PSAJC SERIES 40 Watt AC/DC Switching Power Supplies Rev F Wall Industries, Inc. FEATURES RoHS Compliant PCB Mountable Switching Power Supply Isolation Class II -40°C to +70°C Operating Temperature Range 40 Watts Output Power Universal Input Voltage Range: 90-264VAC (100-375VDC) Single, Dual, and Triple Outputs Short Circuit, Over Current, Over Voltage, and Over UL/cUL, CE, and CB Approval Temperature Protection Fully Encapsulated Plastic Case Screw Terminal Mechanical Options Available DESCRIPTION The PSAJC series of AC/DC switching power supplies provides 40 watts of output power in a 3.5” x 2.5” x 0.98” encapsulated PCB mountable package. This series consists of single, dual, and triple output models with a universal input range of 90-264VAC (100-375VDC). Some features include low ripple and noise, -40°C to +70°C operating temperature range, and short circuit, over current, over voltage, and over temperature protection. The PSAJC series also has two types of screw terminal mechanical options available. All models are RoHS compliant and have UL/cUL, CE, and CB safety approvals. Size: 3.5 x 2.5 x 0.98 inches 89.0 x 63.5 x 25.0 mm MODEL SELECTION TABLE SINGLE OUTPUT MODELS Model Number Input Voltage PSAJC-3.3S PSAJC-5S PSAJC-5.1S PSAJC-9S PSAJC-12S PSAJC-15S PSAJC-24S 90~264 VAC (100~375 VDC) Output Voltage 3.3 VDC 5 VDC 5.1 VDC 9 VDC 12 VDC 15 VDC 24 VDC Output Current Min Load (1) Max Load 1% 8000mA 1% 8000mA 1% 7800mA 1% 4444mA 1% 3333mA 1% 2666mA 1% 1667mA Voltage Accuracy ±3% ±2% ±2% ±2% ±2% ±2% ±2% Line Regulation 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% Load Regulation 1% 1% 1% 1% 1% 1% 1% Output Power 26.4W 40W 40W 40W 40W 40W 40W Efficiency 76% 81% 81% 83% 84% 83% 83% Maximum Capacitive Load 60,000μF 40,000μF 40,000μF 7200μF 8600μF 6600μF 1400μF DUAL OUTPUT MODELS Model Number PSAJC-5D PSAJC-12D PSAJC-15D PSAJC-5S12S PSAJC-5S24S Vo1 Vo2 Vo1 Vo2 Vo1 Vo2 Vo1 Vo2 Vo1 Vo2 Output Voltage +5 VDC -5 VDC +12 VDC -12 VDC +15 VDC -15 VDC 5 VDC 12 VDC 5 VDC 24 VDC Output Current Min Load (1) Max Load 4000mA 10% 4000mA 1666mA 10% 1666mA 1333mA 10% 1333mA 5000mA 25% 1250mA 5000mA 25% 625mA Voltage Accuracy ±2% ±2% ±2% ±2% ±2% ±2% ±3% ±5% ±3% ±5% Line Regulation 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% 5% 0.5% 5% Load Regulation (2) 1% (sym. load) 1% (sym. load) 1% (sym. load) 1% (sym. load) 1% (sym. load) 1% (sym. load) 2% (sym. load) 6% (sym. load) 2% (sym. load) 6% (sym. load) Cross (3) Regulation 5% 5% 5% 5% 5% 5% 1% 7% 1% 7% Output Power Efficiency 40W 81% 40W 83% 40W 83% 40W 82% 40W 82% Cross (3) Regulation 3% 7% 7% 3% 7% 7% Output Power Efficiency 40W 82% 40W 81% Maximum Capacitive Load 12,000μF 12,000μF 4400μF 4400μF 1000μF 1000μF 10,000μF 470μF 10,000μF 400μF TRIPLE OUTPUT MODELS Model Number PSAJC-5S12D PSAJC-5S15D Vo1 Vo2 Vo3 Vo1 Vo2 Vo3 Output Voltage 5 VDC +12 VDC -12 VDC 5 VDC +15 VDC -15 VDC Output Current Min Load (1) Max Load 5000mA 25% 600mA 600mA 5000mA 25% 500mA 500mA