ACT510 - Active-Semi

ACT510
Product Brief, 18-Feb-14
ActiveQRTM Quasi-Resonant PWM Controller
exceeds the latest ES2.0 efficiency standard with
good margin.
FEATURES
• Quasi-Resonant Operation
ACT510 integrates comprehensive protection. In
case of over temperature, over voltage, winding
short, current sense resistor short, open loop and
overload conditions, it would enter into auto restart
mode including Cycle-by-Cycle current limiting.
• Adjustable up to 150kHz Switching
Frequency
• Accurate OCP/OLP Protection
• Integrated Patented Frequency Foldback
ACT510 is to achieve no overshoot and very short
rise time even with a big capacitive load (4000µF)
with the built-in fast and soft start process.
Technique
• Integrated Patented Line and Primary
Inductance Compensation
The Quasi-Resonant (QR) operation mode can
improve efficiency, reduce EMI and further reduce
the components in input filter.
• Built-in Soft-Start Circuit
• Line Under-Voltage, Thermal, Output Overvoltage, Output Short Protections
•
•
•
•
ACT510 is ideal for applications up to 60 Watts.
Current Sense Resistor Short Protection
Figure 1:
Transformer Winding Short Protection
Simplified Application Circuit
100mW Standby Power
Complies with Global Energy Efficiency and
CEC Average Efficiency Standards
• Tiny SOT23-6 Packages
APPLICATIONS
• AC/DC Adaptors/Chargers for Cell Phones,
Cordless Phone, PDAs, E-books
• Adaptors for Portable Media Player, DSCs,
Set-top boxes, DVD players, records
• Linear Adapter Replacements
GENERAL DESCRIPTION
The ACT510 is a high performance peak current
mode PWM controller. ACT510 applies ActiveQRTM
and frequency foldback technique to reduce EMI
and improve efficiency. ACT510’s maximum
switching frequency is set at 150kHz. Very low
standby power, good dynamic response and
accurate voltage regulation is achieved with an
opto-coupler and the secondary side control circuit.
The idle mode operation enables low standby
power of 100mW with small output voltage ripple.
By applying frequency foldback and ActiveQRTM
technology, ACT510 increases the average system
efficiency compared to conventional solutions and
Innovative PowerTM
ActiveQRTM is a trademark of Active-Semi.
-1-
www.active-semi.com
Copyright © 2014 Active-Semi, Inc.
ACT510
Product Brief, 18-Feb-14
ORDERING INFORMATION
PART NUMBER
TEMPERATURE RANGE
PACKAGE
PINS
PACKING
METHOD
ACT510US-T
-40°C to 85°C
SOT23-6
6
TUBE & REEL
TOP MARK
FSET
PIN CONFIGURATION
SOT23-6
ACT510US
PIN DESCRIPTIONS
PIN
NAME
DESCRIPTION
1
CS
2
GND
Ground.
3
GATE
Gate Drive. Gate driver for the external MOSFET transistor.
4
VDD
Power Supply. This pin provides bias power for the IC during startup and steady state operation.
5
VDET
Valley Detector Pin. Connect this pin to a resistor divider network from the auxiliary winding to
detect zero-crossing points for valley turn on operation.
6
FB
Current Sense Pin. Connect an external resistor (RCS) between this pin and ground to set peak
current limit for the primary switch.
Feedback Pin. Connect this pin to optocouplers’s collector for output regulation.
Innovative PowerTM
ActiveQRTM is a trademark of Active-Semi.
-2-
www.active-semi.com
Copyright © 2014 Active-Semi, Inc.
ACT510
Product Brief, 18-Feb-14
Figure 4:
Universal VAC Input, 5V/2A Output Charger
Innovative PowerTM
ActiveQRTM is a trademark of Active-Semi.
-3-
www.active-semi.com
Copyright © 2014 Active-Semi, Inc.
