Military/Aerospace Multisection Filters API Technologies’ Spectrum Control brand will address virtually any requirement for a military/custom power product. Our engineering expertise and vertical integrations reduce your speed to market as well as saves you money. Our electromagnetic compatibility expertise in the tempest arena can help you meet MIL-F-15733 and MIL-STD 461 standard requirements. Features Applications ■ Military ■ Commercial and military/aerospace ■ High common and differential mode attenuation ■ Secured communications ■ Standard designs up to 400 Amps ■ Switching power supplies ■ Excellent insertion loss characteristics up to 10 GHz ■ Data processing equipment ■ Voltage rating 115-250VAC and 400VDC up to 400 Hz ■ Ruggedized computers ■ Available to meet TEMPEST and FCC requirements ■ Radar ■ Custom designs for application-specific requirements ■ Electronic warfare ■ Ground/air weapon systems ■ Satellites ■ Ship board systems ■ Land based vehicles ■ Fixed and mobile control stations Test Specifications The high performance power line filters shown on pages 59 and 60 are designed to meet the following criteria. The information shown can be used as a basis for filter specifications. (Contact factory for additional details). Test Group Order of Test Examination or Test Test Method (Per MIL-STD-202) Post Test Requirements 1 Voltage Drop Paragraph 4.6.8 of MIL-F-15733 Three percent of rated voltage max. 2 Leakage Current UL 1283 Per applicable specification 3 Temperature Rise MIL-F-15733 Paragraph 4.6.4 25°C max. 4 Terminal Strength Method 211, Condition A No evidence of loosening or rupture. 5 lb. applied force. Line Cords: 35 Lbs. 1 Shock, Medium Impact Method 213, Condition G Must pass DWV and Insertion Loss 2 Vibration, High Frequency Method 204, Condition A Monitor for shorts or open 3 Thermal Shock Method 107, Test Condition A Pass 90% DWV IR to be 30% of initial 4 Humidity Method 107, Condition B, except temperature equals 25°C Pass 90% DWV IR to be 30% of initial 1 Life Method 108, Condition D 1.2 x Rated AC voltage at max. operating temp. or 1.4 x DC voltage Pass 90% DWV insulation resistance to be 30% of initial. IIA IIB III API TECHNOLOGIES • 8061 Avonia Rd. • Fairview, PA 16415 • Ph: 814-474-1571 • Fax: 814-474-3110 • eis.apitech.com API TECHNOLOGIES’ SPECTRUM CONTROL GmbH • Hansastrasse 6 • 91126 Schwabach, Germany • Phone: (49)-9122-795-0 • Fax: (49)-9122-795-58 PF91 Military/Aerospace Multisection Filters Insertion Loss 52-600-001 Insertion Loss (dB) 80 differential mode 60 Circuit Schematic 40 common mode 20 0 0.01 0.1 1 10 Frequency (MHz) 100 1000 100 1000 LINE LOAD 52-600-002 Insertion Loss (dB) 80 60 common mode 40 differential mode 20 0 0.01 0.1 1 10 Frequency (MHz) Dimensions 1.250 (31.75) .250 Fast-on tabs (3 PL.) .240 (6.10) SWITCH 52-600-001 52-600-002 .215 (5.46) FUSE CONNECTOR .250 (6.35) 2.500 (63.50) .625 (15.8) 1.68 (42.67) 2.98 (75.70) Dimensions in inches (mm) Model Temperature Rating DCR. max. (ohms) Leakage Current (max.) Mode (max.) 52-600-001 5A 