Voltage Accuracy ±3% ±5% ±5% ±3% ±5% ±5% Line Regulation 0.5% 5% 5% 0.5% 5% 5% Load Regulation (2) 3% (sym. load) 7% (sym. load) 7% (sym. load) 3% (sym. load) 7% (sym. load) 7% (sym. load) Maximum Capacitive Load 10,000μF 780μF 780μF 10,000μF 900μF 900μF NOTES 1. All models require a minimum loading on the output to maintain specified regulations. Operation under no-load conditions will not damage these devices; however, they may not meet all listed specifications. 2. Load Regulation Single Output Models: Measured at 1%~100% Load PSAJC-5D, PSAJC-12D, PSAJC-15D Models: Measured at 10%~100% Load PSAJC-5S12S, PSAJC5S24S, PSAJC-5S12D, PSAJC-5S15D: Measured at 25%~100% Load 3. Cross Regulation PSAJC-5D, PSAJC-12D, PSAJC-15D Models: Measured at 15%~100% Load PSAJC-5S12S, PSAJC5S24S, PSAJC-5S12D, PSAJC-5S15D: Measured at 25%~100% Load 4. Screw terminal mechanical options available (see page 4). Please call factory for ordering details. 01/24/2013 Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 1 of 5 Rev F Wall Industries, Inc. PSAJC SERIES 40 Watt AC/DC Switching Power Supplies SPECIFICATIONS: PSAJC SERIES All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS Min Typ Max Unit 264 375 440 860 460 30 50 VAC VDC Hz INPUT SPECIFICATIONS AC input voltage range DC input voltage range Input Voltage 90 100 47 Input Frequency Input Current Inrush Current (<2ms) At 115VAC and full load At 230VAC and full load At 115VAC At 230VAC mA A OUTPUT SPECIFICATIONS Output Voltage Voltage Accuracy Line Regulation Load Regulation Cross Regulation Output Power Output Current Minimum Load See Table See Table See Table See Table See Table 40 See Table See Table 50 1 See Table Low Line to High Line 3.3VDC Output Model Others Max Capacitive Load Hold-Up Time Temperature Coefficient Ripple & Noise Measured at 20MHz BW with 0.1μF and 47μF capacitors in parallel 10 W mV of Vo % of Vo ms %/°C ±0.01 PROTECTION Short Circuit Protection Over Voltage Protection Over Current Protection Over Temperature Protection Hiccup mode, indefinite (auto-recovery) Zener diode clamp Above 105% rated output power 100 °C GENERAL SPECIFICATIONS Efficiency Switching Frequency Isolation Voltage (Input to Output) Leakage Current See Table 132 3000 0.75 KHz VAC mA ENVIRONMENTAL SPECIFICATIONS Operating Temperature Case Temperature Storage Temperature Humidity Cooling MTBF With derating (see derating curve) -40 -40 At 25°C 200,000 +70 +95 +85 95 Free air convection 400,000 °C °C °C % RH hours PHYSICAL SPECIFICATIONS Weight Case Material Dimensions (L x W x H) 9.88oz (280g) Plastic resin + fiberglass (Flammability to UL 94V-0) 3.5 x 2.5 x 0.98 inches (89.0 x 63.5 x 25.0 mm) SAFETY & EMC Safety Approvals EMC 01/24/2013 EMI (Conducted and Radiated Emissions) EMS (Noise Immunity) UL/cUL, CE, CB EN 55022 Class B EN 55024 Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 2 of 5 PSAJC SERIES 40 Watt AC/DC Switching Power Supplies Rev F Wall Industries, Inc. BLOCK