the customer
(e.g. installation of protective circuitry or redundancy) that no injury or damage is sustained by
third parties in the event of malfunction or failure of an electronic component.
3. The warnings, cautions and product-specific notes must be observed.
4. In order to satisfy certain technical requirements, some of the products described in this
publication may contain substances subject to restrictions in certain jurisdictions (e.g.
because they are classed as hazardous). Useful information on this will be found in our Material Data Sheets on the Internet (www.epcos.com/material). Should you have any more detailed questions, please contact our sales offices.
5. We constantly strive to improve our products. Consequently, the products described in this
publication may change from time to time. The same is true of the corresponding product
specifications. Please check therefore to what extent product descriptions and specifications
contained in this publication are still applicable before or when you place an order. We also
reserve the right to discontinue production and delivery of products. Consequently, we
cannot guarantee that all products named in this publication will always be available. The
aforementioned does not apply in the case of individual agreements deviating from the foregoing for customer-specific products.
6. Unless otherwise agreed in individual contracts, all orders are subject to the current version of the "General Terms of Delivery for Products and Services in the Electrical Industry" published by the German Electrical and Electronics Industry Association
(ZVEI).
7. The trade names EPCOS, BAOKE, Alu-X, CeraDiode, CeraLink, CSMP, CSSP, CTVS,
DeltaCap, DigiSiMic, DSSP, FilterCap, FormFit, MiniBlue, MiniCell, MKD, MKK, MLSC,
MotorCap, PCC, PhaseCap, PhaseCube, PhaseMod, PhiCap, SIFERRIT, SIFI, SIKOREL,
SilverCap, SIMDAD, SiMic, SIMID, SineFormer, SIOV, SIP5D, SIP5K, ThermoFuse,
WindCap are trademarks registered or pending in Europe and in other countries. Further
information will be found on the Internet at www.epcos.com/trademarks.
Page 15 of 15