AZ8 MINIATURE PC BOARD RELAY FEATURES • • • • • • • • • • Subminiature size High sensitivity, 110mW pickup Coils to 48VDC Hermetically sealed version available Epoxy sealed for automatic wave soldering Withstands 6kV IEEE Lightning Surge (special order) Class B insulation (130°C) standard Class F insulation (155°C) version available UL, CUR file E44211 VDE approved versions available (Class A Insulation only) CONTACTS GENERAL DATA Life Expectancy Mechanical Electrical Light Duty Medium Duty Heavy Duty Minimum operations 100 million operations 3 x 105 at 3A, 120VAC 1.8 x 105 at 6A, 120VAC 1 x 105 at 10A, 120VAC Operate Time (typical) 5ms at nominal coil voltage 2ms at nominal coil voltage (with no coil suppression) Arrangement SPDT (1 Form C) SPST (1 Form A) Release Time (typical) Ratings Light Duty Resistive load: Max. switched power: 100W or 600VA Max. switched current: 3A Max. switched voltage: 150VDC or 300VAC UL Rating: See chart on Page 3 Dielectric Strength 750Vrms contact to contact (at sea level for 1 min.) 2500Vrms contact to coil except hermetically sealed version which is 1600Vrms Medium Duty Max. switched power: 180W or 1800VA Max. switched current: 6A Max. switched voltage: 150VDC or 300VAC UL Rating: See chart on Page 3 Insulation Resistance 1000 megohms min. at 20°C, 500VDC, 50% RH Dropout Greater than 5% of nominal coil voltage Ambient Temperature Operating At nominal coil voltage -55°C (-67°F) to 90°C (194°F) Class B -55°C (-67°F) to 115°C (239°F) Class F -55°C (-67°F) to 130°C (266°F) Class B -55°C (-67°F) to 155°C (311°F) Class F Storage Material Light duty: Silver Medium duty: Silver nickel Resistance < 100 milliohms initially COIL Power At Pickup Voltage (typical) Max. Continuous Dissipation Temperature Rise Temperature Standard coil: 250mW (48V coil: 341mW) Sensitive coil: 175mW (48V coil: 182mW) Class B: 2.0W 20°C (68°F) ambient 1.6W 40°C (104°F) ambient Class F: 2.5W 20°C (68°F) ambient 2.1W 40°C (104°F) ambient At nominal coil voltage Standard coil: 38°C (68°F) Sensitive coil: 28°C (50°F) Max. 105°C (221°F) Class A Max. 130°C (266°F) Class B Max. 155°C (311°F) Class F Vibration 0.062" DA at 10–55 Hz, 10 g at 55–110 Hz Shock 10g Enclosure P.E.T. polyester Terminals Tinned copper alloy, P.C. Max. Solder Temp. 270°C (518°F) Max. Solder Time 5 seconds Max. Solvent Temp. 80°C (176°F) Max. Immersion Time 30 seconds Weight 8 grams NOTES 1. 2. 3. 4. 5. All values at 20°C (68°F). Relay may pull in with less than “Must Operate” value. Other coil resistances and sensitivities available upon request. Unsealed relays should not be dip cleaned. Specifications subject to change without notice. 1/15/13 AZ8 RELAY ORDERING DATA COIL SPECIFICATIONS STANDARD RELAYS: 1 Form C (SPDT) Nominal Coil VDC 5 Max. VDC Continuous 10.6 6 12.6 Resistance ± 10% 56 ORDER NUMBER* LIGHT DUTY (3 Amp contact) MEDIUM DUTY (6 Amp contact) Must Operate VDC 3.75 AZ8–1C–5D AZ8–1C–5DE AZ8–1CH–5D AZ8–1CH–5DE 80 4.50 AZ8–1C–6D AZ8–1C–6DE AZ8–1CH–6D AZ8–1CH–6DE AZ8–1CH–9DE Unsealed Epoxy Sealed Unsealed Epoxy Sealed 9 19.0 180 6.75 AZ8–1C–9D AZ8–1C–9DE AZ8–1CH–9D 12 25.0 320 9.00 AZ8–1C–12D AZ8–1C–12DE AZ8–1CH–12D AZ8–1CH–12DE 18 37.8 720 13.50 AZ8–1C–18D AZ8–1C–18DE AZ8–1CH–18D AZ8–1CH–18DE 24 50.0 1,280 18.00 AZ8–1C–24D AZ8–1C–24DE AZ8–1CH–24D AZ8–1CH–24DE 48 87.0 3,800 36.00 AZ8–1C–48D AZ8–1C–48DE AZ8–1CH–48D AZ8–1CH–48DE SENSITIVE RELAYS: 1 Form C (SPDT) LIGHT DUTY (3 Amp contact) MEDIUM DUTY (6 Amp contact) Nominal Coil VDC 5 Max. VDC Continuous 12.6 Resistance ± 10% 80 Must Operate VDC 3.75 AZ8–1C–5DS