Panel Mount DataSheet H16WD Series • Ratings from 25A to 90A @ 48-690 VAC • 1600 Volts Blocking • SCR output for heavy industrial loads • Zero turn-on or instantaneous turn-on outputs • UL/CSA/VDE Approved, CE Compliant to EN60950-1 • Improved SEMS screw and washer • Redesigned housing with anti-rotation barriers • DC control • Direct Bond Copper substrate • EMC Compliant to Level 3 • Direct Power Lead Frame • Epoxy Free Design For Generation 3 datasheet click here PRODUCT SELECTION Control Voltage 25A 4-32 Vdc 50A H16WD6025 H16WD6050 75A 90A H16WD6075 H16WD6090 AVAILABLE OPTIONS Series H1 Transient Overvoltage 6WD: 1600 Vpk 6WD 60 Rated Load Current 25: 25 Amps 50: 50 Amps 75: 75 Amps 90: 90 Amps 25 Operating Voltage 60: 48-690 VAC Required for valid part number For options only and not required for valid part number * Not all part number combinations are available. Contact Crydom Technical Support for informacion on the availability of a specific part number. K Input Status LED Blank: Not Included G: Included G H Termination Blank: Screw F: Quick Connect (5) (Up to 50 Amps models) K: Hex standoffs (9) Switching Type Blank: Zero Voltage Turn-On -10: Instantaneous Turn-On (6) -10 Thermal Pad Blank: Not Included H: Included OUTPUT SPECIFICATIONS (1) Description Operating Voltage (47-440Hz) [Vrms] Transient Overvoltage [Vpk] Rated Load Current [Arms] (2) Rated Load Current {UL508 Motor Controller} [Arms] (2) Minimum Load Current [mArms] Maximum Off-State Leakage Current @ Rated Voltage [mArms] Minimum Off-State dv/dt @ Maximum Rated Voltage [V/µsec] Maximum 1 Cycle Surge Current (50/60Hz) [Apk] Maximum I²t for Fusing (50/60Hz) [A² sec] Thermal Resistance Junction to Case (Rjc) [°C/W] Maximum On-State Voltage Drop @ Rated Current [Vrms] HP rating UL 508/IEC60947[HP (KW)]: 240 VAC HP rating UL 508/IEC60947[HP (KW)]: 380 VAC HP rating UL 508/IEC60947[HP (KW)]: 480 VAC HP rating UL 508/IEC60947[HP (KW)]: 600 VAC Minimum Power Factor (at Maximum Load) 25A 50A 75A 90A 48-690 1600 25 10 150 1.0 500 239/250 285/259 0.8 1.3 1.5 (1.1) 2 (1.5) 3 (2.2) 3 (2.2) 0.5 48-690 1600 50 20 150 1.0 500 597/625 1779/1621 0.45 1.3 3 (2.2) 5 (3.7) 5 (3.7) 10 (7.4) 0.5 48-690 1600 75 30 150 1.0 500 954/1000 4555/4150 0.3 1.2 5 (3.7) 7.5 (5.6) 10 (7.4) 15 (11.2) 0.5 48-690 1600 90 45 150 1.0 500 1145/1200 6560/5976 0.27 1.2 7.5 (5.6) 15 (11.2) 20 (14.9) 25 (18.6) 0.5 Do not forget to visit us at: www.crydom.com Copyright © 2014 Crydom Inc. Specifications subject to change without notice. Panel Mount DataSheet INPUT SPECIFICATIONS (1) Description DC Control Control Voltage Range (3) Must Turn-Off Voltage Maximum Reverse Voltage Minimum Input Current @ Minimum Voltage (for on-state) Maximum Input Current @ Maximum Voltage Nominal Input Impedance Maximum Turn-On Time [msec] (4) Maximum Turn-Off Time [msec] 4-32 VDC 1 .0 VDC -32 VDC 7mA 12mA Current Regulated 1/2 Cycle 1/2 Cycle GENERAL SPECIFICATIONS (1) Description Parameters Dielectric Strength, Input/Output/Base (50/60Hz) Minimum Insulation Resistance (@ 500 VDC) 4000 Vrms 109 Ohm 8 pF -30 to 80 °C -40 to 125 °C 2.6 oz (74.9 g) UL 94 V-0 18-20 (2-2.2) Aluminum 13-15 /1.5-1.7 18-20 (2-2.2) 18-20 / 2.0-2.2 w/”K” option 8-10 / 0.9-1.13 85% non-condensing w/”G” option (green) 11,641,553 hours (1,328 years) 7,210,376 hours (823 years) Maximum Capacitance, Input/Output Ambient Operating Temperature Range Ambient Storage Temperature Range Weight (typical) Housing Material SSR Mounting Torque Range [in lbs/Nm] Baseplate Material Input Terminal Screw Torque Range [in-lbs/Nm] Output Terminal