PSMSC SERIES 40 Watt Medical AC/DC Switching Power Supplies Rev F Wall Industries, Inc. FEATURES • RoHS Compliant • PCB Mountable Switching Power Supply • Isolation Class II • -25°C to +70°C Operating Temperature Range • 40 Watts Output Power • Optional -40°C~+71°C Operating Temperature Range • Low Ripple and Noise • Universal Input Voltage Range: 90-264VAC (100-375VDC) • Single, Dual, and Triple Outputs • Short Circuit, Over Current, Over Voltage, and Over • Fully Encapsulated Plastic Case • UL/cUL, CE, and CB Approval Temperature Protection • Screw Terminal Mechanical Options Available DESCRIPTION The PSMSC series of medical AC/DC switching power supplies provides 40 watts of output power in a 3.5” x 2.5” x 1.06” encapsulated PCB mountable package. This series consists of single, dual, and triple output models with a universal input range of 90-264VAC (100-375VDC). Some features include low ripple and noise, -25°C to +70°C operating temperature range, and short circuit, over current, over voltage, and over temperature protection. The PSMSC series also has two types of screw terminal mechanical options and an extended operating temperature option available. All models are RoHS compliant and have UL/cUL, CE, and CB safety approvals. E308218 Size: 3.5 x 2.5 x 1.06 inches 89.0 x 63.5 x 27.0 mm MODEL SELECTION TABLE SINGLE OUTPUT MODELS Model Number Input Voltage PSMSC-3.3S PSMSC-5S PSMSC-9S PSMSC-12S PSMSC-15S PSMSC-24S 90~264 VAC (100~375 VDC) Output Voltage 3.3 VDC 5 VDC 9 VDC 12 VDC 15 VDC 24 VDC Output Current Min Load(1) Max Load 1% 8000mA 1% 8000mA 1% 4444mA 1% 3333mA 1% 2666mA 1% 1667mA Voltage Accuracy ±2% ±2% ±2% ±2% ±2% ±2% Line Regulation 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% Load Regulation (1% - 100%) 1% 1% 1% 1% 1% 1% Output Power 26.4W 40W 40W 40W 40W 40W Efficiency 76% 79% 82% 83% 83% 83% Maximum Capacitive Load 70,000μF 33,000μF 10,000µF 4000μF 3000μF 1200μF DUAL OUTPUT MODELS Model Number PSMSC-5D PSMSC-12D PSMSC-15D PSMSC-5S12S PSMSC-5S24S Vo1 Vo2 Vo1 Vo2 Vo1 Vo2 Vo1 Vo2 Vo1 Vo2 Output Voltage +5 VDC -5 VDC +12 VDC -12 VDC +15 VDC -15 VDC 5 VDC 12 VDC 5 VDC 24 VDC Output Current Min Load(1) Max Load 4000mA 10% 4000mA 1666mA 10% 1666mA 1333mA 10% 1333mA 5000mA 25% 1250mA 5000mA 25% 625mA Voltage Accuracy ±2% ±2% ±2% ±2% ±2% ±2% ±3% ±5% ±3% ±5% Output Voltage 5 VDC +12 VDC -12 VDC 5 VDC +15 VDC -15 VDC Output Current Min Load(1) Max Load 5000mA 25% 600mA 600mA 5000mA 25% 500mA 500mA Voltage Accuracy ±3% ±5% ±5% ±3% ±5% ±5% Line Regulation 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% 5% 0.5% 5% Load Regulation (10% - 100%) 1% (sym. load) 1% (sym. load) 1% (sym. load) 1% (sym. load) 1% (sym. load) 1% (sym. load) 2% (sym. load) 6% (sym. load) 2% (sym. load) 6% (sym. load) Cross Regulation 5% 5% 5% 5% 5% 5% 1% 7% 1% 7% Output Power Efficiency 40W 80% 40W 83% 40W 83% 40W 80% 40W 80% Cross Regulation 3% 7% 7% 3% 7% 7% Output Power Efficiency 40W 79% 40W 79% Maximum Capacitive Load 6000µF 6000µF 1000µF 1000µF 2000µF 2000µF 15,000µF 750µF 15,000µF 200µF TRIPLE OUTPUT MODELS Model