AZ8–1C–5DSE AZ8–1CH–5DS AZ8–1CH–5DSE 6 14.8 110 4.50 AZ8–1C–6DS AZ8–1C–6DSE AZ8–1CH–6DS AZ8–1CH–6DSE 9 22.4 250 6.75 AZ8–1C–9DS AZ8–1C–9DSE AZ8–1CH–9DS AZ8–1CH–9DSE 12 30.0 440 9.00 AZ8–1C–12DS AZ8–1C–12DSE AZ8–1CH–12DS AZ8–1CH–12DSE 24 60.0 1,780 18.00 AZ8–1C–24DS AZ8–1C–24DSE AZ8–1CH–24DS AZ8–1CH–24DSE 48 120.0 7,120 36.00 AZ8–1C–48DS AZ8–1C–48DSE AZ8–1CH–48DS AZ8–1CH–48DSE Unsealed Epoxy Sealed Unsealed Epoxy Sealed * Substitute “1A” or “1AH” in place of “1C” or ‘1CH” to indicate 1 Form A contact. To indicate Class F version, add suffix "F". For Hermetically sealed version, substitute “H” for “E”. When suffix “E” is specified for Epoxy Seal, refer to AZ “Relay Technical Notes” on AZ website - Product Resources. Consult factory for other PCB process conditions that may apply. RELAY ORDERING DATA - VDE APPROVED VERSIONS COIL SPECIFICATIONS STANDARD RELAYS: 1 Form C (SPDT) – VDE Nominal Coil VDC 5 Max. VDC Continuous 10.6 6 12.6 9 19.0 12 25.0 24 48 Resistance ± 10% 56 ORDER NUMBER MEDIUM DUTY Must Operate VDC 3.75 Unsealed 6 Amp AZ8–1CH–5DA Epoxy Sealed 5 Amp AZ8–1CH–5DEA 80 4.50 AZ8–1CH–6DA AZ8–1CH–6DEA 180 6.75 AZ8–1CH–9DA AZ8–1CH–9DEA 320 9.00 AZ8–1CH–12DA AZ8–1CH–12DEA 50.0 1,280 18.00 AZ8–1CH–24DA AZ8–1CH–24DEA 87.0 3,800 36.00 AZ8–1CH–48DA AZ8–1CH–48DEA SENSITIVE RELAYS: 1 Form C (SPDT) – VDE MEDIUM DUTY Nominal Coil VDC 5 Max. VDC Continuous 12.6 Resistance ± 10% 80 Must Operate VDC 3.75 Unsealed 6 Amp AZ8–1CH–5DSA Epoxy Sealed 5 Amp AZ8–1CH–5DSEA 6 14.8 110 4.50 AZ8–1CH–6DSA AZ8–1CH–6DSEA 9 22.4 250 6.75 AZ8–1CH–9DSA AZ8–1CH–9DSEA 12 30.0 440 9.00 AZ8–1CH–12DSA AZ8–1CH–12DSEA 24 60.0 1,780 18.00 AZ8–1CH–24DSA AZ8–1CH–24DSEA 48 120.0 7,120 36.00 AZ8–1CH–48DSA AZ8–1CH–48DSEA * Substitute “1AH” in place of ‘1CH” to indicate 1 Form A contact. 1/15/13 AZ8 UL, CUR RATINGS VDE RATINGS Light Duty 2A at 28VDC or 300VAC 1/8 HP at 120 VAC 1/10 HP at 120/240 VAC (100,000 cyc) 1.2/0.6 A at 120/240 VAC, Pilot Duty 100,000 cyc 3.0/1.5 A at 120/240 VAC General Use 100,000 cyc Sealed 5A at 250VAC resistive, 10,000 cycles Medium Duty 6A at 28VDC or 300VAC 1/8 HP at 120/240 VAC (100,000 cyc) 1.5/0.8 A at 120/240 VAC, Pilot Duty 100,000 cyc 3.8/1.9 A at 120/240 VAC General Use 100,000 cyc Unsealed 6A at 250VAC resistive, 50,000 cycles Coil Temperature Rise MECHANICAL DATA .637 (16.18) .565 (14.35) Coil Temperature Rise ˚C .840 (21.3) .017 (0.43) .136 (3.45) .071 (1.80) .500 (12.69) Terminal No. 1 2, 5 3, 4 .200 (5.07) WIRING DIAGRAM PC BOARD LAYOUT .071 (1.80) REF .055 ± .005 DIA (1.4 ± 0.1) (5 HOLES) Dimensions .010 - .015 X .035 - .042 .020 - .030 SQUARE .015 - .023 X .025 - .030 170 160 150 140 130 120 110 100 90 80 70 60 50 40 30 20 10 10A 8A 6A 4A 0A 60% 120% 140% 160% 180% 210% 220% Maximum Switching Capacity 5 2 100% Percent of Nominal Coil Voltage 20˚C Ambient 1 FORM A 1 80% 10.0 ICT 9.0 8.0 7.0 6.0 5.0 ICH 4.0 3 2.0 5 3 0.1 (2.54)Ê .9 .8 .7 .6 .5 DC Resistive Load .4 .3 .2 1000 500 600 700 800 900 400 300 200 100 .1 40 50 60 70 80 90 Viewed toward terminals Dimensions in inches with metric equivalents in parentheses. Tolerance: ± .010" 30 4 20 Viewed toward terminals AC Resistive Load 1.0 10 1 1 FORM C 2 CURRENT .069 (1.75) REF IC 3.0 VOLTAGE 1/15/13 AZ8 HERMETICALLY SEALED VERSION MECHANICAL DATA PC BOARD LAYOUT .188 [4.8] .188 [4.8] .373 [9.5] .188 [4.8] .283 [7.2] .133 [3.4] 1.134 [28.8] .188 [4.8] 5 x ø.055 [ø1.4] 5x.161 [4.1] .133 [3.4] VIEWED TOWARD TERMINALS 5 x ø.040 [ø1.0] WIRING DIAGRAMS 1.122 [28.5] .941 [23.9] 1 FORM A ø.375 PIN CIRCLE [ø9.5] 1 FORM C VIEWED TOWARD TERMINALS 1/15/13