Panel Mount Datasheet Series 1 480 VAC • Ratings from 25A to 90A @ 48-530 VAC • SCR output for heavy industrial loads • Zero voltage or instantaneous turn-on outputs • UL/CSA/VDE Approved, CE Compliant to EN60950-1 • Improved SEMS screw and washer • Redesigned housing with anti-rotation barriers • AC or DC control • Direct bond copper substrate • EMC compliant to Level 3 • Direct power lead frame • Epoxy free design For Generation 3 datasheet click here PRODUCT SELECTION Control Voltage 25A 50A 75A 90A D4825 A4825 D4850 A4850 D4875 A4875 D4890 A4890 Termination Blank: Screw F: Quick Connect (1) (Up to 50 Amps) K: Hex standoffs (2) Thermal Pad Blank: Not Included H: Included 4-32 VDC 90-280 VAC AVAILABLE OPTIONS Control Voltage A: 90-280 VAC D: 4-32 VDC A 48 25 K S Operating Rated Load Current Voltage 25: 25 Amps 48: 48-530 VAC 50: 50 Amps 75: 75 Amps 90: 90 Amps H Snubber Blank: Not Included S: Included -10 Switching Type Blank: Zero Voltage Turn-On -10: Instantaneous Turn-On (3) Required for valid part number For options only and not required for valid part number * Not all part number combinations are available. Contact Crydom Technical support for information on the availability of a specific part number. OUTPUT SPECIFICATIONS (4) Description Operating Voltage (47-440Hz) [Vrms] (5) Transient Overvoltage [Vpk] Maximum Off-State Leakage Current @ Rated Voltage [mArms] (6) Minimum Off-State dv/dt @ Maximum Rated Voltage [V/µsec] Maximum Load Current [Arms] (2)(7) Minimum Load Current [mArms] Maximum 1 Cycle Surge Current (50/60Hz) [Apk] Maximum On-State Voltage Drop @ Rated Current [Vrms] Thermal Resistance Junction to Case (Rjc) [°C/W] Maximum 1/2 Cycle I² t for Fusing (50/60Hz) [A² sec] Minimum Power Factor (at Maximum Load) 25A 50A 75A 90A 48-530 800 1 500 25 150 239/250 1.15 0.8 285/259 0.5 48-530 800 1 500 50 150 597/625 1.15 0.45 1770/1621 0.5 48-530 800 1 500 75 150 954/1000 1.15 0.3 4555/4150 0.5 48-530 800 1 500 90 150 1145/1200 1.15 0.27 6560/5976 0.5 INPUT SPECIFICATIONS (4) Description Control Voltage Range Maximum Reverse Voltage Minimum Turn-On Voltage Must Turn-Off Voltage Minimum Input Current Maximum Input Current Nominal Input Impedance Maximum Turn-On Time [msec] Maximum Turn-Off Time [msec] D48xx A48xx 4-32 VDC -32 VDC 4.0 VDC (8) 1.0 VDC 7.0 mA 12 mA Current Regulated 1/2 Cycle (9) 1/2 Cycle 90-280 Vrms (60Hz) 90 Vrms 10 Vrms 5.0 mA 10 mA Current Regulated 20 30 Do not forget to visit us at: www.crydom.com Copyright © 2016 Crydom Inc. Specifications subject to change without notice. Panel Mount Datasheet GENERAL SPECIFICATIONS (4) Description Parameters Dielectric Strength, Input/Output/Base (50/60Hz) Minimum Insulation Resistance (@ 500 VDC) 4000 Vrms 109 Ohm 8 pF -40 to 80 °C -40 to 125 °C 2.6 oz (74.9 g) 94 V-0 Aluminum 13-15 /1.5-1.7 18-20 / 2.0-2.2 18-20 / 2.0-2.2 w/”K” option 8-10 / 0.9-1.13 #6-32 UNC / #8-32 UNC 93% non-condensing 11,641,553 hours (1,328 years) 7,210,376 hours (823 years) Maximum Capacitance, Input/Output Ambient Operating Temperature Range Ambient Storage Temperature Range Weight (typical) Housing Material Baseplate Material Input Terminal Screw Torque Range (in-lb/Nm) Load Terminal Screw Torque Range (in-lb/Nm) SSR Mounting Screw Torque Range (in-lb/Nm) Input/Load Terminal Screw Torque Range (in-lb/Nm) (2) Input/Output Terminal Screw Thread Size Humidity per IEC60068-2-78 MTBF (Mean Time Between Failures) at 40°C ambient temperature (10) MTBF (Mean Time Between Failures) at 60°C ambient temperature (10) WIRING DIAGRAM AC 2 ( ) Wire Size (Solid / Stranded) Terminals