DIAGRAMS Single Output Dual Output +V INPUT OUTPUT O.V.P. O.C.P. -V DETECT Triple Output CONTROL OSCILLATION CONTROL OSCILLATION RECTIFIER INPUT O.V.P. RECTIFIER SWITCHING RECTIFIER OUTPUT O.V.P. RECTIFIER COM N -V N LINE FILTER L +V SWITCHING RECTIFIER LINE FILTER L O.C.P. DETECT DERATING CURVE +5V O.V.P. RECTIFIER 120 G 100 80 Load (%) O.V.P. N OUTPUT +V RECTIFIER INPUT SWITCHING RECTIFIER LINE FILTER L COM 60 O.V.P. RECTIFIER 40% 40 -V CONTROL OSCILLATION 20 O.C.P. 0 -40 DETECT -20 0 20 40 50 60 70 80 Ambient Temperature (°C) MECHANICAL DRAWING Unit: inches (mm) 0.24 0.98 (25.0) (6.0) 3.50 (89.0) 3.20 (81.3) 0.60 0.50 0.50 0.60 (15.24) (12.70) (12.70) (15.24) TOP VIEW 0.05 (1.2) 4 5 6 7 2 0.15 (3.85) 01/24/2013 PIN CONNECTIONS 3 2.2 (55.88) 2.5 (63.5) 1 0.15 (3.81) PIN SINGLE DUAL PSAJC-5S12S PSAJC-5S24S TRIPLE 1 AC IN (L) AC IN (L) AC IN (L) AC IN (L) 2 AC IN (N) AC IN (N) AC IN (N) AC IN (N) 3 +DC OUT +DC OUT +OUT2 +DC OUT 4 NO PIN NO PIN +OUT1 +5V 5 -DC OUT COMMON +OUT2 RTN COMMON 6 NO PIN NO PIN +OUT1 RTN +5 RTN 7 NO CONNECT -DC OUT NO PIN -DC OUT Tolerance: ±0.02” (±0.5mm) Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 3 of 5 PSAJC SERIES 40 Watt AC/DC Switching Power Supplies Rev F Wall Industries, Inc. SCREW TERMINAL OPTIONS PSAJC-A2 Unit: inches (mm) 4 6 3 7 2.51 (63.7) 5 2 1.97 (50.0) 1 8 3.94 (100.0) PIN CONNECTIONS 4.41 (111.9) PIN SINGLE DUAL PSAJC-5S12S PSAJC-5S24S TRIPLE 1 NO CONNECT NO CONNECT NO CONNECT NO CONNECT 2 AC IN (L) AC IN (L) AC IN (L) AC IN (L) 3 AC IN (N) AC IN (N) AC IN (N) AC IN (N) +DC OUT +DC OUT +OUT2 +DC OUT 5 NO CONNECT NO CONNECT +OUT1 +5V OUT COMMON 6 -DC OUT COMMON +OUT2 RTN 7 NO CONNECT NO CONNECT +OUT1 RTN +5V RTN 8 NO CONNECT -DC OUT NO CONNECT -DC OUT 1.20 (30.5) 4 0.22 (5.5) PSAJC-A5 Unit: inches (mm) 4 6 3 7 2.51 (63.7) 5 2 1.97 (50.0) 1 8 3.94 (100.0) PIN CONNECTIONS SINGLE DUAL PSAJC-5S12S PSAJC-5S24S TRIPLE 1 NO CONNECT NO CONNECT NO CONNECT NO CONNECT 2 AC IN (L) AC IN (L) AC IN (L) AC IN (L) 3 AC IN (N) AC IN (N) AC IN (N) AC IN (N) 4.59 (116.5) 4 +DC OUT +DC OUT +OUT2 +DC OUT 5 NO CONNECT NO CONNECT +OUT1 +5V OUT a 7.62 6 -DC OUT COMMON +OUT2 RTN COMMON 7 NO CONNECT NO CONNECT +OUT1 RTN +5V RTN 8 NO CONNECT -DC OUT NO CONNECT -DC OUT 250V 15A AWG 16~22 1.20 (30.5) 01/24/2013 4.41 (111.9) PIN 0.22 (5.5) Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 4 of 5 Wall Industries, Inc. Rev F PSAJC SERIES 40 Watt AC/DC Switching Power Supplies COMPANY INFORMATION Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just one example of our commitment to producing a high quality, well-documented product for our customers. Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects. Contact Wall Industries for further information: Phone: Toll Free: Fax: E-mail: Web: Address: 01/24/2013 (603)778-2300 (888)597-9255 (603)778-9797 [email protected] www.wallindustries.com 5 Watson Brook Rd. Exeter, NH 03833 Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 5 of 5