Number PSMSC-5S12D PSMSC-5S15D Vo1 Vo2 Vo3 Vo1 Vo2 Vo3 Line Regulation 0.5% 5% 5% 0.5% 5% 5% Load Regulation (25% - 100%) 3% (sym. load) 7% (sym. load) 7% (sym. load) 3% (sym. load) 7% (sym. load) 7% (sym. load) Maximum Capacitive Load 18,000μF 150μF 150μF 18,000μF 400μF 400μF NOTES 1. All models require a minimum loading on the output to maintain specified regulations. Operation under no-load conditions will not damage these devices; however, they may not meet all listed specifications. 2. For -40°C to +71°C extended operating temperature range please add the suffix –E1 to the model number (Ex: PSMSC-12S-E1). 3. Screw terminal mechanical options available (see page 4). Please call factory for ordering details. 05/29/2013 Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 1 of 5 Wall Industries, Inc. Rev F PSMSC SERIES 40 Watt Medical AC/DC Switching Power Supplies SPECIFICATIONS: PSMSC SERIES All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS Min Typ Max Unit INPUT SPECIFICATIONS AC input voltage range DC input voltage range Input Voltage 90 100 47 Input Frequency At 115VAC and full load At 230VAC and full load Input Current Standard Models Inrush Current (<2ms) -E1 Suffix Models External Fuse (recommended) OUTPUT SPECIFICATIONS Output Voltage Voltage Accuracy Line Regulation Load Regulation Cross Regulation Output Power Output Current Minimum Load 3.3VDC Output Model Ripple & Noise Others Max Capacitive Load Hold-Up Time Temperature Coefficient PROTECTION Short Circuit Protection Over Voltage Protection Over Current Protection Over Temperature Protection GENERAL SPECIFICATIONS Efficiency Switching Frequency Isolation Voltage (Input to Output) At 115VAC At 230VAC At 115VAC At 230VAC 264 375 440 860 460 10 20 23 46 3.15A slow blow type See Table See Table See Table See Table See Table 40 See Table See Table 50 1 See Table Low Line to High Line Measured at 20MHz BW with 0.1µF and 47µF capacitors in parallel 18 mA A A W mV of Vo % of Vo ms %/°C ±0.01 Hiccup mode, indefinite (auto-recovery) Zener diode clamp Above 105% rated output power 100 °C See Table 132 4000 At 115VAC and full load At 230VAC and full load Leakage Current VAC VDC Hz 0.1 0.2 KHz VAC mA ENVIRONMENTAL SPECIFICATIONS Operating Temperature Case Temperature Storage Temperature Humidity Cooling MTBF PHYSICAL SPECIFICATIONS Weight Case Material Dimensions (L x W x H) SAFETY & EMC Class II EMI EMC Standards ESD Susceptibility Radiated Susceptibility EFT / Burst Surge Conducted Susceptibility Safety Approvals 05/29/2013 Standard Models -E1 Suffix Models -25 -40 -40 At 25°C 200,000 +70 +71 +95 +85 95 Free air convection 400,000 °C °C °C % RH hours 9.88oz (280g) Plastic resin + fiberglass (Flammability to UL 94V-0) 3.5 x 2.5 x 1.06 inches (89.0 x 63.5 x 27.0 mm) To IEC / EN 60536 EN55011 Class B EN60601-1-2 EN60601-1-2 EN60601-1-2 EN60601-1-2 EN60601-1-2 EN60601-1-2 UL/cUL, CE, CB, ANSI/AAMI ES 60601-1: 2005, 1st Edition and CAN/CSA-C22.2 No. 60601-1:08, 2nd Edition, MOPP Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 2 of 5 PSMSC SERIES 