Input 24 AWG (0.2 mm2) / 0.2 [minimum] 10 [44.5] 2 x 12 AWG (3.3 mm2) / 3.3 [maximum] 90 [400] 20 AWG (0.5 1 2 OUTPUT INPUT 4 (– / ) mm2) / 0.518 [minimum] 2 x 10 AWG (5.3 mm2) / 5.3 2 x 8 AWG (8.4 S O L I D S TAT E R E L AY 4 Output Wire Pull-Out Strength (lb)[N] mm2) 25 Input Current (mA) Load (11) 1 ( ) Input Current vs Input Voltage Standard Regulated DC Input Recommended Wire Sizes V 30 [133] 110 [490] / 8.4 [maximum] 90 [400] 20 15 10 5 0 0 3 5 10 15 20 25 DC Input Voltage 3 (+ / ) EQUIVALENT CIRCUIT BLOCK DIAGRAMS Diagram: Series 1 DC Diagram: Series 1 AC -DC 4 1 AC Trigger Circuit +DC 3 Current Limiter AC 4 1 AC AC/DC Converter (12) 2 AC Do not forget to visit us at: www.crydom.com AC 3 Copyright © 2016 Crydom Inc. Specifications subject to change without notice. Current Limiter Trigger Circuit (12) 2 AC 30 Panel Mount Datasheet MECHANICAL SPECIFICATIONS (4) Tolerances: ±0.02 in / 0.5 mm All dimensions are in: inches [millimeters] Screw Termination 1.1 [27.9] 0.49 [12.4] 1 1.88 [47.6] OUTPUT INPUT 1.1 [27.9] 0.49 [12.4] 0.89 [22.6] Mounting Hole/Slot 0.19 [4.9] DIA. 1 2 2.25 [57.3] 1.7 [43.2] S O L I D S TAT E R E L AY 4 Hex Standoff Termination (“K” Option) (2) 1.88 [47.6] OUTPUT INPUT 1.58 [40.2] 0.49 [12.4] 1 1.88 [47.6] OUTPUT Faston Terminal(13) 0.25 x 0.032 INPUT 1.40 [35.6] 1.75 [44.5] (4 places) 1.0 [25.4] Quick Connect Termination (“F” Option) - Up to 50 Amp (1) 1.31 [33.4] 2 2.25 [57.3] 1.88 [47.6] 3 OUTPUT (2 places) 1.25 [31.8] 1.31 [33.4] 0.45 [11.4] 2 INPUT 0.49 [12.4] 1.40 [35.6] 1.75 [44.5] 2.25 [57.3] 1.7 [43.2] S O L I D S TAT E R E L AY 4 Faston Terminal(13) 0.187 x 0.020 (4 places) (2 places) 1 1.7 [43.2] Faston Terminal(13) 0.25 x 0.032 1.58 [40.2] 0.63 [16.0] Mounting Hole/Slot 0.19 [4.9] DIA. (2 places) S O L I D S TAT E R E L AY 4 0.93 [23.6] (2 places) Quick Connect Termination (“F” Option) - Up to 25 Amp (1) Mounting Hole/Slot 0.19 [4.9] DIA. 3 1.75 [44.5] 1.75 [44.5] 2.25 [57.3] 1.70 [43.2] 1.0 [25.4] 1.0 [25.4] 1.04 [26.4] 2 S O L I D S TAT E R E L AY 4 3 Mounting Hole/Slot 0.19 [4.9] DIA. 3 Faston Terminal(13) 0.187 x 0.020 (2 places) 1.25 [31.8] GENERAL NOTES (1) Single pair (up to 25A) Double pair* (50A model only). *Caution: User must connect to both pairs. (2) Option “K” is designed and tested for use with printed circuit boards or ring/fork terminals having a thickness between 0.031 and 0.093 inches (0.79 to 2.36 mm), and loads rated up to 50 Amps. For higher load currents, the “K” standoff temperature must not exceed 105°C. For additional application assistance please contact Crydom Technical Support. (3) Instantaneous turn-on not recomended for capacitive loads. Use zero turn-on only. (4) All parameters at 25°C unless otherwise specified. (5) For “S” option, operating voltage frequency is 47-63Hz. (6) For parts with option “S” maximum leakage current is 10mA. (7) Heat sinking required, see derating curves. (8) Increase minimum voltage by 1V for operations from -20 to -40°C. (9) Turn-on time for Instantaneous turn-on versions is 0.02 msec (DC Control Models). (10) All parameters at 50% power rating and 100% duty cycle (contact Crydom tech support for detailed report). (11) Load can be wired to either SSR output terminal 1 or 2. (12) Elective Internal Snubber, “S” option. (13) Mechanical dimensions vary from G3 models. For additional information or specific questions, contact Crydom Technical Support. Do not forget to visit us at: www.crydom.com Copyright © 2016 Crydom Inc. Specifications subject to change without notice. Panel Mount Datasheet SURGE CURRENT INFORMATION 