120/240VAC -40°C to +65°C .20 1 mA 60 Hz 120/240VAC 60 Hz 2.120 ± .010 (53.85) 3.88 (98.55) Voltage Rating 10A .03 R. 4 PL 2.500 (63.50) CHASSIS MOUNTING HOLE #6-32 THREADED INSERTS (4 PL.) (3.50-32) Current Rating 52-600-002 1.250 (31.75) -40°C to +65°C .10 1 mA Minimum Insertion Loss (db) Per MIL-STD-220 50K 150K 300K 1M 10M 100M 1G COMM 33 65 80 80 80 80 60 DIFF 37 65 80 80 80 – – COMM – 50 70 80 80 70 60 DIFF 25 50 75 80 80 – – Consult factory for UL/CSA approval availability. API TECHNOLOGIES • 8061 Avonia Rd. • Fairview, PA 16415 • Ph: 814-474-1571 • Fax: 814-474-3110 • eis.apitech.com API TECHNOLOGIES’ SPECTRUM CONTROL GmbH • Hansastrasse 6 • 91126 Schwabach, Germany • Phone: (49)-9122-795-0 • Fax: (49)-9122-795-58 PF92 Military/Aerospace Multisection Filters Circuit Schematic 52-523-002 Insertion Loss 52-523-002 LINE Insertion Loss (dB) 80 LOAD 60 40 20 0 0.01 0.1 1 10 Frequency (MHz) 100 1000 Dimensions 52-523-002 .750 (19.05) .600 (15.24) 2.010 (51.05) .250 (6.35) .250 (6.35) 3.000 (76.2) .375 (9.52) FUSEHOLDER 1.75 .875 (44.4) (22.2) 3.50 .875 (88.9) (22.2) PLUG #6-32 THDED INSERT 4 PLCS. (3.50-32) 4.00 (101.6) .625 (15.8) 1.25 (31.75) Dimensions in inches (mm) Model Current Rating Voltage Rating Temperature Rating DCR max. (ohms) Leakage Current (max.) Mode (max.) 52-523-002 5A 120/240VAC -40°C to +65°C .25 1 mA COMM – 55 60 80 80 70 60 DIFF – 50 60 80 80 – – 60 Hz Minimum Insertion Loss (db) Per MIL-STD-220 50K 150K 300K 1M 10M 100M 1G Consult factory for UL/CSA approval availability. API TECHNOLOGIES • 8061 Avonia Rd. • Fairview, PA 16415 • Ph: 814-474-1571 • Fax: 814-474-3110 • eis.apitech.com API TECHNOLOGIES’ SPECTRUM CONTROL GmbH • Hansastrasse 6 • 91126 Schwabach, Germany • Phone: (49)-9122-795-0 • Fax: (49)-9122-795-58 PF93 Military/Aerospace Multisection Filters Insertion Loss 1212-0502 Insertion Loss (dB) 80 Circuit Schematic 1212-0502 60 40 20 0 0.01 0.1 1 10 Frequency (MHz) 100 1000 Dimensions 1212-0502 .055 TYP. (1.40) .219 TYP. (5.56) .656 (16.41) .418 (10.62) 1.000 (25.4) .500 (12.7) .209 (5.31) .105 TYP. (2.67) .281 ± .031 (7.14 ± .78) .594 ± .031 ± (.78) 1.187 ± .015 (30.15 ± .38) 1.125 (28.58) MOUNTING SURFACE .032 (.81) .125 6-PLCS. (3.18 ± .00) .875 (22.23) 1.250 (31.75) .120 TYP. (3.05) .710 (18.03) .187 (4.75) 1.437 ± .031 (36.50 ± .78) Dimensions in inches (mm) Model Current Rating 1212-0502 10A Voltage Rating 350VDC Temperature Rating -55°C to +125°C DCR max. (ohms) Leakage Current (max.) Cx Value .01 1 mA 5000pF 10M 20 Minimum Insertion Loss (db) Per MIL-STD-220 100M 500M 1G 65 70 70 240VAC 60 Hz Consult factory for UL/CSA approval availability. API TECHNOLOGIES • 8061 Avonia Rd. • Fairview, PA 16415 • Ph: 814-474-1571 • Fax: 814-474-3110 • eis.apitech.com API TECHNOLOGIES’ SPECTRUM CONTROL GmbH • Hansastrasse 6 • 91126 Schwabach, Germany • Phone: (49)-9122-795-0 • Fax: (49)-9122-795-58 PF94 Military/Aerospace Multisection Filters Secure Communications API's electromagnetic compatibility expertise in the secure communication or “TEMPEST” arena is represented by this