40 Watt Medical AC/DC Switching Power Supplies Rev F Wall Industries, Inc. BLOCK DIAGRAMS Single Output Dual Output +V INPUT INPUT OUTPUT O.V.P. RECTIFIER -V CONTROL OSCILLATION DETECT O.C.P. DETECT DERATING CURVE +5V O.V.P. RECTIFIER 120 G SWITCHING 100 COM 80 O.V.P. RECTIFIER Load (%) O.V.P. N OUTPUT +V RECTIFIER RECTIFIER LINE FILTER INPUT O.V.P. RECTIFIER SWITCHING RECTIFIER OUTPUT O.V.P. RECTIFIER CONTROL OSCILLATION O.C.P. Triple Output L COM N -V N LINE FILTER L +V SWITCHING RECTIFIER LINE FILTER L 60 40% 40 -V CONTROL OSCILLATION 20 O.C.P. 0 -20 DETECT -10 0 10 20 30 40 50 60 70 80 Ambient Temperature (°C) MECHANICAL DRAWING Unit: inches (mm) 1.06 (27.0) 3.50 (89.0) 0.24 (6.0) 3.20 (81.3) 0.60 0.50 0.50 0.60 (15.24) (12.70) (12.70) (15.24) TOP VIEW 0.05 (1.2) 4 5 6 7 2 0.15 (3.85) 05/29/2013 PIN CONNECTIONS 3 2.2 (55.88) 2.5 (63.5) 1 0.15 (3.81) PIN SINGLE DUAL PSMSC-5S12S PSMSC-5S24S TRIPLE 1 AC IN (L) AC IN (L) AC IN (L) AC IN (L) 2 AC IN (N) AC IN (N) AC IN (N) AC IN (N) 3 +DC OUT +DC OUT +OUT2 +DC OUT 4 NO PIN NO PIN +OUT1 +5V 5 -DC OUT COMMON +OUT2 RTN COMMON 6 NO PIN NO PIN +OUT1 RTN +5 RTN 7 NO CONNECT -DC OUT NO PIN -DC OUT Tolerance: ±0.02” (±0.5mm) Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 3 of 5 PSMSC SERIES 40 Watt Medical AC/DC Switching Power Supplies Rev F Wall Industries, Inc. SCREW TERMINAL OPTIONS PSMSC-A2 Unit: inches (mm) 4 6 3 7 2.51 (63.7) 5 2 1.97 (50.0) 1 8 3.94 (100.0) PIN CONNECTIONS 4.41 (111.9) PIN SINGLE DUAL PSMSC-5S12S PSMSC-5S24S TRIPLE 1 NO CONNECT NO CONNECT NO CONNECT NO CONNECT 2 AC IN (L) AC IN (L) AC IN (L) AC IN (L) 3 AC IN (N) AC IN (N) AC IN (N) AC IN (N) +DC OUT +DC OUT +OUT2 +DC OUT 5 NO CONNECT NO CONNECT +OUT1 +5V OUT COMMON 6 -DC OUT COMMON +OUT2 RTN 7 NO CONNECT NO CONNECT +OUT1 RTN +5V RTN 8 NO CONNECT -DC OUT NO CONNECT -DC OUT 1.28 (32.5) 4 0.22 (5.5) PSMSC-A5 Unit: inches (mm) 4 2 6 3 7 2.51 (63.7) 5 1.97 (50.0) 1 8 3.94 (100.0) PIN CONNECTIONS SINGLE DUAL PSMSC-5S12S PSMSC-5S24S TRIPLE 1 NO CONNECT NO CONNECT NO CONNECT NO CONNECT 2 AC IN (L) AC IN (L) AC IN (L) AC IN (L) 3 AC IN (N) AC IN (N) AC IN (N) AC IN (N) 4 +DC OUT +DC OUT +OUT2 +DC OUT 5 NO CONNECT NO CONNECT +OUT1 +5V OUT 6 -DC OUT COMMON +OUT2 RTN COMMON 7 NO CONNECT NO CONNECT +OUT1 RTN +5V RTN 8 NO CONNECT -DC OUT NO CONNECT -DC OUT 4.59 (116.5) a 250V 15A AWG 16~22 7.62 1.28 (32.5) 05/29/2013 4.41 (111.9) PIN 0.22 (5.5) Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 4 of 5 Wall Industries, Inc. Rev F PSMSC SERIES 40 Watt Medical AC/DC Switching Power Supplies COMPANY INFORMATION Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just one example of our commitment to producing a high quality, well-documented product for our customers. Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects. Contact Wall Industries for further information: Phone: Toll Free: Fax: E-mail: Web: Address: 05/29/2013 (603)778-2300 (888)597-9255 (603)778-9797 [email protected] www.wallindustries.com 5 Watson Brook Rd. Exeter, NH 03833 Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 5 of 5