50 A 600 200 500 Surge Current (Amp) Surge Current (Amp) 25 A 250 150 100 50 0 0.01 0.1 1 Surge Duration (Secs) 400 300 200 100 10 0 0.01 10 1200 1050 900 750 600 450 300 150 0 0.01 0.1 1 Surge Duration (Secs) 90 A Surge Current (Amp) Surge Current (Amp) 75 A 900 800 700 600 500 400 300 200 100 0 0.01 10 0.1 1 Surge Duration (Secs) 0.1 1 Surge Duration (Secs) Non repetitive peak surge current at Tj initial 40ºC. THERMAL DERATE INFORMATION 25 A 1.5ºC/W 50 A 2ºC/W 0.7ºC/W 3ºC/W 20 15 10 5 0 20 30 40 50 60 70 Ambient Temperature (ºC) 40 30 20 10 0 80 20 30 40 50 60 70 Ambient Temperature (ºC) 75 A 0.5ºC/W 0.7ºC/W 0.5ºC/W 1.5ºC/W Load Current (Amps) Load Current (Amps) 60 45 30 15 20 30 80 90 A 1ºC/W 75 0 2ºC/W 1.5ºC/W 50 Load Current (Amps) Load Current (Amps) 25 1ºC/W 40 50 60 70 Ambient Temperature (ºC) 80 Do not forget to visit us at: www.crydom.com 90 80 70 60 50 40 30 20 10 0 20 Copyright © 2016 Crydom Inc. Specifications subject to change without notice. 30 0.7ºC/W 1ºC/W 1.5ºC/W 40 50 60 70 Ambient Temperature (ºC) 80 10 Panel Mount Datasheet AGENCY APPROVALS EN60950 : Meets the requirements of sections1.5: 1,7: 2.9: 2.10.5.3: 4.2: 4.5: 4.7: Designed in accordance with the requirements of IEC 62314 IEC 61000-4-2 : Electrostatic Discharge – Level 3 IEC 61000-4-4 : Electrically Fast Transients – Level 3 IEC 61000-4-5 : Electrical Surges – Level 3 IEC 60068-2-6 : Vibration 0.33mm and 0.75 mm Amplitude over 10-55 Hz IEC 60068-2-27 : Shock Resistance 15g/11ms E116949 LR81689 10143 UG ACCESORIES Recommended Accessories New Accessories! Protective Cover & Hardware Kits Protective Cover Part number: KS101 Clear plastic cover compatible with all new S1 designs. Safety covers provide added protection from electric shock when installing or checking equipment. Cover Hardware Kit KS101 HK1 HS501DR 5.0 TRM1 HSP-1 HK4 HS301 / HS301DR 3.0 TRM6 HSP-2 HS251 2.5 HS202 / HS202DR 2.0 HS201 / HS201DR 2.0 HS172 1.7 HS151 / HS151DR 1.5 HS122 / HS122DR 1.2 HS103 / HS103DR 1.0 HS101 1.0 HS073 0.7 HS072 0.7 HS053 0.5 HS033 0.36 HS023 0.25 Hardware Kit Part number: HK4 Bag with 2 square brass accessories and 2 screw 8-32 x 5/8 for output. Used to mount TMR1 lug terminals. Heat Sink Part No. Thermal Resistance Lug Terminal Thermal Pad [ºC/W] Rev. 041116 Do not forget to visit us at: www.crydom.com Copyright © 2016 Crydom Inc. Specifications subject to change without notice. Panel Mount Datasheet DANGER / PELIGRO / DANGER /GEFAHR / PERICOLO / 危险 HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH. • Disconnect all power before installing or working with this equipment. • Verify all connections and replace all covers before turning on power. Failure to follow these instructions will result in death or serious injury. RIESGO DE DESCARGA ELECTRICA O EXPLOSION. • Desconectar todos los suministros de energia a este equipo antes de trabajar con este equipo. • Verificar todas las conexiones y colocar todas las tapas antes de energizer el equipo. El incumplimiento de estas instrucciones puede provocar la muerte o lesiones serias. RISQUE DE DESCHARGE ELECTRIQUE OU EXPLOSION • Eteindre toutes les sources d'énergie de cet appareil avant de travailler dessus de cet appareil • Vérifier tous connections, et remettre tous couverts en olace avant de mettre sous De non-suivi de ces instructions provoquera la mort ou des lésions sérieuses sérieuses. GEFAHR EINES ELEKTRISCHE N SCHLAGES ODER EINER EXPLOSION. • Stellen Sie jeglichen Strom ab, der dieses Gerät versorgt, bevor Sie an dem Gerät Arbeiten durchführen • Vor dem Drehen auf Energie alle Anschlüsse überprüfen und alle Abdeckungen ersetzen. Unterlassung dieser Anweisungen können zum Tode oder zu schweren Verletzungen führen. RISCHIO DI SCOSSA ELETTRICA O DELL’ESPLOSIONE. • Spenga tutta l'alimentazione che fornisce questa apparecchiatura prima di lavorare a questa apparecchiatura 存在电击、 爆炸或电弧 闪烁危险 • 在操作此设 备之前请先 关闭电源。 