Screw Torque Range [in lb/Nm] SSR Mounting Screw Torque Range [in-lbs/Nm] Input/Load Terminal Screw Torque Range [in-lbs/Nm] (9) Humidity LED Input Status Indicator MTBF (Mean Time Between Failures) at 40°C ambient temperature (10) MTBF (Mean Time Between Failures) at 60°C ambient temperature (10) WIRING DIAGRAM AC 2 ( ) Wire Size (Solid / Stranded) Terminals Input 24 AWG (0.2 mm2) / 0.2 [minimum] 10 [44.5] 2 x 12 AWG (3.3 mm2) / 3.3 [maximum] 90 [400] 20 AWG (0.5 1 OUTPUT 2 Output 4 INPUT 4 (–) mm2) / 0.518 [minimum] 30 [133] 2 x 10 AWG (5.3 mm2) / 5.3 2 x 8 AWG (8.4 S O L I D S TAT E R E L AY Wire Pull-Out Strength (lbs)[N] mm2) 110 [490] / 8.4 [maximum] 90 [400] 25 Input Current (mA) Load (8) 1 ( ) Input Current vs Input Voltage Standard Regulated “DC” Inputs Recommended Wire Sizes V 20 15 10 5 0 0 3 5 10 15 20 DC Input Voltage 3 (+) EQUIVALENT CIRCUIT BLOCK DIAGRAM -DC 4 1 AC (7) +DC 3 Trigger Circuit Current Limiter Do not forget to visit us at: www.crydom.com Copyright © 2014 Crydom Inc. Specifications subject to change without notice. 2 AC 25 30 Panel Mount DataSheet MECHANICAL SPECIFICATIONS (1) Tolerances: ±0.02 in / 0.5 mm All dimensions are in: inches [millimeters] Screw Termination 1.1 [27.9] 0.49 [12.4] 1 1.88 [47.6] OUTPUT INPUT 1.1 [27.9] 0.49 [12.4] 0.89 [22.6] Mounting Hole/Slot 0.19 [4.9] DIA. 1 2 S O L I D S TAT E R E L AY 4 Hex Standoff Termination (“K” Option) (9) 2.25 [57.3] 1.7 [43.2] 1.88 [47.6] OUTPUT INPUT 1.88 [47.6] 1.58 [40.2] 0.49 [12.4] Faston Terminal(11) 0.25 x 0.032 INPUT 1.40 [35.6] 1.75 [44.5] (4 places) 1.0 [25.4] Quick Connect Termination (“F” Option) - Up to 50 Amp (5) 1.31 [33.4] 1.58 [40.2] Mounting Hole/Slot 0.19 [4.9] DIA. (2 places) 2 S O L I D S TAT E R E L AY 4 0.93 [23.6] (2 places) Quick Connect Termination (“F” Option) - Up to 25 Amp (5) OUTPUT 3 1.75 [44.5] 1.75 [44.5] 1 2.25 [57.3] 1.70 [43.2] 1.0 [25.4] 1.0 [25.4] Mounting Hole/Slot 0.19 [4.9] DIA. 1.04 [26.4] 2 S O L I D S TAT E R E L AY 4 3 Mounting Hole/Slot 0.19 [4.9] DIA. 1.88 [47.6] 3 (2 places) 1.25 [31.8] GENERAL NOTES 0.45 [11.4] OUTPUT 2 S O L I D S TAT E R E L AY INPUT 0.49 [12.4] 1.40 [35.6] 1.75 [44.5] Do not forget to visit us at: www.crydom.com Copyright © 2014 Crydom Inc. Specifications subject to change without notice. 2.25 [57.3] 1.7 [43.2] 3 Faston Terminal(11) 0.187 x 0.020 (2 places) (1) All parameters at 25°C unless otherwise specified. (2) Heat sinking required, see derating curves. For “K” option maximum current up to 50 Amp. (3) Increase minimum voltage by 1V for operations from -20 to -30°C. (4) Turn-on time for Instantaneous turn-on versions is 0.02 msec. (5) Single pair (up to 25A) Double pair* (50A model only). *Caution: User must connect to both pairs. (6) Instantaneous turn-on version is not recomended for capacitive loads. Use zero turn-on only. (7) Elective Input Status LED, “G” option. (8) Load can be wired to either SSR output terminal 1 or 2. (9) Option “K” is intended only for use in attaching a printed circuit board to the SSR or mounting the SSR to a printed circuit board (PCB minimum thickn ess is 0.031 in) (10) All parameters at 50% power rating and 100% duty cycle (contact Crydom tech support for detailed report) (11) Mechanical dimensions vary from G3 models. For additional information or specific questions, contact Crydom Technical Support. 