group of high performance filters. These units are especially well suited for use in MILSTD-461 applications to reduce conducted emissions. The filters are manufactured with glass sealed terminals and connectors. Filter Schematic A LINE Features ■ ■ ■ ■ Excellent insertion loss profile Available for DC & AC applications up to 400 Hz Available for 3-14 Amp applications Custom systems can be designed to your specific needs LOAD A A C C B B Filter Schematic B LINE LOAD A A C C B B Dimensions 2.50 (63.50) 1.25 (31.75) 52-378-002, -004 MIL-STD-220 80 Insertion Loss (dB) 52-378-002 Insertion Loss 1.75 (44.45) 1.500 (38.10) .750 2.50 (19.05) (63.50) #8-32 UNC THD. INSERTS (4.17-32) .350 DEEP, 2 PLACES (8.89) CONNECTOR #8001-14S-7P-A3 MATES WITH MS-3106-14S-7S 60 40 20 0 0.01 0.1 1 10 Frequency (MHz) 100 1000 Dimensions in inches (mm) Minimum Insertion Loss (db) Model Current Rating Voltage Rating Temperature Range DCR max. (ohms) Leakage Current (max.) Schematic 52-378-001 3 Amps 240VAC 60 Hz Line to Line -55°C to 85°C .3 50 mA A 30 60 70 80 80 70 70 52-378-002 5 Amps 240VAC 60 Hz Line to Line -55°C to 85°C .2 50 mA B 24 64 70 80 80 70 70 52-378-004 5 Amps 240VAC 60 Hz Line to Line -55°C to 85°C .2 50 mA A 34 64 70 80 80 70 70 52-378-005 3 Amps 240VAC 60 Hz Line to Line -55°C to 85°C .3 50 mA B 40 70 80 80 80 70 60 50 150 300 1 10 100 1 KHz KHz KHz MHz MHZ MHZ GHz API TECHNOLOGIES • 8061 Avonia Rd. • Fairview, PA 16415 • Ph: 814-474-1571 • Fax: 814-474-3110 • eis.apitech.com API TECHNOLOGIES’ SPECTRUM CONTROL GmbH • Hansastrasse 6 • 91126 Schwabach, Germany • Phone: (49)-9122-795-0 • Fax: (49)-9122-795-58 PF95 Military/Aerospace Multisection Filters Filter Schematic C Insertion Loss LINE 52-387-010, -003 MIL-STD-220 52-409-001 MIL-STD-220 LOAD A A C C B B Insertion Loss (dB) 80 60 52-387-010, -003 MIL-STD-220 40 Filter Schematic D 52-409-001 MIL-STD-220 20 0 0.01 0.1 1 10 Frequency (MHz) LINE 100 LOAD A A C C B B 1000 Filter Schematic E LINE 3 Phase and 400 Hz models available. Please consult the factory. Dimensions 2.50 (63.50) 1.25 (31.75) Figure 1 A A C C B B Figure 2 3.00 (76.20) 2.50 (63.50) 1.25 (31.75) 1.500 (38.10) .750 2.50 (19.05) (63.50) #8-32 UNC THD. INSERTS (4.17-32) .350 DEEP, 2 PLACES (8.89) Current Rating CONNECTOR #8001-10SL-3PN-FP-A3 MATES WITH MS-3106-10SL-3S Voltage Rating Model Fig. 52-387-010 1 10 Amps 240VAC 60 Hz Line to Line 52-387-012 1 5 Amps 52-409-001 2 #8-32 UNC THD. INSERTS (4.17-32) .350 DEEP, 2 PLACES (8.89) Dimensions in inches (mm) Temperature Range DCR Leakage max. Current (ohms) (max.) Minimum Insertion Loss (db) 50 150 300 1.0 10 100 1 KHz KHz KHz MHz MHz MHz GHz 24 60 70 80 80 70 70 common 34 64 70 80 80 70 70 differential 30 30 70 80 80 – – common 14 30 45 80 80 70 60 C 240VAC 400 Hz -55°C to 85°C Line to Line .2 5 mA D 50 mA Dimensions in inches (mm) common 50 mA .04 CONNECTOR #8001-14S-7P-A3 MATES WITH MS-3106-14S-7S Mode .2 -55°C to 85°C 1.75 (44.45) Sch. -55°C to 85°C 14 Amps 240VAC 60 Hz Line to Line .625 (15.87) #8-32 UNC (4.17-32) STUD 1.25 (31.75) 1.500 (38.10) .750 2.50 (19.05) (63.50) LOAD E API TECHNOLOGIES • 8061 Avonia Rd. • Fairview, PA 16415 • Ph: 814-474-1571 • Fax: 814-474-3110 • eis.apitech.com API TECHNOLOGIES’ SPECTRUM CONTROL GmbH • Hansastrasse 6 • 91126 Schwabach, Germany • Phone: (49)-9122-795-0 • Fax: (49)-9122-795-58 PF96 Military/Aerospace Multisection Filters Secure Communications Features ■ ■ ■ ■ ■ ■ Meets applicable sections of MIL-F-15733 Excellent performance Integral IEC connector Available with integral fused IEC connector and two pole switch Current ratings to 15 Amps Custom designs available Part Numbering System: 760 - A 06 Q Model Current Rating: 3, 6, 10, 15 Amps Electrical Specifications Rated current ranges .................. Rated voltage............................. Operating frequency................... Maximum leakage current @115VAC 60 Hz............ @250VAC 50 Hz............ Test voltage Line-to-Line .................... Line-to-Ground............... Terminal Style: A=.25 Quick Connect C=Wire Leads (4" min.) 3, 6, 10, 15 Amps 115-250VAC 50-60 Hz Series: 760; 761 or 762 1.2 mA 2.5 mA 1450VDC 2250VDC Insertion Loss 760, 761, 762 - 3, 6 Amps 760, 761, 762 - 10, 15 Amps common mode 80 Insertion Loss (dB) Insertion Loss (dB) 80 60 40 20 differential mode 0 0.01 0.1 1 10 Frequency (MHz) 100 1000 common mode 60 40 20 differential mode 0 0.01 0.1 1 10 Frequency (MHz) 100 1000 Common Mode (CM) is tested in a 50 ohm system with all lines tied together on the line and load sides of the filter. Differential Mode (DM) is tested in a 50 ohm system using a 180˚ phase splitter on both sides of the filter. API TECHNOLOGIES • 8061 Avonia Rd. • Fairview, PA 16415 • Ph: 814-474-1571 • Fax: 814-474-3110 • eis.apitech.com API TECHNOLOGIES’ SPECTRUM CONTROL GmbH • Hansastrasse 6 • 91126 Schwabach, Germany • Phone: (49)-9122-795-0 • Fax: (49)-9122-795-58 PF97 Military/Aerospace Multisection Filters Dimensions - 760 Series Current Rating (Amps) Series .55 (13.97) Filter Dimensions B C 3, 6 2.25 (57.15) 3.00 (76.20) 1.88 (47.75) 10, 15 5.50 (139.70) 3.15 (88.01) 2.10 (53.34) A 760 1.23 (31.24) A .13 (3.30) B 1.332 (33.83) .67 (42.41) 1.312 (33.32) .95 (24.13) C .66 (16.67) TERMINATION STYLE “A” 8-32 Inserts (4 Places) TERMINATION STYLE “C” Dimensions in inches (mm) Dimensions - 761, 762 Series C Series Current Rating (Amps) 761, 762 3, 6 761 762 A Filter Dimensions B C 2.55 (64.77) 2.97 (75.43) 1.88 (47.75) 10, 15 5.50 (139.70) 3.15 (88.01) 2.10 (53.34) 10, 15 5.75 (146.05) 3.15 (88.01) 2.10 (53.34) 3.00 (76.2) 0.20 (5.08) 1.30 (33.02) 1.30 (33.02) 0.20 (5.08) A 0.80 (20.32) 1.875 (47.62) 6-32 UNC-2B (6 Places) B 3.67 (93.21) 0.80 (20.32) .40 (10.16) Switch Omitted in Model 761 3, 6, 10, AMP FRONT PANEL Switch Omitted in Model 761 15 AMP FRONT PANEL .55 (13.97) Dimensions in inches (mm) API TECHNOLOGIES • 8061 Avonia Rd. • Fairview, PA 16415 • Ph: 814-474-1571 • Fax: 814-474-3110 • eis.apitech.com API TECHNOLOGIES’ SPECTRUM CONTROL GmbH • Hansastrasse 6 • 91126 Schwabach, Germany • Phone: (49)-9122-795-0 • Fax: (49)-9122-795-58 PF98