若不遵守这些说明， 可能会导致严重的 人身伤害甚至死亡。 • Verificare tutti i collegamenti e sostituire tutte le coperture prima dell’accensione L'omissione di queste istruzioni provocherà la morte o lesioni serie WARNING / AVERTISSEMENT / WARNUNG /ADVERTENCIA / AVVERTENZA / 警告 RISK OF MATERIAL DAMAGE AND HOT ENCLOSURE RISQUE DE DOMMAGE MATERIEL ET DE SURCHAUFFE DU BOITIER GEFAHR VON MATERIALSCHÄDEN UND GEHÄUSEERHITZUNG • The product's side panels may be hot, allow the product to cool before touching. • Follow proper mounting instructions including torque values. • Do not allow liquids or foreign objects to enter this product. • Les panneaux latéraux du produit peuvent être chauds. Laisser le produit refroidir avant de le toucher. • Respecter les consignes de montage, et notamment les couples de serrage. • Ne pas laisser pénétrer de liquide ni de corps étrangers à l'intérieur du produit. • Die Seitenwände können heiß sein. Lassen Sie das Produkt abkühlen, bevor Sie es berühren. • Beachten Sie die Montageanweisungen, • Führen Sie keine Flüssigkeiten oder Fremdkörper in das Produkt ein. Le non-respect de cette directive peut entraîner, Failure to follow these instructions can result in des lésions corporelles graves ou des serious injury, or equipment damage. dommages matériels. Die Nichtbeachtung dieser Anweisung kann Körperverletzung oder Materialschäden zur Folge haben. RIESGO DE DAÑOS MATERIALES Y DE SOBRECALENTAMIENTO DE LA UNIDAD RISCHIO DI DANNI MATERIALI E D'INVOLUCRO CALDO 材料损坏和高温外壳的危险性 • Los paneles laterales del producto pueden estar calientes. Esperar que el producto se enfríe antes de tocarlo. • Respetar las instrucciones de montaje, y en particular los pares de apretado. • No dejar que penetren líquidos o cuerpos extraños en el producto. • I pannelli laterali dell'apparecchio possono scottare; lasciar quindi raffreddare il prodotto prima di toccarlo. • Seguire le istruzioni di montaggio corrette. • Non far entrare liquidi o oggetti estranei in questo apparecchio. Si no se respetan estas precauciones pueden producirse graves lesiones, daños materiales. La mancata osservanza di questa precauzione può causare gravi rischi per l'incolumità personale o danni alle apparecchiature. Do not forget to visit us at: www.crydom.com Copyright © 2016 Crydom Inc. Specifications subject to change without notice. • 产品的一侧面板可能很热，在其冷却前请 不要触碰。 • 遵照正确的安装说明，包括扭矩值。 • 请勿让液体及其他异物进入本产品。 如不能正确执行这些操作说明， 极有可能造成严重人体伤害或者设备的损坏。 Panel Mount Datasheet ANNEX - ENVIROMENTAL INFORMATION The environmental information disclosed in this annex including the EIP Pollution logo are in compliance with People’s Republic of China Electronic Industry Standard SJ/T11364 – 2006, Marking for Control of Pollution Caused by Electronic Information Products. Part Name Toxic or hazardous Substance and Elements Lead (Pb) Mercury (Hg) Cadmium (Cd) Hexavalent Chromium (Cr (VI)) Polybrominated biphenyls (PBB) Polybrominated diphenyl ethers (PBDE) Semiconductor die Solder 附件 - 环保信息 此附件所标示的包括电子信息产品污染图标的环保信息符合中华人民共和国电子行业标准 SJ/T11364 - 2006, 电子信息产品污染控制标识要求。 部件 名称 铅 汞 镉 有毒有害物质或元素 六价铬 多溴联苯 (Pb) (Hg) (Cd) (Cr (VI)) 半导体芯片 焊接点 50 Do not forget to visit us at: www.crydom.com Copyright © 2016 Crydom Inc. Specifications subject to change without notice. (PBB) 多溴二苯醚 (PBDE)