REL-3003-B-B Reliability Report for AME5268 Series Product Approved by Prepared by Amy Shen Quality & Reliability Dept. Manager Jess Lin Quality & Reliability Dept. Engineer QPM010C-A Conclusion: The AME5268 series product has successfully met AME’s reliability standard that is required on all AME, Inc products. Furthermore, QRA Dept. of AME, Inc monitors the reliability continuously to make sure that all AME5268 series product will still meet AME’s reliability standard in the future. Table of Contents: Ⅰ、General Description Ⅱ、Product Information Ⅲ、Failures In Time Calculation Ⅳ、Product Reliability Test Result Ⅴ、Package Reliability Test Result Ⅵ、IR-reflow Test Result QPM010C-A Ⅰ、General Description: The AME5268 is a fixed frequency monolithic synchronous buck regulator that accepts input voltage from 4.75V to 28V. Two NMOS switches with low on-resistance are integrated on the die. Current mode topology is used for fast transient response and good loop stability. Shutdown mode reduces the input supply current to less than 1µA. An adjustable soft-start prevents inrush current at turn-on. This device is available in SOP-8/PP package with exposed pad for low thermal resistance Ⅱ、Product Information: QPM010C-A Ⅲ、Failures In Time Calculation: Use HTOL test information mentioned in sectionⅣ, FIT (Failures In Time) can be calculated as below: FIT = ( x 2 (ν , CL ) × 10 9 ) /( 2 × S × H × AF ) = ( 4 .61 × 10 9 ) /( 2 × 77 × 1000 × 280 .59 ) =106.69 (pieces per 109 hours) @ 40℃ with 90% Confidence Level. Where AF is acceleration factor setting activation energy to 1.0eV as zero failure. Ⅳ、Product Reliability Test Result: Test Item Test Condition Sample Size / Failures Result HTOL TSTRESS=125℃ 77 pcs / 0 pcs Pass 3 pcs per pin pair / 0 pcs Pass 3 pcs per pin pair / 0 pcs Pass 3 pcs package pair / 0 pcs Pass 3 pcs per pin pair / 0 pcs Pass Duration=1000hrs Biased, Read at 168/504/1000 hours ESD Human Body Model Pin-to-Pin test Class 2, 2kV minimum Machine Model Pin-to-Pin test Class B, 200V minimum Charged Device Model Class II, 200V minimum Latch-up Level A, 100mA minimum QPM010C-A Ⅴ、Package Reliability Test Result: Test Item Test Condition Sample Size / Failures Result MSL 85/85 168 hours 22 pcs / 0 pcs Level 1 45 pcs / 0 pcs Pass 45 pcs / 0 pcs Pass 45 pcs / 0 pcs Pass 45 pcs / 0 pcs Pass 5 pcs / 0 pcs Pass IR-reflow 3 cycles Peak Temp.= 260℃ IPC/JEDEC J-STD-020C HTS Precondition NOTE 2 Temp.=150℃ Duration=1000 hours Unbiased, Read at 1000 hours THT Precondition NOTE 2 Temp.=85℃, R.H.=85% Duration=1000 hours Unbiased, Read at 1000 hours PCT Precondition NOTE 2 Temp.=121℃, R.H.=100% 15PSIG, Unbiased Duration=168 hours Read at 168 hours TCT Precondition NOTE 2 -65℃ ~ 150℃ 500 cycles Unbiased, Read at 500 cycles Solderability Temp.=260℃ (lead-free) Duration=5sec NOTE 2: 85/85 168 hours + IR-reflow 3 cycles with Peak Temp.= 260℃ QPM010C-A Ⅵ、IR-reflow Test Result: Test Item Test Condition Sample Size / Failures Result IR-reflow See IR reflow Profile 22 pcs / 0 pcs Pass Perform 3 cycles test IR reflow Profile: Profile Feature Average Ramp-Up Rate (Tsmax to Tp) Preheat - Temperature Min (Tsmin) - Temperature Max (Tsmax) - Time (tsmin to tsmax) Time maintained above - Temperature (TL) - Time (tL) Peak/Classification Temperature (Tp) Time within 5℃ of actual Peak Temperature (tp) Ramp-Down Rate Time 25℃ to Peak Temperature Pb-Free Assembly 3℃/second max. 150℃ 200℃ 60~180 seconds 217℃ 60~150 seconds 260℃ 20~40 seconds 6℃/second max. 8 minutes max. QPM010C-A