1.31 [33.4] (2 places) 4 Faston Terminal(11) 0.187 x 0.020 (4 places) 0.63 [16.0] 1 2.25 [57.3] 1.7 [43.2] Faston Terminal(11) 0.25 x 0.032 1.25 [31.8] Panel Mount DataSheet SURGE CURRENT INFORMATION 50 A 600 200 500 Surge Current (Amp) Surge Current (Amp) 25 A 250 150 100 50 0 0.01 0.1 1 Surge Duration (Secs) 400 300 200 100 10 0 0.01 10 1200 1050 900 750 600 450 300 150 0 0.01 0.1 Surge Current (Amp) Surge Current (Amp) 10 90 A 75 A 900 800 700 600 500 400 300 200 100 0 0.01 1 Surge Duration (Secs) 0.1 1 Surge Duration (Secs) 0.1 1 Surge Duration (Secs) 10 Non repetitive peak surge current at Tj initial 40ºC. THERMAL DERATE INFORMATION 25 A 1.5ºC/W 50 A 2ºC/W 3ºC/W 0.7ºC/W 20 15 10 5 0 20 30 40 50 60 70 Ambient Temperature (ºC) 40 30 20 10 0 80 20 30 40 50 60 70 Ambient Temperature (ºC) 75 A 0.5ºC/W 0.7ºC/W 0.5ºC/W 1.5ºC/W Load Current (Amps) Load Current (Amps) 60 45 30 15 20 30 80 90 A 1ºC/W 75 0 2ºC/W 1.5ºC/W 50 Load Current (Amps) Load Current (Amps) 25 1ºC/W 40 50 60 70 Ambient Temperature (ºC) 80 Do not forget to visit us at: www.crydom.com Copyright © 2014 Crydom Inc. Specifications subject to change without notice. 90 80 70 60 50 40 30 20 10 0 20 30 0.7ºC/W 1ºC/W 1.5ºC/W 40 50 60 70 Ambient Temperature (ºC) 80 Panel Mount DataSheet AGENCY APPROVALS Designed in accordance with the requirements of IEC 62314 IEC 61000-4-2 : Electrostatic Discharge – Level 3 IEC 61000-4-4 : Electrically Fast Transients – Level 3 IEC 61000-4-5 : Electrical Surges – Level 3 IEC 600068-2-6: Vibration 0.33mm and 0.75mm Amplitude over 10-55 Hz IEC 600068-2-27: Shock Resistance 15g/11ms E116949 Series 1 has Environmental Product declarations type III conforming to ISO 14025. ACCESORIES Recommended Accessories New Accessories! Protective Cover & Hardware Kits Protective Cover Part number: KS101 Clear plastic cover compatible with all new S1 designs. Safety covers provide added protection from electric shock when installing or checking equipment. Cover Hardware Kit KS101 HK1 HS501DR 5.0 TRM1 HSP-1 HK4 HS301 / HS301DR 3.0 TRM6 HSP-2 HS251 2.5 HS202 / HS202DR 2.0 HS201 / HS201DR 2.0 HS172 1.7 HS151 / HS151DR 1.5 HS122 / HS122DR 1.2 HS103 / HS103DR 1.0 HS101 1.0 HS073 0.7 HS072 0.7 Hardware Kit Part number: HK4 Bag with 2 square brass accessories and 2 screw 8-32 x 5/8 for output. Used to mount TMR1 lug terminals. Heat Sink Part No. Thermal Resistance Lug Terminal Thermal Pad [ºC/W] HS053 0.5 HS033 0.36 HS023 0.25 Rev. 112614 Do not forget to visit us at: www.crydom.com Copyright © 2014 Crydom Inc. Specifications subject to change without notice. Panel Mount DataSheet DANGER / PELIGRO / DANGER /GEFAHR / PERICOLO / 危险 HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH. • Disconnect all power before installing or working with this equipment. • Verify all connections and replace all covers before turning on power. Failure to follow these instructions will result in death or serious injury. RIESGO DE DESCARGA ELECTRICA O EXPLOSION. • Desconectar todos los suministros de energia a este equipo antes de trabajar con este equipo. • Verificar todas las conexiones y colocar todas las tapas antes de energizer el equipo. El incumplimiento de estas instrucciones puede provocar la muerte o lesiones serias. RISQUE DE DESCHARGE ELECTRIQUE OU EXPLOSION • Eteindre toutes les sources d'énergie de cet appareil avant de travailler dessus de cet appareil GEFAHR EINES ELEKTRISCHE N SCHLAGES ODER EINER EXPLOSION. • Stellen Sie jeglichen Strom ab, der dieses Gerät versorgt, bevor Sie an dem Gerät Arbeiten durchführen • Vor dem Drehen auf Energie alle Anschlüsse überprüfen und alle Abdeckungen ersetzen. • Vérifier tous connections, et remettre tous couverts en olace avant de mettre sous De non-suivi de ces instructions provoquera la mort ou des lésions sérieuses sérieuses. Unterlassung dieser Anweisungen können zum Tode oder zu schweren Verletzungen führen. RISCHIO DI SCOSSA ELETTRICA O DELL’ESPLOSI ONE. • Spenga tutta l'alimentazion e che fornisce questa apparecchiatu ra prima del lavorare a questa apparecchiatu ra 存在电击、 爆炸或电弧 闪烁危险 • 在操作此设 备之前请先 关闭电源。 