ACT510
Product Brief, 18-Feb-14
Table 1:
ACT510 5V10W Bill of Materials
ITEM
REFERENCE
1
U1
2
C1
DESCRIPTION
QTY
MANUFACTURER
IC, ACT510, SOT23-6
1
Active-Semi
Capacitor, Electrolytic, 15µF/400V, 12x16mm
1
RUBYCON
3
C2
Capacitor, Electrolytic, 10µF/400V, 10x15mm
1
RUBYCON
4
C3
Capacitor, Ceramic, 1000pF/500V, 0805,SMD
1
POE
5
C4
Capacitor, Electrolytic, 6.8µF/35V, 5x11mm
1
POE
6
C5
Capacitor, Ceramic, 1000PF/100V, 0805,SMD
1
POE
7
C6
Capacitor, Electrolytic, 330µF/6.3V, 6.3x8mm
1
KSC
8
C7
Capacitor, Electrolytic, 820µF/6.3V, 6.5x15mm
1
KSC
9
C8
Capacitor, Ceramic, 0.1µF/25V, 0805, SMD
1
POE
10
C9
Capacitor, Ceramic, 1000pF/25V, 0805, SMD
1
POE
11
CY1
Safety Y1, Capacitor, 1000pF/400V, Dip
1
UXT
12
BD1
Bridge Rectifier, D1010S, 1000V/1.0A, SDIP
1
PANJIT
13
D2
Fast Recovery Rectifier, RS1G, 200V/1.0A, RMA
1
PANJIT
14
D3
Diode, Schottky, 45V/10A, S10U45S, SMD
1
Diodes
15
D4
Fast Recovery Rectifier, RS1M, 1000V/1.0A, RMA
1
PANJIT
16
D5
Diode,Ultra Fast, LL4148, SMD Open
1
Good-Ark
17
L1
Axial Inductor, 1.5mH, 5*7, Dip
1
SoKa
18
L2
Axial Inductor, 0.55*5T, 5*7, Dip
1
SoKa
19
LF2
CM Filter,R6K, 500µH, 0.55*2 6T
1
SoKa
20
Q1
21
PCB1
22
F1
23
R1,R2
Mosfet Transistor, 4N60, TO-262
1
Infineon
PCB, L*W*T=53x29x1.6mm, Cem-1, Rev:A
1
Jintong
Fuse, 1A/250V
1
TY-OHM
Chip Resistor, 1.0MΩ 1206, 5%
2
TY-OHM
24
R3
Carbon Resistor, 750KΩ, 0805, 5%
1
TY-OHM
25
R4
Chip Resistor, 100Ω, 0805, 5%
1
TY-OHM
26
R5, R9, R15
Chip Resistor, 22Ω, 0805, 5%
3
TY-OHM
27
R6
Chip Resistor, 46.4KΩ, 0805,1%
1
TY-OHM
28
R7
Chip Resistor, 9.1KΩ, 0805, 1%
1
TY-OHM
29
R8
Chip Resistor, 1.37Ω, 1206 , 5%
1
TY-OHM
30
R10, R11
Chip Resistor, 1KΩ, 0805, 5%
2
TY-OHM
31
R12
Chip Resistor, 3KΩ, 0805, 5%
1
TY-OHM
32
R13
Chip Resistor, 10.7KΩ, 0805, 1%
1
TY-OHM
33
R14
Chip Resistor, 10.5KΩ, 0805, 1%
1
TY-OHM
34
R16
Chip Resistor, 10Ω, 0805, 5%
1
TY-OHM
35
R17
Chip Resistor, 2.2KΩ, 0805, 5%
1
TY-OHM
36
T1
Transformer, Lp=0.54mH, EE16
1
37
U2
OPOT PC817C
1
Sharp
38
IC3
TL431 TO-92
1
ST
Innovative PowerTM
ActiveQRTM is a trademark of Active-Semi.
-4-
www.active-semi.com
Copyright © 2014 Active-Semi, Inc.