若不遵守这些说明, 可能会导致严重的 人身伤害甚至死亡。 • Verificare tutti i collegamenti e sostituire tutte le coperture prima della rotazione sull'alimentazi one L'omissione di seguire queste istruz ioni provocherà la morte o di lesioni serie WARNING / AVERTISSEMENT / WARNUNG /ADVERTENCIA / AVVERTENZA / 警告 RISK OF MATERIAL DAMAGE AND HOT ENCLOSURE RISQUE DE DOMMAGE MATERIEL ET DE SURCHAUFFE DU BOITIER GEFAHR VON MATERIALSCHÄDEN UND GEHÄUSEERHITZUNG • The product's side panels may be hot, allow the product to cool before touching. • Follow proper mounting instructions including torque values. • Do not allow liquids or foreign objects to enter this product. • Les panneaux latéraux du produit peuvent être chauds. Laisser le produit refroidir avant de le toucher. • Respecter les consignes de montage, et notamment les couples de serrage. • Ne pas laisser pénétrer de liquide ni de corps étrangers à l'intérieur du produit. • Die Seitenwände können heiß sein. Lassen Sie das Produkt abkühlen, bevor Sie es berühren. • Beachten Sie die Montageanweisungen, • Führen Sie keine Flüssigkeiten oder Fremdkörper in das Produkt ein. Le non-respect de cette directive peut entraîner, Failure to follow these instructions can result in des lésions corporelles graves ou des serious injury, or equipment damage. dommages matériels. Die Nichtbeachtung dieser Anweisung kann Körperverletzung oder Materialschäden zur Folge haben. RIESGO DE DAÑOS MATERIALES Y DE SOBRECALENTAMIENTO DE LA UNIDAD RISCHIO DI DANNI MATERIALI E D'INVOLUCRO CALDO 材料损坏和高温外壳的危险性 • Los paneles laterales del producto pueden estar calientes. Esperar que el producto se enfríe antes de tocarlo. • Respetar las instrucciones de montaje, y en particular los pares de apretado. • No dejar que penetren líquidos o cuerpos extraños en el producto. • I pannelli laterali dell'apparecchio possono scottare; lasciar quindi raffreddare il prodotto prima di toccarlo. • Seguire le istruzioni di montaggio corrette. • Non far entrare liquidi o oggetti estranei in questo apparecchio. Si no se respetan estas precauciones pueden producirse graves lesiones, daños materiales. La mancata osservanza di questa precauzione può causare gravi rischi per l'incolumità personale o danni alle apparecchiature. Do not forget to visit us at: www.crydom.com Copyright © 2014 Crydom Inc. Specifications subject to change without notice. • 产品的一侧面板可能很热,在其冷却前请 不要触碰。 • 遵照正确的安装说明,包括扭矩值。 • 请勿让液体及其他异物进入本产品。 如不能正确执行这些操作说明, 极有可能造成严重人体伤害或者设备的损坏。 Panel Mount DataSheet ANNEX - ENVIROMENTAL INFORMATION The environmental information disclosed in this annex including the EIP Pollution logo are in compliance with People’s Republic of China Electronic Industry Standard SJ/T11364 – 2006, Marking for Control of Pollution Caused by Electronic Information Products. Part Name Toxic or hazardous Substance and Elements Lead (Pb) Mercury (Hg) Cadmium (Cd) Hexavalent Chromium (Cr (VI)) Polybrominated biphenyls (PBB) Polybrominated diphenyl ethers (PBDE) Semiconductor die Solder 附件 - 环保信息 此附件所标示的包括电子信息产品污染图标的环保信息符合中华人民共和国电子行业标准 SJ/T11364 - 2006, 电子信息产品污染控制标识要求。 部件 名称 铅 汞 镉 有毒有害物质或元素 六价铬 多溴联苯 (Pb) (Hg) (Cd) (Cr (VI)) 半导体芯片 焊接点 50 Do not forget to visit us at: www.crydom.com Copyright © 2014 Crydom Inc. Specifications subject to change without notice. (PBB) 多溴二苯醚 (PBDE)